VRF PDF

EDAU01 - 410
Engineering Data
DUCTED
Inverter Series
- Heat Pump [50Hz]
DAIKIN AUSTRALIA PTY. LIMITED

TABLE OF CONTENTS EDAU01 - 410
Table of Contents
1. External Appearances ...................................................................................................... 1
2. Specifications .................................................................................................................... 2
3. Dimensions and Service Space ....................................................................................... 7

3.1 Indoor Units ............................................................................................................. 7
3.2 Outdoor Units ........................................................................................................ 10
4. Installation and Service Space ....................................................................................... 13
5. Piping Diagrams ............................................................................................................. 16

5.1 Indoor Units ........................................................................................................... 16
5.2 Outdoor Units ........................................................................................................ 17
6. Capacity Correction Ratio .............................................................................................. 20
7. Wiring Diagrams ............................................................................................................ 22

7.1 Indoor Units ........................................................................................................... 22
7.2 Outdoor Units ........................................................................................................ 25
8. Electrical Characteristics ................................................................................................ 32

8.1 Indoor Unit (FDYQ50-160) ................................................................................. 32
8.1.1 System and Outdoor............................................................................................. 32
8.2 Indoor Unit (FDYQ180-200) ................................................................................. 33
8.2.1 Outdoor Unit ....................................................................................................... 33
9. Capacity Tables .............................................................................................................. 34
10. Operation Limits ............................................................................................................. 40
11. Fan Performance ........................................................................................................... 42
12. Sound Level ................................................................................................................... 47

12.1 Overall Sound Level ............................................................................................ 47
12.1.1 Indoor Unit ............................................................................................................ 47
12.1.2 Outdoor Unit ......................................................................................................... 48
12.2 Octave Band Level ............................................................................................. 50
12.2.1 Indoor Unit ............................................................................................................ 50
12.2.2 Outdoor Unit ......................................................................................................... 51
i Inverter Ducted Air Conditioners

EDAU01 - 410 TABLE OF CONTENTS
13. Centre of Gravity ............................................................................................................. 55
14. Optional Accessories ...................................................................................................... 58
15. Installation. FDYQ71-160 ................................................................................................ 59

15.1 Before Installation .................................................................................................. 60
15.2 Selecting Installation Site ....................................................................................... 62
15.3 Preparations Before Installation ............................................................................. 62
15.4 Indoor Unit Installation ........................................................................................... 63
15.5 Refrigerant Piping Work ......................................................................................... 63
15.6 Drain Piping Work .................................................................................................. 65
15.7 Electric Wiring Work ............................................................................................... 66
15.8 Field Setting ........................................................................................................... 70
15.9 Malfunction Codes ................................................................................................. 74
16. Installation. FDYQ180/200/250 ....................................................................................... 75

16.1 Before Installation .................................................................................................. 76
16.2 Selecting Installation Site ....................................................................................... 77
16.3 Preparations Before Installation ............................................................................. 77
16.4 Indoor Unit Installation ........................................................................................... 78
16.5 Refrigerant Piping Work ......................................................................................... 78
16.6 Drain Piping Work .................................................................................................. 80
16.7 Electric Wiring Work ............................................................................................... 81
16.8 Field Setting ........................................................................................................... 84
Inverter Ducted Air Conditioners ii

External Appearances EDAU01 - 410
1. External Appearances
Indoor Unit
FDYQ50DV1
FDYQ60DV1
FDYQ100KAV1 FDYQ180MV1
FDYQ125KAV1 FDYQ200PV1
FDYQ160KAV19 FDYQ250MV19
FDYQ71FAV19
Zone Controller
Wired Type
Remote Controller
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BRC24Z8
Outdoor Unit
RXS50JVMA
RXS60JVMA
RZQ100KV4A RZQ100HY4A RZYQ7PY1

RZQ125KV4A RZQ125HY4A RZYQ8PY19
RZQ71KBV4A RZQ160KV4A RZQ160HY4A RZYQ10PUY1
1 Inverter Ducted Air Conditioners

EDAU01 - 410 Specifications
2. Specifications
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NOTES:
*1. Capacities are based on the following conditions:
Capacities are net, including a deduction for cooling (and addition for heating) for indoor fan motor heat.
Model Cooling Heating Piping Length Standard

o o o o
Indoor 27 CDB, 19 CWB 20 CDB 15 CWB
o o o o
7.5m (Horizontal) ASNZS3823 1.2
Outdoor 35 CDB, 24 CWB 7 CDB, 6 CWB
*2. The capacities include a deduction for defrost.

*3. AFR (Air Flow Rate), ESP (External Static Pressure) and SPL (Sound Pressure Level) are shown at 230V
*4. The indoor sound levels are determined in accordance with AS 1217.2-1985.
*5. Outdoor sound levels are determined in an anechoic chamber and may differ once the unit is
installed due to ambient conditions. Ambient noise may increase sound levels during operation.
*6. Air filter must be installed at time of installation.
*7. Width dimension includes the electrical box.
Inverter Ducted Air Conditioners 2

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3. Dimensions and Service Space

3.1 Indoor Units
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Installation and Service Space EDAU01 - 410
4. Installation and Service Space

RZQ71KBV4A (For RXS50/60JVMA Refer Page No. 10)

EDAU01 - 410 Installation and Service Space
RZQ100KV4A / RZQ100HY4A

Installation and Service Space EDAU01 - 410
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EDAU01 - 410 Piping Diagrams
5. Piping Diagrams
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RZQ160KV4A
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Piping Diagrams EDAU01 - 410
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EDAU01 - 410 Capacity Correction Ratio
6. Capacity Correction Ratio

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Wiring Diagrams EDAU01 - 410
7.2. Outdoor Units

RXS50JVMA

EDAU01 - 410 Wiring Diagrams
RXS60JVMA

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RZQ100KV4A
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EDAU01 - 410 Electrical Characteristics
8. Electrical Characteristics
8.1 Indoor Units (FDYQ50-160)
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G
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EDAU01 - 410 Capacity Tables
9.
Capacity
Tables %
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Capacity Tables EDAU01 - 410
FDYQ71FAV19
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EDAU01 - 410 Operation Limits
10. Operation Limits

RXS50JVMA
RXS60JVMA
RZQ71KBV4A

Operational Limits EDAU01 - 410
RZYQ7PY1
RZYQ8PY19
RZYQ10PUY1

EDAU01 - 410 Fan Performance
11. Fan Performance

Fan Characteristics
FDYQ50DV1
FDYQ60DV1

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Fan Performance EDAU01 - 410
FDYQ71FAV19 FDYQ100KAV1
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Fan Performance EDAU01 - 410

FDYQ180MV1 FDYQ200PV1
50Hz 230V
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EDAU01 - 410
12. Sound Level

12.1 Overall Sound Level
12.1.1 Indoor Unit
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EDAU01 - 410 Sound Level
12.1.2 Outdoor Unit

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2. Sound level will vary depending on a range of factors such as the construction
(acoustic absorption coefficient) of the particular room in which the equipments installed.
3. Operating conditions: 50Hz, 240V

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Sound Level EDAU01 - 410

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2. Sound level will vary depending on a range of factors such as the construction
(acoustic absorption coefficient) of the particular room in which the equipments installed.
3. Operating conditions: 50Hz, 415V

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12.2.1 Indoor Unit
FDYQ71FAV19 FDYQ100KAV1 FDYQ125KAV1

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12.2.2 Outdoor Unit
RXS50JVMA (Cooling) RXS50JVMA (Heating)
RXS60JVMA (Cooling) RXS60JVMA (Heating)
RZQ71KBV4A (Cooling) RZQ71KBV4A (Heating)

RZQ100KV4A (Cooling) RZQ100KV4A (Heating)

RZQ100HY4A (Cooling) RZQ100HY4A (Heating)

RZYQ7PY1 (Cooling) RZYQ7PY1 (Heating)
RZYQ8PY19 (Cooling) RZYQ8PY19 (Heating)
RZYQ10PUY1 (Cooling) RZYQ10PUY1 (Heating)

Centre of Gravity EDAU01 - 410
13. Centre of Gravity

RXS50JVMA
RXS60JVMA
RZQ71KBV4A

RZQ100KV4A
RZQ125KV4A
RZQ160KV4A
RZQ100HY4A
RZQ125HY4A
RZQ160HY4A

RZYQ7PY1
RZYQ8PY19
RZYQ10PUY1

EDAU01 - 410 Optional Accessories
14. Optional Accessories

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Installation Manual EDAU01 - 410
15. Installation Manual

