Spare Parts List

Change-Over Pressure Filter DFDK

up to 2500 l/min, up to 315 bar
DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK DFDK
30 60 110 140 160 240 280 330 500 660 1.x 660 2.x 990 2.x 1320 2.x

DFDK DFDK DFDK

1320 3.x 2640 3.x 3960 3.x

1. MAINTENANCE 1.5 TORQUE VALUE FOR 2.2 FITTING THE ELEMENT

1.1 GENERAL CLOGGING INDICATORS 1. Lubricate the sealing surfaces on the filter
Please follow the maintenance instructions! Type Max. torque housing and cover, as well as the seals,
1.2 INSTALLATION VD 100 Nm with clean operating fluid.
Before fitting the filter into the system, 50 Nm (for indicator A, LE, LZ) 2. Before fitting a new filter element, check
check that the operating pressure of the that the designation corresponds to that
system does not exceed the permitted of the old element. Then lubricate the
operating pressure of the filter. 2. CHANGING THE ELEMENT O-ring in the element with clean operating
Refer to the name label on the filter! 2.1 REMOVING THE ELEMENT fluid.
Important:
When using filters at operating pressures 1. Do not switch off the hydraulic system. 3. Place filter element carefully on to the
above 20 bar, robust filter elements of 2. Establish which filter side is in operation element spigot.
the type BH4HC must be used for safety (indicated by lever on the filter). Additionally for two-piece bowl:
reasons. Fasten with grub screw.
3. First equalise the pressure in both filter
1.3 COMMISSIONING sides by opening the spindle. To switch 4. One-piece bowl:
Check that the correct filter element is fitted. over, turn lever through 90° – the other Screw in filter bowl fully.
Screw in bowl again fully and then unscrew by filter side is now in operation. Two-piece bowl and top-removable:
one quarter-turn (the sealing effect will not be Close spindle again. Screw in end cover fully.
improved by overtightening). 5. Close the oil drain plug.
Version 1.x and 2.x: 4. Undo air bleed screw (see point
Loosen both air bleed screws; open spindle “Venting”) on the filter side that is no 6. Unscrew filter bowl or end cover by one
to create hydraulic balance between the longer in operation by max. 1 rotation; quarter-turn.
filter sides. open oil drain plug of the filter side 7. One-piece or two-piece bowl:
Depressurise filter that is no longer in operation and drain Open spindle and fill filter side until oil
housing before
element change! contaminated oil into a suitable container exits at the air bleed screw.
(the oil must no longer be fed to the Top-removable:
system in an uncleaned state). Move the lever to the centre position and
5. One-piece bowl: fill filter side until oil exits at the air bleed
Unscrew and remove filter bowl. screw.
Two-piece bowl: 8. Close air bleed screw and spindle.
Version 3.x:
Undo the vent screws on the covers by a Unscrew and remove bowl cover and Additionally for top-removable:
maximum of 1 rotation. remove grub screw. Change lever back to the non-changed
Top-removable: filter side.
Spindle setting Unscrew and remove bowl cover.
9. Check the filter for leakage.
6. Remove filter element from element
Left Right connector in filter head (check surface
Filter in operation
of element for contamination residue
and larger particles; these can indicate
All versions: damage to components).
Switch on the hydraulic system, move the 7. Replace or clean filter element (only W,
lever to the centre position and fill filter W/HC and V elements can be cleaned).
via the system (both filter sides are filled).
8. Clean filter bowl/cover, filter head and
Close these again as soon as oil begins
exiting at the air bleed screws. After that, as applicable dirt retainer; particular
change over to a filter side by throwing the attention must be given to the threads!
control lever and check filter for damage. 9. Examine filter, especially sealing
surfaces, for mechanical damage.
1.4 TOOLS REQUIRED FOR MAINTENANCE
Size Spanner Allen key for oil 10. Check O-rings – and replace if necessary.
for filter bowl drain plug
30 AF width 24 AF width 6
60-110 AF width 27 AF width 10
160-280 AF width 32 AF width 10
330-3960 AF width 36 AF width 10

