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SUPERIOR FLOAT TANKS - the company

Thank you for becoming the owner of a new Superior Float Tanks product. As a
universal float tank manufacturer and distributor focused on building exceptional
products, Superior Float Tanks is dedicated to providing you with top-notch
customer service that surpasses your expectations. All information contained
within this owners manual was accurate at the time of publication. However,
Superior Float Tanks reserves the right to make changes at anytime so that our
policy of continued excellence can stay the course.

This manual applies to all models of our tanks and includes descriptions and
explanations of optional as well as standard equipment. As a result, you may
encounter content that is not applicable to your specific tank.

Float safely and enjoy your tank!

2
FOREWORD
Thank you for choosing Superior Float Tanks.
When you require service, keep in mind that Superior Float Tanks knows your tank best.
We have factory-trained technicians, special tools and genuine Superior Float Tanks
factory replacements parts. We are dedicated to your utmost customer satisfaction.
Because succeeding owners require this important information as well, this manual
should remain with the tank if it is sold.

This publication will familiarize you with operational, safety, and maintenance informa-
tion of your new tank. We advise you to read this manual carefully and follow the recom-
mended instructions to help ensure a safe and enjoyable experience.

Superior Float Tanks offers a wide variety of options, components, and features for our
various models. Therefore, some of the equipment described in this publication, along
with its many illustrations may not be applicable to your particular tank. The
specifications and information provided in this manual were accurate at the time of the
production of this manual. Superior Float Tanks reserves the right to discontinue or
change specifications or design at any time without notice and without obligation. If you
have any questions please refer to a Superior Float Tank LLC.

We assure you of our continued interest in you enjoyment and your satisfaction.
© 2018 Superior Float Tanks.

All rights reserved. Reproduction by any means, electronic or mechanical, including pho-
tocopying, recording, or by any information storage and retrieval system or translation in
whole or part is not permitted without the written consent of Superior Float Tanks.

3
TABLE OF CONTENTS
Introduction 6
How to use this manual

OUR TANKS AT A GLANCE 7


Tank Weight Calculations

EVOLUTION FLOAT POD 9


Exterior Overview | Interior Overview | Back of Float Pod Detail | General Notes

revolution float orB 14


Overview | Interior Overview | General Notes | Back of the Float Orb Details | General Notes

quest float suite 17


Exterior overview | Connection Box | Connection Box Parts | Connection Wiring Diagram | General Notes

UNITY CONTROL SYSTEM 22


Overview

UNITY CONTROL SOFTWARE 24


System Dashboard | System Configuration | Information for Tank Page |
Advanced Float Timing Configuration | Music Manager | How to Add Music

MICRON FILTRATION SYSTEM 33


Standard Equipment

HOW TO REPLACE YOUR BAG FILTERS 35

39
CUSTOMER AT TENDANT & EQUIPMENT EVENT TIMELINE
INSTALLATION WIRING FOR FLOAT TANKS 40

4
TABLE OF CONTENTS
FLOAT TANK ELECTRICAL DETAILS 41

FLOAT TANK OPERATIONS AND USAGE PROTOCOLS 42


Initial Setup | Inspection Water Quality |

INSPECTION AND MAINTENANCE 43


Inspection | Water Quality | Tank Maintenance | Equipment Standards and Certifications

Maintenance SumMarry 45
Daily | Weekly | Bi-weekly | Monthly | Yearly

MAINTENANCE 46
Re-filling the System | Check the Water Level | Jet Fitting | Evolution Float Control | Check the Density
of the Salt Water Solution | Introducing the New Digital Hydrometer | H202 | PH | Total Alkalinity |
Visually Inspect the Water | Cloudy Water | Water Quality

POOR WATER QUALITY PREVENTION 52


Decontamination | This Corrective Action Involves Three Basic Phases | Ozone Generator | Chemical
Feeder | Underwater Light | Phase 1 - Decontamination | Phase 2 - Water Replacement | Phase 3 - Verifi-
cation | Verification

56
SUMMARY
57
NO. ITEM MANUFACTURER MODEL MATERIAL
58
LIMITED WARRANTY CERTIFICATE

5
introduction

How to use this manual


We want to make sure you get the best possible floating pleasure from your tank. Your
Owner’s Manual can help you in many ways. We recommend that you read through the
entire manual. In order to minimize anything going wrong you must read the WARNING
and CAUTION sections in this manual.

Illustrations accompany the text in this manual to best explain how to


enjoy your tank. By reading your manual, you will learn about features,
important safety information, and floating tips.

The general layout of the manual is provided in the TOC(Table of Contents).


Use the TOC to locate which unit or unit part you want to read about.

CAUTION

A CAUTION indicates a
situation in which
damage to your unit
could result if the
caution is ignored.

* NOTICE

A NOTICE indicates
interesting or helpful
information is being
provided.

6
TANK WEIGHT CALCULATIONS

Tanks Evolution Float Revolution Float Standard Quest Deluxe Quest


Pod Orb Float Suite Float Suite

Calculations in
pounds

Tank Weight 450 450 450 550


(empty)

Water Weight 155 165 160 245


(Gallons) 1292.7 1376.1 1334.4 2043.3
(8.341bs X Gal-
lon)
Salt Weight 1000 1100 1200 1500

Floater Weight 250 250 250 250

Total Weight 3092.7 3226.1 3034.4 4243.3

Tank Footprint 44.32 46.25 36.55 52.28


(sq.f l)

lbs. Per sq. ft. 69.78 69.75 83.02 81.16

8
the evolution float pod
EXTERIOR OVERVIEW

The tank is constructed of fiberglass and is comprised of


a tub base and hinged lid. It measures approximately
7’-9” X 4’-8” and holds a volume of 140 gallons. The
front lip of the base is approximately 24” above the
floor. Water depth is 10.5”. After the tank is filled with
water, approximately 1000 lbs of Epsom salt is added
to bring the specific gravity of the salt water solution
to within the range of 1.24 to 1.30. Mounted in the tank
are a speaker set and LED light along with floater con-
trols for these two items (*see Internal Details section
on page 11). Below the tank and within the body of the
vessel, an electric heating pad is installed to provide
constant heating of the salt water solution.

