You are on page 1of 11

International Journal of Biological Macromolecules 83 (2016) 385–395

Contents lists available at ScienceDirect

International Journal of Biological Macromolecules


journal homepage: www.elsevier.com/locate/ijbiomac

Production and characterization of cellulose reinforced starch (CRT)


films
K. Sudharsan a , C. Chandra Mohan a , P. Azhagu Saravana Babu a , G. Archana a , K. Sabina a ,
M. Sivarajan b , M. Sukumar a,∗
a
Centre for Biotechnology, A.C. Tech., Anna University, Chennai 600 025, India
b
Chemical Engineering Division, Central Leather Research Institute, Chennai 600 020, India

a r t i c l e i n f o a b s t r a c t

Article history: Starch from Tamarind seed is considered to be a nonedible and inexpensive component, with many
Received 28 July 2015 industrial applications. Extraction and characterization of tamarind seed starch was carried out for the
Received in revised form 16 October 2015 synthesis of biopolymer. Tamarind seeds were collected, cleaned and further roasted, decorticated, and
Accepted 12 November 2015
pulverized to get starch powder. Total starch content present in each tamarind seed is estimated to
Available online 26 November 2015
be around 65–70%. About 84.68% purified starch can be recovered from the tamarind seed. Defatted
Tamarind seed starch has an amylose content of 27.55 wt.% and 72.45 wt.% of amylopectin. Morphological
Keywords:
(SEM) and X-ray diffraction were used to evaluate crystallinity. Likewise, TGA and DSC of starch have also
Tamarindus indica
Defatted starch
been analyzed. Thermal properties of starch obtained from tamarind seeds showed good thermal stability
Biopolymer material when compared to other starch sources such as Mesquite seed and Mango kernel. This study proved
that the tamarind seed starch can be used as a potential biopolymer material. Thermo-stable biofilms
were produced through initial optimization studies. Predictive response surface quadratic models were
constructed for prediction and optimization of biofilm mechanical properties. Correlation coefficient
values were calculated to me more than 0.90 for mechanical responses which implies the fitness of
constructed model with experimental data.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction The ‘biodegradability’ of plastics not only depends on raw materi-


als used for production but also on the chemical structure of the
Synthetic polymer-based composite materials are well estab- material and constitution of the final product [3].
lished all over the world and used for a wide variety of applications Biodegradable polymers can either be naturally produced from
because of their high specific strength and modulus. When com- renewable resources (such as starch) or it can be artificially syn-
pared to conventional materials such as metals and alloys, it thesized. Renewable biodegradable polymers are produced from
possesses long durability. The main types of plastics that are cur- polysaccharides (starch, cellulose, lignin), proteins (gelatin, wool,
rently used in all applications are derived from non-renewable silk), lipid (fats and oil), and polyesters by plant or microorgan-
petroleum resources which are unstable and expensive [1]. isms (PHA); polyesters are derived from bio derived monomers
Petroleum-based plastics do not degrade and remain accumulated (polylactic acid), and miscellaneous polymers like natural rubbers,
in the environment in the form of solid waste for longer period composites. However, non-renewable synthetic biodegradable
leading to increased GHG Emissions. plastics are petroleum based.
As usage of plastics becomes more rapid in recent years, In the family of renewable source-based polymeric materials,
microorganisms capable of synthesizing and designing new starch is the most inexpensive, abundant natural resource and
enzyme structures capable of degrading synthetic polymers are increasingly used as a packaging material [4]. Starch is degraded
required [2]. Bio plastics would play a big role in the future as a to carbon dioxide and water in a relatively short period of time
viable alternative for petroleum-based plastics. Many biopolymers when compared to most of the synthetic polymers. A range of
are biodegradable, hydro-biodegradable or photo-biodegradable. new applications is possible due to the attractive characteristics of
granular starch such as natural availability, biodegradability, low
cost and simple physico-chemical modifications [5–7]. Currently,
∗ Corresponding author. research is carried out on the materials synthesized from starch,
E-mail address: sukumaractech@gmail.com (M. Sukumar). because of its biodegradability and renewable nature [8,9]. Raw

http://dx.doi.org/10.1016/j.ijbiomac.2015.11.037
0141-8130/© 2015 Elsevier B.V. All rights reserved.
386 K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395