FDYQ50-60DV1
FDYQ(N)71FAV1
FDYQ(N)100-160KAV1
SAFETY CONSIDERATIONS
Please read these “SAFETY CONSIDERATIONS” carefully before installing the air conditioning equipment and be sure to install
it correctly. After completing the installation, make sure that the unit operates properly during the start-up operation. Please
instruct the customer on how to operate the unit and keep it maintained.
Please inform the customer that they should store this installation manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
Meaning of warning and caution symbols
WARNING . . . . . . Failure to observe a warning may result in death, injury or damage to the equipment.
CAUTION . . . . . . Failure to observe a caution may result in injury or damage to the equipment.
WARNING
l Ask your Dealer or qualified personnel to carry out installation work. Do not try to install the machine yourself.
Improper installation may result in water leakage, electric shock or fire.
l Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electric shock or fire.
l Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in water leakage, electric shock, fire or the unit failing.
l Install the air conditioner on a structure strong enough to withstand the weight of the unit.
A structure of insufficient strength may result in the equipment falling and causing injuries.
l Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
l Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qualified personnel
according to local laws, regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
l Make sure that all wiring is secured, the specified wires are used, and no external forces act on the terminal connections or wires.
Improper connections or installation may result in fire.
l When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the wires so that the switch
box cover can be securely fastened.
Improper positioning of the switch box cover may result in electric shock, fire or the terminals overheating.
l If the refrigerant gas leaks during installation, ventilate the area immediately.
Toxic gas may be produced if the refrigerant gas comes into contact with fire.
l After completing the installation work, check that the refrigerant gas does not leak.
Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater,
stove or cooker.
l Before obtaining access to the terminals and electrical parts, all supply circuits must be disconnected.
l Do not install the indoor unit or remote controller where they may be exposed to rain or moisture.
Water or other fluids on the electrical components may result in fire or electric shock.
l Earth the air conditioner. Do not connect the earth wire to gas or water pipes, a lightning conductor or a telephone ground wire.
Incomplete earthing may result in electric shock.
l Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shock.
l Do not install the indoor unit or remote controller where flammable gases may leak, where there are carbon fibre or ignitable dust
suspended in the air, or where volatile flammables such as thinner or gasoline are handled.
l Do not install the indoor unit or remote controller where the area is filled with steam or the ground is always wet. Insulation of the electric
components may be damaged in such conditions and may result in electric shock.
l Be sure to only use refrigerant piping approved for use with R410A refrigerant. The use of unapproved piping may result in explosive
rupture.
CAUTION
l Do not install the air conditioner for purposes other than for human comfort. Do not use the air conditioner for special applications such
as the storage of foods, animals and plants, precision machines and art objects. Deterioration of quality may result.
l This model is not designed for free blow operation. Supply and Return air duct work must be installed. External duct work and air boxes
must be adequately insulated to prevent condensation.
l It is recommended that a safety drain tray is installed. Ensure that it drains separately.
l While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulate piping in
order to prevent condensation. Improper drain piping may result in water leakage and property damage.
l Install the indoor and outdoor units, power cords and connecting wires at least 1 metre away from televisions or radios in order to
prevent image interference or noise.
(Depending on the radio waves, a distance of 1 metre may not be sufficient enough to eliminate noise.)
l Do not install the air conditioner in the following locations:
(a) Where a mineral oil mist, oil spray or vapour is produced, for example in a kitchen.
Plastic parts may deteriorate.
(b) Where corrosive gas, such as sulfuric acid gas, is produced.
Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the control system and result in a malfunction of the equipment.
(d) Where salinity in the air is relatively high.
l Be sure to attach a return air filter (field supplied) inside the return air passage. Failure to install the filter will cause equipment failure.

EDAU01 - 410 Installation Manual
BEFORE INSTALLATION
l The accessories needed for installation must be retained in your custody until the installation work is completed.
Do not discard them!
l Decide upon a safe line of transport.
l Try to leave the unit inside its packaging whilst moving. Where unpacking is unavoidable use a sling of soft
material or protective plates together with a rope when lifting to avoid damage or scratches to the unit.
l When opening the unit or moving it after opening be sure to lift it by holding onto the unit carefully without
exerting any pressure on other parts, especially drain piping, refrigerant piping and other resin parts.
l Be sure to check the type of refrigerant to be used before doing any work. (Using an incorrect refrigerant will
prevent normal operation of the unit.) This model uses R410A.
l Refer to the installation manual of the outdoor unit in conjunction with this manual for items not described in this
manual.
PRECAUTIONS
l Be sure to read this manual before installing the indoor unit.
l This unit is for indoor use only.
l This unit is suitable for installation in a household, commercial and light industrial environment.
l Do not install or operate the unit in rooms mentioned below.
l Laden with mineral oil or filled with oil vapour or spray like in kitchens.
l Where corrosive gas like sulfuric gas exists.
l Where volatile flammable gas like thinner or petrol is used.
l Where machines can generate electromagnetic waves.
l Where the air contains high levels of salt or other corrosive materials.
l Where voltage fluctuates greatly.
l In vehicles or vessels.
l To avoid water leaks, etc., be sure to install a return air filter (field supplied) inside the return air passage.
ACCESSORIES Check that the following accessories are included with your unit.
OPTIONAL ACCESSORIES
l A Daikin remote controller is not included with the indoor unit.
Install the remote controller in an appropriate place according to the customer’s request.
If utilising the temperature sensor in the remote controller BRC1D619 (see page 14) ensure that the controller
is installed in a location where the correct air temperature is measured.
l Hanging brackets are required if the indoor unit is to be suspended. (Available in packs of 4)

NOTE TO THE INSTALLER

Be sure to instruct the customer how to properly operate the system (especially cleaning filters, operating the
different functions and adjusting the temperature). It is recommended to ask the customer to carry out the
operations themselves while you instruct them and refer them to the applicable place in the operation manual.
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK AFTER
INSTALLATION IS FINISHED.
(1) Items to be checked after completion of work
Items to be checked If not properly done, what is likely to occur Check
Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling or heating
Does the unit require external insulation? Condensate water may drip.
Does drainage flow smoothly? Condensate water may drip.
Does the power supply voltage correspond to that shown on The unit may malfunction or the components burn out.
the name plate?
Is the wiring and piping correct? The unit may malfunction or the components burn out.
Is the unit safely grounded? Dangerous during electric leakage.
Is the wiring size according to specifications? The unit may malfunction or the components burn out.
Is something blocking the air outlet or inlet of either the It may result in insufficient cooling or heating.
indoor or outdoor units?
Are refrigerant piping length and additional refrigerant charge The refrigerant charge in the system is not clear.
noted down?
Is the indoor unit positioned so that it is not in contact with Vibration and noise can be transmitted into building.
parts of the ceiling?
Is the airflow within specification? Poor performance or malfunction.
Blocked heat exchanger causing malfunction or compressor
Is an air filter installed in the return air?
failure.
Is an external drain tray installed? Condensate water may drip.
(2) Items to be checked at completion
l Did you show the customer how to operate the system while referring to the operation manual?
Detailed explanation about operation.
Review the safety considerations.
l Did you hand the operation manual over to the customer?
SELECTING INSTALLATION SITE

(1) Select an installation site where the following lWhere piping between indoor and outdoor units is
conditions are fulfilled and that meets your possible within the allowable limit. (Refer to the
customer’s approval. installation manual for the outdoor unit.)
l Where the indoor unit and remote controller are
CAUTION
l Keep the indoor unit, outdoor unit, power supply
not exposed to rain or moisture.
l Where the casing of the unit does not contact
wiring and transmission wiring at least 1 metre
parts of the ceiling. away from televisions and radios. This is to
l Where optimum air distribution can be ensured.
prevent image interference and noise in those
l Where nothing blocks the air passage.
electrical appliances. (Noise may be generated
l Where condensate can be properly drained.
depending on the conditions under which the
l Where the structure is strong enough to safely
electric wave is generated, even if 1 metre is kept.)
bear the indoor unit weight. (2) When using suspension bolts for installation, hanging
l Where sufficient clearance for maintenance and brackets should be installed. Confirm that the
service can be ensured. (see Fig. 1) ceiling is strong enough to support the weight of
l Where there is no risk of flammable gas leakage. the indoor unit.

l Hanging brackets are sold as an optional accessory

for FDYQ(N) series.
Service Space
(3) If the installation requires the indoor unit to be exposed 300mm or more
(See service space note below)
please ensure the unit is more than 1.8m above the floor so
that children can not touch the unit.
(4) A suitable air filter (field supplied) must be installed within the
return air duct.
Service Space
450mm
or more
H*
Spigot Ceiling Fig. 1

Gas pipe Notes:
H* (20-30 mm) is necessary to connect the drain pipe.

Determine size H* based on 1/100 of the required
Liquid pipe downward inclination indicated in “DRAIN PIPING WORK”.
Pg9
Electrical box Electrical box
cover Drain pipe cover
FDYQ(N)71-160 FDYQ50-60DV1 “Service Space” is the minimum recommended distance. In
some “restricted space” installations it may be necessary to
Fig. 2 reduce this distance. Please note that this may necessitate
additional service work should maintenance or repair be
required.
NOTE: Additional thermal insulation material (thickness 10mm or more of glass wool or polyethylene foam)
may be required if the conditions in the ceiling exceeds 30oC and RH 80% or outside air is introduced into the
ceiling or the unit operates for 24 hours. It is also important that a safety drain tray be used. (see Fig.11)
PREPARATIONS BEFORE INSTALLATION

To facilitate installation, the indoor unit can be easily separated into smaller parts to make it easier to move to the
final position. See page 16 for details.
D D
C C
53 26
55,5 30,5
AIR INLET
Mounting Centre
AIR OUTLET
Mounting Centre
AIR OUTLET AIR INLET F A B

F A B
44
70
26
61
61
ELECTRICAL
Electrical Box E 26 BOX
E Inspection
Hatch
(450 mm X 450 mm
Fig. 3
Inspection
Hatch
(450 mm X 450 mm
Table 1
Model A B C D E F
FDYQ50-60DV1 1000 1051 341 852 393 981
FDYQ(N)71FV1 1090 1055 348 869 461 1055
FDYQ(N)100-160KV1 1400 1365 348 899 461 1365
(1) Refer to Table 1 and Fig 3 for suspension bolt position and horizontal representation of the indoor unit.

