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Drilling Adjacent To Salt Bodies Definit PDF
Drilling Adjacent To Salt Bodies Definit PDF
Drilling Adjacent to Salt Bodies: Definition of Mud Weight Window and Pore
Pressure Using Numerical Models and Fast Well Planning
Jose I. Adachi, Schlumberger1; Zsolt R. Nagy, Schlumberger; Colin M. Sayers, Schlumberger; Martiris F. Smith,
WesternGeco; David F. Becker, WesternGeco
This paper was prepared for presentation at the SPE Annual Technical Conference and Exhibition held in San Antonio, Texas, USA, 8-10 October 2012.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not been
reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessarily reflect any position of the Society of Petroleum Engineers, its
officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum Engineers is prohibited. Permission to
reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain conspicuous acknowledgment of SPE copyright.
Abstract
A 3D finite-element model covering more than 10 blocks in the deepwater Green Canyon area of the Gulf of Mexico has
been used to calculate the stress distribution around an extensive salt body. The complex model geometry, and the
determination of rock properties and pore pressure, was based on multiclient seismic data and state-of-the-art imaging
techniques. The model has been used to determine the impact that salt geometry will have on drilling decisions. The
numerical model shows that the near-salt stresses are dependent mainly on the morphology of the salt body. Higher
compressive stresses were found in supra-salt minibasins and sub-salt concave-down embayments, resulting in higher mud
weight windows. Areas below convex-down allochthonous base salt show lower compressive stresses, resulting in narrow
mud weight windows.
A fast well planning tool has been developed to translate the results of the finite-element model to operational parameters
for well design. With this tool, the full stress tensors are extracted along any arbitrary well trajectory, providing a high-
resolution model for calculating the mud weight window. This allows the drilling engineer to create fast predictions along
any chosen trajectory within the study area and to make quick comparisons of the drilling mud weight window along multiple
trajectories, helping with the selection of the optimal wellpath design. The application of this tool is illustrated using a “case
study” focused on four proposed trajectories for a hypothetical well that has to reach the Eocene-Paleocene Wilcox
formation.
Introduction
The hazards of drilling through or near salt bodies are discussed extensively in the technical literature (e.g., Willson and
Fredrich 2005; Fredrich et al. 2007). These include (among others) the presence of tectonically-unstable areas outboard of
salt; near-salt gouge or rubble zones; and significant reduction of the fracture gradient below the salt base. The latter effect,
combined with the presence of overpressured areas, is of special importance in drilling design, because it can induce
significant mud losses and/or fracturing of the formation after exiting from the salt. Previous studies (e.g., Fredrich et al.
2003; Luo et al. 2012; Nikolinakou et al. 2012) have shown the presence of areas with low fracture gradient near the salt base
is very dependent upon the salt geometry. Stress rotations at the rock/salt interfaces are also controlled by the shape of the
salt body, as the principal stresses tend to align parallel and perpendicular to such interfaces. For all these reasons,
minimizing the risks of drilling through and/or near salt bodies requires the ability to predict the pore pressure and the
orientation and magnitude of the stresses around the salt. For complex salt geometries, this can only be achieved using
numerical models that can represent both the shape of the salt, the variability of the rock properties and pore pressure around
it. In this paper, we present an example of such a model, with the addition that the numerical results are further utilized by
using them as inputs for a well planning tool. This tool rapidly translates the calculated stresses into a conventional mud
weight window profile for any given well trajectory, allowing for the quick analysis of multiple well path alternatives.
The numerical model built as part of this study includes 10 OCS blocks (an area of approximately 24 × 10 km) in the
deepwater Green Canyon area of the Gulf of Mexico (Fig. 1). The seismic velocities used for inferring the geology and the
rock properties were derived by WesternGeco, as part of the E-Wave multiclient survey. This survey, which includes a large
sector of the deepwater Gulf of Mexico (Fig. 1), combines wide-azimuth (WAZ) data with true-azimuth 3D surface multiple
1
Now with Chevron Energy Technology Co.
