Pressure

High-temperature pressure sensor Massbild / Dimension drawing

Sensor Type 6052CS3-_
6052CU_0S3-_
Massbild / Dimension drawing
Sensor Type 6052CS7-_
6052CU_0S7-_
Type 6052C...
Zubehör
Kabel 1929A_ *

for combustion engine measurements Patent No. US 6,105,434

2,6

m
in.
R8

High-temperature pressure sensor with very small dimensions

24,9
Massbild / Dimension drawing Massbild / Dimension drawing
Sensor Type 6052C-3-_ Sensor Type 6052C-7-_
6052CU_0-3-_ 6052CU_0-7-_
are ideal for use in internal combustion engines with complex
KIAG M4 pos.
structural geometry of the cylinder head. The sensor is installed
with front sealing in an M5x0.5 bore.

• Good temperature stability of the sensitivity

• High sensitivity 1100A63 *

• Low thermal shock error 2

L=...m
• Long service life due to front seal
L=...m

2,6

Massbild / Dimension drawing

Sensor Typ 6052C / 6052CU20 / 6052CU40
Description
Einbaubohrung
Type 6052C... uses a piezoelectric
Mounting bore crystal which achieves KIAG M4 neg.

high sensitivity in conjunctionmin.with 7,5 an extremely small sensor

3,3
structure. This sensitivity A varies
M5x0,5 by not more than ±0.5  %
SW5,5

3,5
in the temperature range from 150  ...  250  °C. The passive

5,5
6,1

acceleration compensation patented by Kistler keeps the 16,7

max. 1,8

influence of engine vibrations to a minimum. 10

7...9

0,01 A
0,01
2

Dichtfläche
The front seal provides very good heat transfer and keeps Seal face 0
4,4 -0,02
2,5...4 *

the sensor at a save operating

3
temperature.
Rmax. 0,2
max. 0,1x45°
The optimized +0,05
M5x0,5 ** optionales Zubehör

4,5 0

diaphragm produces good measuring results and ensures a

long service life. * Materialabhängig
Technical data
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Material dependent
Ohne unsere schriftliche Genehmigung darf die Zeichnung

- Al legiert 4mm
weder kopiert noch vervielfältigt, noch an Drittpersonen

Al alloyed
- Grauguss 4mm
persönlich anvertraut wird, verbleibt unserer Firma.

Gray irons
Application 2,5mm - Stahl
Steel
Type 6052C...
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

The sensor Type 6052C... is an excellent all-rounder. Its rugged Measuring range bar 0 ... 250
Änderung
construction makes it suitable for measurements at the knock
Datum Ersatz für
Erste Proj.-Nr
Calibrated partial ranges 0 ... 50,
100024498
bar 0 ... 100,
100.046.298 ProE 11.10.2018
limit as well as for thermodynamic investigations. This sensor 0 ... 150, 0 ... 250
Drucksensor M5x0,5
is used mainly for complex cylinder head geometry. As well as Overload Cadenas; bar6052C 300
for motor cycles and other small engines and for combustion Sensitivity pC/bar
gez. 09.10.2018 Gta ≈­­–20 Material-Nr.
s
gepr. 11.10.2018 Hs Bre
analysis in vehicles. Natural frequency (measuring element) kHz
ges. 11.10.2018 Hs Mvi ≈160
measure. analyze. innovate. A3
Bl.
1
KIWAG-SWX_A3q / Vers. 21-Sep-2017
Linearity, all ranges (at 23 °C) %/FSO ≤±0.3
100.283.641 - b - cas - Cadenas - öffentlich - Freigegeben --- siehe Tabelle --- 24-Oct-2018

For applications mainly in the knocking range or at very high Acceleration sensitivity
peak pressures, use of Type 6052C...U20 with reinforced axial mbar/g <0.8
diaphragm (heavy duty version) is recommended. radial mbar/g <0.5
Operating temperature range °C –20 ... 350
Type 6052C...U40 is provided with additional damping and Temperature min./max. °C –50 ... 400
6052C_000-552e-02.20

is suitable for applications on engines with extremely high Sensitivity change

vibrations, e.g. racing engines, but with a limited temperature 200 °C ±50 °C % ≤±0.5
range. 23 ... 350 °C % ≤±2
Thermal shock error
For standard applications, a rugged metal braided PFA cable (at 1 500 1/min, IMEP = 9 bar)
is recommended. If the sensor plug is directly exposed to the Δp (short-term drift) bar ≤±0.5
engine oil, e.g. when installing through the valve cover, the Δpmi % ≤±2
oil-tight FPM cable is recommended. Δpmax % ≤±1

Page 1/4
This information corresponds to the current state of knowledge. Kistler reserves ©2006 ... 2020, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
the right to make technical changes. Liability for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
from the use of Kistler products is excluded. Kistler Group products are protected by various intellectual property rights. For
more details visit www.kistler.com
 High-temperature pressure sensor for combustion engine measurements, Type 6052C...