EDAU01 - 410
(2) Install the suspension bolts. (Fig. 3 & 4)

Ceiling slab
(Use M10 size rod for the suspension bolt)
Anchor
Use an anchor suitable for both the material being
Long nut or turn-buckle
anchored to and the weight of the unit.
Suspension bolt
(3) Be sure to completely insulate all external duct work
Indoor unit
and fittings.
(4) If using rigid duct work install a canvas (or similar) duct Ceiling
Fig. 4
to the air inlet and air outlet so as not to transmit vibration NOTE: All the above parts are field supplied
from the unit to the duct.
Apply acoustic insulation to the inside of the duct.
(5) Install suitable vibration isolator to the suspension bolts.
INDOOR UNIT INSTALLATION

Nut (field supply)
(1) For suspended installation, hanging brackets should be installed
on the unit. Washer
Attach the hanging brackets to the 8 mounting holes located on the
Hanging Bracket
sides of the unit. (Fig. 3) The maximum length of the securing bolts
must not exceed 20mm (M6 - bolt)
(2) Carefully lift the unit so that the hanging brackets can locate on to
Fig. 5 Tighten
the suspension bolts. (Fig 5) Be sure to clamp the bracket securely (double nuts)
by using a nut and washer (field supplied) from the upper and
lower sides of the hanging bracket. Ensure that the suspension
bolts are firmly secured. (No up or down movement) (Fig. 5)
CAUTION
(3) Make sure the unit is level.
l Level the unit with a water level or other suitable means. If the
unit is not level, it could become the source of water leaks.

l Check if the unit is level at all four corners with a water level or a Water level
water-filled vinyl tube as shown in the diagram. (Fig. 6) Vinyl tube

Supply air flange
(4) Tighten the upper nut.
Fig. 6
REFRIGERANT PIPING WORK

ALL REFRIGERANT PIPING WORK MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON
** For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit. **
Fully insulate the liquid and gas piping separately. Do not leave any gaps otherwise a water leak may occur.
(Seal any joints with glue or duct tape)
When operating in the heating mode, the temperature of the gas piping can reach up to approximately 120o C,
so use insulation which has a suitable temperature rating.
Also, in cases where the temperature and humidity surrounding the refrigerant piping can exceed 30o C or RH
80%, reinforce or use thicker pipe insulation (20 mm or thicker). Otherwise condensation may form on the
surface of the insulating material.
** Be sure to check the type of refrigerant to be used before doing any work. Using an incorrect refrigerant
will prevent normal operation of the unit. ** In case of FDYQ50-60DV1, FDYQ(N)71F & FDYQ(N) 100-160K
model(s) = R410a
CAUTION
l Avoid introduction of air or other contaminents into the refrigerant piping. If any air, moisture or other contaminent
remains in the refrigerant piping after the completion of installation the system will malfunction.
l Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
l Use only R410a rated copper seamless tube manufactured to AS/NZS1571.

EDAU01 - 410
l Be sure to use both a spanner and torque wrench together, as shown in the diagram, when connecting or
disconnecting pipes to/from the unit. (Fig. 7)
l Use only a flaring block suitable for R410a tube. Refer to Table 2 for the specifications of the flare work.
l When connecting the flare nut, coat the flare both inside and outside with ether oil and initially tighten
by hand 3 or 4 turns before tightening firmly. (Fig. 8)
l Use the flare nuts included with the indoor unit.
l Refer to Table 2 to determine the proper tightening torque.
CAUTION
l Over tightening the flare nuts may cause the flare nuts or copper tube to fail and allow the refrigerant to leak.
Torque wrench Coat here with ether oil
Spanner
Flare nut
Piping union
Fig. 7 Fig. 8
l Caution to be taken when brazing refrigerant piping. (Where applicable)

Do not use flux when brazing refrigerant piping. Use the phosphor copper brazing filler metal (BCuP)
which does not require flux. (Flux has an extremely harmful influence on refrigerant piping systems. For
instance, if chlorine based flux is used, it will cause pipe corrosion, particularly if the flux contains fluorine, it will
damage the refrigerant oil.)
During any brazing of the refrigerant piping, you must continually blow dry nitrogen gas through the piping to
expel air from the piping. (Fig. 9) If you braze the piping without doing so a large amount of oxide film
develops inside the piping and could cause system failure.
Ensure that you use a pressure reducing valve on the dry nitrogen bottle to prevent pinholes caused by
excessively high pressure. (Set the pressure of nitrogen gas to about 0.2 kg / cm2 [19.6 kPa])
Refrigerant piping
Reducing valve
Tape the pipe
Nitrogen
Nitrogen
Valve
Fig. 9
Table 2
Pipe size Tightening torque Flare dimensions A (mm) Flare
6.4 (1/4") 14.2 - 17.2 N m (144 - 175 kgf cm)

l l 8.6 - 9.0
R0.4 ~ 0.8
2o±
9.5 (3/8") 32.7 - 39.9 N m (333 - 407 kgf cm)

l l 12.6 - 13.0
45 o
90o ± 2o
12.7 (1/2") 49.5 - 60.3 N m (504 - 614 kgf cm)

l l 15.8 - 16.2
15.9 (5/8") 61.8 - 75.4 N m (630 - 770 kgf cm)

l l 19.3 - 19.7

Not recommended but in case of an emergency

You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may follow
the installation method mentioned below.
As you keep on tightening the flare nut with a spanner there is a point where the tightening torque suddenly
increases. From that position, further tighten the flare nut using the angle shown below in Table 3:
After the work is finished, make sure to check that there is no gas leak.
Table 3
Pipe size Further tightening angle Recommended arm length of tool
6.4 (1/4") 60 to 90 degrees Approx. 150mm
Make absolutely sure to properly insulate the connecting pipe work and connections using field supplied
insulation after checking for gas leakage.
CAUTION
Be sure to insulate local piping all the way into the pipe connections inside the machine. Exposed piping may
cause condensation or burns on contact.
DRAIN PIPING WORK

WARNING Install the drain pipe as shown below and take measures against condensation, improperly
installed piping may result in water leaks and eventually wet furniture and belongings.
(1) Installing
l Route the pipes so as to ensure that drainage can occur with no problems. (Fig. 10)
l Employ piping with either the same diameter or with the diameter larger
(excluding the raised section) than that of the connecting pipe (PVC
pipe, nominal diameter 25 mm, outside diameter 32 mm).
l Keep the drain pipe short and sloping downward at a gradient of
at least 1/100 to prevent air pockets from forming.
l To prevent the drain pipe from sagging, secure the pipe every
1 to 1.5 m.
l Use the provided drain hose 2 and clamp 1 . (Fig. 11)
Tighten the clamp firmly.
WRONG CORRECT
l Insulate the metal clamp with a field supplied sealing pad. (Fig. 11) Fig. 10
l Insulate the drain hose inside the building.
l As a safety measure, please use a safety drain tray (field supplied) and drain separately.
l Insulate drain pipe using piping thermal insulation to prevent condensate dripping during humid conditions.
Note
l To ensure no excessive pressure is applied to the included drain hose 2 , do not bend or twist when
installing. (This may cause leakage.)
CAUTION
Drain piping connections.
Do not connect the drain piping directly to sewage pipes. Drainage must conform to local plumbing regulations.
The vapour in the sewage might enter the indoor unit through the drain pipes and corrode the heat exchanger
or escape into the room.

Safety drain tray
Slope
Bottom of the unit
(field supplied)
Large sealing pad

Metal clamp 1
(field supplied)
Metal clamp 1
(provided)
Fig. 11
Drain hose 2 Drain hose 2
Tape (white) (provided)
4mm or less
NOTE:
or more
100mm
l If installing central drain piping,

install according to Fig. 12.
Fig. 12
(2) After the piping work is finished, check that

the drainage flows smoothly.
l Pour approximately 1 Litre of water
gradually into the drain tray and check
drainage flow. (Fig.13)
Watering can
Drain tray
Fig. 13 Drain outlet

Note: use this outlet to drain
Refrigerant pipes water from the drain pan
WHEN ELECTRIC WIRING WORK IS FINISHED
l Check drainage flow during COOLING OPERATION, explained under the section entitled TEST OPERATION.
ELECTRIC WIRING WORK

l All field supplied parts, materials and electric works must conform to local codes. (ie. AS / NZS 3000)
l Use copper wire only.
l For electric wiring work, refer to the "WIRING DIAGRAM" label attached to the electrical box cover.
l For remote controller wiring details, refer to page 13 of this manual for BRC1D619 or the installation manual
supplied with the chosen remote controller.
l All wiring must be performed by an authorised electrician in accordance with local codes. (ie. AS / NZS 3000)
l A circuit breaker capable of shutting down power supply to the entire system must be installed.
l Refer to the installation manual attached to the outdoor unit for the size of the power supply cable connected to
the outdoor unit and wiring instructions.
l Ensure that the air conditioner is effectively earthed.
NOTE: 1. Shield wire materials may be used for transmission wiring, and must comply with EMI (AS / NZS 3548)
or (CISPR 14).
2. Use double insulation wire for the remote controller (Sheath thickness is 1mm or more) or run wires
through a wall or conduit so that the user cannot come in contact with them.
3. Run indoor to outdoor transmission wiring and indoor power supply wiring through a conduit to protect
against external forces. Feed the conduit through the wall together with refrigeration piping.