9
the evolution float pod
EXTERIOR OVERVIEW

The Evolution Float Pod is


constructed out of fiberglass with
a white gel-coat finish.

The radius from the inside wall of


the float pod to the floor is 2 inches.

The draft slope of the inner walls are 3 degrees.

The top surface of the float pod where clients


enter and exit have 1 inch rounded edges.
The front lip of the pod has been elongated
to 6” for use as seating while gettng into
and out of the float pod.

The flooring in the float pod has


anti-slip texturing for safety.

The base and side walls of the float pod


is insulated with 3/4” foam board to
retain as much heat in the water
as possible.
10
the evolution float pod
1. Control plate for lighting, music, and optional intercom.
INTERIOR OVERVIEW 2. Surface skimmer.
3. CMP 2”x3/4” return with directional jet.
4. Thermowell for temperature sensor.
5. PAL Treo LED light.

3 5
4
1

The pod can have


CONTROL PLATES a standard control
plate which includes
just audio and light
or you can add either
fiber-optics or an
intercom.
All these different
functionalities can be
controlled by air
Audio air Light air buttons.
button button

There are 3 types of


control plates.

Light air
Audio air button
Light air Audio air button
button button
Fiber-optic intercom 11
(Optional)
the evolution float pod
BACK OF FLOAT POD DETAIL

The main connectors of the Evolution umbilical cable system have water tight locks and
connect in a snap so you don’t need an installer.

The rear of the float pod has the connections for the water lines and electrical components
to hook up to the filtration unit. Additionally there is an inspection hatch to see the plumb-
ing and components inside of the float pod.

Rear Inspection
Under-Tank Hatch
Heater

Return Line from


Filteration unit

Suction Line to
Pump
Umbilical Cable
Connection

Rear connection hoses are


attached by the manifold
clamp system and can be
plumbed out with any PVC
fittings and pipe.

12
the evolution float pod
GENERAL NOTES
1. ALL UNITS SHOWN ARE IN INCHES UNLESS OTHERWISE NOTED.
105 9/16”

56 1/16”

92 7/8”
68 3/8

TUB CENTERLINE

TUB BASE PLAN-VIEW


(LID NOT OMITTED FOR CLARITY)

LID IN OPEN POSITION


71 7/8”

HINGE AXIS

56 5/8

34” 10.5” WATER LINE 24 7/16


23”

10.5 83 13/16”

TUB BASE & LID 13


REVOLUTION FLOAT ORB
Like the Pod, the Revolution Float Orb is constructed of fiberglass and a tub base with sin-
gle-hinged lid. The Orb measures 8’-6” X 4’-7.5” and holds a volume of approximately 200
gallons. The front lip measures measures 16 inches from the front and 28” in the back. The
water depth is 11“. After the Orb is filled with water, approximately 1100 lbs of Epson salt
is added to bring the specific gravity of the salt water solution to within the range of 1.24
to 1.30. The Orb also has a mounted speaker set and LED light along with bather controls.
You will find an electric heating pad below the Orb and within the body of the vessel. The
pad provides constant heating of the salt water solution.

EXTERIOR OVERVIEW

14
the Revolution float ORB
INTERIOR OVERVIEW

The Revolution Float Orb is


constructed out of fiberglass
with a white gel-coat finish.

1
5

4 3
2

1. Control plate for lighting, music, and optional


intercom.
2. CMP 2”x3/4” return with directional jet.
3. Thermowell for temperature sensor.
4. Jandy pro LED light.
5. Surface skimmer.

Audio air Light air


button button

Like the float pod the ord also


utilizes a control plate. See
page 11 for more control plate
information. 15
BACK OF FLOAT ORB DETAILS

The main connectors of the Revolution Float Orb umbilical cable system have water tight
locks and connect in a snap so you don’t need an installer.

Fiber-Optic
(OPT Upgrade)

Hinge

Under-Tank
Heater

Umbilical Cable
Return Line from
Connection
Filteration unit

Thermal Well/
Probe
Rear Inspection
Hatch
Isolation
Valves

Suction Line to
The rear of the float orb has the Pump Rear connection hoses are
connections for the water lines attached by the manifold
and electrical components to clamp system and can be
hook up to the filtration unit. plumbed out with any PVC
Additionally there is an fittings and pipe.
inspection hatch to see the
plumbing and components
inside of the float orb.
16
the Revolution float ORB
GENERAL NOTES
1. ALL UNITS SHOWN ARE IN INCHES UNLESS OTHERWISE NOTED.

17
QUEST FLOAT SUITE
Float suites comprise of a tub, 3 solid walls, door
EXTERIOR OVERVIEW wall, and a roof panel. Quest Float Suites come in 2
sizes, 8’x4.5’ and 8’x6.5’ (see Quest Float Suite
dimension diagram on page 22). The door for the
float suites can be located in any location (left,
right, or center) on the wall of the suite. Inside of
the float suite there is the same skimmer and return
jet fitting for the recirculation system along with
the same LED light and control panel as the float
pods. Once the Quest Float Suite is installed a par-
tition wall is constructed in front of the door panel
to conceal the float suite and to allow for custom
finishes to be applied to the wall. The plumbing end
of the suite is typically housed in an access closet
or with an access panel.

18
the QUEST FLOAT SUITE
CONNECTION BOX

The connection box allows for the


float suite operator to control and
connect the Unity Control System,
the Micron Filtration System, the air
buttons for the LED light, and the
speakers. It also allows the
operator to control the
temperature of the float water.

HEATER TERMINAL BLOCKS

1 lead wire from each heater is


plugged into the left and right
heater terminal block. Heater
ground wires are screwed into the
ground block.