materials such as corn, potato, and wheat starches were mostly 2.3. Characterization of starch
used as fillers in traditional plastics [7]. Structure, properties, and
possibility of starch-based materials have been influenced by the 2.3.1. Thermal analysis
amylose/amylopectin ratio [10,11]. Superior strength and tough- TGA analyses were performed in TA Instruments STD Q500
ness can be achieved in polymers by increasing the amylose content (New Castle, DE, USA). Samples of starch were extracted from
of starch [12]. Both tensile modulus and yield stress of starch were tamarind seed and other nonedible plants such as Prosopis glan-
also increased with the increasing amylose content of the raw dulos (Mesquite seed) and Mangifera indica (Mango kernel). About
material. 10 (±3) mg of the sample were placed in alumina pans in sepa-
Tamarind seed gum or tamarind kernel powder (TKP) is derived rate experiments. The samples were heated at a rate of 5 ◦ C/min
from the seeds of Tamarindus indica Linn which belongs to the from ambient temperature until it reached 800 ◦ C in a nitrogen
dicotyledonous subfamily Caesalpinioideae (Leguminosae). Asian atmosphere with a sample flow of 60 mL/min and a balance flow
countries like India, Bangladesh, Sri Lanka, Thailand, and Indonesia, of 40 mL/min, to avoid the production of unwanted by-products in
and also in the African and American continents [14]. Tamarind the presence of oxygen during the analysis. The experiments were
fruits are edible but their seeds are generally discarded, and there- conducted in duplicates.
fore it can be a source of starch. Starch obtained from tamarind Differential Scanning Calorimetry (DSC) analysis was carried out
seeds is nonedible. Starch extracted from tamarind seeds is cheap using a DSC Q200 apparatus of TA Instruments (New Castle, DE,
with many industrial applications. This starch is used mainly in USA) for studying out gelatinization temperature of starch. A sam-
textile and plywood industry and also in industries manufacturing ple for DSC was weighed (about 6 mg) on a small aluminium pan.
starch-based adhesives. Cellulose is also one of the commercially The pans were hermetically sealed and placed on mixing rollers
important polysaccharides, capable of forming hydrocolloids in a overnight to allow homogeneous hydration of the sample before
suitable solvent system. Bio-plastics made from cellulose have been carrying out the analysis. An empty pan was used for a reference.
reported to have higher resistant to water and microwave heating The samples were heated from 30 to 220 ◦ C at a rate of 20 ◦ C/min.
[36]. Addition of cellulose increases tensile strength and rigidity of DSC scans were made under an inert atmosphere with a nitrogen
biofilms. Dias et al. reported increase in stability of starch-based flow of 25 mL/min.
films in combination with cellulose fibres [37].
Response surface methodology (RSM) is an effective tool for
modelling complex and nonlinear problems in various scientific 2.3.2. Proximate analysis
and technological fields. RSM has been used effectively in many Total starch content was analyzed using the modified method
fields for optimization studies. of Association of Analytical Communities [16]. 3,5-Dinitrosalicylic
The aim of the present study is to extract and character- acid, popularly known as DNS was chosen as the reagent instead
ize tamarind seed starch and also to analyze their feasibility on of glucose oxidase–peroxidase–aminoantipyrine buffer mixture
starch-based biopolymer production. Morphological, structural, mentioned in the official method. The protein and ash content were
and thermal properties of starch have also been characterized and determined by Nitrogen-Ammonia-Protein Modified Kjedahl and
reported. firestone Methods [17,18] respectively.
The amylose content was determined by a colorimetric method
(EN ISO 6647 parts I and II), which is based on amylose–iodine
2. Materials and methods complex formation. The absorbance was measured at 620 nm using
an UV-Vis-NIR Spectrophotometer Shimadzu, Japan and the amy-
2.1. Raw materials lopectin content was calculated by difference.

Tamarind seeds were collected from nearby villages, in and


around Chennai, Tamil Nadu, India. Microcrystalline cellulose (98% 2.3.3. Particle size distribution
pure) extracted from sugar cane bagasse was purchased from Jeyam Particle size distribution of starch was measured in water with
Scientific’s Chennai. All the chemicals and solvents were procured a laser diffraction system (H1140, Sympatec Inc., New Jersey, USA).
from Merck (Germany) Purity-EMPARTAACS . Deionized water was used as the medium for wet size measurement
of the starch sample. Sonic measurements were performed to avoid
the aggregation of starch.
2.2. Extraction of starch from tamarind seed

The process of synthesizing Tamarind seed starch involves 2.3.4. Morphological properties
roasting followed by pulverization. The tamarind seeds are roasted The micrographs were obtained through scanning electron
in oil-fired roaster and decorticated to remove skin. Seeds are then microscope (SEM) with EDS (HITACHI-S3400N, Japan) in the
broken into smaller pieces in a grinder. These broken pieces are Department of Mechanical Engineering, Anna University, Chennai.
then finally pulverized to make starch powder. Tamarind seed The starch grains were scattered on the surface of a double-sided
starch has been defatted using methanol for 10 h at 65 ◦ C fol- tape which is attached to a stub and coated with gold. The images
lowed by n-hexane for another 10 h at 69 ◦ C in a Soxhlet extractor. were taken at an accelerating potential of 10 kV with 100× magni-
Defatted starch was blended with 70% ethanol and 0.1 M NaOH for fication.
5 min in each solvent, respectively. The filtrate was centrifuged at Wide angle X-ray diffraction measurements were carried out
11,000 × g for 15 min. The starch powder residue thus obtained is using a D8 Advance Bruker AXS X-ray powder diffraction using
mixed with water, re-filtered twice using 200 mesh screen and a one-dimensional Debye–Scherr camera, Cu Ka radiation (wave-
Whatman analytical grade No. 5 filter paper with 2.5 ␮m pore length 0.1542 nm) operating at 40 kV and 35 mA. The scattering
size, and then washed successively with 0.1 M NaOH and deion- angle (2h) covered the range from 3◦ to 30◦ (h is the Bragg angle)
ized water [15]. Finally, starch powder was dried in an oven at a with a step of 0.02◦ and a sampling interval of 10 s.
temperature of 50 ◦ C till it reaches constant weight. The prepared The specimens were stored in a desiccator over a saturated solu-
starch was then packed and stored in polythene lined gunny bags tion of NaCl in a constant humidity atmosphere of 75% for 1 week
at −5 ◦ C for further studies. before the spectra were collected.
K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395 387