Method of wiring. - Refer to Fig. 14 for the wiring details.

NOTE: All wires must be wired through bushes at the bottom of the electrical box.
l Remove the electrical box cover as indicated.
l Power and earth wiring.
Connect the power supply wires to terminals (L, N) and the earth wire to terminal .
Secure the cable to the anchor point below the terminal block. Do not connect the N-line with the
earth terminal.
l Wiring between indoor and outdoor units.
Connect the transmission wire between the indoor and outdoor unit using terminals (1, 2, 3).
Secure the cable to the anchor point below the terminal block.
l Remote controller cords.
Connect the cords to the remote controller terminals - (P1, P2 No polarity) and the shield wire (if
applicable) to the shielding earth terminal .
Secure the cable to the anchor point below the terminal block.
l Replace and secure electrical box cover.
Fig. 14
Terminal X2M Block Terminal X1 M Block
Shielding Earth
Protective earth terminal
Cable Tie
Cable Tie
Wiring between indoor and

Remote Controller outdoor units
Power and Earth
For optional central

remote controller connection
Shielding Earth
Terminal X2M Block Terminal X1 M Block
Protective earth terminal
Cable Tie
Cable Tie
Wiring between indoor and

outdoor units
Remote Controller
Power and Earth

PRECAUTIONS
Precaution for wiring on site
When connecting the indoor unit to a single phase of a 3 phase power supply, give consideration to the other
electrical equipment connected to the main breaker and select the phase (L1, L2, L3) so that the current (or
voltage) unbalance does not occur.
If current unbalance occurs, the phase current of the compressor may become unbalanced and there is a risk of
protective device actuating or compressor breakdown.
l Do not clamp remote controller cords together with wires connecting the units together. Doing so may cause
malfunction.
l Remote controller cords and wires connecting the units should be located at least 50 mm from other electric
wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal block. Precautions to be taken for
power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal block. (Fig. 15) In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
l Do not connect wires of different gauge to the same power supply terminal. (Fig. 16)
(Looseness in the connection may cause overheating.)
l When connecting wires of the same gauge, connect them according to the figure below.
l Make certain that prescribed wires are used, carry out complete connections, and secure the wires so that
outside forces are not applied to the terminals.
Connect wires of Do not connect Do not connect

the same gauge to wires of the same wires of different
Round crimp-style both sides gauge to one side gauges
terminal
Electric wire
Fig. 15
CORRECT WRONG WRONG
Fig. 16
CAUTION
l After connecting the wires, be sure that no pressure is applied to the wire connections by using cable ties (field
supplied) and securing them to the anchor points. Also, when wiring, make sure the cover of the terminal box fits
snugly by arranging the wires neatly and attaching the terminal box cover firmly. When attaching the terminal
box cover make sure no wires get caught under the edges. Ensure that all the cables pass under the offset
section of the electrical box cover.
l Make sure the remote control cord, the wiring between the units, and other electrical wiring do not pass through
the same locations outside the unit, separating them by at least 50 mm, otherwise electrical noise (external
static) could cause incorrect operation of the unit or damage.
WIRING EXAMPLE for BRC1D619 only

(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.)
Confirm the system type.
l Single phase pair type: 1 remote controller controls 1 indoor unit (standard system). (Fig. 17)
l 2 remote controller control: 2 remote controller controls 1 indoor unit. (Fig. 18)
l Group control: 1 remote controller controls up to 16 indoor units (All indoor units operate according to the
remote controller). (Fig. 19)

Single phase pair type Control by 2 remote controllers
Main power supply

Main power supply
L N
L N Fuse
Fuse
Isolation switch
Isolation switch
L N 1 2 3
L N 1 2 3
Outdoor unit
L N Outdoor unit L N (example)
Power supply Fuse (example) Power supply Fuse
Isolation switch Isolation switch
L N 1 2 3 L N 1 2 3
P1 P2 P1 P2
Indoor unit Indoor unit
(NOTE 2) (NOTE 2)
P1 P2 Fig. 18
P1 P2 Remote controller Fig. 17 Remote controller 2
(option) BRC1D619 P1 P2
(option) BRC1D619
P1 P2
Remote controller 1
Group Control (Only Applies To BRC1D619)
Main power supply Main power supply Main power supply

L N L N L N
Fuse Fuse Fuse
Isolation switch Isolation switch Isolation switch
L N 1 2 3 L N 1 2 3 L N 1 2 3 Control by 2 remote
controllers
N Outdoor unit N Outdoor unit N Outdoor unit
Fuse Power supply Fuse Power supply Fuse
Power supply (example) (example) (example)
Isolation switch Isolation switch Isolation switch
L N 1 2 3 L N 1 2 3 L N 1 2 3
P1 P2
P1 P2 P1 P 2 P1 P2
Indoor unit Indoor unit Indoor unit
(NOTE 2) (NOTE 2)
P1 P2 Remote controller
(option) BRC1D619
Remote
Fig. 19 P1 P2 controller
(option)
BRC1D619
NOTE: 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shielded wire for transmission wiring ground the shield of the shield wire to at the
grounding screw of the remote controller cord grounding terminal inside the control box.
3. For group control remote controller choose the remote controller that suits the indoor unit which has
the most functions (as indicated by the swing flap).
l Only applies when other types of indoor units are used within the group eg. Cassette type.
4. When “Group Control” and “Control by 2 remote controllers” are used, connect the remote controller
with the indoor unit which is at the end. (Fig. 19)
(Do not connect three wires or more to the remote control terminals.)

FIELD SETTING
The following instructions relate to the BRC1D619 (fig.20) controller, when installing other optional controllers
please refer to the accompanying installation manual for field setting information.
Field setting must be made from the remote controller in accordance with the installation condition.
l Setting can be made by changing the "Mode number", "FIRST CODE No." and "SECOND CODE No.".
l Mode No. without ( ) means the setting will apply to all units connected to the controller. (Group control)
l Mode No. with ( ) means the settings will apply to individual units. It can also be used to check current field settings.
UNIT NO.
MODE NO.
SECOND UNIT NO.
CODE NO.
SETTING FIELD
FIRST SET
3 MODE
CODE NO.
Note:
Remote control displayed
is indicative only.
1 6 TEST
2
5 4 Depending on the remote
control supplied, the
button layout may be
Fig. 20 different.
HOW TO SET FIELD SETTING MODES

1) Press & hold the test button until 01 or 10 appears.
2) By pressing the temperature up arrow button scroll until the required mode setting number appears.
3) By pressing the timer up arrow button scroll until the required first code setting number appears.
4) By pressing the timer down arrow button scroll until the required second code setting number appears.
5) Press the confirmation button once.
6) Press the test button once & 88 will appear for a few seconds before returning to the normal operation.
Note: The external static pressure setting for the indoor unit is factory set to “standard” external static
pressure. For installations with a duct system that presents a high external static pressure, set the static
pressure value to the “high” position. Refer to the table below and the fan performance curves in the
Engineering Data.
Setting duct static pressure l Refer to page 15 for models FDYQ50DV1 & FDYQ60DV1
Settings Mode No. First Code No. Second Code No.
Standard static pressure 01
13 (23) 6
High static pressure 02
Setting air filter sign

Setting Mode No. First Code No. Second Code No.
Filter sign indication [ON] 01
10 (20) 3
Filter sign indication [OFF] 02
Setting temperature sensor location

Alternate between indoor unit and
remote controller sensor 01
Indoor unit sensor only 10(20) 2 02
Remote controller sensor only 03
Indoor fan settings during heating thermo off

LL 01
Set speed 12(22) 3 02
OFF 03

Indoor fan settings during cooling thermo off

LL Fan Speed 01
12(22) 6
Set Fan Speed 02
Indoor fan settings during cooling/heating thermo off

Normal 01
11(21) 2
Fan OFF 02
SETTING FAN AUTOMATIC ADJUSTMENT (FDYQ50-60DV1 Only)

During commissioning stage use this mode to automatically adjust the fan RPM to achieve within +/- 10% of the rated
“High fan” speed airflow (HH). The High fan speed airflow can be adjusted to the rated airflow when the duct
External Static Pressure (ESP) is within the range of 40 – 180 Pa.
Note: Setting Fan Automatic Adjustment for multi zone systems.
Prior to the setting of Fan Automatic Adjustment, the zone that has the highest heat load should be nominated. For
example if the day zone is the nominated area, this area must be activated and the night zone must be deactivated
before commencing the Fan Automatic Adjustment mode.
Auto airflow adjustment
OFF 01
Completion of airflow adjustment 11(21) 7 02
Start of airflow adjustment 03
HOW TO SET FAN AUTOMATIC ADJUSTMENT