NOTE: *Temp sensor wire color


may differ

19
the QUEST FLOAT SUITE
CONNECTION BOX PARTS

LOW VOLTAGE TERMINAL BLOCKS HEATER TERMINAL BLOCKS

GROUND BLOCK
LOW VOLTAGE WIRER CHART

1 SPEAKER + DIGITAL THRM - YELLOW

2 SPEAKER - 10 DIGITAL THRM - BLUE

3 CAN+ EXPANSION FUTURE 11 VOL AIRSW - YELLOW

CAN- EXPANSION FUTURE 12 LIGHT AIRSW

5 RED - LED 13 PWR TO AIRSW

DIGITAL THRM - RED 14 BLUE - LED

7 WHITE LED+ 15 SPEAKER +

8 GREEN - LED(GRAY WIRE) 16 SPEAKER +


20
the QUEST FLOAT SUITE
CONNECTION WIRING DIAGRAM

1 2 3 4 5

1. LED LIGHT
2. SPEAKERS
3. TEMP SENSOR
4. AIR BUTTON TUBES
5. HEATER WIRES
Wires are inserted through the cable gland fittings to be connected to the terminal blocks.
Once connected tighten the cable gland fitting to secure the wires. The air button tubing is
connected by pushing the tubes onto the air switches. 21
the QUEST FLOAT SUITE
GENERAL NOTES

DELUXE

STANDARD

22
UNITY CONTROL SYSTEM
Your system comes equipped with the
Unity Float Controller for operating your
Float Tank.

The control box has individual


connections for connecting all of the elec-
trical components of the filtration system,
each with their own specialized connector
so nothing can be misplaced.

The controller runs on a (GFCI protected)


single phase 208v 30 amp circuit or
single phase 220v 30 amp depending
on the electrical system of your location.
Example electrical schematics and layouts
are provided on our website’s helpdesk.

The Unity Controller can be connected


to a computer either with a router using
DHCP and dynamic IP addresses or with a
switch, hub, or direct wire using static IP
addresses. The Unity manual is included in
the software program. You can download
this manual by clicking the
documentation button on the system
configuration screen as well as on our
website.

The Unity Float Controller is operated by


the Unity Float Control software as well as
a manual start method if the control
computer or software is not available.

The most up to date software, firmware,


and instructional videos can be
downloaded from the Superior web site
at https://superiorfloattanks.com/soft-
ware-downloads/
23
UNITY CONTROL SYSTEM
Master Umbilical Connector
Ethernet Port (lighting, speakers, buttons,
(wired or wireless operation) sensors

Audio Aux Input

CAM Upgrade Port


(future hardware
upgrades) UV
Ozone
Pump
Inline Heater
External Lighting Port
Chem Injector
Flow Switch
(connectors)

Under/In Tank
Heating
Connection
Master Power Switch

* Pump override
switch on reverse
side of box.
Main Power Connector

24
UNITY CONTROL SOFTWARE
In order to run the Unity Control System you need the Unity Control Software. Here are
the steps you need to take in order to set up the software.

First download the Unity Float Control software from


1 https://superiorfloattanks.com/control
Open the application by clicking the icon.

1. Sys. Config: Click on this to set up tank.

2. All: Click to set pre-session for all tanks.

No tanks have been connected yet so you will need to click on the
tank button and then Sys. Config button.
25
UNITY CONTROL SOFTWARE
Go to System Configurations and set following settings to
2 your desired preference.

6 7

1 2 3 4 5

1. Name: Name of tank (This is adjustable).


2. Enable: Turn on tank.
3. Available Tanks: Shows what tanks are available. You can assign them by IP address.
4. Tank Image: Image representing that particular tank (This is customizable).
5. Update & Network: Update tanks settings. Drop-down lets you choose which tank.
6. Apply: Apply the changes you made.
7. Return: Go back to previous page.

Set up Default Float Length, Clean Cycle Length, Pre-Session


Length, Post-Session Length, Max Time Between Clean, Chem
Length, and Ozone Length configurations to your liking. Also, set
up Name, Available Tanks, Tank Image, Update & Network, Enable
and then apply.

26
UNITY CONTROL SOFTWARE
Once this is done click on the Return button and now you will see
that that the tank shows up in the System Information Page.

27
UNITY CONTROL SOFTWARE
3 Information for Tank Page
21 22
1 2
3
4 5

6
7 8 9 10

16 17

14 11
12 13 18

15

19 20

1. State: Indicates the tanks state. Will let you know if there is a float session, filtration
session, or if the tank is on idle.
2. Current Temp: Tanks temperature.
3. Volume Level: Volume level for tracks within the tank.
4. Float Session Time: You can set the pre-float, float, and post-float session times.
5. Light Settings: Turn lights within the tank on or off. You can set the light color with the
Options button.
6. Manage Music: You can upload tracks and set them with the drop-down
(check out the music manager graphic on page#).
7. Intro Track: You can turn the intro tack on or off. This is used to let the customer know
their session is about to start.

You can control your tank lights by


clicking on Light Settings. Here you
can control the light colors,
patterns and display behaviors.
28
UNITY CONTROL SOFTWARE
8. Exit Track: Like the intro track you can turn it on or off. The track lets the costumer know
when their session is about to end.
9. Float Music: You can set the music you wish for the customer to hear while they are
floating. If the customer desires the track can be turned off as well.
10. Aux Input: This is to enable whatever audio device you have connected to the tank.
11. Volume Adjust: Adjust the volume within the tank. Controls the Low, Med, and High
volumes simultatiously.
12. Low Volume: You can set the low volume.
13. Med Volume: You can set the medium volume.
14. High Volume: You can set the high volume.
15. Temperature Set Points (°F): You can set the temperature within the tank in both idle,
and floating stages. You can also set the pre and post temperature levels.
16. Start Pre Session: You can start floating pre-session which then kicks into a float
session.
17. Start Filtration: Starts filtration to clean the salt water.
18. Equipment Status: Indicates the status of the tanks components.
19. Advanced Timing: Gives you more in-depth control over the tanks different states.
20. Climate Control: Controls the tanks temperature.
21. Apply: Applies the changes.
22. Return: Returns to the previous page.

