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Apache rtr160 Parts Catalog PDF
Apache rtr160 Parts Catalog PDF
c
PT TVS Motor Company Indonesia 2012, All Rights Reserved
NOTICE
We have great pleasure in releasing the Third edition of Apache RTR Parts catalogue. This parts catalogue is applicable for the
following models
This catalogue is designed to assist you to select correct parts for ordering.
TVS Genuine parts have a rigorous standard of quality check at various stages. So while it becomes important to use
only TVS-G parts. In continues efforts in improving the performance and efficiency of the vehicle, design, specifications,
diagram/illustrations and part numbers can change without any notice. It is your responsibility to get your parts catalogue
updated through the information given to you from PT. TVS Motor Company Indonesia.
While ordering parts please ensure that correct part number, description and quantity are specified clearly.
Please note that the drawings and illustrations used in this parts catalogue are only a reference for the dealer to order spare parts.
This cannot be used for anything related to repair/maintanance. For such purpose please refer applicable service manual of this
model.
This parts catalogue is exclusively for PT TVS Motor Company authorised outlets only.
Collogues
PT TVS MOTOR COMPANY INDONESIA
Fig. No. Chapter Page No. Fig. No. Chapter Page No.
Foreword I 17A Headlamp Assembly 75
02 Cylinder Block & Crankshaft Assembly 05 18A Panels and Rear Fender Assembly 83
CYLINDER HEAD ASSEMBLY CYLINDER BLOCK & CRANKSHAFT ASSEMBLY CRANKCASE ASSEMBLY CLUTCH & COVER CLUTCH ASSEMBLY
FIG. NO. 01 ON PAGE NO. 01 FIG. NO. 02 ON PAGE NO. 05 FIG. NO. 03 ON PAGE NO. 09 FIG. NO. 04 ON PAGE NO. 13
M7041
100
MAGNETO ASSEMBLY MUFFLER ASSEMBLY CARBURETTOR ASSEMBLY AIR CLEANER ASSEMBLY
FIG. NO. 05 ON PAGE NO. 17 FIG. NO. 06 ON PAGE NO. 21 FIG. NO. 07 ON PAGE NO. 23 FIG. NO. 08 ON PAGE NO. 29
KICK STARTER ASSEMBLY TRANSMISSION ASSEMBLY GEARSHIFT MECHANISM FUEL TANK ASSEMBLY
FIG. NO. 09 ON PAGE NO. 31 FIG. NO. 10 ON PAGE NO. 33 FIG. NO. 11 ON PAGE NO. 37 FIG. NO. 12 ON PAGE NO. 41
9 10 11
12
8
7
6 12
10
5
4 00rpm
x10
3
2 1 0
PANELS AND REAR FENDER ASSEMBLY PANELS AND REAR FENDER ASSEMBLY SPEEDOMETER ASSEMBLY REAR COMBINATION LAMP ASSEMBLY
FIG. NO. 18 ON PAGE NO. 79 FIG. NO. 18A ON PAGE NO. 83 FIG. NO. 19 ON PAGE NO. 87 FIG. NO. 20 ON PAGE NO. 89
ELECTRICAL SYSTEM FRONT FORK ASSEMBLY FRONT WHEEL ASSEMBLY REAR WHEEL ASSEMBLY (DRUM BRAKE)
FIG. NO. 21 ON PAGE NO. 91 FIG. NO. 22 ON PAGE NO. 95 FIG. NO. 23 ON PAGE NO. 101 FIG. NO. 24 ON PAGE NO. 103
REAR WHEEL ASSEMBLY (DISC BRAKE) SWING ARM ASSEMBLY REAR SUSPENSION SECONDARY AIR INJECTION ASSEMBLY
FIG. NO. 24A ON PAGE NO. 107 FIG. NO. 25 ON PAGE NO. 111 FIG. NO. 26 ON PAGE NO. 113 FIG. NO. 27 ON PAGE NO. 115
