Professional Documents
Culture Documents
COURSE SUMMARIES
STUDY GUIDE
This guide is to be used with the online course assignments and textbook:
“Science and Technology of Rubber” 2nd Ed.
~ Behavior
ASSIGNMENT NO. 1
I. INTRODUCTION
The basic theory of rubber elasticity accounts for the elastic deformation of rubbery materials.
The elastic stresses required to maintain small deformations can be obtained by means of virtual
work considerations, which illustrate that although the constituent chains obey a linear
force/extension relationship (Eq. 1), the network does not.
2 Polymerization
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ASSIGNMENT NO. 2
I. CLASSIFICATION
Polymerization reactions are classified according to reaction mechanism into functional group (or
step growth) polymerization and chain addition polymerization.
III. COPOLYMERIZATION
The composition of a copolymer produced by the simultaneous chain addition polymerization of
two monomers is determined by the relative rate of consumption of each monomer. Reactivity
ratios express the relative rates of "self” and copolymerization of two monomers and relate the
composition of a copolymer to the monomer concentrations. The copolymer formed at different
conversions during the copolymerization of monomers differing in reactivity varies in
composition.
A “coordinate anionic” reaction results from Ziegler-Natta catalysis which involves transition
metal halides and metal alkyls and yields stereospecific polymers. The Cossee “monometallic”
mechanism includes coordination of the monomer at a vacant octahedral position on the
transition metal atom.
ASSIGNMENT NO. 3
INTRODUCTION
Major objectives of this chapter are: (1) to present in tabular form available characterization
techniques, and principles of their operation, (2) to discuss their utility and pitfalls, and (3) to
discuss the application of certain techniques in the particular area of elastomers.
Nuclear magnetic resonance (NMR) spectroscopy is used to detect atoms with magnetic moments
and to determine the local environment. NMR spectroscopy can he used to study the detailed
stereochemical configuration, such as sequence distribution, along a polymer chain, molecular
motion and chain flexibility.
that a fractionation scheme be capable of separating the polymer on the basis of chemical
composition and molecular weight. Heterogeneity within a sample may result from differences
in the arrangements of monomer units in a particular chain. Chemically different monomer units
may present different structures with different properties.
Membrane osmometry measures the absolute number average molecular weight (M8). An
osmometer is a device which solvent and polymer solution are separated by a physical barrier (a
membrane) that is designed to permit passage by the solvent only. The tendency of the solvent to
pass through the membrane can be measured as an osmotic pressure, π , which will depend only on
the number of polymer molecules.
The evaluation of light-scattering measurements on polymer solutions yields the weight average
molecular weights (Mw). Mw can also be determined by sedimentation wherein a dissolved
polymer molecule in a solvent of different density, encounters gravitational potential energy
differences when placed in a centrifugal field. For macromolecules, centrifugal fields produce
gradients of concentration which are a function of molecular weight.
The intrinsic viscosity is another parameter which can be related to molecular weight. The
intrinsic viscosity is related to molecular weight by the empirical equation [η] = KMva through
constants K and a which have characteristic values for a given polymer and solvent. K and a are
determined with polymers of known molecular weight.
Gel permeation chromatography (GPC) is a technique for determining MWD. GPC is one of the
routine characterization techniques where it is often necessary to present the data as a full
chromatogram. Such graphs are especially useful for bimodal MWD polymers.
A rapid technique for measuring molecular weight distributions is that of turbidimetric titration. A
dilute solution of the polymer to be characterized is placed in a photometer at constant temperature
with slow stirring, and the turbidity of the solution is recorded continuously as nonsolvent is
added. The higher molecular weight polymer precipitates first and increases the turbidity. As
more nonsolvent is added, additional lower molecular weight polymer precipitates and the
turbidity continues to increase. By calibrating with fractions of known molecular weight, the
relationship between the nonsolvent added and molecular weight is established.