2.3.5. Fourier transform infrared spectroscopy Linear regression was used to estimate the slope of the g s−1
Fourier transform infrared spectroscopy (FTIR) was used to plot. p was calculated according Eq. (2), where pvap sat was the
determine the functional groups, chemical bonds and chemical saturated vapour pressure of pure water and equals to 3160 Pa at
nature of the sample. The FTIR analysis was performed using 25 ◦ C. RH was the relative humidity gradient between the cell and
Perkin-Elmer Co., USA model spectrum with samples dispersed in the surroundings.
the pellets of KBr. The dried active fraction of T. indica seed starch
samples (0.3–0.5 mg) were ground in about 80 mg of spectral-grade 2.8. Predictive modelling
KBr (sigma) and pressed into pellets under about 5–6 tonnes cm−2
pressure with the help of a hydraulic press. The spectral measure- RSM was done using Design Expert Software package (version
ments were carried out in an absorbance range of 400–4000 cm−1 7). Tamarind starch concentration, Cellulose concentration, Glyc-
with plain KBr pellet as the background reference. erol concentration and Acetic acid concentrations were taken as
fixed input factors. Mechanical parameters were taken as main
2.4. Film preparation method parameters for predictive modelling. Thus mechanical properties
such as tensile strength and elongation at break were taken as
Initial studies were conducted for concentration optimization responses of RSM. Central composite design experimental trail was
of film constituents. 12% (w/v) Starch extracted from the Tamarind used as input data for construction of Response Surfaces models
seed and 4% (w/v) cellulose powder was homogenized with 100 ml [19]. Different equation models were selected for predictive mod-
of deionized water using Homogenizer (REMI Elektrotechnik Ltd. elling of responses in accordance to fitness of experimental data.
Model RQT-127-A). 2.5% Glycerol (v/v) and 1.5% acetic acid 1.5% RSM–ANOVA parameters were calculated through following equa-
(v/v) were added to this homogenized mixture which was gela- tions.
tinized at 105 ◦ C for 15–20 min. The above mixture was made to Predicted residual sum of square:
spread over a Glass tray with the help of spacer. These glass trays n
were then incubated at 50 ◦ C for 6 h. After incubation the dried thin Press = (ei,−i )2 (3)
i=1
films were peeled off from the trays and stored at 64% RH, 20 ◦ C for
further use. where, ei,−i = yi − ȳi,−i ; yi is actual residual values; ȳi,−i is predicted
residual values.
2.5. Tensile property Correlation coefficient (R2 ):
n
(xi − x̄)(yi − ȳ)
The tensile strength of the CTR films was investigated using Uni-
2
R =  i=1
 (4)
i=1 i=1
versal Testing Machine (UTM, H10KS, Tinius Olsen, UK) according
n
(xi − x̄)2 n
(yi − ȳ)2
to the standard of ASTM D638. The samples had a dimension of
150 mm × 25 mm × 0.048 mm with a gauge length of 25 mm at a where xi – experimental values; yi – predicted values; x̄ – mean of
cross head speed of 10 mm/min. The tensile strength was expressed experimental values; ȳ – mean of predicted values.
in MPa. Adjusted R2 value:
n − 1
2
2.6. Oxygen transmission rate (OTR) Radj = (1 − R2 ), (5)
n−p

The OTR of the CTR film was calculated by OXTRAN Oxygen per- where n is number of experiments of runs; p is number of model
meability Tester (MOCON, Minneapolis, MN) at 23 ◦ C under the parameters.
condition of 0% RH at 1 atm according to the standard of ASTM Predicted R2 value:
 Press

D3985. The specimens were conditioned at ambient conditions. The 2
Rpred =1− , (6)
oxygen permeability was calculated using the following mathemat- SStotal − SSblock
ical formula.
where SStotal is total sum of squares; SSblock is block sum of squares;
OTR Press is predicted residual sum of squares.
Oxygen permeability =
Film thickness × O2 partial pressure Adequate precision:

max(ŷ) − min(ŷ)
2.7. Water vapour permeability test (WVP) Ad. Precision =  , (7)
V̄ (ŷ)
Water vapour permeability was performed according to ASTM

(1996) and Debeaufort, Martin-Polo, and Voilley (1993) [35]. Film where V̄ ŷ = p 2 /n; p is number of model parameters;  2 is resid-
samples were used to seal a hole on the top of a plastic cell. The ual mean square from ANOVA; n is number of experiments or runs.
plastic cell, containing distilled water, was loaded into a desiccator.
The desiccator was placed into a chamber at 25 ◦ C for 24 h. At least 3. Results and discussion
three weights of the cell were taken during the 24 h of storage.
Water vapour permeability was calculated with Eq. (1). 3.1. Characterization of tamarind seed starch

m · l 3.1.1. Thermo gravimetric analysis


WVP = (1)
A · t · p Thermal stability of tamarind seed starch was assessed by
where, m/t – weight of moisture loss per unit of time (g s−1 ), thermo gravimetric analysis (TGA) under inert atmosphere (Nitro-
A – film area exposed to moisture transfer (m2 ), l – film thickness gen). Three major weight loss phases have been observed as
(m), p – water vapour pressure difference between the two sides discussed by previous authors [15,27]. Evaporation and dehydra-
of the film (Pa). tion of water occurred in the first phase at a temperature interval
 RH  of 58–179 ◦ C as shown in Fig. 1. Total mass loss of 12% w/w was
p = pvap sat (2) observed during this interval and it was majorly due to loss of mois-
100 ture content of starch. The second and third phases correspond
388 K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395

Fig. 1. Thermal analysis of tamarind seed starch powder (blue continuous line indicates DTA; green continuous line indicates TGA). (For interpretation of the references to
color in this figure legend, the reader is referred to the web version of this article.)