Technical data, continuation

Mounting
Insulation resistance at 23 °C Direct mounting:
Ω ≥1013
Shock resistance Sensor Type 6052C... can be mounted directly in the cylinder
g 2 000
Tightening torque head, see Fig. 2. Machining of the bore must correspond ex-
N∙m 1.5
Capacitance, without cable actly to the bore specifications shown in Fig. 1.
pF 5
Weight with cable The Kistler tools:
grams 2
Connector, ceramic insulator Step drill
– M4x0.35 Type 1300A51
Special tap Type 1357A
Type 6052C...U20 (other specifications as for Type 6052C...) Finishing tool for bore Type 1300A79
Measuring range bar 0 ... 300 must be used in order to comply with the tolerances required.
Calibrated partial ranges bar 0 ...100, 0 ... 200, The bore must be machined in one clamping. Before mounting
0 ... 300 the sensor, the sealing surface in particular must be checked;
Overload bar 350 use of the finishing tool (reamer) Type 1300A79 is mandatory.
Massbild / Dimension drawing Massbild / Dimension drawing
Sensitivity pC/bar ≈–18
Sensor When
Type 6052CS3-_ mounting the sensor,
Sensor Type 6052CS7-_ it is essential to comply with the
6052CU_0S3-_ 6052CU_0S7-_
Linearity, all ranges ( 23°) %/FSO ≤±0.5 tightening torque of 1.5 N·m. The sensor should be mounted
Acceleration sensitivity with the cable attached and the appropriate mounting tool
axial mbar/g <0.8 and torque wrench. You will find additional information for
radial mbar/g <0.5 machining the bore and mounting in the instruction manual.
Sensitivity change Your Kistler distributor will provide you with information, for
23 ... 350 °C % ≤±3 example concerning the preferred position of the indicating
24,9

Thermal shock error bore in the combustion chamber.Massbild / Dimension drawing Massbild / Dimension drawing
Sensor Type 6052C-3-_ Sensor Type 6052C-7-_
(at 1 500 1/min, pmi = 9 bar) 6052CU_0-3-_ 6052CU_0-7-_
Δp (short time drift) bar ≤±0.7 Mounting sleeve:
KIAG M4 pos.
Δpmi % ≤±3 When space allows or if the water jacket of the cylinder head
Δpmax % ≤±1.5 will be breached, a mounting sleeve is recommended. Moun-
ting sleeves are manufactured to customer requirements; Fig. 3
Type 6052C...U40 (other specifications as for Type 6052C...) shows a version with M7x0,75 thread. An additional advantage
Operating temperature range °C –20 ... 200 of mounting sleeves is that the actual sensor bore in the sleeve
Temperature min./max. °C –50 ... 250 can be very precisely machined. On request, Kistler will provide
Calibrated partial ranges bar 0 ... 100, 0 ... custom made adapters for your particular mounting situation.
200, 0 ... 250
2
Sensitivity change 23 ... 200 °C % ≤±2
L=...m
L=...m

2,6

Einbaubohrung min. ø 7,5

Mounting bore

*Material dependent min. 7,5

- AL alloyed 4 mm
- Grey irons 4 mm M5x0,5
- Steel 2,5 mm A
SW5,5
3,5
5,5
6052C_000-552e-02.20

6,1
16,7

SW 5,5
max. 1,8

10

ø 6,1
7...9

0,01 A
0,01
M5x0,5
2

Seal face
Dichtfläche
Seal face 0
4,4 -0,02
2,5...4 *

3 Rmax. 0,2 M5x0,5

+0,05 max. 0,1x45°
4,5 0

Fig. 1: Mounting bore Fig. 2: Direct mounting

* Materialabhängig
rrecht an dieser Zeichnung, die dem Empfänger

Material dependent
e schriftliche Genehmigung darf die Zeichnung

- Al legiert 4mm Page 2/4

rt noch vervielfältigt, noch an Drittpersonen

Al alloyed
- Grauguss
This information corresponds 4mm state of knowledge. Kistler reserves
to the current ©2006 ... 2020, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
nvertraut wird, verbleibt unserer Firma.

Gray irons
the right to make technical-changes.
Stahl Liability
2,5mm for consequential damage resulting Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
Steel is excluded.
from the use of Kistler products Kistler Group products are protected by various intellectual property rights.Erstmals
For verwendet
er zugänglich gemacht werden.

more details visit www.kistler.com

Änderung
100024498

Druckse
Cadenas; 60
 High-temperature pressure sensor for combustion engine measurements, Type 6052C...