9
GEL. Gel is defined as a chemically connected group of molecules which possess properties
“significantly different” from those of simple branched structures. Different properties may be
manifested depending on the macroscopic state of gel. Examination of a polymer containing
microgel by osmometry will yield a proper Mn. By light scattering, if data taken at low scattering
angles, Mw appears infinite. Presence of gels can affect compounding, fabrication, appearance
and strength.
V. CRYSTALLINITY
The degree of crystallinity is often described as a weight fraction (Wc) or a volume fraction (fc)
for a two-phase model. Degree of crystallinity can be measured by various techniques. Most
common ones are: specific volume measurements, x-ray diffraction, differential scanning
calorimetry (DSC) and NMR line widths. Classically, the structure of crystal lattices is studied by
x-ray. Because degree of crystallinity in most elastomers is low, it makes determination of crystal
structure very difficult..
Many rubbers contain small to moderate amounts of crystallinity which acts as a reinforcing
tiller. Natural rubber crystallizes significantly when stressed. Polybutadiene and some ethylene-
propylene copolymers possess significant degrees of crystallinity at ambient temperatures.
10
VI. MORPHOLOGY
Most rubber compounds usually are blends of elastomers. It is important to know the
amorphous/ crystalline nature of such blend polymers. In the presence of fillers, their size and
dispersion can have significant effect on physical properties. Rubbers with high Tg will give
higher hardness and modulus compounds. Phases or their distributions are generally studied by
using microscopy, e.g., SEM, TEM.
VII. ENTANGLEMENTS
Polymer molecules entangled with other molecules act like crosslinked material. When heated,
thermal mobility provides faster slips passed each other relieving entanglements. The elastic
response of such materials can be characterized by plateau modulus, GoN which is related to ve,
apparent number of crosslinks:
G n o = v e RT
Good correlations have been obtained for various polymers between curemeter MH and GoN for a
given amount of chemical crosslinks. From this, one can essentially calculate chemical crosslink
contribution to modulus.
11
I. INTRODUCTION
The rigidity of a material is caused by interatomic and intermolecular forces which produce a
resistance to deformation. The elastic strain limit of solids is very low (-1%), while that of
elastomers may be as large as 1000%. For elastomers, intermolecular forces between chains are
much smaller than intramolecular forces along the chain. Therefore, the thermal motions of
segments of a long chain molecule must be greater in the lateral direction, and the intermolecular
or entropic forces are the major cause of network retraction.
This chapter reviews the early theory of the idealized picture of rubber elasticity including single
chain and network elasticity and affine and phantom networks. More advanced theories of
elasticity are discussed describing the effects of intermolecular entanglements observed in real
networks and phenomenological theories including relations of stress to strain-
swelling-temperature and force-temperature..
Long chain molecules undergo continuous changes in shape and the number of
conformations that they can assume is very large. Thus, chain dimensions may be
considered only in a statistical sense. The simplest model is an idealized chain consisting
of freely rotating links in which the effects of energetic interactions between different
segments of the chain are ignored.
The elastic force of a single chain can be calculated from the number of available
conformations and the thermoelastic phenomena involved in the process and is
proportional to the end-to-end length of the chain (Hooke's Law).
The junction points in the affine network model are assumed to be embedded in the
network. As a result of this assumption, components of each chain vector transform
linearly with macroscopic deformations.
According to the phantom network model (James and Guth 1947), the junction points
fluctuate over time without being hindered by the presence of the neighboring chains.
The extent of the fluctuations is not affected by the macroscopic state of deformation.
The term phantom derives from the assumed ability of the junctions to fluctuate in spite
of their entanglements with network chains.
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The constrained-junction model assumes that the fluctuations of junctions are diminished below
those of the phantom network because of the presence of entanglements.
The elastic free energy of the constrained-junction model, similar to that of the slip-link model,
is the sum of the phantom network free energy and that due to the constraints. Both the slip-link
and the constrained-junction model free energies reduce to that of the phantom network model
when the effect of entanglements diminishes to zero. One important difference between the two
models, however, is that the constrained junction model free energy equates to that of the affine
network model in the limit of infinitely strong constraints, whereas the slip-link model free
energy may exceed that for an affine deformation.