to the thermal decomposition occurring at a temperature inter- Table 1


Proximate values of defatted tamarind seed starch.
val of 310–630 ◦ C. Major loss of mass (45%, w/w) was observed at
345 ◦ C, which has been confirmed from DTA curve. It can be noted Parameter Weight (%)
that the onset of decomposition temperature does not affect the Starch 84.68%
initial water content since water evaporation from the samples Protein 0.97%
occurred before reaching its decomposition temperature. Finally, Ash 3.5%
43% residue remained after the dehydration and decomposition Crude fibre 3.2%
Others 7.65%
process.
TGA results of mango kernel (Fig. 2) demonstrated that the
weight loss of a material is the function of temperature. The samples while the second phase of degradation may be attributed to thermal
were analyzed with a heating rate of 10 ◦ C min− 1 under nitrogen decomposition as evidenced in other studies [9,28].
atmosphere. Fig. 2 shows the degradation of first phase occurred
at a temperature range of 0–220 ◦ C with 27% water loss. Second 3.1.2. Differential scanning calorimetry
phase took place between 270 ◦ C and 633 ◦ C with a major weight Differential scanning calorimetry (DSC) was used to study the
loss of 58%. De-polymerization started after this temperature and thermal characteristics of the tamarind seed. DSC provided quan-
continued till 550 ◦ C resulting in a major weight loss. Next phase of titative measurements of heat flow associated with gelatinization,
degradation occurs between 650 and 800 ◦ C with very less weight where the endothermic peaks are indicative of the melting point.
loss. About 0.1199 mg of the sample remained out from the total Endothermic peak observed at 107.6 ◦ C (Fig. 4) corresponds to the
sample of 6.0520 mg. Remaining of 42% of the sample at the end of occurrence of starch gelatinization. The gelatinization temperature
the experiment proves its good thermal stability. is characteristic of the starch type and depends on the glass transi-
TGA results of Mesquite seed atmosphere are shown in Fig. 3. tion of the amorphous fraction of the starch [4].
The results proves that first phase occurs between 0 and 250 ◦ C
with 21% water loss; second phase took place between the tem- 3.1.3. Proximate analysis
perature range of 270 ◦ C and 550 ◦ C with major weight loss of 47%. Proximate composition of Tamarind starch has been analyzed;
De-polymerization started after this temperature and continued till major initial components such as total starch, protein, ash, crude
the temperature reached 550 ◦ C. Next phase of degradation took fibre, and other impurities were 65%, 12.7%, 3.5%, 3.2%, and 15.69%,
place from 550 to 800 ◦ C showing very minor weight loss of 3%. respectively. Because of the complex nature of protein binding
The weight of the sample was 3.868 mg at the end of the experi- with amylase and amylopectin, the separation of protein was diffi-
ment out of the total sample of 13.3430 mg. Remaining of 30% of cult. Washing agents such as water and sodium hydroxide (0.1 N
the sample at the end of the experiment proves its good thermal NaOH) were used for reducing the protein content as much as
stability. possible as previously reported [21]. Composition of the major
When we compare the above results of TGA, tamarind seed components after defatting the Tamarind starch is shown in
starch had 43% remaining mass content when compared with Table 1.
mesquite seed (30%) and mango kernel starch (42%). This implies Native granular starches are a mixture of amylose, a linear
good thermal stability of tamarind seed starch. Phase 1 degrada- structure of ␣-1,4 linked glucose units and amylopectin, a highly
tion may be due to water evaporation during the heating process, branched structure of short ␣-1,4 chains linked by ␣-1,6 bonds.
K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395 389

Fig. 2. Thermal analysis of Mango kernel starch powder (blue continuous line indicates DTA; black continuous line indicates TGA). (For interpretation of the references to
color in this figure legend, the reader is referred to the web version of this article.)

Almost all native starches are semi crystalline with crystallinity of <10 wt.%). Defatted Tamarind seed starch has an amylose content
about 20–45% [22]. Level of starch crystallinity can be determined of 27.55 wt.% and amylopectin content of 72.45 wt.%. The compo-
by the ratio of amylose/amylopectin present in it [13,20]. Starch sitions reported for other known starches were 38–40% (amylose)
is classified into three groups based on amylose content, amylose- and 60–62% (amylopectin) in the case of pehuen starch and 24–26%
rich starch (amylose content >30 wt.%), moderate amylose starch (amylose), 74–76% (amylopectin) in the case of defatted cashew nut
(amylose content 10–30 wt.%), and waxy starch (amylose content shell starch [23].

Fig. 3. Thermal analysis of Mesquite seed starch powder (blue continuous line indicates DTA; black continuous line indicates TGA). (For interpretation of the references to
color in this figure legend, the reader is referred to the web version of this article.)
390 K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395

Fig. 4. Differential scanning colorimetric analysis of tamarind seed starch.

3.1.4. Particle size distribution


Four different particle size fractions have been observed (Fig. 5).
About 70–80% of the granules were observed in size ranges from
90-130
60 to 90 ␮m and 90 to 130 ␮m. The remaining 20–30% were in the
Size range (μm)

range of 0–30 ␮m and 30–60 ␮m. Particle size ranging from 3 to


60-90
8 ␮m, 3 to 24 ␮m, 2 to 35 ␮m, 5 to 70 ␮m and 5 to 100 ␮m have been
reported for rice, maize, wheat and potato starches, respectively [8].
30-60

0-30
3.1.5. Scanning electron microscopy
Shape and size of defatted tamarind seed starch was examined 0 50 100 150 200 250
using SEM as shown in Fig. 6a and b. The starch granules were Number of parcles
appeared to have rough surface with irregular shape [24]. Multiple
layers observed in each granule correlates with the results observed Fig. 5. Particle size distribution of tamarind seed starch powder.

previously [21,25,26]. The diameter of the granules ranged between


4 ␮m and 130 ␮m (for 500 granules).

Fig. 6. (a, b) SEM pictures depicting starch granules which appear to have a rough surface with irregular shape powder.
K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395 391

Table 2
Design summary of fixed factors for central composite design experimental trails.

Factor Name Units Low actual (−1) Median actual (0) High actual (+1)

A Starch % (w/v) 11 12 13
B Cellulose % (w/v) 3 4 5
C Glycerol % (v/v) 2 2.5 3
D Acetic acid % (v/v) 1 1.5 2

polymorphs, which can be referred to as C-type. The peak at 2


values of 12◦ and 22.9◦ is characteristic of A-type pattern, whereas
at 5.6◦ is an indicative of B-type pattern [25,29–31] all found a
C-type pattern, in agreement with the results observed. Double
helix found in maize starch is a characteristic of A-type structure,
whereas tuberous plants (such as potato) contain B-type starches.
C-type structure is more rare and intermediate form, probably
due to the combination between A and B occurring in some plant
sources such as pea starch [28,31]. Six-fold double-helical structure
has been observed in Native A- and B-type crystal lattices. The dif-
ference between the A-type and B-type crystallinity is the packing
density of the double helices in the unit cell.