1) Set the controller to “Fan” mode.
2) Ensure the unit is switched “Off” by the controller “On-Off” button.
3) Hold down the “Test” button until “01” or “10” appears.
4) By pressing the temperature up arrow button scroll until mode number “21” appears.
5) By pressing the timer up arrow button scroll until the first code number setting “7” appears.
6) By pressing the timer down arrow button scroll until the second code setting “03” appears.
7) Press the confirmation button once & then the test button once. 88 will appear for a short time before returning to
normal operation.
8) Press the “On-Off” button to commence the Fan Automatic Adjustment setting. The operation lamp will illuminate &
the indoor fan will operate for a period of 1-8 minutes. To signal the completion of the adjustment, the indoor fan
will stop & the operation lamp will extinguish.
9) To confirm Fan Automatic Adjustment was successfully completed, repeat steps 3-5. Mode “21-7-02” should
appear. (If the indoor fan does not stop or 02 did not appear when Field Set Mode 21 is selected it means the Fan
Automatic Adjustment must be set again).
10) Press the test button once to return to normal operation.
SETTING THE INDOOR FAN RPM MANUALLY TO SUIT YOUR AIRFLOW REQUIREMENTS
In the case Fan Automatic Adjustment does not suit your airflow requirements the airflow can be manually increased
or decreased. You have a choice of 15 settings.
ESP (Pa) 10 Pa increments Mode No. First Code No. Second Code No.
40-50-60..............180 13 (23) 6 01-02-03......................15
eg. 80Pa = 13-6-05
CONTROL BY 2 REMOTE CONTROLLERS (Controlling 1 indoor unit by 2 remote controllers)

l When using 2 remote controllers, one must be set to "MAIN" and the other to "SUB".
l When the sub remote controller is required, use optional remote controller model: BRC1D619.
MAIN/SUB CHANGEOVER
(1) Insert a flat blade screwdriver into the recess between the upper and lower part of remote controller and working
from the 2 positions, pry off the upper part. (Fig. 21)
(The remote controller PC board is attached to the upper part of remote controller.)
(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to "S".
(Leave the switch of the other remote controller set to "M".) (Fig. 22)

Upper part of
remote controller
S
(Factory setting)
M
Remote controller
PC board
(Only one remote controller needs to be changed) S

Fig. 21 M
Lower part of
Fig. 22
Insert the screwdriver here and remote controller
gently work off the upper part of
remote controller.
TEST OPERATION when using BRC1D619 remote control.

(When using BRC230Z4,BRC230Z8,BRC24Z4 or BRC24Z8 please use zone controller installation instructions.)
Refer to the section of "FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION
AND CHECK AFTER INSTALLATION IS FINISHED" (page 5).
After installation is complete (ie. refrigerant piping, drain piping, electrical wiring, duct work, filter installation and
field settings) conduct a check test as described below to confirm correct operation and installation of the complete
system.
1) Replace all electrical covers.
2) Energise the crank case heater for at least 6 hours before commencing next step.
3) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button. ( )
4) Press Inspection/Test Operation button 4 times ( TEST ) and operate at Test Operation mode for 3 minutes.
5) Press Inspection/Test Operation button ( TEST ) and operate normally.
6) Confirm function of unit according to the operation manual.
PRECAUTIONS 1. In case something is wrong with the unit an error code will appear on the remote control,
refer to the Error Code List (pg18).
2. After completing the test run, press the INSPECTION / TEST OPERATION button once to put
the unit in inspection mode and make sure the malfunction code is “00”. (Normal)
If the code reads anything other than “00”, refer to the Error Code List as shown on page 18.
SEPARATING THE INDOOR UNIT FDYQ50-60DV1

Heat Exchanger Heat Exchanger Rubber Bush
Compartment Compartment Insert fan plug in this orientation
Fan Deck Fan Deck

Supply Air Compartment
7 11
Electrical Box
Assembly
4
X18A
Fig 26
X2A
Fig 24
8 10 12 2 X17A
Return Air
6 13 Fig 23
15 1 14 3 X1A
Fig 25
ATTENTION: Please separate the indoor unit only when necessary. Please disassemble and reassemble on
a flat surface.
l Separate the indoor unit in the following order.
1) Remove (4) screws located on the electrical box cover. (Fig. 23)
2) Carefully unplug the (2) thermistor cables and fan harness assemblies. Socket location (X17A, X18A, X2A
and X1A) (Fig 25)
3) Remove (6) screws securing the electrical box to the fan deck compartment. (Fig. 23)
4) Untwist wire clamp securing the (2) thermistor cables and carefully remove cables through the rubber
bush. Similarly remove fan harness by carefully passing the plug through the rubber bush. (Fig. 26)
5) Carefully separate the electrical box from the fan deck compartment.
6) Remove (3) M6 and (1) M8 bolts from the fan deck compartment.
7) Carefully separate the fan deck compartment from the heat exchanger compartment, taking care not to
damage the fan motor wiring. (Fig. 23)
8) Remove (5) M8 bolts securing the fan deck to the heat exchanger compartment and detach the fan deck. (Fig. 24)

l Reassemble the fan deck and heat exchanger compartments in the following order:
9) Carefully place the fan deck back in the position.
10) Secure the fan deck onto the heat exchanger compartment with the (5) M8 bolts. (Fig. 24)
11) Carefully replace the fan deck compartment, taking care not to damage the fan motor wiring. (Fig. 23)
12) Secure the fan deck compartment with (3) M6 bolts & (1) M8 bolt. (Fig. 23)
13) Pass the thermister and fan harnesses through the rubber bushes on the electrical box and plug in the
respective sockets (X17A, X18A, X2A and X1A) (Fig. 25)
14) Dress thermister lead and fan motor lead on (2) wire clips provided on base panel.
15) Replace the electrical box and secure onto the fan deck compartment with 6 screws.( Fig. 23)
16) Replace the electrical box cover and secure it with (4) screws. (Fig. 23)
SEPARATING THE INDOOR UNIT FDYQ(N)71FAV1 FDYQ(N)100-125KAV1

ATTENTION: Please separate the indoor unit only when necessary. Please disassemble and reassemble on
a flat surface.
l Separate the indoor unit in the following order.
1) Unscrew the (4) M6 bolts located on the back of the heat exchanger compartment. (Fig. 27)
2) Carefully pull the fan deck compartment away, taking care not to damage the fan motor wiring. (Fig. 27)
Heat Exchanger Heat exchanger
Compartment compartment
Supply Air Fan Deck

Compartment
Electrical Box Fan deck

Assembly Thermostat
Fig. 27 Fig. 28
Electrical
Return Air box assy Fan connector 3 7 Fan earth
3) If further disassembly is required, unplug the fan connector and unscrew the fan earth. (Fig. 28)
4) Remove (4) M8 bolts and the (4) screws securing the fan deck to the heat exchanger compartment and
detach the fan deck. (Fig. 28)
l Reassemble the fan deck and heat exchanger compartments in the following order.
5) Carefully place the fan deck back into position.
6) Secure the fan deck onto the heat exchanger compartment with the (4) screws and (4) M8 bolts. (Fig. 28)
7) Re-connect the fan connector into the plug on the heat exchanger compartment. BE SURE TO
RE-ATTACH THE FAN EARTH. (Fig. 28)
8) Carefully replace the fan deck compartment, taking care not to damage the fan motor wiring, and
secure the compartment with the (4) M6 bolts. (Fig. 27)

ERROR CODE LIST
EDAU01 - 410
Contents Code
Section Code
0 1 2 3 4 5 6 7 8 9 A H C J E F
Activation of safety Faulty PCB Fan interlock Abnormal drain Abnormal heat Abnormal heat Fan motor overload Air direction adjust AC input over- Faulty electronic Heater overheating Faulty or dirty air No load up Faulty capacity Insufficient water Faulty humidifier
A device (general) (manual) water level exchanger (1) temp. exchanger (2) temp. over-current lock motor lock current expansion valve cleaner setting supply
Faulty sensor Failure of Faulty drain water Faulty heat Faulty heat Fan motor overload Air direction motor Faulty AC input Faulty air suction Faulty discharge air Faulty dirt sensor Faulty humidity Faulty temp. sensor Faulty radition Faulty high pressure
system (general) transmission level sensor system exchanger (1) temp. exchanger (2) temp. over-current, faulty lock, faulty sensor current sensor temp. sensor temp. sensor sensor system system (remote sensor system switch
INDOOR
between indoor unit sensor system sensor system lock sensor system system system system controller, etc.)
C PC board and fan