Size Allen key for Key for NOTE

EN 7.553.E3/08.17

air vent VD 0 A.1 Contamination or incomplete pressure

All AF width 5 AF width 27 release on disassembly can lead to seizing of
for 3.x AF width 10 AF width 27
the bowl thread.
Filter elements which cannot be cleaned
must be disposed of in accordance with
environmental protection regulations.
 2.3 VENTING
Venting DFDK 330 to 1320….
After the element has been changed, the cleaned filter side Version 1.2 and 2.2
must be vented.
Air bleed screws are provided for this purpose on the filter
head (for DFDK… version 1.x and 2.x) or on the filter cover
(for DFDK…version 3.x).
1
Venting DFDK 30 to 280

2 3

2 3

zzLeft filter side:

Open air bleed screws 1 and 2.
zzRight filter side:
Open air bleed screws 1 and 3.
1 = Clean side
2 = Contaminated side left
3 = Contaminated side right
zzLeft filter side:
Open air bleed screws 1 and 2.
zzRight filter side:
Open air bleed screws 1 and 3. Venting DFDK 1320 to 3960…. version 3.x
1 = Clean side (top-removable)
2 = Contaminated side left
3 = Contaminated side right

1 3
Venting DFDK 330 to 1320….
Version 1.0/1.1 and 2.0/2.1

2 4

1 2

3 4 1 + 2: contaminated and clean side left

3 + 4: contaminated and clean side right

2.4 PRESSURE EQUALISATION SPINDLE DFDK 330 TO 1320

Removal:
zzSwitch off the system!
zzUnscrew grub screw M5 x 12
zzUnscrew spindle
zzLeft filter side:
zzReplace O-ring
Open air bleed screws 1 and 3.
zzRight filter side: Replacement:
Open air bleed screws 2 and 4. zzScrew in spindle with new O-ring
1 = Clean side left zzScrew in grub screw fully
2 = Clean side right zzTurn spindle and check that the grub screw meshes
3 = Contaminated side left with the groove in the spindle.
4 = Contaminated side right zzTurn spindle again firmly so that the pressure
EN 7.553.E3/08.17

equalisation line is closed.

zzCAUTION: spindle must be prevented from unscrewing
by installing the grub screw
zzSwitch system on again

2
 3. SPARE PARTS
3.1 SPARE PARTS DRAWING DFDK 30 – 280 (ONE-PIECE BOWL)

2.1

2.2/4.4
2.3/4.5

4.7
1.2 / 4.1

4.2
3.
4.3

1.1

4.6

3.2 SPARE PARTS LIST DFDK 30 – 280 (ONE-PIECE BOWL)

Item Con- Description
30 60 110 140 160 240 280
sists
1. Filter element see Point 4. Replacement elements
1.1 Filter element
0030 D... 0060 D... 0110 D... 0140 D... 0160 D... 0240 D... 0280 D...
1 unit per filter side
1.2 O-ring 12.37 x 2.62 22 x 3.5 34 x 3.5
2. Clogging indicator
See Point 5. Replacement clogging indicator
or screw plug
2.1 Indicator plug
VD 0 A.1 00305932
VD 0 A.1 /-V 00305931
2.2 Profile seal ring VA...
2.3 O-ring 15 x 1.5
3. Lever 01261481 01261482 01261483
4. Repair kit DFDK...1.0 01261008 01261010 01260753
Repair kit DFDK...1.0 /-V 01261009 01261011 01261012
4.1 O-ring (element) 12.37 x 2.62 22 x 3.5 34 x 3.5
4.2 O-ring (bowl) 46 x 3 59 x 3 80 x 4
4.3 Back-up ring (bowl) DFDK 30... DFDK 60... DFDK 160...
4.4 Profile seal ring (indicator) VD... VD... VD...
EN 7.553.E3/08.17

4.5 O-ring (indicator) 15 x 1.5 15 x 1.5 15 x 1.5

4.6 Oil drain plug G 1/4 G 1/2 G 1/2
4.7 Air vent G 1/8 G 1/8 G 1/8
Other spare parts on request
3
 3.3 SPARE PARTS DRAWING DFDK 330 – 660…. (ONE-PIECE BOWL) 2.1

VERSION 1.0/1.1 2.1 VERSION 1.2

5.7 2.2/5.4
5.7 2.2/5.4 2.3/5.5
2.3/5.5

4.

