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GROUP MEMBERS:
NAME MATRIC NO
NAJIHA BINTI AZMI 2020963175
SHARIFAH NUR ATIQAH BINTI SYED 2020963365
MUZZAFAR SHAH
NUR AINIE IZATIE BINTI NONAZAHAR 2020963403
1. In the storage yard, the element is inspected for damage during storage. If damaged,
approval from structural and architectural supervisors is needed before hoisting.
2. The element is hooked up in the position as it will be installed. If walls are stored
horizontally, the element has to be turned by an additional crane operation or by a •gym·.
Figure: The element is hooked on directly from the frame and hoisted to be installed
3. On the building, the location space of the element is thoroughly cleaned and all joints'
backings and waterproofing are fixed according to the joint's details.
4. The estimated level and horizontal location of the element is established by shims and
bolts.
Figure: Steel dowel resting on shims and shims ready for the wall element
5. Grouting is mixed specifications for the grouting must be strictly followed and supervised
as it is loadbearing and part of the main structural system.
Figure:
Grouting
mortar mixed on
the
construction
floor
Figure:
Grouting
mortar mixed
centrally
for
quality control
6. The element is hoisted and settled in its place and checked for vertical and horizontal
positioning, hooked up and balanced by the crane.
Figure: Bracing
8. When all bracings are installed the element is hooked off and the vertical alignment for
wall and column elements finally adjusted by the bracings.
Figure: Hook-off
9. The grouting under walls can be laid out on the loadbearing surface before the element is
positioned or it can be pressed into the joint after settling of the element. In both methods
it is very important that the grout is sufficiently dry and is densely packed in the joint so
that the anticipated loadbearing capacity can be obtained. A thorough supervision is
necessary.
Figure: Compacting and finishing Figure: Setting on
mortar bed
10. When all the loadbearing vertical elements are braced and grouted, the horizontal beams
and slabs can be positioned. Again special care must be taken to clean the loadbearing
surfaces before resting of the beam and slab components.
12. The vertical ties for structural bracing shall now be connected either by casting out
special connection fittings or by welding. This operation is crucial for the structural
soundness of the building and must be thoroughly supervised.
Figure: Special slab part cast in-situ in between the standard slab elements.
14. After the approved curing time of topping and joints' casting, element erection on the next
storey can start.
15. Bracing on the storeys below can be removed after an approved schedule.
16. Internal finishes and services' works can follow the element erection process 3-5 floors
below as soon as bracings and props for the slabs are removed. The amount of work on
the internal finishes on PC components are normally reduced considerably due to the high
quality of the PC surface compared to an in-situ cast surface.
17. The external finishing works on a full PC construction are normally confined to. Backing
and sealing of joints - mainly vertical, patching up of a few erection damages, cleaning of
the facade and coating with paint. These comparable light works as well as the
supervision and inspection can be done from the top of the finished construction and
down the facades using gondolas or flexible work platforms.
2.1 CALCULATION FOR SECTION ANALYSIS
Design Example
Characteristic dead load (permanent action) from finishes, partitions, etc. (excluding self-
weight), 2x = 1.5 kN/m2, characteristic live load (variable action), qk = 2.5 kN/m2. Grade
C25/30 concrete (fck = 25 N/mm2), Grades 500 (fyk = 500 N/mm2) and 250 steel for the
main reinforcement and links respectively, and nominal concrete cover = 25 mm (to links).
Design the reinforcement for the end span (and first interior support).
Solution
Table 7.4N: End span, K= 1.3, concrete lightly stressed (P = 0.5) and fax = 30 N/mm2, basic
L/d = 26. With b/bv = 500/125 = 4 > 3......modification factor = 0.8
Modification factor for span less than 7m=1.0.
Modification factor for steel area provided, say = 1.2.. (Max= 1.5)
Allowable L/d ratio = 1.3 x 26 x 0.8x10x1.2 = 32. Therefore d min - 6000/32=188 mm. With
12 mm diameter main reinforcement, 6 mm diameter links, and 25 mm concrete cover to
links, h = !88 + (72/2) + 6 + 25 = 225 mm. Try an overall depth of the slab, h=250 mm.
Consider a width of slab of 500 mm (the width of slab carried by one rib)
Self-weight of slab = [(0.06 x 0.5 ) + (0.125 x 0.19 ) ) x 25 = 1.34kN/m
Design load 1.35 [1.34 + (0.5 x 1.5)] + 1.5 (0.5 x 2.5) = 4.70 kN/m
Total design load on a span = F = wL = 4.70 x 6.0 = 28.2 kN.
