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To, Dated: 25/04/2020

Any Company Pvt Ltd.

India

6004 Automatic Block Brick Making Machine Quotation

1.6004 Block MACHINE PRICE LIST

No ITEM SPECIFICATIONS QTY UNIT PRICE PICTURE


Batching system
Motor 5.5KW
3 Bin Weighing Hopper
1.2m3
1 Batching capacity 1set 950000
Machine Storage hopper
3*3m3
capacity

Double Length 6000*650mm


2 Layer Belt Motor 3.75KW 1set 300000
conveyor
Weight 0.375T
Mixing motor 15 KW
3 Pan Mixer 1set 900000
Water pump 1.1KW

8000*680m
Double Length
m
4 Layer Belt 1set 350000
Motor 3.75KW
conveyor
Weight 0.375T

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
PLC Batching and
5 control Function mixing 1set 450000
unit automation
Cement/
Water
Hopper
6 Volume 500KGS 1set 450000
with scale
and Screw
Conveyor
Subtotal 3400000
Block Machine Parts
Vibration motor 2*7.5KW 1set
Block conveyor 0.75KW 1set
Hydraulic station 11KW 1set
Touch Screen
1set
6004 block PLC Control unit
1 4800000
machine Material
scattering 2.2KW 1set
machine
VFD inverter 18.5KW 1set
Mould Set 1set
Subtotal 4800000
Stacker
Horizontal moving
2.2KW 1set
motor
Double
Vertical moving
1 row 2.2KW 1set 600000
motor
Stacker
Machine frame 1set
Subtotal 600000
Extra items with machine

Pallet
1 Capacity 2.5T 2sets 50000
Trolley

Air
2 Capacity 3/ 5 HP 1sets 50000
Compressor

Subtotal 100000

BLOCK MAKING MACHINE EX WORKS GRAND TOTAL INR 89,00,000/-


504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034
Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
IF SICOMA PLANETARY MIXER INR 7,00,000/- EXTRA

EXTRA ITEM AS PER REQUIREMENT


Color Face Equipment

Color
material
1 Model BR-8 1set 750000
feeding
instrument

2 Color mixer
Model JD350 1set 350000

Belt
3 Length 6000mm 1set 300000
Conveyor

Subtotal 1400000
Extra Mould

1 Block 1 250000
mould

2 Paver 1 350000
mould

ALL THE PRICES ABOVE ARE IN INR ( ₹ INDIAN RUPEE)

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
Extra Accessories

Cement /
Flyash silo
1 Capacity 100T 1set Buy locally
Plus
accessories

Screw
2 Specification 6000*219mm 1set Buy locally
conveyor

3 Loader Capacity 1T 1set Buy locally

4 Forklift Capacity 3T 2sets Buy locally

MATERIAL REQUIRMENT TO BE BOUGHT BY CLIENT.


Total Power Required : 125 HP / 100KW
Man Power Requirement : 5 Skilled Labour (Operator/ Loader/ Forklift), 5-6 Unskilled Labour in Shed,
7-8 Unskilled Labour for stacking of material.
Land Area : Minimum 2 Acre, 3500 Sft Shed.
Hydraulic oil 68 Grade : 400 Ltrs, Gear Oil : 25 Ltrs, Regular Grease : 10 Kgs.
Water tank : 3000 Ltrs (For Mixer ) & 200 Ltrs (For Hydraulics power pack). With Water connection upto
all point for complete machine Setup and tanks with required water pumps
Wire and Cables as per the distance from Main Panel to Machine Panel.