3.1.7. Fourier transform infrared spectroscopy


The IR showed broad intense peak at 3340 cm−1 (Fig. 8) which
is characteristic for hydroxyl and amine group, absorption at
Fig. 7. X-ray diffraction of tamarind seed starch powder.
2933 cm−1 stretch is characteristic of CH2 groups and a peak
at 1147–1380 cm−1 suggests the presence of carboxyl group.
Protein-related bonds were observed at 1650 cm−1 . The absorp-
3.1.6. X-ray diffraction studies tion peaks at 1064 and 1250 cm−1 indicated the C O stretching
The molecular organization of granules was investigated using in ether or alcohol groups. Our results corresponds to the pre-
X-ray diffraction. Native starches were biosynthetically assembled vious reports that the four bands appearing in 3409.14 cm−1 ,
as semi crystalline granules. Depending upon on the nature of 2932.47 cm−1 , 1725.84 cm−1 and 1379.63 cm−1 corresponds to the
starch source, crystalline structure may be labelled and classified stretching vibrations of hydroxyl, C H, carboxyl, and C H bending
as A-, B-. As shown in Fig. 7, diffraction peaks obtained for 2 values of aliphatic CH2 and an infrared band at 1643.05 cm−1 (Amide I)
at 5.6◦ , 12.0◦ , and 22.9◦ evidenced a mixture of the A- and B-type and 1554.37 cm−1 respectively [3].

Table 3
Central composite design experimental trail for RSM quadratic predictive model.

Run B:Starch C:Cellulose A:Glycerol D:Acetic acid Tensile strength Elongation at break
% (w/v) % (w/v) % (v/v) % (v/v) MPa %

1 12 3 2.5 1 2.98 394.32


2 11 5 2 1 5.08 365.25
3 11 5 3 2 7.68 494.41
4 13 4 2 1.5 2.05 265.36
5 13 4 3 2 1.95 321.24
6 12 3 2 1.5 3.29 312.24
7 13 4 2.5 2 1.96 345.85
8 11 3 3 1 5.36 536.16
9 13 5 2 1 1.68 150.74
10 13 5 3 2 2.98 312.21
11 11 4 2 1 4.38 272.52
12 12 2 2.5 1.5 4.58 306.62
13 12 4 3 1 4.48 452.27
14 11 5 2 2 3.28 364.98
15 11 3 3 2 5.15 534.42
16 11 3 3 1 4.25 521.46
17 12 4 3 1 4.48 452.34
18 11 5 2 2 4.39 421.62
19 13 3 2 1.5 1.81 251.42
20 13 5 3 2 2.68 314.38
21 11 4 2.5 1 4.70 513.54
22 12 4 2.5 1.5 4.05 354.47
23 13 4 2.5 1 1.95 271.84
24 13 3 3 2 2.97 364.86
25 11 4 2.5 2 3.36 373.38
26 12 3 2.5 1 3.05 321.71
27 11 4 3 1.5 7.16 543.18
28 12 5 2.5 1 4.36 305.34
29 13 3 2 2 1.98 304.75
30 13 5 2.5 2 1.34 314.61
392 K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395

Table 4
Analysis of variance for response surface quadratic models of mechanical properties.

Parameters Sum of squares Residual sum Mean sum of Residual mean F=MSS/RMS Probability of
(df) of squares (df) square (MSS) square (RMS) F < Fcritical

Tensile strength 66.98 (14) 3.87 (15) 4.78 0.26 18.55 <0.0001
Elongation at break 256,500.00 (10) 27,083.47 (19) 25,645.27 1425.45 17.99 <0.0001