2 SPE 159739-PP
attenuation, full waveform inversion (FWI) methods and prestack reverse-time migration (RTM), which deliver significant
improvements in salt flank and subsalt imaging compared to conventional narrow-azimuth datasets.
Figure 1: Project location. The numerical model comprises 10 OCS blocks in the deepwater Green Canyon area of the Gulf of
Mexico, which are included within the E-Wave multiclient survey (left). The area of study (right) either includes or is located close to
several deepwater fields. The top of salt surface is shown in the right pane.
Model Construction
Finite-Element Grid
The main challenge in building the finite-element model used for this study is the geometrical complexity of the salt bodies.
Processing and interpretation of the seismic velocities yielded surfaces that represent the top and bottom of the allochthonous
salt and the top of the autochthonous salt. The allochthonous salt geometry is fairly complex, with numerous overhangs
which made difficult the construction of a structured numerical grid. The requirement of a structured grid derives from the
fact that the model was built in Petrel2.
Figure 2 illustrates the process followed for the construction of the finite-element grid: the first step is to build a
structured grid that conforms as close as possible to the salt layers (Fig. 3). After that, layers that represent the overburden
(up to seabed), intra-salt and underburden sediments were added. Finally, the model was “encased” with sideburden layers
that have the double purpose of (i) “smoothing” the effect of the boundary stresses applied to the grid edges; and (ii)
containing the salt, preventing it from being “squeezed out” of the model due to the large vertical stresses to be applied.
The grid density was varied in such way that the cell size inside the 10-block study area is significantly smaller than in the
sideburden region of the model (Fig. 2). The final grid has 259 × 139 × 60 (approx. 2.16 million) elements. The 10-block
area of study accounts for 197 × 77 × 60 (approx. 910,000) elements, with a lateral size of approximately 405 × 405 ft.
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Petrel is a mark of Schlumberger.
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Figure 2: Stages in the construction of the finite-element grid. Starting from the salt surfaces (top left – blue and pink are the top
and bottom of the allochthonous salt, orange is the top of the autochthonous salt) we build a structured numerical grid that
conforms with all the surfaces (top right). Layers that represent the overburden, intra-salt and underburden sediments are added
(bottom left). Finally, the whole model is “encased” within sediment rock (bottom right).
W E
Figure 3: Cross section of the numerical grid, showing the conformance of the grid with the salt surfaces.
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For calculating the other properties needed for this study (Young’s modulus, Poisson’s ratio, unconfined compressive
strength or UCS, tensile strength and friction angle) we used proprietary velocity-based correlations. The shear velocity
(needed to calculate most of the properties) was created from the compressional seismic velocity using the conventional
Castagna mud-rock transform (1985) (Figs. 4 and 5). It has to be noted, however, that for the purposes of this project we did
not have access to any public laboratory measurements on cores from the area of interest. Therefore, the rock properties have
to be considered as “uncalibrated”. Only the density was calibrated against public log measurements. Proper calibration of
the correlations would decrease the uncertainty of the model results.
For the salt, we assigned to it the following set of constant properties: density = 2.165 g/cc, Young’s modulus = 4.5 Mpsi
and Poisson’s ratio = 0.25. These correspond to the average values for Gulf of Mexico salt cited by Fossum and Fredrich
(2002). The salt was modeled as a linear elastic perfectly-plastic Von Mises material with very low cohesion (~100 psi). The
objective was to ensure that the stresses inside the salt are nearly isotropic. The pore pressure in the salt was set equal to
zero.
Figure 4: View of the compressional seismic velocity (left) and the synthetic shear velocity (right) used for calculation of pore
pressure and rock mechanical properties. The salt was assigned a constant value of Vp = 14,750 ft/s.
Figure 5: Cross section through the center of the model showing contours of rock density (left) and Poisson’s ratio (right),
calculated using velocity-based correlations. The density and Poisson’s ratio of the salt were set equal to 2.165 g/cc and 0.25,
respectively.