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
COMMERCIAL TERMS AND CONDITIONS
1 Price Prices are on Ex Hyderabad,
2 Duty & Taxes Extra at Actuals at the time of Dispatch. Presently GST is 18%.
3 Insurance To be arranged by buyer.
4 Freight Extra at Actuals and on To-Pay basis/to be arranged by the buyer.
60 days from the date of receipt of Purchase Order with the
5 Delivery
Confirmation of Brick size and advance payment.
50% advance along with Purchase order. Balance 50% of basic price
before dispatch from china port and 100% Taxes & duties against our
6 Payment Performa invoice and prior to dispatch from India port. All the
payments shall be made by means of RTGS. The bank details will be
provided separately at the time of placement of order.
7 Validity This offer is valid for 30 days from the date of offer.
We will provide 12 month warranty from the date of shipment. Supply
against any Manufacturing defect or bad workmanship but all bought
out items will be guaranteed for the guarantee/ warranty provided by
its Supplier/ Manufacturers. All rubber, plastic items and all
electric/electronic items (like Fuses, SSR, PLC) etc. shall not be covered
under warranty/guarantee. The warranty does not covers accidental
8 Warranty damages caused by stones/unseived sand, misusage of system,
carelessness, transportation, positioning and assembly breaking, bad
usage by the Buyer’s personnel, tampering, usage of spare parts
unknown and not recommended by the Seller. The components
subject to wear are excluded from the warranty.
NOTE: DAILY PREVENTIVE MAINTENANCE IS MANDATORY TO
ENSURE PROPER PERFORMANCE.
Buyer will have to make all necessary arrangement for unloading of
9 Unloading
machine at site. ( Cranes, Forklift, Labour etc)
We will provide supervision and technical support for Erection and
Commissioning through our technical team. Customer will have to
arrange proper To and Fro (By First Class AC Train/Flight), Lodging,
Erection & Boarding, local Conveyance to our technical expert. Buyer need to do
10
Commissioning all Necessary arrangement like crane, welding machine, welder, fitter,
electrician etc. for erection and Commissioning. Technician cost is ₹
5000/- per day, From The day of leaving and coming back to
Hyderabad Both days inclusive.
We will provide on call services under warranty Period. In this case no
service charge will be levied from the customer. Customer has to
Service under
11 arrange proper To and Fro (By First Class AC Train/Flight), Loading,
warranty
Boarding, local Conveyance to our technical expert. Other terms for
warranty are as per point no. 8 given above.
Buyer will have to complete all the foundation, shed and other related
Civil work
13 work before dispatch of machine, Brickwell will provide foundation
drawing.
504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034
Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
Buyer will have to complete all electrical related work before dispatch
Electrification
14 of machine. Minimum required power must be available at the time of
erection and commissioning.
Cancellation of order for any reason will attract charges of 40% of the
15 Cancellation total machine value (other than moulds) 40% of PVC pallet value and
100% for all the moulds ordered.
All legal disputes will be subjected to jurisdiction of the competent
16 Jurisdiction
court of Hyderabad (Telanagana), INDIA only.

2.6004 Automatic block making machine production line (HS CODE:8474809090)


2.1 6004 Main technical parameters
Overall size 4500x2050x2750mm Host machine power 29.7KW
Molding period 15-20S Vibration Frequency 4600-5200time/min
Pallet Size 900×700×25mm Pallet quantity 1000pcs
Vibration Force 70-90KN Vibration Type Table vibration
Voltage 415V/220V or as per local condition
Raw material Cement, sand, stone dust, Fly ash
Finish product Hollow block, solid brick, paver brick, color paver and kerbstone
Production capacity 11500pcs/400x200x200mm standard hollow block
Block design Support OEM
Theoretical workshop area : 150m2 , Need about 3-4workers .the office , curing area and stacking area to arrange
according your fact status.
2.2 6004 Production Capacity
Size(LxWxH) Picture Pcs/Mould Pcs/ Hr Pcs/ 8 Hr

400X200X200mm 6 1440 11520

400X150X200mm 7 1680 13440

400X100X200mm 10 2400 19200

200x100x60mm
15 2700 21600

225x110x70mm 21 5040 40320

225x112.5x60/80/100
15 1980 15840
mm

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
200x100x60/80/100m
12 1590 12720
m

1.We can design mould as per client requests


2.Capacity above is indicative only,The actual capacity varies with operator efficiency and material quality etc

2.3Motor List
No. Item Power(KW)
1 Batching Machine 12
2 Mixer 27.5
3 8M Belt conveyor 3.75
4 Face Device 9.25
Hydraulic station motor
Brick conveyor motor
5 6004 Host machine 29.7
Down mould vibration motor
Material scattering motor
Stacker Vertical running motor
6 4.4
Horizontal moving motor
Total power consumption 86.6 KW
Remark:the motor voltage is customized as per buyer’s local conditions
Main wire specification(Transformer output copper wire)
220V THREE PHASES(3*95+1*50)
415V THREE PHASES 3*70+1*35
The Power shown above are only indicative, actual will be calculated as per the setup.