PC board
Activation of safety Faulty PCB High pressure Low pressure (LPS) Compressor motor Compressor motor Fan motor overload AC input over- Faulty electronic Pump over-current Abnormal water Activation of field Faulty drain water Faulty heat storage
E device (general) (HPS) overload over-current lock over-current lock current expansion valve lock temp. added safety device level system unit
Faulty sensor Faulty air temp. Faulty power supply Faulty high pressure Faulty low pressure Compressor motor Compressor motor Fan motor overload Faulty AC input Faulty outdoor air Faulty discharge air Pump over-current Faulty hot water Faulty drain water Heat storage unit
system (general) sensor system sensor system switch switch faulty overload over-current lock over-current, faulty power sensor temp. sensor temp. sensor lock faulty sensor sensor system level sensor system alarm
H sensor system faulty sensor system lock sensor system system system system system
Activation of Activation of safety Activation of safety Faulty discharge Abnormal heat Abnormal discharge Abnormal high oil Abnormal suction Abnormal oil Abnormal surface oil
common safety device for system device for system pipe temp. exchanger (1) temp. pressure temp. pressure pressure level
F device for system No. 1 No. 2
No. 1 & No. 2
Faulty refrigerant Faulty pressure Faulty current Faulty discharge Faulty low pressure Faulty suction pipe Faulty heat Faulty heat Faulty liquid pipe Faulty gas pipe Faulty discharge Faulty oil temp. Faulty suction Faulty oil pressure Faulty surface oil
temp. sensor sensor system sensor system pipe temp. sensor equivalent temp. sensor exchanger (1) temp. exchanger (2) temp. temp. sensor temp. sensor pressure sensor sensor system pressure sensor sensor system level sensor system
OUTDOOR
J system (general) system saturation temp. system sensor system sensor system system system system system
sensor system
Faulty INV system Abnormal temp. rise Abnormal temp. rise DC output over- AC output over- Air conditioner Electronic Stall prevention Faulty power Faulty transmission
L inside control box of radiation fin current current (multi) general input thermostat (time (time lag) transistor between INV and
(power transistor) (instantaneous) (instantaneous) over-current lag) outdoor units
Gas shortage (ice Missing phase, Faulty temp. rise Faulty radiation fin Faulty DC current Faulty AC or DC Air conditioner Faulty capacity
thermal storage imbalance in power sensor inside (power transistor) sensor system output current (multi) general input setting
P equipment) supply control box temp. rise sensor sensor system over-current
system
Short of gas Reversed phase Faulty power supply Faulty transmission Failure of Faulty transmission Faulty transmission Faulty transmission Faulty transmission Faulty transmission Faulty field setting Indoor/outdoor unit Faulty central Faulty transmission Faulty transmission Incorrect
connection voltage system (general) transmission between indoor unit between indoor between outdoor to/from remote to/from other system address not entered control address to/from peripheral between indoor unit wiring/piping
between indoor and and remote units (main & sub) units or to/from heat controller setting equipment (air and central (wiring/piping
U outdoor units controller storage unit control equipment, controller connection error)
etc)
Central equipment Faulty Faulty central Double assignment
SYSTEM
faulty PCB communication equipment in of central equipment
M to/from central connection address
equipment
Installation Manual
74
16. Installation Manual

FDYQ180MV1
FDYQ200PV1
FDYQ250MV19
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Hanging Installation Operation

Name M6 Screw
Bracket Manual Manual
FDYQ(N) Series 16 4 1 1
FXDYQ Series 16 4 1 -
INSTALLATION MANUAL OPERATION MANUAL
SINGLE SPLIT & VRV SYSTEM
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SELECTING INSTALLATION SITE

(1) Select an installation site where the following conditions
are fulfiled and that meets your customer’s approval.
*Service Space
l Where the indoor unit and remote controller are not 300mm or more
exposed to rain or moisture.

l Where the casing of the unit does not contact parts
of the ceiling.
l Where optimum air distribution can be ensured.
*Service Space
l Where nothing blocks the air passage. 450mm or more
l Where condensate can be properly drained. H
l Where the structure is strong enough to safely

Ceiling
bear the indoor unit weight.
l Where sufficient clearance for maintenance and service
Fig. 1
can be provided. (see Fig. 1)
Notes:
l Where there is no risk of flammable gas leakage.
H = Approx 100mm for drain trap plus additional allowance
l Where piping between indoor and outdoor units is
for drainage fall. (see section on DRAIN PIPING WORK)
possible within the allowable limit. (Refer to the * Service space is the minimum recommended distance. In
installation manual for the outdoor unit). some “restricted space” installations it may be necessary to
reduce this distance. Please note that this may necessitate
CAUTION additional service work should maintenance or repair be
l Keep the indoor unit, outdoor unit, power supply wiring and required.
transmission wiring at least 1 metre away from televisions
and radios. This is to prevent image interference and noise
in those electrical appliances.
(Noise may be generated depending on the conditions
under which the electric wave is generated, even if 1 metre
is kept.) Gas pipe
(2) When using suspension bolts for installation, the hanging

brackets must be installed. Confirm that the ceiling is strong
enough to support the weight of the indoor unit.
(3) If the installation requires the indoor unit to be exposed Drain pipe
please ensure the unit is more than 1.8m above the floor so Electrical box Liquid pipe
cover
that children can not touch the unit.
Fig. 2
(4) A suitable air filter (field supplied) must be installed within the
return air duct.
NOTE Additional thermal insulation material (thickness 10mm or more of glass wool or polyethylene foam) may be
required if the conditions in the ceiling exceeds 30oC and RH 80% or outside air is introduced into the ceiling or the
unit operates for 24 hours. It is also important that a safety drain tray be used. (see Fig.12)
PREPARATIONS BEFORE INSTALLATION 910

880
To facilitate installation, the indoor unit can be easily separated 46
401 80 350
into smaller parts to make it easier to move to the final position.
See page 15 for details.
Model A B W
F(X)DYQ180M
FXDYQ200M 1037mm 1046mm 1210mm
FDYQ200P
FDYQN200P
1238mm 1247mm 1410mm
F(X)DYQ250M A B
FDYQN250K W Air-ow
direction
Table 1
(1) Refer to Table 1 and Fig 3 for suspension bolt position
and horizontal (top view) representation of the indoor
unit.
(2) The external static pressure setting for the indoor
unit is factory set to “standard” external static 78 Refrigerant
pipes and drain
pressure.For installations with a duct system that Electrical box connection
presents a high external static pressure, set the static
pressure value to the “high” position. Refer to page 12
in this manual and the fan performance curves in the Fig. 3
Inspection hatch
Engineering Data. (45 0 x 450 min)

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Indoor unit
Model Liquid Pipe Gas Pipe Cut
before
F(X)DYQ180M heating
F(X)DYQ200M
FDYQ200P 9.5mm dia 19.1mm dia
Approx.
FDYQN200P 25mm
F(X)DYQ250M 9.5mm dia 22.2mm dia Plug

FDYQN250K Cut by
Table 2 tube cutter
Wet cloth
WARNING Fig. 7
• Cut off the ends of the plugs before heating in order

to release pressure, otherwise the plugs may
Indoor unit
burst. (Fig. 7) Insertion
• Ensure a wet cloth is wrapped around the copper pipe length
12mm
To outdoor unit
before applying a flame to prevent burning of felt
insulation. (Fig. 7 and 8) 19.1 mm
• Take extreme care not to burn the air conditioner body Brazing
when brazing. joint A 22.2 mm
Applies to FDYQ200P & FDYQN200P models only: Pre brazed Wet cloth
joint B
• Cut off the end of both plugs before heating the liquid pipe Fig. 8
to remove the liquid pipe plug.
• Using tube cutters (1/8 - 1 1/8) cut the 22.2mm gas pipe plug
Indoor unit
approximately 25mm or more from the expanded section of Cut
the pipe. (Fig. 7) before
heating
• Remove the burr from the inlet of the gas pipe. ENSURE all
copper shavings are removed
• Insert 19.1mm field supplied gas pipe into the 22.2mm
pipe previously cut. Insertion length must be at least 12mm.
Plug
(Fig. 8)
• Braze joint A as shown in Fig. 8. To ensure joint (B) has not Fig. 7a Wet cloth
been disturbed by the heating of joint (A) reheat joint (B)
and apply solder if necessary. Insertion length
Liquid = 8 mm
• Braze the liquid line joint. Gas = 12 mm
Indoor unit
Applies to all models except FDYQ200P & FDYQN200P

• Cut the end of the plugs before heating the pipes to To outdoor unit
remove the plugs. (Fig. 7a)
• Braze the pipes as shown in Fig. 8a.
Applies to all models.
90o
• Ensure the pipe insulation is sealing against the body. Brazing
Wet cloth
(Fig. 9)
Fig. 8a
• Install the clamps (field supplied) as close to the body as
possible to absorb leaking condensation. (Fig. 10)
Indoor unit
• Prevent any mixture of air into the refrigerant.
• Ensure sufficient ventilation if the refrigerant leaks during
installation work. Fitting insulation
(field supplied)
• Make sure to completely insulate the connecting pipe
work and connections using field supplied insulation after
checking for gas leakage.
• When in heating mode, the temperature of gas piping
Fig. 9
may reach 120°C. Ensure that the insulation will safely
withstand 120°C.
Indoor unit
Caution to be taken when brazing refrigerant piping
Do not use flux when brazing refrigerant piping. Use the
Tape
phosphor copper brazing filler metal (BCuP) which does (field supplied)
not require flux. (Flux has an extremely harmful influence or clamp
on refrigerant piping systems. For instance, if chlorine

based flux is used, it will cause pipe corrosion, particularly
if the flux contains fluorine, it will damage the refrigerant
oil.) Fig. 10
During any brazing of the refrigerant piping, you must
continually blow dry nitrogen gas through the piping to
expel air from the piping. (see Fig. 11) If you braze the CAUTION
piping without doing so, a large amount of oxide film Be sure to insulate local piping all the
develops inside the piping which can cause system failure. way into the pipe connections inside
Ensure that you use a pressure reducing valve on the dry the machine. Exposed piping may
nitrogen bottle to prevent pinholes caused by excessively cause condensation or burns on
high pressure. (Set the pressure of nitrogen gas to about contact.
0.2 kg / cm2 [19.6 kPa])