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Figure 6: Comparison of minor principal stress computed by the finite-element model and FIT measurements along well GC-727-001
(Tonga field). The first track is the seismic velocity (the high-velocity layer represents the salt), the second track is the pore
pressure, the third track is the minor principal stress and the fourth track is the vertical stress. Vertical scale is from 5,000 to
32,500 ft TVDSS. Horizontal scale on the first track is from 0 to 15,000 ft/s, and on the second, third and fourth tracks is from 0 to
30,000 psi.
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VISAGE is a mark of Schlumberger.
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Figure 7: Contours of q/p ratio (q = deviatoric stress, p = mean stress) inside the salt, which indicate that except at the top of the
allochthonous salt, the stresses inside the salt are fairly isotropic.
The isotropy of the stresses inside the salt should induce rotation of the principal stresses at the rock/salt interfaces
(Fossum and Fredrich 2002; Fredrich et al. 2003). The principal stresses in the sediment near the salt are expected to be
oriented parallel and perpendicular to such interfaces. Figure 8 shows examples of orientation of the major principal stress
on two cross sections of the model. For clarity purposes, we have removed the salt from these plots. Both sections show that
the major principal stress near the rock/salt interfaces is in general not vertical, but tends to rotate either parallel or
perpendicular to the interfaces.
Figure 8: Orientation of the major principal stress on two cross sections passing near the center of the model. For clarity purposes,
only the stresses in the sediments are shown. The size of the vectors is proportional to the stress magnitude.
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Figure 9: Contours of “mud weight window” (defined as the difference between the fracture gradient and the pore pressure gradient,
in ppg) in the sediments around the salt, for two cross sections of the model. For clarity purposes, the salt has been removed from
the plots. Red colors indicate areas with narrow window (< 0.5 ppg), blue colors indicate areas with wide window (> 2 ppg).
Figure 9 shows contours of “mud weight window” in two representative sections of the model. For the purposes of this
figure only, we define the “mud weight window” as the difference between the fracture gradient (minor principal stress) and
the pore pressure gradient. We acknowledge that, strictly speaking, the mud weight window is a function not only of the
fracture gradient and the pore pressure, but also of the potential for shear failure of the rock and for tensile breakdown.
Therefore, the real mud weight window is a function of the relative orientation between the wellbore and the local stresses, as
well as of the rock properties (especially the UCS, friction angle and tensile strength). However, the contours in Figure 9
serve to illustrate the effects that the salt geometry has on the “drillability” of the formation. Notice that, in general, the areas
in which the salt is convex (i.e., where the salt “bulges” outward) show low values of “mud weight window”, due to the fact
that the minor principal stress or fracture gradient is also low. Conversely, areas in which the salt is concave (i.e., in which
the salt curves inward) show large values of “mud weight window” due to the relative large fracture gradient (similar findings
are described by Luo et al. 2012 and Nikolinakou et al. 2012, for example).
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Ocean is a mark of Schlumberger.
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Figure 10: Different well designs (Proposed 1 to 4) to reach the Wilcox target are shown (only below the base of salt – pink surface)
within geomechanical context (top image). The “mud weight window” property (only a single cross-section is shown) indicates the
effect of the base salt geometry on the “drillability” of a particular trajectory. Crosses represent the orientation of the minor
(approx. horizontal) and major (approx. vertical) principal stresses. Notice the rotation of the principal stresses that follow
parallel/perpendicular the salt/sediment interface. The mud weight window outputs are calculated using the Ocean plug-in (bottom
image), which defines pore pressure (gray), shear (yellow) and tensile failure (dark blue), and minimum horizontal stress (light blue).
Note that if the well trajectory is modified (top image, cursor on the well node), the mud weight window will be re-calculated
instantaneously and visualized (bottom image, from 12.0 to 18.0 ppg scale).