The slip-link model incorporates the effects of entanglements along the chain contour into the
elastic free energy. According to the mechanism of the slip link, a link joins two different chains
which may slide along the contour of the chains.
The action of the slip-links are held to be equivalent to additional crosslinks in the networks, but
not with a one-to-one correspondence.
V. PHENOMENOLOGICAL THEORIES
The phenomenological theories of mechanics continuum considers only the observed behavior of
rubber in order to describe experimental stress-strain data. The elastic energy stored in the
system is expressed in terms of principal extension ratios or strain invariants. The stress-strain
relation can then he obtained by differentiation.
14
The true stress is then reduced by the lateral true stress to equal the net force acting along
the X-axis which is used to define the reduced stress [fÌ] or the shear modulus of the
network. The contribution of constraints decreases as the network is stretched or swelled.
The modulus of the dry network decreases with increasing extension due to a decrease in
the constraining action of the surrounding molecules (increase size of fluctuation domain)
on a given molecule and hence is of intermolecular origin. Swollen networks exhibit
lower modulus in that swelling increases the size of the domain of fluctuations of
junctions.
B. Force-Temperature Relations
The determination of the energetic contribution or internal energy of the network to the
total elastic force is derived from thermodynamic considerations equating the
macroscopic energetic component to the macroscopic average of the squared end-to-end
vectors, <π2>. However, experimentally the force must be determined at constant
volume, which is difficult. For this reason, expressions for the force measured at
constant length and pressure are used.
15
~
ASSIGNMENT NO. 5
The strain response to a sinusoidal stress can also be resolved into an in-phase component
associated with the storage compliance J' (ω) and a 90° out-of-phase component
associated with the loss compliance J" (ω) (ratios of strain to stress are called
compliances).1
16
1
*Please refer to "Introduction to Polymer Viscoelasticity" by John J. Aklonis, William J. MacKnight and Mitchel
Shen. Wiley-Interscience. a division of John Wiley & .Sons. Inc.
J (t) and G (t) arc known as creep compliance and relaxation modulus, respectively. The
linear viscoelastic functions are interrelated.
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free volume. The moduli G' and G" will shift along the log ω axis to higher frequencies by log
av (av is the ratio of ζ0 at the given diluent volume fraction to ζ0 of the undiluted polymer).
B. Crosslinked Elastomers
Some of the entanglements may be trapped during the vulcanization process. When the
entanglements outnumber the crosslinks, the dynamic properties show very large losses at
low frequencies. The abnormal loss is attributed to motions of dangling branched
structures incompletely attached to the network which disentangles.
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I. INTRODUCTION
The rheological properties and the processing of unvulcanized elastomers are covered in this
chapter. Dr. White's history in the introduction covers, along with rheological properties, quality
control instrumentation, processing and flow simulation processing and has an excellent
bibliography.
2. Experimental Studies.
Studies involving creep and stress relaxation both static and oscillatory can
be represented in terms of Boltzmann's superposition principle. WLF further
interrelates stress relaxation at different temperatures through a temperature-
dependent shift factor aT. T, the relaxation time, G(t) the shear relaxation
modulus and H(T) the shear relaxation spectrum function are interrelated and
influenced by molecular weight and molecular weight distribution (16b).
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b. Shear viscosity and . normal stresses. Cox and Merg observed that the
non-newtonian shear viscosity function of flexible chain polymers has the
same form as the complex viscosity-frequency function, i.e.,
η (γ) = η* (ω)
B. Compounds
2. Experimental. The yield value and viscosity level increase with both increased
loading and decreased particle size. Stress relaxation following imposed strains in
polystyrene-black compounds does not decay to zero stress, but approximately to
the yield value.
21
The Cox-Merz observation does not apply for dynamic viscosity and complex
viscosity η* (ω) for carbon black filled rubber compounds.
.