Click on the tank image and you will be taken to the tanks
Information page. Here you can set up Float Session Time, Light
Settings, Manage Music, Tracks, Volume, Temperature, Float
Session, Filtration, Advanced Timing, Climate Control and click
Apply.

29
UNITY CONTROL SOFTWARE
If you would like more control over the time you set before and
after a session, or if you want to set times for tank maintenance,
then you can click on Advanced Float Timing Configuration. Here
you can set up Clean Cycle Length, Pre-session Length,
Post-session Length, Chem Length, Ozone Length, and Max Time
Between Cleaning. After setting click Apply. Click Return to go to
previous page.

1 4

2 5

3 6

1. Clean Cycle Length: Should be 15 min. 4 min per turnover.


2. Pre-session Length: Should be 8 min (This is adjustable). There are 3 ways of starting your
session:
- Customer will press a button.
- Once pre-session starts the session will kick in automatically after 2 min.
- Or you can just start the session by clicking the button in the tank info page.
3. Post-Session Length: Should be 2 min (This is adjustable).
- During this period the customer will be notified that their session is over.
- Pumps will cut off.
4. . Chem Length: Leave at 0. This is not needed unless you have an auto-doser.
5. Ozone Length: Should be 5 min.
6. Max Time Between Clean: This should be set if you are planning on leaving your tank
unattended for prolonged period of time. Should be 3600 min (3 days).
30
UNITY CONTROL SOFTWARE
Click on manage music from the tank
MUSIC MANAGER information page in order to mange your
tracks.

1 2

3 4

8 9

10

1. Music Files: Shows the drivers on your computer so you can access your music files.
2. Chosen Float Directory: Let’s you choose the folder in which you have your tracks.
3. New Directory: Let’s you create a new folder to add your music.
4. Delete Directory: Let’s you remove any music directory.
5. Float Tank Files: Shows the songs that are in the current directory.
6. Delete File: Allows you to delete songs from directory.
7. Add: Add tracks to directory.
8. Begin Transfer: Transfer tracks to directory.
9. Abort Transfer: Abort transfer.
10. Update Status: Indicates the amount of time for transfer. 31
UNITY CONTROL SOFTWARE
7. Transfer Queue: Shows what songs have been added or removed from current list.
8. Add/Remove: You can add or remove songs.
9. Begin Transfer: Starts the transfer of music into directory.
10. Abort Transfer: Stops music transfer.
11. Update Status: Serves as a status bar to let you know the transfer length.
12. Return: Returns you to the previous page.

HOW TO ADD MUSIC


1. Click on New Directory.
2. Name the directory in the pop-up window then hit OK. The directory will automatically
show up under Chosen Float Directory.
3. Under the music files, go to the folder where you saved your music and click to
highlight it.
4. Click the Add button to add the song into the Transfer Queue. You can add as many
songs as you like.
5. Click on begin transfer. You will see the Update Status bar indicate how long the
transfer will take.
6. After the transfer is done the song will jump from the Transfer Queue to the Float Tank
Files.
7. Click return.
8. Under Manage Music click on the directory you just created. When you start your
session the music directory will play automatically.
Keep in mind that whatever track you have set for the session will loop. So if you have only one 5 minute
song set to an hour long float session this song will loop for an entire hour. You can also set your intro and
post track the same way. Just choose the Messages Directory under the Chosen Float Directory drop-down.
Make sure you give the intro and post tracks the same name. Also, set the Manage Music drop-down back to
your desired float track or the intro and outro will loop all throughout the session.

NOTE: *It is up to the owner to decide on a proper placement for the floater’s device during
session.

If you want to connect an external media player like an iphone or ipod through the auxiliary input you can
do so. Once your device is plugged onto the tank, click the Aux Input in the Tank Information Page to the on
position. Leave Float Music on as well.

4 Start Pre-Session/Session

Once the settings are to your liking you can go ahead and click
on the Start the Pre-Session button. This is the time allowed
before the actual session kicks in. You can also click the Start
Session button that appears so you can override the
32 pre-session.
MICRON FILTRATION SYSTEM
Standard Equipment
Solid 3/4” marine composite base plate
5 rubber anti-vibration feet
2 NSFS0 union ball valves
Rubber anti-vibe pump base
lwaki mag-drive pump
1 /2hp Baldor motor
Filter arm assembly (clear pipe)
316 stainless filter legs
X-100 bag filter housing w/ basket
6-8 psi filter differential gauge
Top lid pressure gauge
Filter drain valve
3Kw all titanium inline heater
Del Ozone Solar Eclipse

Del Check VaIve safety flow switch (for heater)


All 316 stainless steel bolts and fasteners
Spa cord set (pump, ozone, heater, flow switch)
Quick clamp modular manifolds for pump and filter
Fiberglass cover with filter access lid.

33
MICRON FILTRATION SYSTEM

MiCRON FILTRATION
SYSTEM PARTS

Starboard Base w/ Praher Ball


Rubber vibration feet Valves NSF50

CMP/Del Ozone
Solar Eclipse
NSF50 UV / Ozone
System
Iwaki Mag
Drive Pump
MX400-CV6
Stenner 45MP3
NSF50 auto
dosing FloVis
pump for FV-C-Saline
halogen NSF50
(UPGRADE) Flow Meter
(UPGRADE)
Hydroquip
Titanium
C2300-0104-Z
Pall/FSI X-100
Inline Heater
Filter System

Unity
Control
Computer

34
HOW TO REPLACE YOUR BAG FILTER
1 Bag filters need to be
replaced every 2 weeks or
2 Make sure you click the
pump override switch on
55 floats. Replacing the the side of the white box
bag filter is a simple and to turn of the Micron
easy process. Filter.

3 Twist the housing lid


counter-clockwise.
4 Make sure you place the
lid in a safe location. Feel
free to wipe it dry.