For this purpose, we use another Ocean plug-in. This plug-in constructs a well-centered grid around the designated well,
taking into account the user-defined number of grid cells in the tangential, radial and axial directions. The plug-in
automatically upscales the rock properties and pore pressure from available logs or, in case log data are not available, it can
downscale the properties and pore pressure from the large-scale finite-element model. As boundary conditions for this
wellbore-centered model, the plug-in applies the stresses calculated by the large-scale finite-element model. The wellbore-
centered model is then run using VISAGE, which computes the stresses in the wellbore vicinity, which allows for the
analysis of failure potential by shear or tension, as well as the orientation of the breakouts and/or tensile fractures.
Figure 11: A near-wellbore numerical model along the trajectory of the GC 727 #1 well (Tonga) is illustrated. The properties are
upscaled from the well logs or 3D model and numerical calculations (elastic, plastic) are launch to determine the safe mud weight
window profile.
The wellbore stability analysis using this wellbore-centered model is conducted at various mud weights to estimate the
failure at different depths of investigation. The results are usually presented in the form of a conventional mud weight
window (Fig. 11), with the difference that the mud weight limits have been computed using a finite-element method instead
of the conventional analytical approach. Elastic TIV anisotropy (Transversely Isotropic with a Vertical axis of symmetry)
and the effects of planes of weakness can also be incorporated as part of the modeling provided that the input data required
are available. In certain cases, it would also be possible to update the wellbore-centered model in real time, i.e., to re-
calculate the pore pressure and rock properties from look-ahead LWD measurements, re-run the model, and re-compute the
mud weight window with enough ancipitation to adjust the parameters during the drilling operations.
Conclusions
Numerical models have been intensively used in the last decade to predict changes in stress magnitude and orientation around
a salt body (e.g., Fossum and Fredrich 2002; Fredrich et al. 2003; Sanz and Dasari 2010; Luo et al. 2012; Nikolinakou et al.
2012). The implications of such effects on drilling and completions have also been thoroughly discussed in many
publications (e.g., Dusseault et al. 2004; Willson and Fredrich 2005; Israel et al. 2008). In this paper, we have shown the
combination of a large-scale finite-element model (based on a marine multiclient seismic survey in the deepwater Gulf of
Mexico and public well logs) with a fast well planning tool that allows the drilling engineer to account for the stress effects
around the salt body when calculating the critical mud weights for different proposed well trajectories.
The results of the finite-element model can be used to provide an initial assessment of the best location for exiting the salt
body. Furthermore, because of its large scale, the results from the finite-element model can be used to analyze the stability of
wellbores in many potential locations.
The fast well planning tool is designed in such way that different trajectories can be introduced easily using an interactive
well-path application. This feature allows the user to quickly analyze many alternatives for wellbore placement without
having to re-calculate the rock properties, stresses and pore pressure (these are all extracted and upscaled automatically from
the 3D model).
Further refinements, such as wellbore-centric finite-element models built around any proposed trajectory, can also be used
in combination with the large-scale finite-element model. Once a nearly-optimal trajectory is selected, the mud weight and
casing designs can be refined using such a technique, that allows for a more rigorous computation of the stresses and failure
points in the near-wellbore region.
Finally, the future approach for wellbore design starting from an existing 3D stress model is based on the concept of
“stability volumes” (Herrera 2009), in which the optimal wellbore trajectory is determined by an algorithm that seeks to
minimize the potential for wellbore failure within given constraints of drilling center location, target location, mud weight,
casing points and dogleg severity. This type of approach will help to further reduce the amount of time and work involved in
wellbore design, especially in challenging environments such as sub-salt plays.
Acknowledgements
The authors gratefully acknowledge public domain well-logs supplied by IHS Energy Log Services, Inc. © 2012. Important
contributions to the project were also provided by some of our colleagues at Schlumberger and WesternGeco: Fred Snyder,
David Derharoutian, Sheila Noeth, Lennert den Boer and Andy Hawthorn, to whom we are very grateful.
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