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Material Characterization of Heat Shrinkable Film

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DOI: 10.1520/JTE20130112

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Journal of
Testing and Evaluation
Zehra S. Kalkan-Sevinc1 and Caitlin T. Strobel2

DOI: 10.1520/JTE20130112

Material Characterization of Heat


Shrinkable Film
VOL. 43 / NO. 6 / NOVEMBER 2015
Journal of Testing and Evaluation

doi:10.1520/JTE20130112 / Vol. 43 / No. 6 / November 2015 / available online at www.astm.org

Zehra S. Kalkan-Sevinc1 and Caitlin T. Strobel2

Material Characterization of Heat


Shrinkable Film

Reference
Kalkan-Sevinc, Zehra S. and Strobel, Caitlin T., “Material Characterization of Heat Shrinkable Film,” Journal
of Testing and Evaluation, Vol. 43, No. 6, 2015, pp. 1531–1539, doi:10.1520/JTE20130112. ISSN 0090-3973

ABSTRACT
Manuscript received January 14, 2014; Shape memory polymers represent a class of polymers that display properties of shape
accepted for publication March 9, 2015;
change under stimulus. The presented research focused on material characterization of
published online June 4, 2015.
thermally stimulated shape memory polymers, more specifically heat shrinkable bands often
1
Baxter Healthcare Corp., Medical
used as packaging in the food and the medical industry. Increasingly, regulatory agencies
Products R & D, 25212 W IL Rt 120,
RLT-14, Round Lake, IL 60073-9799 are pushing for the use of non-PVC materials industry wide. This study represented an
(Corresponding author), experimental approach for evaluation of polyester shrink bands (non-PVC) in comparison
e-mail: kalkan_zehra@hotmail.com
with PVC with regard to thermomechanical and shrinkage properties.
2
Baxter Healthcare Corp., Medical
Products R & D, 25212 W IL Rt 120,
RLT-14, Round Lake, IL 60073-9799. Keywords
shape memory polymer, heat shrinkable tube, material testing, shrink properties

Nomenclature
E ¼ elongation at break
YS ¼ yield stress
SB ¼ stress at break
M ¼ automatic Young’s modulus
EnB ¼ fracture energy
C ¼ clear
W ¼ white
X ¼ crystallinity

Introduction
Shape memory polymers in the form of shrink bands are commonly used for many packaging applica-
tions within the medical device industry to ensure seal. Currently, various shrink band materials made
out of oriented polyesters, polystyrene, polyolefins, biodegradable PLA, PVC, etc. are commercially

Copyright V
C 2015 by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. 1531
1532 Journal of Testing and Evaluation

