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Indian Journal of Chemical Technology

Vol. 15, September 2008, pp. 511-514

Distribution of Cr (III) and Cr (VI) in chrome Now-a-days the use of chromium has accelerated
tanned leather in the leather industry as it enables faster and cheaper
production of highly resistant and durable leathers6,7.
Bahri Başaran*, Mete Ulaş, Behzat Oral Bitlisli & Ahmet Today, more than 80% of finished goods are tanned
Aslan using basic chromium salts8,9. However, high pH
Leather Engineering Department, Faculty of Engineering, value, temperature, UV lights, unsuitable storage
Ege University, TR-35100, Izmir,Turkey conditions and the effect of using lubricants with
Email: bahri.basaran@ege.edu.tr double bonds in the molecule during production,
Received 7 March 2007; revised 28 May 2008 possibly turn up the oxidation of the trivalent
chromium into the hexavalent form10-16. For this
Basic chromium sulphate is the most versatile and common reason, a limit of 3-50 ppm has been imposed by
tanning agent in the leather industry. Under certain circumstances,
the oxidation of the trivalent chromium salts into the hexavalent various countries on the level of Cr (VI) in leather13.
compounds, which are used in leather manufacture, is a crucial Since 1994, when the formation of chromate
issue. In this study, different proportions of basic chromium complexes in leather goods was identified, strong
sulphate were used in tanning and re-tanning processes according pressure has been put on the global leather industry by
to a commonly used recipe, and levels of chromium oxide and
hexavalent chromium were studied stratigraphically in the cross-
both consumers’ rights associations and
section of the leather. It was observed that the levels of chromium environmental protection organisations17 to reduce its
oxide and hexavalent chromium in the skins increased in relation content in the leather. This has had a great effect on
to the proportions of basic chromium sulphate used in the process, leather exporting countries, and many researches have
and that the amounts added in the tanning process had a greater been devoted to this subject. Studies have been
effect on the levels of hexavalent chromium formed in the layers
of the skins than did the amounts added in re-tanning. undertaken for identifying the factors responsible for
oxidation, reducing or completely eliminating the use
Keywords: Skin, Tanning, Chromium oxide, Chromium (VI),
Tanned leather
of chromium in tanning, the determination of
hexavalent chromium in the leather, and problems
The leather manufacturing industry processes raw related to analysis methods18-21. It is likely that
skins and hides for various purposes. Raw skins are chromium tanning will be in use for years to come
transformed into stable finished products by a series because of the characteristics it imparts to final
of chemical and mechanical processes1,2. Among products and its ease of application. This study
these processes, tanning is very importance. In the examined the stratigraphic distribution of 3- and 6-
leather industry, tanning means the conversion of raw valent chromium compounds in the leather, and
skin into finished leather through various technical determined the relation between the amount of
processes3. Unless the tanning process is carried out, chromium used in tanning and the formation of
the raw skin protein, which is made of collagen, will hexavalent chromium in the leather.
putrefy and progressively deteriorate4. The collagen Experimental Procedure
proteins will deform when heated, and in water they Materials
will turn into gelatine5. Thus, tanning is an essential Eighteen standard quality commercially pickled
process for the conversion of the collagens in natural sheep skins with a thickness of 1.0-1.2 mm and a pH
skin and hides into a stable form, giving the material value of 2.0 were used. Because of their bilateral
individual durability by allowing the penetration of features, these skins were cut into two equal parts
various tanning agents with different characteristics down their backbones22. The experiments were
into the structure through mechanical action in floats carried out on 36 sides obtained in this way.
and by reaction with reactive groups of collagens1,3,5.
Tanning agents are not only used in the tanning Tanning of skins
process, but they can also be used in another stage, The sides were divided into 3 groups and these
which is called re-tanning/retannage, to further groups were tanned with 33% basic chromium
achieve the final features5. sulphate in proportions of 4, 6 and 8%. Subsequently,
512 INDIAN J. CHEM. TECHNOL., SEPTEMBER 2008

the skin groups were divided into 3 sub-groups and


chromium re-tanning was carried out by adding 33%
basic chromium sulphate in proportions of 2, 4 and
6%. The process recipes are given in Tables 1 and 2.
After the tanning and re-tanning, the skins were
stored for 6 months and then divided into three layers
in a splitting machine to determine the distribution of
3- and 6-valent chromium compounds.
Analyses
The trivalent chromium content in the leathers
ripped horizontally into layers by the splitting process
was analyzed in each split layer according to IUC/823,
and hexavalent chromium was determined according
to DIN 53314 (IUC 18)24,25. The calibration curve of
the standard solutions prepared for the determination
of chromium according to the DIN 53314 method is
Fig. 1Calibration curve of standardized solutions
given in Fig. 1.