3.

5.2
5.2

5.3 5.3
1.2 / 5.1

1.1
1.1

5.6 5.6

3.4 SPARE PARTS DRAWING DFDK 330 – 660 (ONE-PIECE BOWL)

Item Con- Description
sists 330 500 660
1. Filter element see Point 4. Replacement elements
1.1 Filter element 0330 D... 0500 D... 0660 D...
1 unit per filter side
1.2 O-ring 48 x 3
2. Clogging indicator
or screw plug See Point 5. Replacement clogging indicator
2.1 Indicator plug
VD 0 A.1 00305932
VD 0 A.1 /-V 00305931
2.2 Profile seal ring VD...
2.3 O-ring 15 x 1.5
3. Lever 01261484
4. Spindle for pressure equalisation line DFDK 01252239
...version 1.0/1.1
5. Repair kit E DFDK...1.0/1.1 01261013
Repair kit E DFDK...1.0/1.1 /-V 01261014
5.1 O-ring (element) 48 x 3
5.2 O-ring (bowl) 117 x 4
5.3 Back-up ring (bowl) DFDK 330
5.4 Profile seal ring (indicator) VD…
5.5 O-ring (indicator) 15 x 1.5
5.6 Oil drain plug G 1/2 NA
5.7 Air vent G 1/8 NA (4 pieces)
...version 1.2
5. Repair kit E DFDK...1.2 01316106
Repair kit E DFDK...1.2 /-V 01316107
5.1 O-ring (element) 48 x 3
5.2 O-ring (bowl) 117 x 4
5.3 Back-up ring (bowl) DFDK 330
EN 7.553.E3/08.17

5.4 Profile seal ring (indicator) VD…

5.5 O-ring (indicator) 15 x 1.5
5.6 Oil drain plug G 1/2 NA
5.7 Air vent G 1/8 NA (3 pieces)
Other spare parts on request
4
 3.5 SPARE PARTS DRAWING DFDK 660 – 1320 (TWO-PIECE BOWL) 2.1
5.7
VERSION 2.0/2.1 2.1 VERSION 2.2 2.2/5.4
2.3/5.5
5.7 2.2/5.4
2.3/5.5

4.

3.
5.2
5.2 5.3
5.3
1.2 / 5.1

1.1 1.1

5.3
5.3 5.8
5.2
5.2 5.8

5.6 5.6

3.6 SPARE PARTS DRAWING DFDK 660 – 1320 (TWO-PIECE BOWL)

Item Con- Description 660 990 1320
sists
1. Filter element see Point 4. Replacement elements
1.1 Filter element 0660 D... 0990 D... 1320 D...
1 unit per filter side
1.2 O-ring 48 x 3
2. Clogging indicator See Point 5. Replacement clogging indicator
or screw plug
2.1 Indicator plug
VD 0 A.1 00305932
VD 0 A.1 /-V 00305931
2.2 Profile seal ring VD...
2.3 O-ring 15 x 1.5
3. Lever 01261484
4. Spindle for pressure equalisation line DFDK 01252239
...version 2.0/2.1
5. Repair kit E DFDK...2.0/2.1 01292735
Repair kit E DFDK...2.0/2.1 /-V 01292736
5.1 O-ring (element) 48 x 3
5.2 O-ring (bowl) 117 x 4
5.3 Back-up ring (bowl) DFDK 330
5.4 Profile seal ring (indicator) VD…
5.5 O-ring (indicator) 15 x 1.5
5.6 Oil drain plug G 1/2 NA
5.7 Air vent G 1/8 NA (4 pieces)
5.8 Grub screw M4 x 120
...version 2.2
5. Repair kit E DFDK...2.2 01316108
Repair kit E DFDK...2.2 /-V 01316109
5.1 O-ring (element) 48 x 3
5.2 O-ring (bowl) 117 x 4
5.3 Back-up ring (bowl) DFDK 330
5.4 Profile seal ring (indicator) VD…
EN 7.553.E3/08.17