available. Demand for non-PVC material use particularly in the (PETg) by Hishi Plastics, Inc. Samples were either clear or
medical industry has increased with the recent movements in white. All samples were 0.1 mm thick.
regulatory requirements favoring the use of non-PVC materials.
Therefore, the authors of the presented research empirically eval- PHASE TRANSITION
uated the mechanical, shrinkage, and thermal properties of com- A differential scanning calorimetry (DSC) Q1000 manufactured
mercially available non-PVC shrink bands, particularly polyesters, by TA Instruments was used to measure transition properties,
compared to PVC shrink band. No attempt was made specifically i.e., glass transition, crystallization, and melting temperatures,
to correlate the results with processing conditions in this study, of shrink band samples. An empty aluminum reference pan was
as no information was given by material vendors related to lidded using a manual press. A small sample was cut from
processing parameters of materials under evaluation. shrink band using a hole punch. The sample was put in an alu-
The shape memory effect is characterized by a material’s minum pan and lidded using a manual press. Both reference
ability to convert from its original shape to a programmed and sample pans were placed in a DSC furnace, in which N2 gas
shape and when stimulated return to the original shape. Pro- was constantly circulated at 50 ml min–1. PVC samples were
grammable stimuli include heat, infrared irradiation, alternating exposed to heat from 20 to 250 C with an increase of 20 C
magnetic fields, and even exposure to water [1]. The shape min–1. PET samples were exposed to heat from 0 to 310 C
memory trait is ideal for programming multiple material states with a 20 C min–1 ramp. After maintaining 1 min of isothermal
and has been used in various applications. The presented conditions, samples were cooled down to 0 C using a 20 C
research focuses on thermally stimulated shrink bands used in min–1 ramp. After keeping 1 min isothermal conditions, sam-
the packaging industry. Thermally programmed shape memory ples were exposed to the same heating and cooling cycles. A
polymers are typically created by elongating the material while standard DSC method was used without modulation for PET
increasing the material temperature above the transition tem- samples. TA Universal Analysis 2000 software v4.7A was used
perature, which is often the crystallization temperature or melt- to determine transition temperatures. Crystallinity of non-PVC
ing temperature of the polymer [1]. The material is then cooled samples were calculated by the following equation:
while still elongated below the transition temperature, effec-
0
tively freezing the molecules in place [1]. When the temperature (1) %X ¼ ðDHm  DHc Þ  100=DHm
of the material is again increased above the transition tempera-
where:
ture, the polymer returns to its initial state [1]. Heat shrinkable
X ¼ crystallinity,
polymers are generally investigated as part of shape memory
DH ¼ integrated area,
polymers due to shape change induced by heat stimulus.
subscripts m and c ¼ melting and cold crystallization,
Trznadel and Kryszewski [2] describe the shrinkage as a
respectively, and
thermodynamic event driven by the balance between internal
superscript 0 ¼ 100 % crystalline material property [5,6].
energy, which relates to the interactions between macromolecu-
Enthalpy of fusion for 100 % crystalline PET, PETg, and
lar chains, and entropy, which relates to degree of orientation.
PVC were 140.1, 88, and 176.0 J g–1, respectively [5,6].
The stability of the orientation in macromolecular chains can
be assured if a decrease in internal energy accompanies the
TENSILE PROPERTIES
decrease in entropy as a result of molecular orientation [2].
The tensile properties of shrink band samples were measured
Shrinkage is derived from the entropic tendencies of oriented
using an Instron 5864 manufactured by Instron with an 890 -N
macromolecules to form a coiled structure to relieve their inter-
load cell. Tensile samples were conditioned and tested in a
nal stresses [2]. Different techniques were reported to measure
temperature (22 C–25 C) and humidity (40 %–50 % relative
the shrinkage properties of shape memory alloys/polymers.
humidity) controlled lab. Samples (n ¼ 5) were tested in both
Riesen and Schawe [3] reported the use of Thermomechanical
the transverse direction (hoop or TD) and machine direction
Analysis (TMA) to measure the shrinkage and expansion char-
(MD) (Fig. 1). In order to prepare samples to be tested in the
acteristics of poly (ethylene terephthalate) (PET) fibers, calcu-
TD, samples were cut across the TD using a 1.27-cm precision
late the expansivity and the shrinkage coefficient, and measure
cutter, leaving the tube intact. A custom fixture was used to
Young’s modulus. Surzhikov et al. [4] used a dilatometer to
hold the samples to measure the hoop stress. Hoop stress
measure the linear shrinkage properties of composites.

Experimental FIG. 1 Schematic of shrink band.

MATERIALS
Materials that were analyzed included commercially available
shrink band samples: PVC, PET, and glycol-modified PET
KALKAN-SEVINC AND STROBEL ON HEAT SHRINKABLE FILM 1533

FIG. 2
Picture of the load cell fixture.

samples were separated 1.27 cm by the fixture and were tested width of 2.54 cm, sample length of 7.6 cm, and leg length of
with 5.08 cm min–1 cross head speed. In order to prepare sam- 5 cm (Fig. 2). Sample width was measured and recorded prior to
ples to be tested in the MD, samples were first cut lengthwise in testing. Samples were tested at a cross-head speed of 25.4 cm
MD using a blade and then to 15.2 (length) by 2.5 cm (width) min1 and an initial grip separation of 5 cm. The initial load at
dimension using a 2.54-cm precision cutter. Those samples tear, the maximum load, the load at break, and the extension at
were tested with a 2.54 cm min–1 cross head speed at 10 cm of break were recorded.
grip separation for measuring MD tensile properties. The Samples tested in the TD were testing following ASTM
Young’s modulus (0.689–6.89 MPa), yield stress, maximum ten- D1938, with modification due to sample geometry. Samples
sile stress, elongation at break, tensile stress at break, and energy tested in the TD were cut to a width of 2.54 cm, sample
at break were recorded for each condition. Energy at break was length of 3.2 cm, and leg length of 1.9 cm, with the sample width
calculated dividing the area under stress-strain curve to the measured prior to testing (Fig. 2). Samples were tested at a
sample cross-sectional area and gauge length. Yield point was cross-head speed of 25.4 cm min–1 and an initial grip separation
defined as the points that have a slope of equal or less than zero of 2.54 cm. The initial load at tear, the maximum load, the load
determined via software using a least square fit method. Yield at break, and the extension at break were recorded.
load was selected at the point of highest load within the regions
at yield point and used for calculation of yield stress. SHRINKAGE
Shrink band samples were cut in half lengthwise using a blade.
TROUSER TEAR TESTING Flattened samples were cut into 2.54- by 2.54-cm squares using
The tear properties of shrink band samples were measured a precision cutter. The width of the samples was measured in
using an Instron 5864 manufactured by Instron with an 890 -N both the MD and the TD (Fig. 1) using a caliper before testing.
load cell. Samples were tested in the MD according to ASTM PVC samples were introduced to a heat bath stabilized at 70,
D1938-14 [7] and cut using an ASTM D1938 die, with a sample 90, and 120 C for 2 and 5 s of dwell time in order to shrink.