OR
For 1m width of slab
Self-weight of slab = [0.06 + {(1000/500) (0.125 x 0.199}] x 25 = 2.69 kN/m2
Design load = 1.35 (2.69 +1.5) + (1.5 x 2.5) = 9.40 kN/m2
Considering 0.5 m width of slab, Design load = 0.5 x 9.40 = 4.70 kN/m
Bending Moment and Shear Force ;( Table 3.12, BS8110; 1997)
REINFORCEMENT
(a) Mid-span A-B:
M=0.086 FL = 0.086 x 28.2 x 6 = 14.6 kNm
T section, b = 500 mm, d = 250 – 25 - 6 - (12/2) = 213 mm
Assume 0.8x = hf= 60 mm
MF = 0.567 fck b hf( d - 0.5hr)
= 0.567 x 25 x 500 x 60 (213 - 30) = 77.8 kNm > 14.6 kNm
Neutral axis lies in the flange, treat as a rectangular section 500 x 250 mm.
M=- 14.6 - {4.7 (0.5)/2} + (0.6 x 28.2 x 0.5) = -6.7 kNm (hogging)
Rectangular section 125 x 250 mm
K= 6.7 x 10°/25 x 125 x 2132 = 0.047 <0.167
z = d {0.5+ [0.25 -(0.047/1.134)]OS) = 0.96 d
Zmax = 0.95 d = 0.95 x 213 = 202 mm
As = 6.7 x 10R/0.87 x 500 x 202 = 76 mm2
Provide 2 H12 (As = 226 mm2)...
The top reinforcement at Support B is extended into span for 0.3 L = 1800mm from the face
of the supporting beam, i.e. far beyond this section - no extra steel is req'd.
Shear
Max shear force at support (support B) = 0.6F = 0.6 x 28.2 = 16.9 KN
The critical section is where the rib terminates, i.e. 0.5 m from the centre line of the support
Ved = 16.9-(0.5 x 4.7) = 14.6 kN
For no shear reinforcement, Ved should be less than Vrdc
VRd.c = [0.12 k (100 p, fck) ^1/3] bd
k = 1 + (200/d) 1/2 = 1 + (200/213) 12 = 1.97 < 2.0....... Use 1.97
Pi = As, / bd = 226 / 125 x 213 = 0.0085 <0.02......... Use 0.0085
Vrdc = [0.12 x 1.97 (100 x 0.0085 x 25) 3) x 125 x 213 = 17.4 KN
Vmin = (0.035 k312 fck ^1/2) bd
= (0.035 x 1.97312 x 2519) x 125 x 213 = 12.9 KN
Therefore VRd,c = 17.4 KN > Ved.............OK.
But since two bars are provided in the rib, the use of links is recommended to ensure that the
bars are securely located during construction. Provide say, R6 – 1000
Deflection
Percentage of required tension reinforcement. (Mid-span)
P = As reg / bd = 166 / 500 x 213 = 0.00156
Po = (fck) ^1/2 x 10^-3= (25) ^1/2 x 10^-3= 0.005
P<Po.....Use Equation 7.16a.
Eqn. 7.16a: L/d = K [11 + {1.5 (fes2 (po/p)} + {3.2 (fck) ^1/2 (Po/p-1) ^3/2}}]
L/d = 1.3 [11 + {1.5(25) ^1/2 (0.005/0.00156)} + {3.2 (25) ^1/2 (0.005/0.00156-1)^3/2}]
= 1.3 [11 + 24 + 52.4] = 1.3 [84]
But it is recommended that the maximum value in the bracket is 40.
Modification factor for span less than 7 m = 1.0
Modification factor for steel area provided = As prov / As req = 226/166 = 1.36 < 1.5
Modification factor for flanged section with b/by = 500/125 = 4 >3..... is 0.8
Therefore, Allowable L/d ratio = 1.3 x 40 x 1.0 x 1.36 x 0.8 = 56.6
And Actual L/d ratio = 6000/213 = 28.2 < 56.6, Satisfactory.
Reinforcement in Topping
Single layer of welded steel fabric
As = 0.13% bhf; = 0.13 x 1000 x 60/100 = 78 mm2/m
Maximum dist. = lr / 2 = 500/2 = 250 mm
Provide square mesh A98 (As = 98 mm2/m, S = 200 mm)
2.2 CAUSES OF STRUCTURE FAILURE AND ITS EFFECT
EFFECTS (MAJOR) CAUSES
1. A sudden collapse of the roof beam The precast erector did not seem to have
Airside Building. followed the erection sequence
recommended by the precast element
designer in its entirety.
That section c-c of beam was deficient
as it failed to develop the required
flexural strength due to insufficient
embedment length of the bottom bars.
The precast elements manufacturer and
the plant quality control personnel had
stated that the shop drawing did not
specifically indicate the location of rebar
in beam, but, rather it had been shown in
the general area of where it could be
placed.
https://www.osha.gov/doc/engineering/1990_12_01.html#3
Common Defects. (n.d.). Precast Concrete Element. Retrieved January 5, 2021, from
https://www.bca.gov.sg/professionals/iquas/others/precastdefect.pdf
Method.