Refrigerant piping
Reducing valve
Tape the pipe
Nitrogen
Nitrogen
Fig. 11 Valve
DRAIN PIPING WORK

WARNING
The drain pipe must be installed as shown in the diagram below to avoid water damage caused by
leaks and condensation.
• Assemble the unit as shown in Fig. 12.
• For best results, try to keep the piping as short as possible. Slant the piping at an angle to improve flow (the
drain pipe provided with the indoor unit has a PT 3/4 internal thread). Fig. 12.
• Securely insulate the drain pipe.
• It is necessary to provide a drain trap in the drain outlet to relieve negative pressure that exists within the unit
compared to the outside atmospheric pressure when the unit is operating. If a drain trap is not provided,
condensation carry over or an odour may occur.
• Keep pipes as straight as possible for easy cleaning and to prevent the accumulation of dirt and debris.
• Pour water in the drain pan to test the drainage.
• Always use an extra safety drain pan (field supplied) to cover the entire area of the indoor unit.
• Insulate drain pipe using piping thermal insulation to prevent condensate dripping during humid conditions.
CAUTION
Drain piping connections. Do not connect the drain piping directly to sewage pipes. Drainage must conform to
local plumbing regulations.The vapour in the sewage might enter the indoor unit through the drain pipes and
corrode the heat exchanger or escape into the room.
PT3/4 internal thread
Extra drain tray

Slope
(field supplied)
Gradient of at Bottom of the unit
least 1:100
or more or more
50mm 50mm
Insulate securely
Fig. 12 (field supplied) Drain trap
Do not leave in water
After the piping work is finished, check that the drainage flows smoothly by pouring approximately 1000 cc of
water gradually into the drain tray and check drainage flow. (Fig.13)
Refrigerant pipes
Watering can
Drain outlet
Fig. 13 Drain tray
WHEN THE INSTALLATION IS COMPLETE

Check drainage flow during COOLING OPERATION, explained under the section entitled TEST OPERATION.

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Power Supply Wire type (F1,F2) Remote controller (P1,P2) & On/Off Input (T1,T2) T1,T2
Field fuse Wire type Size (wiring between units) Wire type Size Length Contact Spec.
Sheathed wire (P1,P2)

Circuit protection and wire size (2 wires) See
Max 500m Min 15V DC
must comply with local codes (ie precautions 0.75-1.25mm2 (T1,T2) 10 mA
AS/NZS3000) Outdoor - Indoor Max below
wiring length 1000m Max 100m
Table 3
CAUTION
Precautions for wiring
• When connecting the indoor unit, give consideration to the other electrical equipment connected to the main
breaker and select the phase (L1, L2, L3) so that current (or voltage) unbalance does not occur. If current
unbalance occurs, the phase current of the compressor may become unbalanced and there is a risk of
protective device actuating or compressor breakdown.
• Do not clamp the remote controller cord or F1/F2 cord together with electrical wires. Doing so may cause a
malfunction.
• Remote controller cords and wires connecting the units should be located at least 50 mm from other electric
wires. Not following this guideline may result in malfunction due to electrical noise.
• Use a round crimp-style terminal for connection to the power supply terminal board. (Fig. 15) Where this is not
possible due to unavoidable reasons, be sure to observe the following instructions.
Do not connect wires of different gauge to the same power supply terminal. (Fig. 16). Looseness in the
connection will cause overheating.
When connecting wires of the same gauge, connect them according to the figure below.
• Make certain that prescribed wires are used, carry out complete connections, and secure the wires so that
outside forces are not transmitted to the terminals.
• Shielded wire is recommended for transmission wiring to comply with EMI (AS/NZSCISPR14.1)
• Use double insulation wire for the remote controller and ON-OFF Input T1, T2 (Sheath thickness is 1mm or
more) or run wires through a wall or conduit so that the user cannot come in contact with them.
• Run transmission wiring separate from power supply wiring. Ensure transmission and power supply wiring is
protected by conduit against external forces.
• After connecting the wires, be sure that no pressure is applied to the wire connections by using cable ties and
securing them to the anchor points. Also, when wiring, make sure the lid of the terminal box fits snugly by
arranging the wires neatly and attaching the terminal box lid firmly. When attaching the terminal box lid, make
sure no wires get caught under the edges.
• Make sure the remote control cord or the wiring between the units (ie F1/F2) do not pass through the same
locations outside the unit as any other electrical wiring. Separate them by at least 50 mm, otherwise electrical
noise could cause a malfunction or damage to the unit. 50mm is considered the minimum for domestic
applications where there is relatively low current flowing in other electrical wiring. In applications where high
current or voltage is present in nearby electrical wiring additional separation will be required.
Round crimp-style Connect wires of Do not connect Do not connect

terminal the same gauge to wires of the same wires of different
both sides gauge to one side gauges
Electric wire
Fig. 15
Fig. 16
Forced OFF or ON-OFF control by external control

If required, external control (eg. fire trip, external timer, etc) can be applied by connecting the switching device to
terminals (T1 & T2) as shown in Fig 17. The functionality of the control is set and configured under field settings
on page 13.
P1 P2 F1 F2 T1 T2
Fig. 17 External Switching Device eg. fire trip or timer

(min. contact requirement) 15V DC 10mA

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Single pair type Control by 2 remote controllers

Main Power Supply
Main Power Supply
Fuses or breaker
Fuses or breaker
Isolation Switch
Isolation Switch
Outdoor L1 L2 L3 N Outdoor L1 L2 L3 N
Unit
Unit
F1 F2
F1 F2
Main Power Supply

Main Power Supply
Note 2. Note 2.
Indoor Indoor
Unit Unit
L N L N
P1 P2 F1 F2 T1 T2 P1 P2 F1 F2 T1 T2
Fig. 18 Fig. 19
P1 P2 Remote P1 P2 P1 P2 Remote
Contro l Controls
S M S M S M
Group Control
Main Power Supply Main Power Supply Main Power Supply
Fuses or breaker Fuses or breaker Fuses or breaker
Isolation Switch Isolation Switch Isolation Switch
Outdoor L1 L2 L3 N Outdoor L1 L2 L3 N Outdoor L1 L2 L3 N

Unit Unit Unit
F1 F2 F1 F2 F1 F2
Main Power Supply Main Power Supply Main Power Supply
Note 2. Note 2. Note 2.
Indoor Indoor Indoor Indoor Fig. 21

Unit Unit Unit Unit (Note 4)
L N L N L N
P1 P2 F1 F2 T1 T2 P1 P2 F1 F2 T1 T2 P1 P2 F1 F2 T1 T2 P1 P2
P1 P2 Remote
Fig. 20 P1 P2 Remote
Contro l Contro l
S M S M
Notes: 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shielded wire for transmission wiring, ground the shield of the shield wire to , at the
grounding screw of the remote controller cord grounding terminal inside the control box.
3. For group control remote controller, choose the remote controller that suits the indoor unit which has the
most functions (as indicated by the swing flap).
4. When two remote controllers are used in "Group Control", connect the remote controller to the indoor unit
which is at the end of the loop. (Fig. 21). Do not connect three or more wires to the P1, P2 remote control
terminals.

FIELD SETTING
Field settings must be made from the remote controller in accordance with the installation requirements
(external static pressure can not be set by field setting in these models).
Setting External Static Pressure

For “HIGH” ESP Setting, move the Orange Jumper Lead on terminal block XM3 (inside electrical box) from the
left hand side terminal (grey) to the right hand side terminal (brown) as shown below in Fig 22.
ORANGE ORANGE
X3M X3M
Fig. 22
GREY BROWN GREY BROWN
Standard Static High Static

(factory default) (reposition orange wire)
OTHER FIELD SETTINGS (WHEN INSTALLING BRC1D619)

When installing other optional controllers please refer to the accompanying installation manual for field
setting information.
Field setting must be made from the remote controller in accordance with the installation condition.
l Setting can be made by changing the "Mode number", "FIRST CODE No.", and "SECOND CODE No.".
l Mode No. without ( ) means the setting will apply to all units connected to the controller. (Group control)
l Mode No. with ( ) means the settings will apply to individual units. It can also be used to check current field settings.
UNIT NO.
MODE NO.
SECOND UNIT NO.
CODE NO.
SETTING FIELD
FIRST SET
3 MODE
CODE NO.
Note:
Remote control displayed
is indicative only.
1
Depending on the remote
6 TEST
2
5 4 control supplied, the
button layout maybe
Fig. 20 different.
How to set field setting modes
1) Press & hold the test button until 00, 01 or 10 appears.