35
5 Pull out the filter basket
and make sure you
6 You can then pull the
bag filter out of the filter
remove the excess basket by its handle and
water. Have a bucket throw it away.
handy to catch the water.

7 Slip in the new filter bag.


8 Make sure the filter bag’s
rim is pushed all the way
in passed the suction inlet
and is spread out within
the inside of filter basket.

36
9 Remove O-ring from the
housing rim. Wipe O-ring
10 Lubricate the O-ring with
petroleum jelly and slip it
and housing with clean back on.
rag and warm water.

11 Screw in the housing lid


and tighten firmly. Do not
12 Turn the Micron Filter
back on by again pressing
over tighten. Just give it the pump overide switch.
one more good tug once
you encounter resistance.

37
After turning the Micron Filter on, start a filtration cycle and check
periodically for leaks. If water appears to be leaking, turn the filter
back off and make sure every filter part is fastened securely and
properly. If the filter is not leaking then you are good to go.

38
To give you a better idea on how to run a float session as smoothly as possible, we have
provided a customer float session timeline chart. This chart roughly indicates each portion
of the session and how long each portion should be.

CUSTOMER / ATTENDANT / EQUIPMENT EVENT TIMELINE

Customer Attendant Equipment Time

Preliminary Greeting / Initial Idle State /


Orientation Orientation Maintain Temp 10
min
Sets Controller Pre-Float Setting /
Enter Float Room Parameters / Time Lockout Activated
Audio Settings
Float Tank waits
for Session to Start 10
Escort Costumer
to Room by Attendant min
Disrobe / Pre-Float or Costumer
Rinse
Room Instructions Intro Message 2
and Overciew Played min
Enter Float Tank /
Press Start Session
Button Exit Room Time Float
Session / 60 min+
60
Timed Float Session Main pump / heater
Monitor Lobby turned off for timed min+
Customer Floats
Controller duration
Attendant monitors
temperature and Post Float 3
Exit Float Tank float time waiting
Message informs
Customer Session min
End Session for customer to is Over
exit the room
Waits for Lockout
Release / Shower
Post Float Shower Post Float Room Sensor
Dress Cleaning /
Pump lockout Inspection Post Float Cleaning 15
is disabled once Attendant wipes min
customer starts Pump Runs for 15
tank down and
shower via replaces towels min. @ 50 GPM = 3
shower sensor Full Water Cycles

Exit Float Room Return to Lobby Exit Float Room Idle


State

During the idle state when the equipment is not in use the pump and heater will cut to maintain water
temperature based on high and low set points. Maximum temperature allowed by the system is 100 degrees.
Normal operating temperature is 93 to 96 degrees.

39
INSTALLATION WIRING FOR FLOAT TANKS
Front Attendant Desk

Intercom Base Station


Lobby Computer (Optional)

Router

Intercom wiring 3/18 or Ethernet

Shielded CAT5 Ethernet

Power Wire 10/4 30amp

40 Power Panel Box


FLOAT TANK ELECTRICAL DETAILS
A complete floatation system will include the 10’ main twist lock power cord and up to 12’ of cable
to interconnect the filtration system to the float tank. The customer is responsible for supplying and
installing the GFCI breaker, twist lock outlet, and Ethernet wiring. For wireless operation, the
customer will supply the wireless router.

Hubbell Electrical Products 30-Amp


125/250-Volt 4-Wire Locking Outlet

Model# L1430RZ Store SKU # 582075

A 30 Amp GFCI breaker should be installed for each tank

All CAT 5 wiring should be shielded and preferably run


through condiut. For single installations a HUB switch is
not needed. For a multi-tank installation one will be
provided.

*If your tanks include intercoms an additional CAT 5 line can be used
or 3 conductor wire must be
installed.

Intercom (optional)
2/3 conductor 18g

CAUTION: All electrical work should be preformed by a certified licensed


electrician to meet you local codes. 41
FLOAT TANK OPERATION AND USAGE PROTOCOLS
INITIAL SETUP

In this section the initial installation of the tanks will be explained, along with standard
operating protocols. The safety features proposed by STF for the tank controls system
will also be discussed.

The fiberglass tanks are free standing and are manufactured in California and in Virginia
prior to being shipped. Upon delivery, the tank base is set in place and the lid, walls, and
roof are attached. The filtration equipment is housed in a separate, freestanding enclosure
that is set adjacent to the tank or remote closet. At this point the tank and filtration box
are connected via quick connect hoses and umbilical cables (plugs are polarized so they
cannot be installed incorrectly) **See Tank Rear PDF file for pictures and details**. The
hoses and cords are typically located so as to limit access by guests. Simultaneous with
this the lobby computer is either installed or loaded with control software from SFT, de-
pending on what is purchased by the facility owner. A power/control box is installed in the
filtration enclosure that contains an Ethernet connection for communication with the lobby
computer.

The last step in setting up the equipment is energizing the system by plugging in the main
power cord on the filtration enclosure and turning on the master power switch. The tank
is next filled with water and the Epsom salt is added as described previously. The operator
can then adjust water quality parameters such as pH and alkalinity. Should the float tank
need to be relocated to another facility, the steps above are simply reversed. The tanks
are drained using a portable sump pump which discharges waste. The equipment is then
disconnected and the tank can be moved. In the float facility, each float tank is typically
installed in a separate room. A shower stall is required in each room as well and is located
nearby the tank. Floaters are asked to rinse off prior to use of the tanks. After the session,
the floaters are directed to shower to remove the significant amount of residual salt on
their body.

NORMAL OPERATION: The following page contains a description of the timeline that oc-
curs when a bather uses the float tank at a facility. Actions of the bather are coupled with
the responsibility of the facility attendant and both are matched against the elapsed time
taken for each step.