η* (ω) is larger than η (γ)
V. MECHANOCHEMICAL BEHAVIOR
A. Degradation of Individual Elastomers. Mastication under high shear degrades the
elastomer when chain scission occurs and the free radicals formed are stabilized by the
presence of oxygen. At low temperatures, high shear occurs increasing chain scission
and breakdown. As temperature increases, degradation decreases and will pass
through a minimum and begin to increase again as the rate of oxidative attack
overcomes the influence of the effect of lower shear.
C. Elastomers Swollen with Monomers. Free radical chain ends formed by mastication in
the absence of oxygen can also recombine with vinyl monomers to form block
copolymers.
22
B. Biconical Rheometer. The great advantage of the cone plate rheometer is that the
shear rate is constant throughout the sample for small cone angles.
C. Shearing Disk Rheometer. It is related to the parallel disk type shear flow instrument
that has been widely used for polymer solutions and melts.
D. Capillary Rheometer. The application of a cone and plate is limited to low shear rates
or shear stresses below about 10 sec-1 or 105dyn/cm2. The capillary instrument is
applicable to higher shear rates up to 104 sec-1 where the viscosity is relatively
insensitive to molecular weight and its distribution. Capillary rheometers have been
primarily used for quality control.
1. General. The basic mixer designs are the two counter rotating rolls which rotate
at different speeds (Banbury) and the two counter rotating rolls which are
intermeshing and rotate at the same speed (Shaw). A third type is similar to the
Shaw except the rotors may be moved transverse to their axis to control interrotor
clearance.
2. Basic Studies. Flow visualization studies shows that natural rubber tends to cling
to rotors and most synthetic rubbers are torn into chunks. The chunks disrupt the
incorporation of fillers. The increased surface area associated with chunks
increases the rate of oil absorption. Bale homogenization, black incorporation
and oil absorption were found to be more rapid in the intermeshing rotor mixers.
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B. Screw Extrusion
1. General. Screw extruders have evolved from the hot feed, deep channel low
length over diameter (L/D) ratio type to the cold feed shallower channel high L/D
pin barrel type.
2. Basic Studies. Flow marker studies have aided in developing new screw and
barrel designs to optimize homogenization and throughput.
C. Die Extrusion
2. Basic Studies. Studies have shown that rubber has higher die entrance pressure
losses than thermoplastics. The introduction of fillers reduces die swell and
shrinkage and improves surface quality.
D. Molding
B. Dimentional Analysis
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2. Rubber Compounds. The dimensionless group for plastic viscous fluids with
yield values is the Bingham number of YL/ηU. It is seen that both viscoelastic
and plastic flow phenomena are associated with dimensionless groups involving
U/L.
C. Simulation of Internal Mixers. Efforts to model flow utilizes one theory presuming
hydrodynamic lubrication theory and a second based on the complete equations of
motion and applying FEA. Basically, it is found that the two rotors act as screw
pumps, pumping in opposite directions and creating a circulation flow in the mixer.
The flow in pin barrel extruders has been simulated by using hydrodynamic
lubrication theory methods for Newtonian fluids. By embedding a coordinate system
in the screw channel and setting up a flux balance and then solving the resulting
relationships numerically by finite difference methods, computed flow fields in the
neighborhood of pins can be shown.
It is possible to simulate complete velocity and temperature fields through the screw
channel cross sections and not simply be limited to mean fluxes. The resulting
relationships allow evaluation of the effects of the screw flight and pins, but it is a
much more difficult problem to solve.
Rubber compounds are plastic materials and stresses have low values in the center of
die cross sections. When stresses drop below Y, the velocity gradient will go to zero
and there will be a localized solid plug.
As with the screw extruder, velocity and temperature may be determined through a die
cross section but it is again a difficult problem.
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7 Vulcanization
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ASSIGNMENT NO. 7
I. INTRODUCTION
This chapter is an overview of the science and technology of vulcanization. Sulfur-accelerator
vulcanization of NR, SBR. NBR, EPDM and IIR will be discussed. Other curing methods such
as peroxides and phenolic curatives will be discussed. In addition, dynamic vulcanization
process will be discussed.