2.4.Technical requirements of foundation & Installation

1. Foundation drawing will be given to construct foundation as per the dimension indicated
2. Infrastructure construction needs professional guidance of Civil Engineers
3. Make sure that each foundation board, and every board at the same level
504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034
Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
4. The depth of the host machine foundation can be adjusted according to the Soil quality
5.The stacker needs second pour concrete after quasi-localization.
6.Each leg of 45T Cement silo to bear a net load of 15 tons; or please subject to the products like 100T, its
data different from the 45T silo.
7. After finish the installation of mixer then lay the blocks for loading hopper of mixer. And fixing the
Drainage
8. After tamp the foundation then Pouring the concrete with reinforced net, just according to your local silo
quality.
NOTE
1. Because of technology prove, technical parameters and spare parts’ original maybe changed. But it will
not less than existing configure function now.
2. User should prepare following establishments:
(1) High voltage power for PLC control unit.
(2) Lightning-protection system for station and earthing.
2.6.Employees needed
1. Mixing part:1 labor
2. Pallet feeder:2labor(this can be replaced by pallet feeding machine)
3. Host machine control:1 labor
4. Forklift driver:1 labor
5. Daily technical maintenance:1 labor
6. Block stacking:2-3 labors

2.7.Block Drying
The block can be taken offer pallet after 18-24hours.In hot place like middle east,blocks can be taken
after several hours
In the first 3-5 days,spray water on the block.Then dry the block for 10-15 days.The block is done.
The blocks can be finished product after 9 hours if there is curing room

3.6004 auto block making machine advantages


3.1. Frequency vibration system: adopts years of producing experience, independent research and
development of vibration device with the German frequency technology.
A. reduce the start currency of motor, has the function of soft starting.
B. realize the synchronous vibration.
C. adopts the braking unit with braking resistor to solve the problem of motor inertia.
D. adjustable motor speed for to improve the products quality. (block density).
E. energy-saving: 20%-30%.
F. vibration device adopts the HARDOX steel, vibration resistance, no deformation.
G. assembled structure, easy for dismounting and maintenance.
H. adopts the table vibration and head press vibration to promise the high quality products.
I. the vibration system make full use of hydraulic variables and variable pressure, adopts the high frequency
504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034
Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
rate for molding, lower frequency rate for feeding materials.
J. assembly vibration damping device and air cooled device.

3.2. Computer control system: the control system adopts the Mitsubishi PLC and Mitsubishi touch screen
A. has stable control system, easy to operate, lower rate of breakdown.
B. in the man-machine dialogue interface, according to the technological process, preparation,
modification process parameters so as to achieve the best working condition.
C. display the operation state, alarm promote in time if found fault, convenient for the machine
maintenance and troubleshooting.
D. adopts the safety logistic control system with the function of self-locked, avoid the machinery accident if
operation error.
E. equipped with the input and output data and the function of formula data, the data permanent
preservation, it could be also through the realization of remote fault diagnosis and application upgrade by
telephone calls.

3.3 Hydraulic system: the hydraulic system, hydraulic pump and hydraulic valve adopt the Taiwan
Taida hydraulic unit.
A. adopts the Mitsubishi motor to drive the oil pump, stable operation.
B. uses the constant power pump, mechanical operation action quickly.
C. integrated high pressure hose connecting, convenient for installation.
D. adopts the electro-hydraulic proportional overflow speed regulating valve, the oil can be automatically
regulate the oil flow according to the needs during producing, and adjust working pressure and flow rate
accurately, save energy, guarantee period, reduce the impact, protect the cylinder for the buffer action in
the process of production and the endpoint, so as to improve the stability and lengthen the service life of
the oil cylinder.

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
3.4. Feeding material system: swings back and forth type of compulsory feeding material

A. feeding structure, baseboard and blade adopts the high strength HARDOX steel.
B. Stirring shaft rotation reciprocating fast feeding material, more uniform distribution, to ensure the fully
dense of the bearing block, fly ash block, lightweight aggregate block, and shorten the time of feeding
material.
C. discharging door controlled by the SEW motor, which is great strength, and could solve the problem of
oil leak, the opening size of discharging door adjustable and controlled as well based on the actual needs.

D. feeding material system has the compliance of sealing device in case of material leaking.
E. apply for various of materials and mould.
3.5. The host machine structure adopts the special steel, vibration resistance, stable structure,
no deformation.

3.6. the mould materials, HRC 61 heat treatment, wear-resisting, longer service life than the common
mould

504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034


Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in
504, Flora Apartment, 8-2-348/1, Road No 3, Banjara Hills, Hyderabad 500034
Mobile: +919704046060/ +919390006400 Email; info@brickwell.in, website: www.brickwell.in

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