Supplemental information for other items of interest follows


42
INSPECTION & MAINTENANCE:
SFT provides its float facility clients with instructions on periodic inspection and
maintenance of the tank and treatment equipment. The following are recommendations for
operations from SFT:

INSPECTION:
1
The tanks are inspected by operations personnel every morning and
following each float session. The bag filters are changed as needed but in general
the frequency is once per 2 weeks or 55 floats. When this occurs the operator inspects all
of the

WATER QUALITY:
2
Each spa is filled with approximately 200-300 gallons of salt water solution. 1100 to 1600
lbs. of dissolved, pharmaceutical grade Epsom salt make up this solution. That
concentration of salt alone would be an excellent sanitizer, but in addition to that, we use
a powerful dose of ultraviolet light, ozone, and a daily treatment of a 35% H2O2 solution.
Filtering is accomplished through a 1 micron filter bag which traps debris as small as 1
micron. The system operates 24 hours a day, 7 days a week, preforming a full filtration with
ozone after each float session. The system will also run the pump and UV during heating
cycles in idle mode for additional sanitation.

Water quality is adjusted as needed. Water in each tank at the


facility is tested once per week for water quality parameters including pH and
alkalinity. An organization called the Floatation Tank Association (FTA) recommends
to facility owners that the water be tested periodically for the presence of coliform
bacteria. Facility operators typically do not prefer to use chlorine or bromine for
disinfection due to either the production of chloramines that could cause respiratory
concerns for floaters or, as in the case of bromine, can react with the salt solution to
produce a reddish brown precipitate. In the case of the SFT tanks, the ozone/UV
unit acts as the primary means of disinfection and is very effective, given the fact that
the entire tank water volume is recirculated three times following each float session.
The use of hydrogen peroxide as a disinfectant in addition to the UV and Ozone is prefered
as it creates hydroxyl radicals and is used in drinking water treatment.

43
FLOAT TANK OPERATION AND USAGE PROTOCOLS
EPA : Hydrogen peroxide (H2O2) is rarely used in drinking water treatment as a
stand-alone treatment process. H2O2 is a weak mirobiocide compared to chlorine, ozone,
and other commonly used disinfectants. Consequently, it is not approved by regulatory
agencies as a stand-alone disinfection treatment process. However, there are a number of
technologies where H2O2 is used as part of the treatment program. The advanced
oxidation process (AOP) uses H2O2 in conjunction of O3 and/or UV light to produce
hydroxyl radicals (·OH), which are very effective in removing taste and odor (T&O)
compounds, and inorganic and organic micropollutants. H2O2 can also be catalyzed with
iron, to produce hydroxyl radicals by Fenton’s reaction.

Addition of H2O2 in conjunction of UV light and/or ozone produces powerful hydroxyl


radicals, which are more effective than ozone or UV alone. AOP involving hydroxyl
radicals in drinking water treatment is used to remove various persistent organic and
inorganic micro-pollutants. O3/ H2O2 and UV/ H2O2 have been successfully used to
oxidize many persistent pesticides, T&O compounds, pharmaceutical and hazardous
chemicals that may be present in surface and groundwater.

http://iaspub.epa.gov/tdb/pages/treatment/treatmentOverview.do?treatmentProcessId=-1234021623

http://iaspub.epa.gov/tdb/pages/treatment/treatmentOverview.do?treatmentProcessId=-300168699

44
jul
MAINTENANCE SUMMARY: 30
DAILY:
• Open tank first thing to let humidity out and clean any condensation on ceiling and walls
and allows the air to dry in order to avoid water droplets.
• Inspect inside of tank and wipe down excess condesation as needed.
• Add water to the indicated level on the skimmer.
• Add H2O2/Chlorine, Enzymes, and chemicals as per your water treatment regiment.
• Place scumbugs / scumballs at end of use to absorb soaps and oils on the water surface.

WEEKLY:
• Check the water density with hydrometer and add salt as needed.
• Check alkalinity and PH, (twice a week if floater load is heavy)
• Spray down the walls and ceiling with a 50/50 solution of H2O2 and water. Rinse the
walls and ceiling and add 8oz of H2O2 to the water. Run a filtration cycle before use.

BI-WEEKLY:
• Replace the 1 micron bag filter.
• Wipe down filtration system and inspect plumbing for leaks.

YEARLY:
• Disconnect the filtration system and clean it thoroughly.
• Replace the ozone injector if needed.
• Disconnect the pump valve and clean hair from impeller trap.

AS NEEDED:
• Clean the ozone injector, wash the salt from the injector tube and disassemble the
solenoid valve and clean it. To identify if the ozone injection system is working
the water will go cloudy when a filtration cycle is run
• Replace full tank saline solution, typically done every 12 to 24 months as needed or
required.

45
MAINTENANCE
Like everything else in life it is important to maintain your tank. This section will elaborate
on some of the most important parts of your tank and how you should go about
maintaining them.

RE-FILLING THE SYSTEM: Skimmers Water Line


Once a year or as needed, drain your tank.
Re-fill the tank to just above the water line
with clean water. Add a spa purge cleaner
to the water as per product instructions and WATER WATER
LINE LINE
let circulate as per product instruction. Clean
the walls of the float tank with a non-abrasive
spa wall cleaner. Rinse everything completely
at least two times, draining the tub each time
and refilling it with clean water.

When this process is complete, add 1 cup of


27% H2O2 and let circulate for 30 min. To
polish and protect the fiberglass walls and
ceiling finishes, a marine fiberglass polish can
be used. A suggested product would be a 3M
product called Restore.

CHECK THE WATER LEVEL:


Check the water level daily make sure that 11”
of water is maintained (check water line
indicator on the skimmer). If a water level of
11” is not maintained, air may enter the
system and a gurgling noise may be heard.
The primary cause of a diminished water level
is evaporation. When the water in the float
tank evaporates, it leaves the salt behind,
causing the density of the salt water solution
to rise. If the water level becomes too low, the
result will be a density level that is too high
and recrystalization can occur.
46
JET FITTING:
Rotate lock ring to tighten or loosen the jet eyeball to change flow. You can change
direction of flow by rotating the jet eyeball.