DISC BRAKE ASSEMBLY FRONT DISC BRAKE ASSEMBLY REAR TOOL KIT TAPE SET RTR 160 - SD
FIG. NO. 28 ON PAGE NO. 117 FIG. NO. 29 ON PAGE NO. 121 FIG. NO. 30 ON PAGE NO. 125 FIG. NO. 31 ON PAGE NO. 127
18 19
5 8 20
4 7 18
6/6A 9 21 19
20
10 22 26
24
25 21
1/1A 29 30
22
23 28
2 27
17
3
2 23
3
11 31
12 32
12
13 17
14
13
15 16/16A 33
34
42 35
45
43
44
36
37
41
38
39
40
18 19
5 8 20
4 7 18
6/6A 9 21 19
20
10 22 26
24
25 21
1/1A 29 30
22
23 28
2 27
17
3
2 23
3
11 31
12 32
12
13 17
14
13
15 16/16A 33
34
42 35
45
43
44
36
37
41
38
39
40
2 14/15
1 4 4 8
3/3A
13 17/18
11 12
10 16
9
6 20
4 23
4 6
24/24A
7
19
21/21A
22
NOTE : # - For more details refer Kit details on Page 135 06 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 02 CYLINDER BLOCK & CRANK SHAFT ASSEMBLY
2 14/15
1 4 4 8
3/3A
13 17/18
11 12
10 16
9
6 20
4 23
4 6
24/24A
7
19
21/21A
22
NOTE : # - For more details refer Kit details on Page 135 08 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 03 CRANKCASE ASSEMBLY
11 17
18
12 18 19
13
17 20
1
14
17
2 3/3A
5
4
1
16
6/6A 15
21
7
8 9
35
22
34
9 10/10A 23
8 33
7 25
32
31
30 26
29 24
28/28A 27
11 17
18
12 18 19
13
17 20
1
14
17
2 3/3A
5
4
1
16
6/6A 15
21
7
8 9
35
22
34
9 10/10A 23
8 33
7 25
32
31
30 26
29 24
28/28A 27
14
10
15
13
2 9
1
3 12
11 12
4 8
5
23/23A 26/26A
16 28
17 29
31
18 22 30 32
24
25
19
34
20 27/27A
21 35 36
38 37
39
40 33
41
14
10
15
13
2 9
1
3 12
11 12
4 8
5
23/23A 26/26A
16 28
17 29
31
18 22 30 32
24
25
19
34
20 27/27A
21 35 36
38 37
39
40 33
41
NOTE : # - For more details refer Kit details on Page 135 16 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 05 MAGNETO ASSEMBLY
2 21
1 22
23
3
24
19A
8
9 18
8 17 19
10
5
6
27
7
25
11 15
16
12
20
13/13A
26
14
2 21
1 22
23
3
24
19A
8
9 18
8 17 19
10
5
6
27
7
25
11 15
16
12
20
13/13A
26
14
11
12
13
10
11 9/9A
8
7
6
2
3
4/4A 6
5 14
1
1A 5
5 15
5 41
42
6
1
40
2
7
8 18/18A 19 26
9/9A 20
17 27
28
10/10A 29
16/16A
21 30 31
32/32A
22/22A
3 11 15/15A 23
33
14/14A
24
34
25
35
12/12A
36/36A
37
39
13 38
5 41
42
6
1
40
2
7
8 18/18A 19 26
9/9A 20
17 27
28
10/10A 29
16/16A
21 30 31
32/32A
22/22A
3 11 15/15A 23
33
14/14A
24
34
25
35
12/12A
36/36A
37
39
13 38
5 41
42
6
1
40
2
7
8 18/18A 19 26
9/9A 20
17 27
28
10/10A 29
16/16A
21 30 31
32/32A
22/22A
3 11 15/15A 23
33
14/14A
24
34
25
35
12/12A
36/36A
37
39
13 38
4
3 5
6
7
8
17
9
10
11
14
15
M70
4110
16
0
13 12
15
3
1
2
8
4
5
9 14
6 15
16
10 11
12
17 13
18
19
20
10 1 6
11 13/13A 2 5/5A
12 3
4
15/15A
7/7A
14
16
17
18
8
19
9
20
26 21
25 24
27/27A 22
33
34
28
35 29 23
36 30
37
31
38
39
32
10 1 6
11 13/13A 2 5/5A
12 3
4
15/15A
7/7A
14
16
17
18
8
19
9
20
26 21
25 24
27/27A 22
33
34
28
35 29 23
36 30
37
31
38
39
32
NOTE : # - For more details refer Kit details on Page 135 36 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 11 GEAR SHIFT MECHANISM
1
2
3
5 4
5A
6A 7A
8/8A
9
21
6
9 10
7
12 11
12
22 23 13