FIG. 3
Schematic of trouser tear samples.
1534 Journal of Testing and Evaluation

Clear PVC samples were additionally tested at 130 C for 5 s of


dwell time. Non-PVC samples were tested only at 130 C for 5 s FIG. 5 Comparison of shrinkage properties of non-PVC and PVC.

of dwell time. Samples were patted dry after they were removed
from the heat bath. After shrinkage, the width of the samples
was measured again in both directions and the percent change
was calculated in the TD (ShrinkTD) and MD (ShrinkMD)
following Eqs 2 and 3, respectively.

(2) ShrinkTD ¼ ðWTDpre  WTDpost Þ  100=WTDpre

(3) ShrinkMD ¼ ðWMDpre  WMDpost Þ  100=WMDpre

SHRINK FORCE
Shrink force was measured in both the hoop and MD using a
custom device comprised of an Omega 44-N load cell and signal Results
conditioner, a multi-meter, and fixture (Fig. 3). Shrink
band samples were prepared in the hoop direction by cutting a SHRINK PROPERTIES
1.27-cm-wide material sample across the TD, resulting in an Increasing temperature and dwell time clearly increased the
intact tube. Two u-rings were used to hold the samples in line amount of shrinkage of PVC (Fig. 4). A higher level of shrink-
with the linear load cell (Fig. 3, left). Samples were prepared in age was found in TD than MD due to orientation effects. Rate
the MD by slicing the shrink band lengthwise and then using a of shrinkage as a function of temperature was found to vary
precision cutter to cut a 6.35- by 1.27-cm sample. The samples depending on the film direction. The differences in the amount
were clamped lengthwise with the MD in line with the linear of shrinkage as a function of dwell time was exaggerated with
load cell (Fig. 3, right). A silicon oil bath, heated to a tempera- decreasing temperature. These results confirm that temperature
ture of 130 C, was used to shrink the samples. Each sample was relieves the internal stress introduced in the material via stretch-
immersed into the oil bath for 5 s. Shrink force was calculated ing (orientation) [2,8]. Orientation effects on ultimate shrinkage
according to Eq 4, while shrink strength was calculated accord- are reported elsewhere [9].
ing to Eqs 5 and 6 for the shrink force in the hoop direction Figure 5 compares the shrinkage properties of different
and MD, respectively. shrink band materials. The amount of shrinkage in the TD was
larger than the MD for all shrink bands due to a different degree
(4) ShrinkForce ¼ MaxForce  Forceinitial of orientation. In general, non-PVC shrink bands showed more
shrinkage than PVC shrink bands in the TD while there was
less shrinkage in the MD. The clear PET samples tested had the
(5) ShrinkStrengthhoop ¼ ShrinkForcehoop =ð2  Whoop  thoop Þ
highest shrinkage among non-PVC shrink bands in both testing
direction.
(6) ShrinkStrengthMD ¼ ShrinkForceMD =ðWMD  tMD Þ Table 1 shows the comparison of shrink stress properties.
Shrink stress of non-PVC shrink bands was higher in the TD
(hoop) than PVC, while lower in the MD. Moreover, clear PVC
had lower hoop stress than white PVC. Shrink stress overall was
lower in the MD than TD following the same trend aforemen-
FIG. 4 Temperature and time effects on shrinkage of PVC W.
tioned for the amount of shrinkage.