26
In accelerated-sulfur cure system, accelerator (Ac) reacts with sulfur to form monomeric
polysulfide of the structure Ac - Sx - Ac. This reacts with rubber to form rubber - Sx - Ac. This
further reacts with rubber to give crosslinks, e.g., rubber - Sx - rubber.
An increase in the concentration of fatty acid, and hence an increase in concentration of available
Zn2+, causes an increased overall rate in the early reactions which lead to the formation of rubber
- Sx - Ac. However, it gives rise to a decrease in the rate of crosslink formation but an increase
in the extent of crosslinking.
Increases in sulfur and accelerator contents increase crosslink densities, and, thus, higher
modulus, stiffness, strength, hardness and lower heat build-up. In natural rubber, as the ratio of
the concentration of an accelerator to the concentration of sulfur increases, the proportion of
monosulfidic crosslinks increases.
The chemistry of S-Ac vulcanization of BR, SBR and EPDM is similar to that of NR. Rubber is
first saturated by accelerator to give Ac - Sx - Ac which gives rubber - Sx - Ac. Only difference
is that in case of MBTS vulcanization, unlike in case of NR, MBT is not eliminated and remains
inextractable because presumably it remains bound to polymer chain.
Another vulcanizing agent for high diene rubbers is m-phenylenebismaleimide. A catalytic free
radical source such as dicumyl peroxide or MBTS is usually used to initiate the reaction.
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Cl
-CH2 -CH-
CH
CH2
Along with metal oxides, TMTD. DOTG and sulfur are sometimes used for curing neoprene.
This may be desirable for high resilience or for good dimensional stability.
X. DYNAMIC VULCANIZATION
Dynamic vulcanization is crosslinking of one polymer during its molten-state mixing with
another polymer. Thus, one polymer becomes crosslinked and dispersed in a noncrosslinked
continuous phase. If the disperse phase is elastomeric and the continuous phase is thermoplastic,
the composition can be used as an impact-resistant thermoplastic resin.
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29
I. INTRODUCTION
Reinforcement is a technique for improving mechanical properties. The degree of reinforcement
by a filler depends on the extent of the polymer-filler interaction. Carbon black is the most
effective reinforcing filler known.
Specific surface area can be determined by adsorption methods involving iodine, nitrogen or
large adsorbate molecules.
30
The shift factors of carbon black compounds are dependent on frequency as well as on
temperature, therefore, the shift factors are different for the elastic and loss moduli.
31
When a filled rubber is stretched to a strain ε1, returned to zero strain, and stretched again, the
stress/strain curve lies below the first one, but rejoins it at ε1. The cause of this phenomenon
known as stress softening is attributed to incomplete elastic recovery and the progressive
breaking of network chains attached to filler particles.
X. FAILURE PROPERTIES
The inclusion of particles in a viscoelastic medium increases mechanical energy dissipation.
Fillers do not materially increase the strength of amorphous rubbers near or below the glass
transition, and are most effective in the rubbery region. The fatigue life of carbon black filled
elastomers increases with structure level and decreases with specific surface area. The relative
resistance of various tread compounds to wear depends on the severity of the conditions causing
wear, such as roughness of the abrading surface, slip, normal load and temperature. At high
severity of the abrading conditions, the wear resistance is sensitive to carbon black properties
(structure and surface area), but as conditions become less severe the effect of structure
diminishes.
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I. INTRODUCTION
Compounding is a misnomer for the material science of modifying a polymer or a blend with
other materials to optimize properties to meet a given service application or set of performance
parameters.
II. POLYMERS
A. Natural Rubber
Natural rubber with a world yearly usage of over five million metric tons is the most
widely used elastomer because it improves green strength, adhesion, tear strength and
lowers rolling resistance and heat build up.
B. Synthetic Elastomers
Synthetic Elastomers for tires include emulsion and solution styrene butadiene rubber
(SBR) and polybutadiene (PBD). By varying the microstructure of PBD; i.e., vinyl-1,2,
trans-1,4 and cis-1,4 along with the styrene in SBR, the performance can be dramatically
affected. The variation of the microstructures enables the Tg to be varied and tire
performance to be optimized for wet and dry traction, handling, rolling resistance and
high and low severity tread wear.