24
14
5A 15
25
16
27 17
28 18
32
29 36
26/26A
33 37 20
35 19
30 31
34
38
39
36
NOTE : ** - EFFECTIVE FROM FRAME NO. MD634LE5392A04614 38 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 11 GEAR SHIFT MECHANISM
1
2
3
5 4
5A
6A 7A
8/8A
9
21
6
9 10
7
12 11
12
22 23 13
24
14
5A 15
25
16
27 17
28 18
32
29 36
26/26A
33 37 20
35 19
30 31
34
38
39
36
NOTE : ** - Effective from frame no. MD634LE5392A04614 40 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 12 FUEL TANK ASSEMBLY
1 2
3
16 5
4
14
25
24
15 8
9 7
23
14
22 8
10
11
17 15 12
15
18
16
17
18 13
19
21
20
18
3 5
2 6
7
8
10
29
11 18
19 4
12
13
29
28
26 25
15 14
27 16
17 20
24
22
23 21
3 5
2 6
7
8
10
29
11 18
19 4
12
13
29
28
26 25
15 14
27 16
17 20
24
22
23 21
29 37A 40 82
30
28 31 39
32 3 43 83
33 42 81
25B 36 41
2 4 27
25A
1 80
5 26 24A 84
3
6 38 75
25 35 37
3 74
24 72 76
7 34 77
10 45
8 11 72
9 23
71 78
22 44 73
10
46
62 79
47 59 60 29
11 17 19
12 12 20 21 61
18
13
16 53 52 57 30
58 26 27
31
32 1 63
14 15 48
3 2
47 5
54 12 11
49 55 10
3 6
49
15 66
64
65 9
85 56 11 8
51 15 10
50
14 12 69
12 11 68
70 10 67
NOTE : ** - Effective from frame no. MD634HE3692F08601 48 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 13 FRAME ASSEMBLY
29 37A 40 82
30
28 31 39
32 3 43 83
33 42 81
25B 36 41
2 4 27
25A
1 80
5 26 24A 84
3
6 38 75
25 35 37
3 74
24 72 76
7 34 77
10 45
8 11 72
9 23
71 78
22 44 73
10
46
62 79
47 59 60 29
11 17 19
12 12 20 21 61
18
13
16 53 52 57 30
58 26 27
31
32 1 63
14 15 48
3 2
47 5
54 12 11
49 55 10
3 6
49
15 66
64
65 9
85 56 11 8
51 15 10
50
14 12 69
12 11 68
70 10 67
NOTE : ** - Effective from frame no. MD634HE3692F08601 50 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 13 FRAME ASSEMBLY
29 37A 40 82
30
28 31 39
32 3 43 83
33 42 81
25B 36 41
2 4 27
25A
1 80
5 26 24A 84
3
6 38 75
25 35 37
3 74
24 72 76
7 34 77
10 45
8 11 72
9 23
71 78
22 44 73
10
46
62 79
47 59 60 29
11 17 19
12 12 20 21 61
18
13
16 53 52 57 30
58 26 27
31
32 1 63
14 15 48
3 2
47 5
54 12 11
49 55 10
3 6
49
15 66
64
65 9
85 56 11 8
51 15 10
50
14 12 69
12 11 68
70 10 67
29 37A 40 82
30
28 31 39
32 3 43 83
33 42 81
25B 36 41
2 4 27
25A
1 80
5 26 24A 84
3
6 38 75
25 35 37
3 74
24 72 76
7 34 77
10 45
8 11 72
9 23
71 78
22 44 73
10
46
62 79
47 59 60 29
11 17 19
12 12 20 21 61
18
13
16 53 52 57 30
58 26 27
31
32 1 63
14 15 48
3 2
47 5
54 12 11
49 55 10
3 6
49
15 66
64
65 9
85 56 11 8
51 15 10
50
14 12 69
12 11 68
70 10 67
71
20 18 17 27 70
19 24 26 39
38
21 22 23
18A 45 69
14 57
26A 46 58 61
34 3
47
48 49 35
50 46 37
64
51 60 68
17 1
2
5
79 51 59 62
51 53 14 3 6
52 54
65
78 66 67
8 9
55 56
63
19
20
71
20 18 17 27 70
19 24 26 39
38
21 22 23
18A 45 69
14 57
26A 46 58 61
34 3
47
48 49 35
50 46 37
64
51 60 68
17 1
2
5
79 51 59 62
51 53 14 3 6
52 54
65
78 66 67
8 9
55 56
63
19
20
71
20 18 17 27 70
19 24 26 39
38
21 22 23
18A 45 69
14 57
26A 46 58 61