Loosen the Rotate the


Lock Ring Jet Eyeball

Jet Face Fitting

EVOLUTION FLOW CONTROL


Lock Ring Jet Eyeball

Surface skimmer to catch any floating debris or hair.

2”x3/4” Hi-flow directional return jets maintain a constant 48gpm flow rate during filtration.
The dual jets allow for one to clear the bottom of the pod while the other moves the surface
water to the skimmer creating a natural vortex.
47
MAINTAINING YOUR TANK
CHECK THE DENSITY
OF THE SALT WATER HYDROMETER

SOLUTION:
HYDROMETER
On a weekly basis, check the density or SCALE

specific gravity of the salt water solution in


your float room. The optimum specific gravity
for you float room is 1.25 to 1.275 or a
density of .25 to .275. This density level is WATER CYLINDER

equal to about 5 lb. of Epsom salt per 1 gal. of


solution. If the density level gets to low, it will
negatively affect the quality of your clients
float session. If the density is too high, the salt
will begin to crystallize on the surface of the
water, or in the equipment and may harm the
equipment.

INTRODUCING THE
NEW DIGITAL
HYDROMETER:

Just drop it into the water and


use the app to get your q2ouhu8458z
jvn98458z
The Tilt Float Hydrometer can be
blox

readings. R4
R5
R6
purchased at:

https://superiorfloattanks.com
http://tiltfloat.com/

48
MAINTAINING YOUR TANK
H202:

H
Add 3 oz. of 35% H2O2 to each float room at
the end of each day or divide the dosage to
1 oz. In the morning, 1oz. mid day, and 1oz. In
the evening if dosing by hand and not using

0 0
the auto-doser.

2
PH:
Some consider this the most important component of water balance. It measures how
acidic or basic your water is. The ideal pH range for spas is 7.2 to 7.8. Any reading below
7.2 means your water is acidic. To correct this, you would add Spa Up. If the pH reading
is above 7.8, it means the water is basic or alkaline. To bring the pH level down you would
use Spa Down. Another pH balancing product is called pH Balance it works great
following some simple instructions included. Once again to achieve these readings, you
will need a test kit or test strips. It is also best to get your sanitizer level at a reasonable
measurement before testing the pH. Test weekly, or twice a week if float room use is
heavy.

IMPORTANT NOTE:
Before adding any chemicals to adjust your pH levels, the total alkalinity must be balanced
first.

49
MAINTAINING YOUR TANK
TOTAL ALKALINITY:
If you thought pH was important, you were right. But, total alkalinity is even more
important. The total alkalinity is the buffer of pH, if it is not balanced correctly, the pH will
not give you a correct reading. Total alkalinity is the ability to control pH. Your goal is to
keep total alkalinity readings inside the acceptable range of 80 to 120 PPM. If you suspect
your pH level to be a little high, then try for a higher reading of 150 PPM when testing the
total alkalinity. pH-lowering chemicals will lower the total alkalinity as well. If your total
alkalinity reading is below 80 PPM, then you will use Spa Up. If you got a reading above 120
PPM, then Spa Down is what you will use. Again, to achieve these readings you will need a
test kit or test strips. Test weekly, or twice a week if float room use is heavy.

The Science of Alkaline Water


Oxygen
VS Hydrogen

PH 02 The PH Scale H2
Acidic Alkaline

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PH Compares oxygen to hydrogen

Alkalinity:
The ability to neutralize acid

PH and Alkalinity are NOT the same thing!

50
MAINTAINING YOUR TANK
VISUALLY INSPECT THE WATER:
After every float session. If necessary, skim or
vacuum out any hair or loose partials that
may be left in the water after a float session. The
system works extremely well at surface skimming
because of the magnetic pump but hair can stick
to a side wall occasionally and need to be removed
manually. Adjusting the water jets can help in cre-
ating an optimal flow pattern for the skimmers.

CLOUDY WATER:
Is typically caused by oxidized trace metals, body olis, soap residue, or hairdye. To resolve
the cloudiness, have your water tested at a local pool store and determine what is causing
the cloudiness and which product will reclarify the solution. For Hair dye use a full bottle
of 3% H2O2 usually will work in just a few min. For trace metals pool stores sell metal
deactivators. For soap and oils Superior Float Tanks sell polishing bag filters to absorb
excess soap and oil from the water. If the solution is older and is going grey a Cartridge
can be used with the x-100 filter system to re-clarify the water.

NOTE: As a reminder the water will cloud up every time the filtration runs
ozone as the micro-bubbles react with the salt water. This is a normal
indiactor to know that the ozone system and injector are working correctly.

51
POOR WATER QUALITY PREVENTION
Following these basic procedures will help prevent problems:
• Start out with clean water. Shock if necessary.
• Encourage good hygiene. A shower prior to use is a must.
• Monitor and adjust water ph & Total Alkalinity.
• Avoid using float room when wounds or open cuts are present.
• Maintain adequate sanitizer level at all times.
• After heavy use, or if smelly or cloudy water is noticed, shock with Super chlorination
shock to quickly clear up problems. Let set until chlorine dissipates.
• Maintain proper pH level to optimize sanitizer effectiveness.
• Test your water frequently using spa water test strips.
• Keep waterline and adjoining surfaces clean.
• Replace filter regularly
• Thoroughly clean float room at each drain/refill. Don’t forget to clean walls and ceiling.
• Use a Spa System Flush to rid your plumbing and heating systems of grime, oils, dirty
buildup, etc.

DECONTAMINATION:
If the float room water has become severely contaminated, the plumbing system and
filter may be harboring excessive amounts of microbes in biofilm which may be resistant to
your normal sanitizing methods. If you suspect such a problem, a decontamination
procedure should be followed as a precaution, since normal draining, cleaning, and
replacement of the spa water may not completely correct it. Decontamination is also a
good practice when switching to a new or alternative sanitizer system. Fortunately, there is
a disinfection procedure which can bring a neglected float room back to good health.