60 Table 5
Coefficients of polynomial equation models for prediction of mechanical properties.

50 Equation terms (coefficients in ˇ) Coefficients of polynomial equation models

Tensile strength Elongation at break


40
Constant (ˇ0 ) −62.63 −1807.71
A (ˇ1 ) 9.26 96.76
2933
% Transmittance

30 B (ˇ2 ) 4.47 318.43


C (ˇ3 ) 3.27 1101.07
D (ˇ4 ) 4.74 −264.70
20 AB (ˇ5 ) −0.61 −22.05
AC (ˇ6 ) −0.79 −59.65
1620 AD (ˇ7 ) 0.29 45.82
10 3340 BC (ˇ8 ) 0.48 −21.37
BD (ˇ9 ) −0.42 2.01
0 CD (ˇ10 ) 0.88 −106.06
A2 (ˇ11 ) −0.28 –
B2 (ˇ12 ) 0.36 –
-10 1127
C2 (ˇ13 ) 0.99 –
D2 (ˇ14 ) −3.06 –
4000 3500 3000 2500 2000 1500 1000 500
-1
Wavenumbers (cm )
with coded coefficients. ANOVA for polynomial models parameters
Fig. 8. Fourier transform infra-red spectral bands of tamarind seed starch. were calculated and shown in Table 4. All the constructed polyno-
mial models were found to be fit with probability (F values < Fcritical
values) less than 0.0001 for acceptance level 0.05. Degree of polyno-
3.2. Mechanical properties of tamarind starch films mial model equations was selected according to significance of its
coefficients. Thus, Quadratic (2◦ ) polynomial equation model was
Film formation was found be improper when cast with only 12% selected for predictions of Tensile strength values. 2FI polynomial
tamarind seed starch (w/v) mixed with 2.5% glycerol (v/v) as a plas- equation model was selected for predictions of elongation at break
ticizer and 1.5% acetic acid (v/v) as the ion exchange polymerizer values. Actual coefficients of selected polynomial equation mod-
[32]. Good interfacial adhesion between starch and cellulose was els are tabulated in Table 5. These coefficients can be substituted
expected because both contained hydroxyl groups which can form in following polynomial quadratic equation model to get separate
hydrogen bonds between interfaces [33]. Thus the mixture of 12% equations for predictions of mechanical parameters.
tamarind seed starch (w/v) mixed with 2.5% glycerol (v/v) and 1.5%
acetic acid (v/v) was reinforced and homogenized with 4% cellulose Y = ˇ0 + ˇ1 A + ˇ2 B + ˇ3 C + ˇ4 D + ˇ5 AB + ˇ6 AC + ˇ7 AD
(w/v) for preparation of films and also to improve the mechanical
+ ˇ8 BC + ˇ9 BD + ˇ10 CD + ˇ11 A2 + ˇ12 B2 + ˇ13 C 2 + ˇ14 D2
properties of the film. These cellulose reinforced tamarind starch
films (CRT) were analyzed for its mechanical properties (tensile
strength and elongation at break). The tensile strength and elon- Equations derived for mechanical parameters of tamarind starch
gation at break of cellulose reinforced tamarind starch films were films were used to predict corresponding parameter values (for
found to be 4.05 MPa and 354.47%, respectively. experimental trials). Model parameters such as R2 , Adjusted R2 ,
Predicted R2 and adequate precisions denote the fitness of the
3.2.1. Predictive model for mechanical properties of tamarind constructed model equation to experimental data. Correlation coef-
starch films ficient (R2 ) values were calculated by comparing predicted and
Response surface polynomial predictive models were used for experimental values of tensile strength and elongation at break
modelling of mechanical properties of Tamarind starch films. parameter. It is the measure of amount of variation around the
mean explained by the model. Radj 2 (Adjusted R2 value) is the mea-
Tamarind starch concentration, cellulose concentration, glycerol
concentration and acetic acid concentrations were taken as fixed sure of the amount of variation around the mean explained by the
input factors. These factors were taken in different levels for con- model, adjusted for the number of terms in the model. The adjusted
struction of central composite design experimental trials. Fixed R2 value decreased as the number of terms in the model. Press
levels of input factors are given in design summary of central com- (Predicted Residual Error Sum of Squares) is a measure of how the
posite experimental trials (Table 2). model fits each point in the design. Press value helps in calculation
2
of predicted R2 values. Rpred (Predicted R2 value) is the measure of
Totally, 30 experimental trials of central composite design were
conducted for different levels of input factors as shown in Table 3. amount of variation in new data explained by the model. Deviation
Tamarind starch films were prepared separately for the differ- between adjusted and predicted R2 values should be within 0.20,
ent concentration of film constituents. Mechanical parameters of otherwise there may be a problem with data or model constructed.
tamarind starch films such as tensile strength and elongation at Predicted values are tabulated with corresponding model
break were also analyzed separately for each film. parameters of fitness in Table 6. R2 value of Tensile strength
These experimental trial analysis data were taken as input for (0.9454) implied that constructed (2◦ ) polynomial equation mod-
construction of predictive polynomial models. Actual coefficients els were fit with deviation (less than 0.20) between adjusted R2
of each polynomial model equations were analyzed for its variance and predicted R2 values. R2 value of elongation at break (0.9045)
K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395 393

Design-Expert® Software

Tensile strength
7.68

1.34
6.8
X1 = A: Starch
X2 = B: Cellulose
5.65
Actual Factors

Tensile strength
C: Glycerol = 2.50
D: Acetic acid = 1.50 4.5

3.35

2.2

5.00
13.00
4.50 12.50
4.00 12.00
B: Cellulose 3.50 11.50 A: Starch
3.00 11.00

Fig. 9. RSM 3D response of tensile strength for change in concentration of cellulose.

Design-Expert® Software

Tensile strength
7.68

1.34
7.2
X1 = A: Starch
X2 = C: Glycerol
5.875
Actual Factors
Tensile strength

B: Cellulose = 4.00
D: Acetic acid = 1.50 4.55

3.225

1.9

3.00 13.00
2.75 12.50
2.50 12.00
2.25 11.50
C: Glycerol A: Starch
2.00 11.00

Fig. 10. RSM 3D response of tensile strength for change in concentration of glycerol.

implied the fitness of the corresponding (2FI) polynomial model concentration of tamarind seed starch. Fig. 10, depicts the change in
with fewer deviations between adjusted and predicted R2 values. tensile strength properties of tamarind starch films with a change
Adequate precision values represent the signal to noise ratio in the in the concentration of glycerol. Tensile strength of films was found
given model. For adequate model discrimination this value must be to be increasing for every increase in the concentration of glycerol
greater than 4. Ad. Precision values of models for Tensile strength with corresponding tamarind starch concentration.
and elongation at break were found to be 16.80 and 16.55. This Fig. 11 depicts change in the elongation at break of films for
implies adequate discrimination of data and minimal error in con- change in concentration of cellulose. Elongation at break was found
structed polynomial models. to be slightly increasing with increasing concentration of cellulose.
3D responses of mechanical properties of tamarind starch films When cellulose concentrations were low, increase in the concen-
were calculated and they were depicted in Figs. 9–12. Fig. 9 shows tration of starch showed lesser influence in Elongation at break.
the change in tensile strength properties of tamarind starch films But when cellulose concentrations were high, increase in the con-
with a change in concentration of cellulose. Tensile strength of films centration of starch shows higher influence on Elongation at break
was found to be increasing with every increase in the concentra- values. This increase in Elongation at break at higher concentration
tion of cellulose. This may be due to increase in the total solid of cellulose may be due to high polymerizing capacity of cellulose.
concentration of film mixture which in turn may affect the ten- Fig. 12, shows changes in the elongation at break with a change
sile strength. Deviations of tensile strength were few for change in in concentration of glycerol. Elongation at break was found to be
394 K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395

Design-Expert® Software

Elongation at break
543.18

150.74
460
X1 = A: Starch
X2 = B: Cellulose
410
Actual Factors

Elongation at break
C: Glycerol = 2.50
D: Acetic acid = 1.50 360

310

260

5.00 13.00
4.50 12.50
4.00 12.00
3.50 11.50
B: Cellulose A: Starch
3.00 11.00

Fig. 11. RSM 3D response of elongation at break for change in concentration of cellulose.