34 3
47
48 49 35
50 46 37
64
51 60 68
17 1
2
5
79 51 59 62
51 53 14 3 6
52 54
65
78 66 67
8 9
55 56
63
19
20
71
20 18 17 27 70
19 24 26 39
38
21 22 23
18A 45 69
14 57
26A 46 58 61
34 3
47
48 49 35
50 46 37
64
51 60 68
17 1
2
5
79 51 59 62
51 53 14 3 6
52 54
65
78 66 67
8 9
55 56
63
19
20
2
3
4
1
5
8
10
11
NOTE : # - For more details refer Kit details on Page 135 64 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 15 SEAT ASSEMBLY
2 2A
1
1A
9
3 3A
10 11
4 4A
5 5
6 6
8 5
7 7
1 3
6
33 34
7 37
8 22
22
9
14 15/15A
10/10A 13/13A
16/16A/16B
36
35
11/1A 8
17 30/30A 9 7
6 31 4
3 2
29
18 28 32/32A/32B
12/12A 18 27
26
19
25/25A
24
20
23/23A
21
22
NOTE : # - For more details refer Kit details on Page 135 68 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 16 HANDLE BAR ASSEMBLY
2
1 3
6
33 34
7 37
8 22
22
9
14 15/15A
10/10A 13/13A
16/16A/16B
36
35
11 8
17 30/30A 9 7
6 31 4
3 2
29
18 28 32/32A/32B
12/12A 18 27
26
19
25/25A
24
20
23/23A
21
22
15
6 7 16 17
3
10
4 9
2 5 8
1 12 13
11 14 12
18
15 18
29 28 27
26 39
20 19
22
27
21
23
24
40 3
25
30
31
34
35
36
37
32 38
33
15
6 7 16 17
3
10
4 9
2 5 8
1 12 13
11 14 12
18
15 18
29 28 27
26 39
20 19
22
27
21
23
24
40 3
25
30
31
34
35
36
37
32 38
33
7 14
6 8
1 4 9
5 9
4 10 11
12
14
13
2
23 14
3 31
33
22 21
13
18 16 24
15 17
29 30
19 15 25
16
26 17
28
33 34
20
32
25 12
27 38
39
15
36
37 20
35 40
2
7 14
6 8
1 4 9
5 9
4 10 11
12
14
13
2
23 14
3 31
33
22 21
13
18 16 24
15 17
29 30
19 15 25
16
26 17
28
33 34
20
32
25 12
27 38
39
15
36
37 20
35 40
2
11 15 17
9 18
6
16 13
8 10 9 8 8
7 20
7
14
19
13 7 8
14 9
12
2
11
4 22
5 9
24 23 8
3 11 21
7
29
5
30 25
26 6
68 7
78
28 6 4
27
7 6
6 8
11 15 17
9 18
6
16 13
8 10 9 8 8
7 20
7
14
19
13 7 8
14 9
12
2
11
4 22
5 9
24 23 8
3 11 21
7
29
5
30 25
26 6
68 7
78
28 6 4
27
7 6
6 8
11 16
9
8 17
10
42
6
7 18
19
39
18 40 41 12
2 12 20 19 38
5 21
13 9 8
1 15 7 37
14 22 11
12
4 7 8 9
15
3 14
7
9 8
7 8
23
9
32
25
24
7 8 9
30 5
6 7 15 26
34 6
28 36
29
4
27
6 7 6 35
29 12
31
6
33
15
11 16
9
8 17
10
42
6
7 18
19
39
18 40 41 12
2 12 20 19 38
5 21
13 9 8
1 15 7 37
14 22 11
12
4 7 8 9
15
3 14
7
9 8
7 8
23
9
32
25
24
7 8 9
30 5
6 7 15 26
34 6
28 36
29
4
27
6 7 6 35
29 12
31
6
33
15
2 11 10
9 8
9 10 11
12
8
7
6 12
10
5
00 rpm
4
x10
3
2 1 0
1A
3
4 7
5
6
1 2 11
3 7
2 12
6 13
8 9
4
10
5
15
14
16
12 17
3 7
2
31 5
1 9
6
30 3
10
29/29A 13
30 14
12 11
32 19
28
27 18/18A
26
21 20 17
33 15
16
34 25 24
35 22
23
3 7
2
31 5
1 9
6
30 3
10
29/29A 13
30 14
12 11
32 19
28
27 18/18A
26
21 20 17
33 15
16
34 25 24
35 22
23
26
27
14 28
29
9 15
30
2/2A
16 22 31
3
23 32
4 17/17A
5/5A 33
1 18
34
10/10A 24
6/6A 35
19 35 36
25/25A
20 21
11/11A 37
12/12A
7 13 38
8/8A
41 41 40 39
26
27
14 28
29
9 15
30
2/2A
16 22 31
3
23 32
4 17/17A
5/5A 33
1 18
34
10/10A 24
6/6A 35
19 35 36
25/25A
20 21
11/11A 37
12/12A
7 13 38
8/8A
41 41 40 39
26
27
14 28
29
9 15
30
2/2A