Project Drawing öffentlich

13,5 /SW12

2
1 2 3
10 H7
10 g6 8 Mounting sleeve

7,3 ±0,05
6525Asp 20 ... 50

SW5,5
9
3
6525Asp 50 ... 200
X = 20 . . . 200

Tightening torque for

SW8 l 8
9,5 Type 6525Asp : 4 ... 7 N∙m
12,5
10 Sensor L
Type 6052C...
5

5,5
7

M7 x 0,75 öffen
Fig. 3: Using the mounting sleeve Fig. 4: Mounting key SW 5.5
Type 1300A9 with I = 204/L = Material
220 Typ l L

öffentlich Type 1300A9Q02 with I = 239/L = 255

18000302 1300A9 204 220
18033907 1300A9Q02 239 255

11

5
M4

öffentlich
250
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Ohne unsere schriftliche Genehmigung darf die Zeichnung

weder kopiert noch vervielfältigt, noch an Drittpersonen
persönlich anvertraut wird, verbleibt unserer Firma.

Fig. 5: Torque wrench 1 ... 6 N∙m Type 1300A17 Fig. 6: Extraction tool for dummy sensor Type 1319
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie Datum

100015050 15.03.2017 2.5:1 17.03.2017

M-Schlüssel SW8-SW5,5, für 6052

-0,018
18,3

0
4,5 h8

gez. 16.03.2017 Gta Artikel-Nr.

5,9
M5x0,5

5,5

siehe Tabelle
4,5

12 1 gepr. 17.03.2017 Hs Zeichnungs-Nr.

Bl. Ver.
0°measure. analyze. innovate. A4 100.270.304 b
0°

17.03.2017 Hs Bre 1/1

18
ges.
18

l 24 75 KIWAG-SWX_A4h 100.270.304 - b - YDP - Projekt Zeichnung - öffentlich - Freigegeben --- siehe Tabelle --- 24-Oct-2018 15:09 (CET) - Mvi@int.kistler.com

-0,022
10 0,5x45°

0
7,5 h8
Fig. 7: Finishing tool for bore 19
Type 1300A79 with I = 60/L = 162 135
Type 1300A79Q01 with I = 170/L = 173
Type 1300A79Q02 with I = 220/L = 232 175

Fig. 8: Step drill Type 1300A51

SW5,5

6,1
M4
6052C_000-552e-02.20

5 h9
M5x0,5

SW4

16 7,5
M5x0,5

27
10 3,5 10

26
Das Urheberrecht an dieser Zeichnung, die dem Empfänger

130
Ohne unsere schriftliche Genehmigung darf die Zeichnung
weder kopiert noch vervielfältigt, noch an Drittpersonen

Das Urheberrecht an dieser Zeichnung, die dem Empfänger

persönlich anvertraut wird, verbleibt unserer Firma.

Ohne unsere schriftliche Genehmigung darf die Zeichnung

Das Urheberrecht an dieser Zeichnung, die dem Empfänger

Fig. 9 : Special tap M5x0.5 Type 1357A Fig. 10: Dummy sensor Type 6445 (for Type 6052...)
Ohne unsere schriftliche Genehmigung darf die Zeichnung
weder kopiert noch vervielfältigt, noch an Drittpersonen
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

weder kopiert noch vervielfältigt, noch an Drittpersonen
persönlich anvertraut wird, verbleibt unserer Firma.

persönlich anvertraut wird, verbleibt unserer Firma.

Änderung Datum Ersatz für Erste Proj.-Nr. Massstab Kopie Datum

100017181-01 02.10.2017 3:4Erstmals verwendet 02.10.2017
mitgeteilt oder zugänglich gemacht werden.

Werkstoff
mitgeteilt oder zugänglich gemacht werden.

Erstmals verwendet Werkstoff

Planreibwerkzeug d4,5 für 6052

Ersatz
Ersatz für für Erste
ErsteProj.-Nr.
Proj.-Nr. Massstab Page 3/4
Änderung Änderung
Massstab Datum Datum Kopie Datum
Kopi
09.01.2018 3:4 Switzerland 100018276 11.01.201
gez. This information
25.09.2017 Hs corresponds to the currentMaterial-Nr.
state of knowledge.
siehe Tabelle
100005028
Kistler reserves
©2006 ... 2020, Kistler Group, Eulachstrasse 22, 8408 Winterthur, 1:1 15.
gepr.