Design-Expert® Software

Elongation at break
543.18

150.74
550
X1 = A: Starch
X2 = C: Glycerol
472.5
Actual Factors
Elongation at break

B: Cellulose = 4.00
D: Acetic acid = 1.50 395

317.5

240

3.00 13.00
2.75 12.50
2.50 12.00
2.25 11.50
C: Glycerol A: Starch
2.00 11.00

Fig. 12. RSM 3D response of elongation at break for change in concentration of glycerol.

increasing with every increase in the concentration of glycerol. This 494.41% and 1.55 MPa respectively. The improvement in tensile
may be due to the plasticizing property of glycerol. Change in the strength may be due to increased concentration of cellulose pow-
concentration of starch showed lesser influence on elongation at der. Oxygen transfer rate (OTR) of optimized CRT film was found
break. to be 1034.45 ± 2.57, 682.76 ± 3.41 and 395.23 ± 3.75 cc m−1 day−1
All the depictions of predictive models were purely based on for film thickness of 0.25 mm, 0.38 mm and 0.47 mm, respectively.
statistical analysis of experimental values. Thus, these depictions Water Vapour Permeability of optimized CRT film was found to be
may not be reflected on experimental analysis of films. 0.91, 0.73 and 0.65 g s−1 m−1 Pa−1 for film thickness of 0.25 mm,
0.38 mm and 0.47 mm, respectively. Increase in thickness of CRT
3.2.2. Mechanical properties of optimized CRT films film found to reduce its OTR and WVP properties. Low WVP of opti-
Optimized concentration of the film constituents: 11% tamarind mized CRT film may be due to rich amylose content of Tamarind
seed starch (w/v), 5% cellulose (w/v), 3% glycerol (v/v) and 2% seed starch. Increase in amylose content of starch tends to reduce
acetic acid (v/v) were homogenized and this homogenized mixture WVP of starch based films. The reason for such behaviour may be
was used for formation of CRT films as shown in Fig. 9. This film that during recrystallization, amylose forms a B-type crystalline
was analyzed for its mechanical properties (tensile strength and structure whereas amylopectin has an amorphous structure. Diffu-
elongation at break). The tensile strength, elongation at break and sion of moisture is easier in amorphous systems than in crystalline
Young’s Modulus of optimized CRT films were found to be 7.68 MPa, ones [34,35].
K. Sudharsan et al. / International Journal of Biological Macromolecules 83 (2016) 385–395 395

Table 6 Acknowledgment
RSM predicted values for mechanical properties of tamarind seed starch films.