16 22 31
3
23 32
4 17/17A
5/5A 33
1 18
34
10/10A 24
6/6A 35
19 35 36
25/25A
20 21
11/11A 37
12/12A
7 13 38
8/8A
41 41 40 39
NOTE : # - For more details refer Kit details on Page 135 100 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 23 FRONT WHEEL ASSEMBLY
5/5A/5B
8/8A
4 9/9A
1 10/10A
11
10/10A
6 7
3 2
12 7
13
2 14
1 2 3 4 5 6 7 8 9 10
18/18A
12
10 13 19/19A
14 20/20A
21/21A
15 22/22A
11 16 21/21A
17
24 25
23
26 27
28 29 9 10
30
31
34
35
32 33
1 2 3 4 5 6 7 8 9 10
18/18A
12
10 13 19/19A
14 20/20A
21/21A
15 22/22A
11 16 21/21A
17
24 25
23
26 27
28 29 9 10
30
31
34
35
32 33
NOTE : # - For more details refer Kit details on Page 135 106 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 24A REAR WHEEL ASSEMBLY (DISC BRAKE)
12/12A
1
3 4 5
2
13
7
6
14
15/15A
8 9 16/16A
10 11 15/15A
17
18 19
20
21 22/22A
23
24 4
26 5
25
29
27 28
12/12A
1
3 4 5
2
13
7
6
14
15/15A
8 9 16/16A
10 11 15/15A
17
18 19
20
21 22/22A
23
24 4
26 5
25
29
27 28
NOTE : # - For more details refer Kit details on Page 135 110 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 25 SWING ARM ASSEMBLY
4/4A/4B
1 6
2
7
8
9
10
11
12
5
5
13
2
1 2
2 2
3/3A/3B
4/4A/4B
2
1
5
5
7 8
7 8
2
3 4 5
3
10 6
10
11
10
12A
7
12 8
13
9
14
5 6 7
8
1/1A
9 13 14
2 3
4 10
11
15 12
22
16/16A
22
33 23
29 30 17 18 20 21
19
28 31
32 24
25
34 35 37
36 38 39
25
26
27
26
47 46 46 45 44
43 42 40
23
41 22
22
NOTE : For kit details refer Page 135 118 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 28 DISC BRAKE ASSEMBLY FRONT
5 6 7
8
1/1A
9 13 14
2 3
4 10
11
15 12
22
16/16A
22
33 23
29 30 17 18 20 21
19
28 31
32 24
25
34 35 37
36 38 39
25
26
27
26
47 46 46 45 44
43 42 40
23
41 22
22
NOTE : For kit details refer Page 135 120 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 29 DISC BRAKE ASSEMBLY REAR
4 3
3
2 2 2
5 1
6
7 16
8 35
17 36
10 32 37
9 18 38
34
33
19
20
39
11 14 40
21
10 12 13 41
22
15
27 23 29 31
30
42
24
45
25
46
26
44
43
28 47
NOTE : For kit details refer Page 135 122 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 29 DISC BRAKE ASSEMBLY REAR
4 3
3
2 2 2
5 1
6
7 16
8 35
17 36
10 32 37
9 18 38
34
33
19
20
39
11 14 40
21
10 12 13 41
22
15
27 23 29 31
30
42
24
45
25
46
26
44
43
28 47
NOTE : For kit details refer Page 135 124 PT TVS Motor Company Indonesia 2012, All Rights Reserved
FIG. NO. 30 TOOL KIT
1
2
7
4 8
10
SPECIAL TOOLS
1A M1310010 HOLDER ASSY. 1 1 1 1
2A M1310020 PULLER ASSY. ROTOR 1 1 1 1
3A M1310070 TAPPET ADJUSTER 1 1 1 1
4A M1310110 PULLER ASSEMBLY 1 1 1 1
8
1 6
9
2
3
6
7
4
REF.NO. DESCRIPTION FLAME RED STALLION BLACK TITTANIUAM GREY LIGHTENING YELLOW REMARKS
2
3
8
9
6
4
REF.NO. DESCRIPTION CRIMSON RED STALLION BLACK TITTANIUAM GREY ORANGE REMARKS
BLACK WHITE
Pabrik
Surya Cipta, JI. Surya Madya Kav. 1-30, Suryacipta City of Industry
Desa Kutanegara, Karawang, Jawa Barat 41361, Indonesia
Edisi Perdana, MAY 2012