Other economically significant elastomers include nitrite rubber (NBR), polychloraprene (CR),
butyl rubber (IIR) and ethylene-propylene diene monomer elastomer (EPDM).
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B. Antidegradant Use
The selection criteria governing antidegradant use involves volatility, solubility,
chemical stability and environmental health and safety.
C. Antidegradant Types
The antidegradant types include the nonstaining antioxidants (phosphites, hindered
phenols, hindered bisphenols and hydroquinones), the staining antioxidants
(polymerized dihydroquinalines and diphenoyl amines), antiozonants (para-phenylene
diamines), and waxes.
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V. VULCANIZATION SYSTEMS
A. Activators
Activators for sulfur vulcanization are predominately zinc oxide at 2.0 to 5.0 phr and
Stearic Acid at 0.5 to 3.0 phr.
B. Vulcanization Agents
The three predominant vulcanizing agents used are sulfur, insoluble sulfur and peroxides.
C. Accelerators
Accelerators are classified as primary accelerators, ultra accelerator and semi-ultra
accelerators. Synergistic combinations of accelerators are used to optimize cure rates,
reversion resistance and fatigue resistance.
B. Plasticizers
Plasticizers other than the processing oil are esters, pine tars and low molecular weight
polyethylene. Polymeric esters are used in high temperature applications where
plasticizer volitity is undesirable. Ester plasticizers lower the Tg of the compound to
improve low temperature properties.
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C. Chemical Peptizers
Peptizers such as pentachlorothiophenol, phenylhydrazine. dipenhylsulfides and xylol
mercaptan serve as either oxidation catalysts or radical acceptors during mixing which
prevents the polymer from recombining.
D. Resins.
Resins are used to aid processing and /or to tackify rubber. Reactive resins containing
methylol groups can be used as stable vulcanizing agents in the presence of methylene
donors such as hexamethylenetetra amine.
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10 Strength of Elastomers
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ASSIGNMENT NO. 10
I. INTRODUCTION
Different materials show a tendency to fracture when the stress at the tip of either inherent or
initiated cracks exceed some critical level. The strength of elastomers is considered in terms of
the circumstances of crack initiation and propagation. The effects of the rate of strain and
stress, strain history, temperature and environment are examined with special reference to
rubber.
An alternative but equivalent fracture criterion is based on an energy balance in which the
amount of energy required to propagate a crack by unit area (Gc) governs fracture. Gc defined
by Gc = πσ2bl/E for a single edge notched specimen is usually referred to as the critical strain
energy release rate.
37
The critical stress intensity factor is then related to the critical strain energy release rate by Kc2 =
EGc, where E is Young's modulus. It is important to recognize that the fracture energy Gc is not
a constant value for a given material; it depends strongly on the temperature and the rate of tear.
When about 5 mole % of short chains is combined with long chains, the tensile strength and,
thus, tear strength is considerably higher. This may be due to the result of strain redistribution
within the network.
V. CRACK PROPAGATION
The propagation of cracks is not the same for all elastomers. Three different patterns of crack
propagation can be distinguished:
1. In amorphous elastomers like SBR, the crack propagates at a rate dependent on the
strain energy release rate G and the temperature T.
38
3. The tear strength and tensile strength of an amorphous elastomer are increased by
reinforcement over a specific range of rates and temperatures. This is mostly associated with a
deviation of the tear path and to a lesser extent to an increase in inherent strength.
The tensile rupture data can also be represented by plotting the breaking stress σb versus the
corresponding extension εb which has a characteristic parabolic shape termed the "failure
envelope". It indicates the maximum breaking elongation for the material which is correlated
with the degree of crosslinking. As the degree of crosslinking is increased, the breaking stress
usually passes through a small maximum due to changes in viscoelastic properties with
crosslinking. Strain-crystallizing elastomers show a rather sudden drop in tensile strength as the
temperature is raised, and this occurs at a critical temperature T, which depends on the degree of
crosslinking.
where A is the volume of rubber abraded away per unit normal load and per unit sliding distance
and µ is the coefficient of friction) is found to be somewhat larger for reinforced elastomers, i.e.,
these materials wear away faster under constant frictional conditions.