Runs Different mechanical parameters The authors sincerely acknowledge their greatest grat-
itude to Department of Science and Technology (DST)
Tensile strength Elongation at break
MPa % DST/TSG/NTS/2011/186, India for the financial support.
1 2.88 367.63
2 3.86 314.28
3 2.48 339.33 References
4 1.56 251.45
5 4.47 443.03 [1] K.G. Satyanarayana, G.G.C. Arizaga, F. Wypych, Prog. Polym. Sci. 34 (9) (2009),
6 4.57 348.62 982-102.
7 4.34 353.37 [2] A.A. Shah, F. Hasan, A. Hameed, S. Ahmed, Int. Biodeterior. Biodegrad. 60
(2007) 109–115.
8 1.9 247.91
[3] M. Mitrus, A. Wojtowicz, L. Moscicki, Thermoplastic Starch, Wiley-VCH Verlag
9 3.05 343.77
GmbH & Co. KGaA, Weinheim, 2009, ISBN 978-3-527-32528-3.
10 4.05 423.19 [4] D.S. Rosa, D.R. Lopes, M.R. Calil, J. Mater. Sci. 42 (2007) 2323–2328.
11 4.47 443.03 [5] J.L. Guimaraes, F. Wypych, C.K. Saul, L.P. Ramos, K.G. Satyanarayana,
12 2.8 311.03 Carbohydr. Polym. 80 (2010) 130–138.
13 4.78 440.94 [6] O. Martin, L. Avérous, G. Della Valle, Carbohydr. Polym. 53 (2003) 169–182.
14 3.76 386.73 [7] R. Zullo, S. Iannace, Carbohydr. Polym. 77 (2009) 376–383.
15 6.82 532.21 [8] R.L. Shogren, G.F. Fanta, W.M. Doane, Starch/Stärke 45 (1993) 276–280.
16 1.5 307.74 [9] A. Oya, Y. Kurokawa, H. Yasuda, J. Mater. Sci. 35 (2010) 1045–1050.
17 4 360.23 [10] A.L. Chaudhary, P.J. Torley, P.J. Halley, N. McCaffery, D.S. Chaudhary,
18 4.94 553.81 Carbohydr. Polym. 78 (2009) 917–925.
19 5.35 349.44 [11] A. Taguet, M.A. Huneault, B.D. Favis, Polymer 50 (24) (2009) 5733–5743.
20 7.45 512.62 [12] M.R. Almeida, R.S. Alves, L. Nascimbem, R. Stephani, R.J. Poppi, L. De Oliveira,
Anal. Bioanal. Chem. 397 (2010) 2693–2701.
21 3.31 275.79
[13] L. Yu, G. Christie, J. Mater. Sci. 40 (2005) 111–116.
22 3.05 343.77
[14] K. El-Siddig, H.P.M. Gunasena, B.A. Prasad, D.K.N.P. Pushpakumara, K.V.R.
23 3.76 386.73
Ramana, P. Vijayanand, J.T. Williams, Southampton Centre for Underutilized
24 1.42 325.35 Crops, Southampton, UK, 2006, pp. 188.
25 4.94 553.81 [15] C. Fabian, A. Ayucitra, S. Ismadji, Y.H. Ju, J. Taiwan Inst. Chem. E 42 (2011)
26 2.8 311.03 86–91.
27 2.57 255.84 [16] AOAC Official Method 996.11, Starch (total) in cereal products:
28 1.69 175.51 amyloglucosidase-amylase method, in: W. Horwitz (Ed.), Official Methods of
29 5.07 481.02 Analysis of AOAC International, AOAC International, Gaithersburg, MD, USA,
30 1.73 318.3 1996.
R2 0.9454 0.9045 [17] AOCS Official Method Ba 4a-38, Nitrogen-ammonia-protein modified Kjedahl
Press 18.35 82,698.98 method, in: D. Firestone (Ed.), Official Methods and Recommended Practices
Radj
2
0.8944 0.8542 of the AOCS, American Oil Chemists’ Society, Champaign, IL, USA,
1997.
Rpred
2
0.7410 0.7083
[18] AOCS Official Method Ba 5a-49, Ash, in: D. Firestone (Ed.), Official Methods
Ad. Precision 16.806 16.55 and Recommended Practices of the AOCS, American Oil Chemists’ Society,
Champaign, IL, USA, 1997.
[19] A. Rajendran, A. Palanisamy, V. Thangavelu, Chin. J. Biotechnol. 24 (3) (2008)
4. Conclusion 436–444.
[20] M. Yuliana, L.H. Huynh, Q.P. Ho, C.T. Truong, Y.H. Ju, Carbohydr. Polym. 87
In this study, Tamarind seed starch has been defatted, isolated, (2012) 2576–2581.
[21] L. Copeland, J. Blazek, H. Salman, M.C. Tang, Food Hydrocoll. 23 (2009)
and purified and about 84.68% of starch has been recovered. The 1527–1534.
main constituents of tamarind starch was observed to be amy- [22] J. Castano, R. Bouza, S. Rodriguez-Llamazares, C. Carrasco, R.V.B. Vinicius,
lose (27.55 wt.%) and amylopectin (72.45 wt.%). Average particle Carbohydr. Polym. 88 (2012) 299–307.
[23] B. Panda, P. Jain, L. Sharma, N. Mallick, Bioresour. Technol. 97 (2006)
size distribution of tamarind starch granules were in the range
1296–1301.
of 60–90 ␮m. Tamarind starch was found to have C-type crys- [24] Y.J. Wang, W.J. Liu, Z.H. Sun, J. Mater. Sci. Lett. 22 (2003) 57–59.
tallinity. Thermo gravimetric analysis results confirms that the [25] L. Xia, G. Wenyuan, J. Qianqian, H. Luqi, L. Changxiao, Starch-Starke 63 (2011)
24–32.
tamarind seed starch (43% residue) had higher thermal stabil-
[26] K.N. Waliszewski, M.A. Aparicio, L.A. Bello, J.A. Monroy, Carbohydr. Polym. 52
ity than Mesquite seed starch (30% residue) and Mango kernel (2003) 237–242.
starch (42% residue). Thus these unwanted tamarind seeds can [27] X. Ma, J. Yu, Starch-Starke 56 (2004) 545–555.
be effectively processed to produce starch-based biopolymers. [28] F.M. Deng, T.H. Mu, M. Zhang, O.K. Abegunde, Starch-Starke 65 (2013)
162–171.
Cellulose can be used as a reinforcing material with tamarind [29] L.A. Bello-Perez, A. De Francisco, E. Agama-Acevedo, F. Gutierrez-Meraz, F.J.L.
starch to produce CRT biopolymer films. Predictive modelling Garcia-Suarez, Food Sci. Technol. Int. 11 (2005) 367–372.
was used for optimization of CRT film constituents and the opti- [30] J. Jane, Y.Y. Chen, L.F. Lee, A.E. McPherson, Cereal Chem. 76 (1999)
629–637.
mized film was found to be having good mechanical properties [31] P. Myllärinen, A. Buleon, R. Lahtinen, P. Forssell, Carbohydr. Polym. 48 (2002)
(T.S – 7.68 M pa and E.B – 494.41%). OTR of optimized CRT film 41–48.
was found to be 395.23 ± 3.75 cc m−1 day−1 for film thickness of [32] E.S. Dragan, New Trends in Ionic (Co) Polymers and Hybrids, Nova Publishers,
2007.
0.47 mm. WVP of optimized CRT film was found to be 0.91, 0.73 [33] M.B. Agustin, B. Ahmmad, E.R.P. De Leon, J.L. Buenaobra, J.R. Salazar, F. Hirose,
and 0.65 g s−1 m−1 Pa−1 for film thickness of 0.25 mm, 0.38 mm and Polym. Compos. 34 (2013) 1325–1332.
0.47 mm, respectively. Results observed in this study can be helpful [34] T.D. Phan, F. Debeaufort, D. Luu, A. Voilley, J. Agric. Food Chem. 4 (2005)
973–981.
in blending tamarind seed starch with other biopolymer materials
[35] S. Santacruz, C. Rivadeneira, M. Castro, Food Hydrocoll. 49 (2015) 89–94.
such as Polylactic acid (PLA), Polycaprolactone (PCL), and also with [36] A. Mishra, A.V. Malhotra, J. Mater. Chem. 19 (2009) 8528–8536.
other cellulose nanocrystals to produce potential biodegradable [37] A.B. Dias, C.M.O. Muller, F. Larotonda, J.B. Laurindo, LWT Food Sci. Technol. 44
(2011) 535–542.
polymer which may be more economical and eco-friendly.

You might also like