TABLE 1 Comparison of shrink stress between PVC and non-PVC.

Designation ShrinkStrengthhoop/kN m2 ShrinkStrengthMD/kN m2


PVC C 841 6 165 517 6 159
PET W 662 6 152 97 6 28
PVC W 1965 6 400 372 6 48
PET C 2130 6 262 283 6 41
PETg W 2372 6 90 393 6 62
KALKAN-SEVINC AND STROBEL ON HEAT SHRINKABLE FILM 1535

TABLE 2 Phase transition of shrink band samples.

Designation Tg/ C (1st Heat) Tcca/ C (1st Heat) Tmb/ C (1st Heat) Tcc/ C (1st Cool) Tgd/ C (2nd Heat) Tm/ C (2nd Heat) Tc/ C (2nd Cool)
PVC W 52.9 6 0.62
PVC C 61.9 6 0.44
PET W 74.8 6 0.18 127 6 0.6 249 6 0.2 181 6 1.2 76.1 6 1.13 249 6 0.2 181 6 1.7
PET C 76.3 6 4.86 128 6 2.1 246 6 0.1 184 6 3.4 74.3 6 0.55 245 6 0.7 184 6 3.1
PETg W 66.9 6 2.33 132 6 1.3 218 6 0.2 183 6 0.4 68.3 6 0.04 216 6 0.01 184 6 0.5
a
cc ¼ for cold crystallization.
b
m ¼ melting.
c
c ¼ crystallization.
d
g ¼ glass transition.

THERMAL PROPERTIES was shown in the second heating cycle. PVC shrink band had
The phase transition temperatures of non-PVC and PVC the lowest crystallinity. Crystallinity was similar between clear
shrink band materials were summarized in Table 2. Clear and white grades of PVC shrink band.
PVC had higher glass transition than white PVC. Addition
of colorants, specifically inorganic ones, may cause the free MECHANICAL PROPERTIES
volume to increase (decrease in glass transition), as it Tear properties are critical in many packaging applications with
increases the heterogeneity of the PVC blend. A similar some applications requiring the shrink bands to be able to be
effect was not concluded for PET due to the larger measure- torn and some requiring better tear resistance. Tear properties
ment error seen in the results. White PETg had the lowest of PVC and non-PVC shrink band was compared in Figs. 6–8.
glass transition temperature among other non-PVC shrink In general, non-PVC shrink bands required higher force to
bands, which was as expected due to glycol modification progress a tear than PVC (Fig. 6). Orientation effects were sig-
during polymerization. nificant for non-PVC compared with PVC shrink bands, sug-
The non-PVC shrink band showed cold crystallization dur- gesting more balanced properties for PVC (Figs. 6–8). The force
ing the first heating cycle as typical for the partially crystalline required for a tear failure was much higher for non-PVC shrink
materials that contain aromatic rings in their backbones [10]. bands. Clear PET performed the best in MD while white PETg
White PETg had a higher cold crystallization temperature than performed the best in TD for applications requiring tear resist-
other non-PVC shrink bands. The melting point of PETg was ance. No significant differences were seen between PVC and
lower than other non-PVC shrink bands as calculated from non-PVC shrink bands for tear extension at failure (Fig. 8).
both of the heating cycles. The crystallization temperature of Mechanical properties of shrink bands exhibited under ten-
white PET was lower than other non-PVC shrink bands as sile deformation were shown in Figs. 9–13. No significant orien-
calculated from both cooling cycles. White PET displayed a dip tation effects were seen in stress at break (Fig. 9). Non-PVC
during glass transition while clear PET did not. Relaxation of shrink bands displayed higher stress at break than PVC indicat-
residual-in-stresses arising from previous processing history ing higher force requirements to fail under tension mode. Clear
may contribute to that behavior. PET had the highest stress at break among the shrink band
Crystallinity of the shrink bands was summarized in Table 3. materials studied.
Crystallinity of non-PVC shrink bands increased during the All shrink band materials showed higher modulus in the
second heating cycle after erasing the prior processing history. MD than in the TD (Fig. 10). The modulus of non-PVC shrink
White PETg showed the highest crystallinity among other non- bands was similar to PVC irrespective of the testing direction
PVC materials during the first heating cycle while the lowest except for PETg in the MD (Fig. 10).