5.5 O-ring (indicator) 15 x 1.5

5.6 Oil drain plug G 1/2 NA
5.7 Air vent G 1/8 NA (3 pieces)
5.8 Grub screw M4 x 120
Other spare parts on request
5
 3.7 SPARE PARTS DRAWING DFDK 1320 – 3960…VERSION 3.X (TWO-PIECE BOWL)

6.1 5.2

4. 5.3 1.2 / 5.1

2.1 1.1
(2.2 and 2.3
not shown)

3.

6.3 6.2

3.8 SPARE PARTS DRAWING DFDK 1320 – 3960…VERSION 3.X (TWO-PIECE BOWL)
Item Con- Description
1320 2640 3960
sists
1. Filter element see Point 4. Replacement elements
1.1 Number and type of
1x 0660 D… 2x 0660 D… 3x 0660 D…
element per filter side
1.2 O-ring 48 x 3
2. Clogging indicator or
See Point 5. Replacement clogging indicator
screw plug
2.1 Indicator plug
VD 0 A.1 00305932
VD 0 A.1 /-V 00305931
2.2 Profile seal ring VD...
2.3 O-ring 15 x 1.5
3. Lever 01205525
4. Ball valve 03288875
5. Seal kit E DFDK 00311691
Seal kit E DFDK /-V 00312994
5.1 O-ring (element) 48 x 3
5.2 O-ring (bowl) 117 x 4
5.3 Back-up ring (bowl) DF...300
6. Repair kit E DFDK 01303855
Repair kit E DFDK/-V 01303856
6.1 Screw plug
G 1/2
(air vent)
6.2 Screw plug
G 1/4
(gauge port)
6.3 Screw plug
G 1/2
(drain)
Other spare parts on request

4. REPLACEMENT ELEMENT 5. REPLACEMENT CLOGGING INDICATOR

0330  D  010  ON  /-V VD  8  D . X  /-L24
Size Type of indicator
0030, 0060, 0110, 0140, 0160, 0240, 0280, VD differential pressure indicator up to 420 bar
0330, 0500, 0660, 0990, 1320 operating pressure

Type Pressure setting

D 8 standard 8 bar, others on request

Filtration rating Type of clogging indicator

ON: 001, 003, 005, 010, 015, 020 A with screw plug in indicator port
BH4HC, V: 003, 005, 010, 020 B visual
W/HC, W: 025, 050, 100, 200 C electrical
D visual and electrical
Filter material
EN 7.553.E3/08.17

ON, BH4HC, V, W/HC, W Modification number

with ball change-over in T configuration only possible for X the latest version is always supplied
BH4HC and V filter elements! Supplementary details
Supplementary details L..., LED, V
V (For description see "DFDK" brochure) (for description, see "Clogging Indicators" brochure)