ges.
the right
02.10.2017 Hs to make
from the
02.10.2017
Bre technical changes. Liability for consequential
Mfl use of Kistlermeasure.
products is excluded.
analyze. innovate. A4
Bl.
1/1
damage resulting
Zeichnungs-Nr.
Tel.
Ver.
100.279.781KistleraGroup products are protected by various intellectual property rights. For Stufenbohrer D7,5h8x175
+41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
Ausziehwerkzeug für 6052BR
zu Attrappe 6445
d3h9x10 / d4,5h8x19
100.279.781 - a - skbvdg - SKB VDok Grafik - öffentlich - Freigegeben --- siehe Tabelle --- 24-Oct-2018 15:15 (CET) - Mvi@int.kistler.com
KIWAG-SWX_A4h / Vers. 21-Sep-2017 more details visit www.kistler.com
gez. 01.12.2017 Gta Material-Nr.
18000274 1300A51
gez. 07.02.2014 Hs Gta
gepr. 11.01.2018 Artikel-Nr.
Bl. 18000324 1319
Zeichnungs-Nr.
gepr. ges. 11.01.2018
07.02.2014 Hs Gta measure. analyze. innovate. A4 1/1 100.283.532
Bl. Zeichnungs-Nr.
KIWAG-SWX_A4h
ges. 07.02.2014 Hs
100.283.532 - a - skbvdg - SKB VDok Grafik - öffentlich - Freigegeben --- 18000274 1300A51 --- 24-Oct-2018 15:18 (CET) - Mvi@int.kistler.com
measure. analyze. innovate. A4 1/1 100.205
KIWAG-SWX_A4h 100.205.420 - a - skbvdg - SKB VDok Grafik - öffentlich - Freigegeben --- 18000324 1319 --- 24-Oct-2018 15:14 (CET) - Mvi@int.kistler.com
 High-temperature pressure sensor for combustion engine measurements, Type 6052C...

Scope of delivery Type/Art. No. Ordering key

• Pressure sensor 6052C Type 6052C
• Connecting cable acc. to ordering key Version
• Calibration certificate Standard
• Adapter M4 neg. – BNC pos. 1705 Reinforced diaphragm U20
(not for PiezoSmart) Additional damping U40

Optional accessories Type/Art. No. PiezoSmart

• PiezoSmart extension cable Without PiezoSmart (standard) –
- L = 1 m 1987B1 With PiezoSmart (standard) S
- L = 2 m 1987B2
- L = 10 m 1987B10 Cable version
• Replacement connecting cables, PFA steel braiding PFA with steel braiding (standard) 3
- L = 1 m 1929A1 FPM oil-proof 7
- L = 2 m 1929A2
- L = 3 m 1929A3 Cable length
- with PiezoSmart, L = 1 m 1985A1S311 1 m (standard) -1
- with PiezoSmart, L = 2 m 1985A1S321 2 m (standard) -2
- with PiezoSmart, L = 3 m 1985A1S331 3 m (standard) -3
• Replacement connecting cables, FPM oil-tight
- L = 1 m 1983AA1
- L = 2 m 1983AA2
- L = 3 m 1983AA3
- with PiezoSmart, L = 1 m 1985A1S711 Ordering examples:
- with PiezoSmart, L = 2 m 1985A1S721 Standard sensor with PiezoSmart and 2 m FPM cable (oil-proof):
- with PiezoSmart, L = 3 m 1985A1S731 Type 6052CS7-2
• Adapter M4 neg. – KIAG 10-32 neg. 1700A13 Standard sensor without PiezoSmart and 1 m PFA steel braid
• Dummy sensor 6445 cable: Type 6052C-3-1
• Extrac. tool for dummy sensor Type 6445 1319
• Mounting sleeve M7x0.25 6525ASP...
(custom made)
• Adapter for pressure generator Type 6904 6585A
• Step drill 1300A51
• Tap M5x0.5 1357A
• Mounting key SW 5.5 L = 220 1300A9
• Mounting key SW 5.5 L = 255 1300A9Q02
• Torque wrench 1 ... 6 N∙m 1300A17
• Finishing tool for bore
- bore depth ≤60 mm 1300A79
- bore depth ≤170 mm 1300A79Q01
- bore depth ≤220 mm 1300A79Q02
• Engine adapter
6052C_000-552e-02.20

- M8x0.75 6595
- M10x1/SW12 6595A1
- M10x1/SW10 6595A1Q01
- M14x1.25 6585AQ01

This information corresponds to the current state of knowledge. Kistler reserves
the right to make technical changes. Liability for consequential damage resulting
from the use of Kistler products is excluded.
Page 4/4
©2006 ... 2020, Kistler Group, Eulachstrasse 22, 8408 Winterthur, Switzerland
Tel. +41 52 224 11 11, Fax +41 52 224 14 14, info@kistler.com, www.kistler.com
Kistler Group products are protected by various intellectual property rights. For
more details visit www.kistler.com