2) By pressing the temperature up arrow button scroll until the required mode setting number appears.
3) By pressing the timer up arrow button scroll until the required first code setting number appears.
4) By pressing the timer down arrow button scroll until the required second code setting number appears.
5) Press the confirmation button once.
6) Press the test button once & 88 will appear for a few seconds before returning to the normal operation.

Setting T1 T2 Input
Settings Mode No. FIRST CODE No. SECOND CODE No.

(Bridge T1, T2)
Forced OFF 01 (FACTORY SET) To Force OFF
12 (22) 1
ON - OFF Input (Bridge T1, T2 to switch ON)
02 (Open T1, T2 to switch OFF)
Table 4
Using 2 remote controllers
When using 2 remote controllers, one must be set to "MAIN" and the other to "SUB".
(1) Insert a flat screwdriver into the recess between the upper and lower part of remote controller and working from
the 2 positions, pry off the upper part. (Fig. 23)
(The remote controller PC board is attached to the upper part of remote controller.)
Upper part of
remote controller
Fig. 23
Lower part of
Insert the screwdriver here and remote controller
gently work off the upper part of
remote controller.
(2) Turn the main/sub changeover switch on one of the two remote controller PC boards to "S". (Leave the switch
of the other remote controller set to "M".) (Fig. 24)
S
(Factory setting)
M
Remote controller
PC board
(Only one remote controller needs to be changed) S

M
Fig. 24
Setting air filter sign
l Filter maintenance should be carried out which is appropriate to the type of filter in use.
Setting Mode No. First Code No. Second Code No.
Filter sign indication [ON] 01 (FACTORY SET)
10 (20) 3
Filter sign indication [OFF] 02 Table 5
Setting temperature sensor location

Alternate between both sensors 01 (FACTORY SET)
Indoor unit sensor only 10(20) 2 02
Remote controller sensor only 03 Table 6
Indoor fan settings during thermo off

LL 01 (FACTORY SET)
Set speed 12(22) 3 02
OFF 03 (FOR HEATING MODE) Table 7

TEST OPERATION
Refer to the section of "FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION
AND CHECK AFTER INSTALLATION IS FINISHED" (pg 2).
After installation is complete (ie refrigerant piping, drain piping, electrical wiring, duct work, filter installation and
field settings) conduct a check test as described below to confirm correct operation and installation of the complete
system.
(1) Replace all electrical covers.
(2) Energise the crank case heater for at least 6 hours before commencing next step.
(3) Refer to the installation manual of the unit for additional field settings.
(4) Set to cooling operation with the remote controller and start operation by pushing ON/OFF button.
(5) (When using BRC1D619 controller) Press Inspection/Test Operation button 4 times TEST
and operate at Test Operation
for 3 minutes.
(6) Press Inspection/Test Operation button TEST and operate normally.
(7) Confirm function of unit according to the operation manual.
PRECAUTIONS 1. In case something is wrong with the unit and an error code appears on the remote control,
refer to the malfunction diagnosis table below.
2. After completing the test run, press the INSPECTION / TEST OPERATION button once to put
the unit in inspection mode, and make sure the malfunction code is "00", (normal). If the code
reads anything other than "00", refer to the malfunction diagnosis table below.
Code Malfunction Remarks Code Malfunction Remarks

Indoor unit's PCB Discharge pipe temperature
A1 F3
faulty abnormal (outdoor unit)
Drain water level abnormal High pressure switch faulty
A3 H3
or jumper on PCB missing (outdoor unit)
Indoor fan motor Low pressure switch faulty
H4
A6 overloaded, over-current or (not applicable) (outdoor unit)
locked Outdoor air thermistor
H9
Capacity data is wrongly faulty (outdoor unit)
preset. Or there is Discharge pipe thermistor
AJ Type set improper J3
nothing programmed in faulty (outdoor unit)
the data hold 1C.
Heat exchanger thermistor
Sensor for heat exchanger J6
C4 Liquid line (sensor R2T) faulty (outdoor unit)
temperature is faulty
Capacity data is wrongly
Sensor for heat exchanger Gas line (sensor R3T) Type set improper preset. Or there is
C5 temperature is faulty PJ
(outdoor unit) nothing programmed in
Sensor for suction air the data hold 1C.
C9
temperature is faulty Reverse phase or Open
U1 phase
Action of safety device
E0 (outdoor unit) Transmission is improper
Transmission error
E1 Outdoor unit's PCB faulty U4 between the indoor and
(indoor unit - outdoor unit)
outdoor units.
High pressure abnormal
E3 (outdoor unit) Transmission error Transmission is improper
U5 (indoor unit - remote between the indoor unit and
Low pressure abnormal controller) remote controller.
E4
(outdoor unit)
Miss setting for multi Setting is wrong for selector
UA
E5 OL activation system switch of multi-system
Central control address
UC
overlapping
E6 Compressor startup error
Wrong wiring between Check the wiring between
UF
Electronic expansion valve indoor and outdoor units indoor and outdoor units
E9
faulty (outdoor unit)

SEPARATING THE INDOOR UNIT (if required)

To facilitate installation, the indoor unit can be easily separated into 2 sections making it lighter to carry and easier to
maneuver through openings and in the ceiling.
ATTENTION: Separate the indoor unit only when necessary. Disassemble and reassemble on a flat surface.
Separate the indoor unit in the following order.
1. Remove the two side lock straps. (Fig. 26)
2. Unscrew the top cover of the heat exchanger section. (Fig. 26)
3. Unscrew the three M8 bolts securing the two sections. (Fig. 27)
Heat exchanger
top cover Fan deck
Expansion valve section M8 Bolts
motor connector
Fan deck
section
Side lock
strap Heat exchanger
section
Fig. 26 Heat exchanger Fig. 27
section
4. a) Unplug the expansion valve motor in-line connector located internally on the heat exchanger side plate (Fig
26). Release the harness retaining clip securing the expansion valve motor connecting cable. Place the now
loose expansion valve motor cable in the fan deck section of the unit.
b) Remove the electrical box cover and unplug the air and two heat exchanger thermistors (Plugs X11A, X12A
and X13A) (Fig. 28)
c) Carefully un-clip the three thermistor leads and push the leads through the back of the electrical box.
d) un-clip the thermistor leads from inside the fan deck section.
5. Carefully unlatch the heat exchanger section from the fan deck section (Fig. 29) by lifting up the heat exchanger
section and then pulling away. Ensure that the thermistor or expansion valve motor cables do not catch on either
section as the unit is separated.
Heat exchanger
Fan deck section
X11A,
x18A,X12A,
x19A X13A section
Heat exchanger
section
Fig. 29
Electrical box
Fan deck cover
Fig. 28 section
Rejoin the Heat Exchanger and Fan Deck sections in the following order.
6. Carefully align the heat exchanger section and fan deck section.
7. Lift the heat exchanger section about 50mm, push it forward and then back down so that the bottom edge latches
over the bottom lip of the fan deck section. (Fig. 29)
8. Secure the two sections together with the 3 bolts (M8). (Fig. 27) Re-attach the side lock strap. (Fig. 26)
9. Re-connect the air and heat exchanger thermistors (Fig. 28). Reconnect the expansion valve motor in-line
connector (Fig. 26) Reclip all leads inside the electrical box as well as inside the fan deck and heat exchanger
sections. Replace the electrical box cover.
10.Carefully replace the heat exchanger section top cover and secure the cover with the screws. (Fig. 26)

DAIKIN AUSTRALIA PTY. LIMITED
77-83 Alfred Road, Chipping Norton, NSW 2170 Australia
Phone: 1300 78 72 66
www.daikin.com.au
DAIKIN INDUSTRIES LTD.

Head office:
Umeda Centre Building, 4-12 Nakazaki-Nishi 2 chome,
Kita-ku, Osaka, 530-8323 Japan
Tokyo office:
Shinjuku Sumitomo Building, 6-1 Nishi-Shinjuku
2 chome, Shinjuku, Tokyo, 163-0290 Japan
EDAU01 - 410

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EDAU01 - 410

DAIKIN AUSTRALIA PTY. LIMITED

3. Dimensions and Service Space ....................................................................................... 7

4. Installation and Service Space ....................................................................................... 13

5. Piping Diagrams ............................................................................................................. 16

6. Capacity Correction Ratio .............................................................................................. 20

7. Wiring Diagrams ............................................................................................................ 22

8. Electrical Characteristics ................................................................................................ 32

9. Capacity Tables .............................................................................................................. 34

10. Operation Limits ............................................................................................................. 40

11. Fan Performance ........................................................................................................... 42

12. Sound Level ................................................................................................................... 47

i Inverter Ducted Air Conditioners

13. Centre of Gravity ............................................................................................................. 55

14. Optional Accessories ...................................................................................................... 58

15. Installation. FDYQ71-160 ................................................................................................ 59

16. Installation. FDYQ180/200/250 ....................................................................................... 75

Inverter Ducted Air Conditioners ii

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