There are chemical effects in rubber abrasion of unsaturated elastomers. Oxygen imparts
oxidative degradation leading to mechanochemical rupture of bonds. Chemical changes in
rubber can even cause rapid wear of metals. This is attributed to direct chemical attack by
reaction polymeric species, probably free radicals during frictional contact.
40
I. INTRODUCTION
This chapter deals primarily with chemical modifications of polymers which yield rubbers or
elastomers with viscoelastic properties . The subject is too broad to be covered in one chapter
and is therefore covered in outline form with only the more important reactions having been
described. Emphasis is on the principles underlying the chemical modification in specific areas
that the authors feel will be of interest to the rubber chemist and have considerable potential for
further development.
C. Examples
Eleven examples of block copolymers containing the three monomer units acrylonitrile,
butadiene and styrene are given. These examples may be prepared by mastication of the
42
polymer or copolymer with monomer or monomers to form the various ABS type
copolymers, some of which occur as a rubber phase dispersed in a resinous matrix.
E. Ionic Mechanisms
Living polymers with an infinite life are possible where carbonions can resume growth
when additional monomer is added. Anionic block copolymerization employs
organolithium initiators which permits precise control over molecular weight and
molecular weight distribution. The processes include the three-stage process with
monofunctional initiators, the two-stage process with difunctional initiators,
monofunctional initiation and coupling, and the formation of tapered block copolymers.
3. Redox Polymerization
Redox polymerization occurs when a metal ion reduces a polymer hydroperoxide
or similar group to a free radical plus an anion. The free radicals on the polymer
backbone act as initiators for graft copolymerization.
5. Photochemical Synthesis
43
44
12 Elastomer Blends
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ASSIGNMENT NO. 12
I. INTRODUCTION
Blending of polymers occurs at various scales in the rubber industry. The relation between
micro-structure and macro-properties is the basis of the Chapter. Polymers are not easily
miscible so that elastomer blends are never truly homogeneous. Blending can optimize
properties (i.e., reach the best compromise), facilitate processing and reduce cost.
45
C. Structural Aspects
Phase-contrast microscopy has revealed the presence of discrete domains of each
elastomer in a blend. The study of vulcanizate properties of polymer blends has shown
that physical properties vary with the degree of mixing. The ozone resistance of
SBR/EPDM blends increases as the fineness of dispersion increases. Thermomechanical
techniques have been used to demonstrate the development of interphase crosslinks
during cure.
B. Block Copolymers
Block copolymers are a special type of blend. Kraton elastomers consist of ordered block
copolymers of structure S-B-S where S is polystyrene and B is polybutadiene.
Aggregation of polystyrene occurs in the bulk state due to incompatibility with the
butadiene blocks forming glassy particles which act as reinforcing filler. Styrene-
butadiene block copolymers are prepared by homogeneous anionic polymerization. For
low styrene concentrations in a styrene-butadiene block copolymer, a stress-strain
relation similar to uncrosslinked conventional rubbers is produced. As the styrene
concentration increases, the relation approaches that of crosslinked rubbers and
ultimately of styrene homopolymers.
46
The phase morphology of block copolymers in solvents has been studied and a
thermodynamic analysis of the formation of different types of micelles in solution has
been made. The free energy changes required to establish each macrostructural form
have been studied. Observed domain sizes are in agreement with theoretical treatment of
domain size as a function of block length.
C. Polyurethanes
Polyurethanes are composed of block copolymers of flexible segments such as polyether
and polyester and rigid segments such as polyurethane or polyurea. It has been proposed
that these block polyurethanes comprise two interpenetrating semicontinuous phases, one
containing urethane segments and the other rubbery prepolymer segments.