6
6. MAINTENANCE
INSTRUCTIONS
6.1 USER INSTRUCTIONS FOR FILTERS
This pressure equipment
must only be put into
operation in conjunction
Notice
with a machine or system.
The pressure equipment
must only be used as
stipulated in the operating
Notice
instructions of the machine
or system.
This pressure equipment
must only be operated
using hydraulic or
Notice
lubricating fluid.
The user must take
appropriate action (e.g.
venting) to prevent the
Caution
formation of air pockets.
Repair, maintenance work
and commissioning must
be carried out by specialist
Caution
personnel only.
Allow the pressure equipment to
cool before handling.
The stipulations of the operating
instructions of the machine or
system must be followed.
Caution: pressure
equipment! Before any
work is carried out on the
Danger
pressure equipment,
ensure the pressure chamber
concerned (filter housing) is
depressurised.
On no account must any
modifications (welding,
drilling, opening by force
Danger
etc.) be carried out on the
pressure equipment.
It is the responsibility of
the owner to comply with
the water regulations of the
Notice
country concerned.
Statutory accident
prevention regulations,
safety regulations and
Caution
safety data sheets for fluids
must be observed.
Filter housing must be
earthed.
Caution
When working on, or in the
vicinity of, hydraulic
systems, naked flames,
Caution
spark generation and
smoking are forbidden.
Hydraulic oils and water-
polluting fluids must not be
allowed to enter the soil or
Caution
watercourses or sewer
systems. Please ensure safe and
environmentally friendly disposal of
hydraulic oils. The relevant
regulations in the country
concerned with regard to ground
water pollution, used oil and waste
must be complied with.
Whenever work is carried
out on the filter, be
prepared for hot oil to
Caution
escape which can cause
injury or scalding as a result of its
high pressure or temperature.
When using electrical
clogging indicators, the
electrical power supply to
Danger
the system must be
switched off before removing the
clogging indicator connector.
Customer Information in respect of
Machinery Directive 2006/42/EC
Hydraulic filters are fluid power parts/
components and are therefore excluded
from the scope of the Machinery
Directive. They do not bear the CE mark.
Before using these components, ensure
compliance with the specifications
provided by HYDAC Filtertechnik GmbH
in this documentation.
The specifications also contain
information on the relevant essential
health and safety requirements (based
on Machinery Directive 2006/42/EC) that
are to be applied by the user.
We hereby declare that the filters
are intended to be incorporated into
machinery within the terms of the
Machinery Directive 2006/42/EC.
It is prohibited to put the filters into
service until the machinery as a whole is
in conformity with the provisions of the
Machinery Directive. Furthermore, our
Terms of Sale and Delivery are available
on our website (www.hydac.com).
SERVICE ADDRESSES
HYDAC Service GmbH
Postfach 1251
66273 Sulzbach / Saar, Germany
Factory address:
Werk 13
Friedrichsthaler Str. 15
66540 Neunkirchen / Heinitz
Germany
ServiCenter:
Tel.: +49 (0) 6897 / 509-9083
Fax: +49 (0) 6897 / 509-9881
Customer service:
Tel: +49 (0) 6897 / 509-412
Fax: +49 (0) 6897 / 509-828
6.2 MAINTENANCE, GENERAL
This section describes maintenance
work which must be carried out
periodically. The operational safety
and life expectancy of the filter, and
whether it is ready for use, depend to
a large extent on regular and careful
maintenance.
6.3 MAINTENANCE MEASURES
zzSpare parts must fulfil the technical
requirements specified by the
manufacturer.
This is always guaranteed for original
HYDAC spare parts.
zzKeep tools, working area and
equipment clean.
zzAfter disassembling the filter, clean all
parts, check for damage or wear and
replace parts if necessary.
zzWhen changing a filter element, a high
level of cleanliness must be observed!
6.4 INTERVAL BETWEEN ELEMENT
CHANGES
In principle we recommend that the
filter element is changed after 1 year
of operation at the latest.
When no clogging indicator has been
fitted, we recommend changing the
elements at specific intervals. (The
frequency of changing the filter elements
depends on the filter design and the
conditions under which the filter is
operated.) When filter elements are
subject to high dynamic loading it may
prove necessary to change them more
frequently. The same applies when the
hydraulic system is commissioned or
repaired or when the oil is changed.
The standard clogging indicators only
respond when fluid is flowing through
the filter. With electrical indicators the
signal can also be converted into a
continuous display on the control panel.
In this case the continuous display
must be switched off during a cold start
or after changing the element.
If the clogging indicator responds
during a cold start only, it is possible
that the element does not yet need to
be changed.
NOTE
The information in this brochure
relates to the operating conditions and
EN 7.553.E3/08.17
applications described.
For applications or operating conditions
not described, please contact the
relevant technical department.
Subject to technical modifications.
7