TABLE 3 Crystallinity from DSC.

Designation DHc/J g1 (1st Heat) DHm/J g1 (1st Heat) X/% (1st Heat) DHm/J g1 (2nd Heat) X/% (2nd Heat)
PVC W NA 7 6 0.7 3.7 6 0.4 NA NA
PVC C NA 7.6 6 1.2 4.3 6 0.7 NA NA
PET W 32 6 0.9 45 6 0.8 10 6 0.5 48.2 6 0.97 34.4 6 0.69
PET C 29 6 1.3 40 6 1.0 8 6 1.7 44.8 6 1.39 31.9 6 0.99
PETg W 9 6 0.4 23 6 0.2 16 6 0.3 19.6 6 1.83 22.3 6 2.03
1536 Journal of Testing and Evaluation

FIG. 6 Comparison of force required for initiating a tear. FIG. 9 Comparison of tensile stress at break of shrink bands.

FIG. 7
Comparison of force required for tear failure.

FIG. 8
Tear extension at failure.
KALKAN-SEVINC AND STROBEL ON HEAT SHRINKABLE FILM 1537

FIG. 10 Comparison of modulus of shrink bands. FIG. 12 Comparison of fracture energy of shrink bands.

White PETg had the lowest yield stress among other shrink A correlation was found between the shrink stress and
band materials (Fig. 11). Even though white PET had yielding tensile modulus (Fig. 15). The modulus is known to be sensi-
and breaking in the TD, it did not show an apparent yield point tive to processing effects (crystallinity, orientation factor,
in the MD. Orientation effects were significant for toughness of thermal history) and intrinsic properties, such as molecular
non-PVC shrink bands, which was different from PVC (Fig. 12). weight, chemical structure, etc. [12]. No other tensile prop-
White PETg shrink bands had a similar toughness to PVC erty was found to correlate well with the shrinkage properties
shrink bands. Even though clear PET was tougher than PVC in of the material. Total crystallinity was not correlated with
both directions as exhibited by high energy at fracture, white shrinkage (Table 3). These findings are attributed to differen-
PET was tougher only in the TD. ces in degree of orientation (MD versus TD) arising from
Significant differences were seen in the failure behavior previous processing history and possible variations in molec-
of white PET as a function of the film direction, which was dif- ular weight. The literature reports the effect of molecular
ferent from clear PET (Fig. 13). weight and processing history on shrinkage of oriented
polymers [13,14].
Significant difference in fracture failure of white PET was
Discussion observed as a function of film direction. While white PET
showed shear yielding via necking in TD, it fractured from both
Experimental data from this study confirms the correlation
ends without any indication of necking in MD. On the contrary,
between shrink stress and shrinkage (Fig. 14).
clear PET showed shear yielding with the formation of necking
White PET had the lowest shrinkage among other non-
in both directions (Fig. 13). Plastic flow sets in at the yield point,
PVC shrink bands. The stretch ratio and temperatures during
and then the neck appears in the samples as typical for partially
processing are known to significantly influence the ultimate
crystalline materials and some amorphous polymers [15]. This
shrinkage [2,8,9,11].
phenomenon appears with either shear yielding as observed via
necking due to cold drawing and apparent yield point in the

FIG. 11 Comparison of yield stress of shrink bands.

FIG. 13 Representative stress-strain curve for PET shrink bands.


1538 Journal of Testing and Evaluation

mathematical correlation was found between the shrink prop-


FIG. 14 Correlation between shrinkage and shrink stress. erties (strength and shrinkage) and tensile modulus while no
correlation was found between shrink properties and total
crystallinity. Differences in orientation factors arising from
previous processing history and molecular weight may con-
tribute to the correlation between modulus and shrink prop-
erties. Orientation effects are apparent from tensile properties
and failure mode between the white and clear formulations
of PET.
All non-PVC shrink bands were found to have more tear
resistance than PVC based on the force required to have tear
failure. Non-PVC shrink bands can replace PVC after verifying
the sealing because of measured differences in shrink properties
(strength and shrinkage).

stress-strain curve or crazing due to voids or micro deformation


zones present in the polymer [15]. Material failing due to
crazing does not display an apparent yield point as a result of a
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[2] Trznadel, M. and Kryszewski, M., “Thermal Shrinkage of
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