47
13 Thermoplastic Elastomers
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ASSIGNMENT NO. 13
I. INTRODUCTION
A thermoplastic elastomer (TPE) usually consist of two phases. The soft phase contains a
component which is above its Tg and Tm so that chains are mobile. The hard phase component
is below its Tg or Tm. The relative amounts of two phases control the physical properties of the
TPE's. In this chapter synthesis, morphology and physical and mechanical properties of TPE's
are discussed.
II. SYNTHESIS
Polyurethanes. copolyesters and copolyamides are all produced via condensation
polymerization. As discussed earlier, in condensation polymerization, a molecule containing
two reactive functional groups of one type reacts with another molecule with two reactive
functional groups of another type to form a polymer with a low MW byproduct.
Several techniques are used to characterize TPE molecular composition and microstructure.
These are: transmission electron microscopy, infrared spectroscopy, wide-angle x-ray
scattering. small angle x-ray scattering. small angle neutron scattering, NMR and DSC.
48
The temperature resistance of TPE depends on the chemical structure. The maximum service
temperature is usually about 40°C below the hard segment Tg or Tm. Hysteresis can cause
excessive heat build up so that the local temperature of the material can be much higher than the
nominal temperature. The minimum service temperature is usually about 10°C above soft
segment Tg. Below this temperature, the material will become brittle.
Thermodynamic approaches to the size and shape of domains and phase separation have been
developed. It is predicted that phase separation in amorphous block copolymers is favored by
MW of blocks. It was concluded that for AB and ABA block copolymers, morphological
changes should occur at certain ratios of block lengths.
The fraction of one component of two phases of TPE's at interface can be significantly different
than the hulk of that component. The presence of an interface can alter the morphology near the
interface. in this section, various analytical techniques are discussed that are used to characterize
surface morphology.
Electron microscopy of surface of cut samples can indicate type of blocks (one or two blocks) at
the surface. It can also show whether lamellae (if present) are oriented parallel or perpendicular
to the surface.
ATR (attenuated total reflectance) has been used to quantify the variation in composition at the
surface in TPE's. ESCA (electron spectroscopy for chemical analysis) is used to quantify the
relative amounts of atomic constituents on the surface of a material giving fractions of each
phase at the interface.
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VIII. APPLICATIONS
TPE's have replaced conventional elastomers in many areas. These are used either in solution or
in melt which allows their use as adhesives and sealants. SBS are used in shoe soles and as
property modifier for asphalt. TPE's are also very commonly used in ski boots, soccer shoes,
also used is skis and tennis racquets.
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14 Tire Engineering
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ASSIGNMENT NO. 14
I. INTRODUCTION
This chapter describes tire construction and tire performance as affected by tire design and tire
materials. It also gives some details on tire manufacturing and tire testing.
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The stiffness of a tire belt can be determined by the use of "Gough Stiffness", S, which can be
expressed as:
S=PL3 / 48 EI + 2 PL/8 AG
Where
P is applied force
L supported beam length
E is circumferential modulus of the cord-rubber composite
G is the shear modulus of cord-rubber composite
I is the moment of inertia of the beam
A is the in-plane cross-sectional area.
FEA (finite element analysis) is extensively used to design a tire for optimum performance,
especially for belt and bead stiffness.
V. TIRE MATERIALS
A tire is basically made from a fiber/steel wire/rubber composite. The steel wire and fibers
reinforce the rubber and are the primary load-carrying materials in a tire. A brass plating is
applied to belt wire for better wire-rubber adhesion. The thicker the cord, the stiffer it is.
Thinner cords tend to show better fatigue resistance. Twist increases durability and fatigue
resistance.
Polyester is most commonly used in tires for carcass reinforcement. It is first dipped in a latex
containing resorcinol and formaldehyde to enhance adhesion with rubber and baked before it is
coated with carcass compound in the calendering process.
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All tire components are assembled at the tire building machine. Tires are built primarily in two
stages. During tire curing process, the green (uncured) tire is molded into a tire mold. In the
mold, compound flows into the mold shape to give a design to tread and desired thickness to
sidewall.
After curing, tires are inspected visually, and by using x-ray inspection and tire uniformity
machines. After tires pass quality tests, they are stored in the warehouses for shipment.
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