THIS CORRECTIVE ACTION


INVOLVES THREE BASIC PHASES:
• Decontamination
• Water replacement
• Verification

52
MAINTAINING YOUR TANK

OZONE GENERATOR: OZONE


This equipment is completely automated and will need G E N E R AT O R

no regular maintenance. The corona generators are rat-


ed to last 5 years before needing replacement.

CHEMICAL FEEDER:
The Stenner dosing pump is completely automated and
is operated in conjunction with the Unity Contoller and
software. The H2O2 can be regulated at a rate of .5 oz.
between each float session. Make sure the chemical
reservoir does not run dry.

UNDERWATER LIGHT:
Replace LED unit with, PAL Treo (2T4)
for Multi-color Lighting.

53
MAINTAINING YOUR TANK
PHASE 1 - DECONTAMINATION
Filter; Replace filter with new 1 micron standard filter for initial decontamination. After first
filtration process replace with a new 1 micron polishing filter for absorbing smaller
contaminates as well as oils, soaps, and liquid contaminates. Finally replace polishing filter
with standard 1 micron filters untill decontamination process is complete. Also inspect and
clean the interior of the filter housing and skimmer between filter changes.

Float room Supercleaning


Now that the filter has been addressed, we can focus on the float tank itself. Increases the
Ozone timer to 30 min. Super chlorinate the float room water to at least 100 ppm using
6oz of liquid chlorine. Now raise the water level in the spa to about 1 inch above the nor-
mal high water mark. Run a filtration cycle for 30 minutes with the float room door closed.
Allow 15 min after cleaning before entering room. Open tank and exit room for 15 min to
allow for air to be exchanged in tank.

NOTE*: Avoid inhalation of vapors or mist during the decontamination procedures.


Wear a respirator mask if possible.

Flushing Spa Plumbing System


Next, and prior to draining, add Spa System Flush (spa depot) per label directions. Allow
water to circulate for an additional 30 minutes.Spa System Flush is important, as it breaks
up and flushes away inaccessible oily deposits, dirt, and other debris from your spa’s inter-
nal plumbing system. Completes the cleaning process from the inside out.

PHASE 2 - WATER REPLACEMENT


Install a new 1 micron bag filter Refill the spa with fresh water. Now balance the water,
paying close attention to Total Alkalinity and pH. Do not add your sanitizer at this time, but
proceed to Phase 3.

54
MAINTAINING YOUR TANK
PHASE 3 – VERIFICATION
The final, and perhaps most important step is verification of decontamination. Now shock
the refilled float room with 1 oz. of liquid chlorine.
Allow the pump to circulate overnight.

After this circulation period, check the free chlorine level with Universal Test Strips. If you
get a residual free chlorine reading on your test strips, decontamination was likely success-
ful. If no free chlorine residual is present, excessive demand may still exist, indicating that
contamination is still present and is depleting the chlorine. So, if no free chlorine is present,
repeat the decontamination procedure. After successful decontamination has been veri-
fied, you can resume your regular sanitizing procedure. (Any residual chlorine will normally
deplete in a few days). Maintaining your sanitizer, and using Spa System Flush with every
water change will help prevent the need for a total decontamination again in the future.

55
MAINTAINING YOUR TANK
SUMMARY:
The SFT float tanks will be used on a commercial basis as “special purpose pools” in
that they will serve only one purpose, which is floating. Each tank will be monitored
before, during, and after the float session by onsite personnel. All users will have been
provided with an orientation as to how to float, how to enter and exit the tank basin,
and proper sanitation practices such as showering before and after the session. All of the
equipment used in the SFT tank system has been used successfully in the past for aquatics
installations, both commercial and residential in nature. Where the products do not carry
an NSF certification, they have been certified by a third-party testing service and carry the
respective designation. From a materials safety standpoint, all will be acceptable for use in
the intended purpose and will not pose a threat to users of the tanks.

With regard to operational safety, the manufacturer has developed failsafe measures to
ensure that entrapment, evisceration and hair entanglement cannot occur. The proposed
water treatment regime is very aggressive and will be effective in preventing any instance
of waterborne disease.

These types of float tanks have been in extensive use throughout the U.S., Canada, and the
world, for decades with an extremely proven safety record. This manufacturer in
particular is very intent on water quality and user safety and in fact has submitted the entire
tank and treatment system for NSF 50 certification, which is anticipated to be issued
before the end of this year. The USFT float tank will be constructed and operated in a
manner which will enable it to meet the intent of which is to provide a safe experience for
users of commercial aquatics equipment in the state of California.

56
NO. ITEM MANUFACTURER MODEL MATERIAL:
1. Float Tank Superior Float Tanks GRP/ACE Composites (California)

2. Filtration Enclosure Superior Float Tanks -- GRP/ACE Composites

3. Recirculation pump Iwaki MX-401CV6 GFR polypropylene

4. Hair & Lint Strainer Hayward SB Series PVC (opt.) NSF50

5. Flowmeter H2Flow FlowVis FV-C-Saline Plastic, NSF50

6. Bag Filter Vessel PALL Filter X100 Polypropylene

7. Electric Water Heater HydroQuip C2300-0104-Z Titanium

8. Ozone/UV Del Ozone Solar Eclipse Various

9. Fittings Spears & Lasco -- Sch 40 PVC

10. Return Jets CMP 25523-500-000 PVC

11. Main Drains CMP 25201-200-000 Plastic

12. Skimmer Balboa 31990

13. Thermowells SFT 316 SS

14. LED Light PAL 2T4 Treo

15. Heating Pad Jen-Ter -- Silicone foil UL

16. Shower Sensor GEM FT-330

17. Gauges Varies -- Bronze

18. Ball Valves Praher NSF50

19. Piping Charlotte Pipe -- Sch 40 PVC

57
SUPERIOR FLOAT TANKS
www.superiorfloattanks.com
431 West 25th Street
Norfolk, VA 23517

Email: contact@superiorfloattanks.com
Phone: 757-500-4875

03-23-2018-REV-D

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