Table 1Tanning recipe

Process Additives Temp. (oC) Prop.(%) Time (min) Remarks


Depickling Water 25 200 20 7 oBé Brine solution
Acid bating agent 1 30
Sodium formate 0.5 30
Sodium bicarbonate 1 45 pH: 5.5 / Keep overnight
Fleshing
Degreasing Alkyl polyglycol ether 3 120 Drain
Washing Water 35 200 20 Drain
Washing Water 35 200 20 Drain
Pickling Water 150 20 6° Bé
Formic acid 4.0 40
Sulphuric acid 0.5 60 pH : 2.9
Tanning Basic chromium sulphate X 240 X= 4, 6 and 8%
Sodium formate 1 40
Sodium bicarbonate 0.8 60
Sodium bicarbonate 1.0 20 pH: 3.8, Drain
Washing Water 25 200 30 Drain, horse up (3 days)
Table 2Re-tanning recipe
Washing Water 35 300
Formic acid 0.3
Alkyl polyglycol ether 0.3 30 Drain
Washing Water 35 300 10 Drain
Re-tanning Water 32 150
Aliphatic dicarboxylic acid salts 0.5 30
Basic chromium sulphate X 240 X= 2, 4 and 6 %
Phenol sulphonic acid condensate 2 30
Sodium formate 0.5 15
Sodium bicarbonate 0.5 15 pH: 4.2
Naphtalene sulphonic acid condensate 2 30
Formic acid 0.5 30 Drain
Washing Water 25 200 20 Drain
NOTES 513

Results and Discussion found when 6% basic chromium sulphate was used,
Distribution of the proportions of chromium oxide and the minimum chromium oxide contents resulted
(Cr2O3) and Cr (VI) in the lower, middle and upper from the addition of 2% basic chromium sulphate.
parts of the split leathers are given in Table 3. From These results indicated that when the basic chromium
the results it can be seen that the maximum chromium sulphate concentration added to the skins is increased,
oxide amounts were found in the lower split part of the chromium oxide content of leather also increases.
the leathers, and the amounts decreased towards the In terms of providing the performance
upper split parts. When the effect of basic chromium characteristics satisfactorily, it is recommended that
sulphate proportion was observed, it was found that chrome tanned leathers should include a minimum of
the maximum chromium oxide concentration was 2.5% chromium oxide26. Unless an appropriate

Table 3Distribution of Cr2O3 and Cr (VI) in the sections of leather layers

Leathe Chrome added in Chrome added in Cr2O3 Cr(VI)


r tanning (%) re-tanning (%) determined determined
Layer (%) (ppm)
Mea Averag Mea Averag
n e SD n e SD
Lower 4 2 3.57 7.14
4 4 3.74 0.17 7.73 0.62
4 6 3.90 8.39
Lower 6 2 3.85 7.79
6 4 3.94 0.14 8.58 0.83
6 6 4.12 9.45
Lower 8 2 10.5
8 3.94 7
8 4 11.2
0.16 0.52
4.18 4
6 11.5
4.25 9
Middle 4 2 3.29 6.76
4 4 3.43 0.11 6.74 0.77
4 6 3.50 8.09
Middle 6 2 3.50 8.49
6 4 3.54 6.20 8.82 0.50
6 6 3.62 9.48
Middle 8 2 11.4
8 3.88 5
8 4 11.0
2.67 1.44
3.93 3
6 11.7
3.93 0
Upper 4 2 3.23 6.38
4 4 3.29 7.95 6.71 0.17
4 6 3.38 6.63
Upper 6 2 3.32 7.14
6 4 3.42 6.53 7.80 0.34
6 6 3.45 7.59
Upper 8 2 3.50 7.85
8 4 3.57 5.59 8.36 0.37
8 6 3.61 8.57
514 INDIAN J. CHEM. TECHNOL., SEPTEMBER 2008

tanning practice is applied, the durability of the both the desired qualities of the leather and the
finished goods might be unsatisfactory and the formation of hexavalent chromium in the leather.
hydrothermal stability can be lower than acceptable
quality levels. In addition, other undesirable features References
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NOTES 515

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