Section

2000

ENGINE AND RADIATOR REMOVAL

AND INSTALLATION 580M SEREIS 3

2000

Copyright © 2008 CNH America LLC.

CNH America LLC. All rights reserved.
700 State Street Printed in U.S.A.
Racine, WI 53404 U.S.A. Bur 5-11940 Issued March, 2008
2000-2 580M ONLY

TABLE OF CONTENTS
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustration Of Radiator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Illustration Of Engine Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MUFFLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-3

RADIATOR
Put identification tags on all disconnected hoses and STEP 3
wires. Close disconnected hoses and fittings with
caps and plugs. 1
NOTE: The photos in this procedure may be
different from your machine and are for reference
only.

STEP 1

1
BD01B367

Open the hood. Connect acceptable lifting equipment

to the hood (1).

STEP 4

BD00G073 2
Park the machine on a level surface. Raise the loader
and lock the support strut (1) to hold the loader. Stop
the engine and apply the parking brake.

STEP 2
1
1
1
2
2 BD03K037

Do the following procedure to remove the hood.

A. Remove the retainers from the hood struts (1)
and disconnect the hood struts from the stud.
3
B. Disconnect the hood cable (2) from the
radiator shroud.
C. Carefully lower the hood back to the closed
BD08A490
position.
Remove the caps screws (1), bumpers (2), and the
grille (3) from the front of the machine. STEP 5
Remove the bolts, washers, and nuts from the pivot
point on the hood.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-4 580M ONLY
STEP 6 STEP 8

BD01B311 BS03K007

Drive the pivot tubes out of the hood pivot point. Loosen the clamp and disconnect the upper radiator
Remove the hood from the machine. hose.

STEP 7 STEP 9

BD08A489

Slowly remove the radiator cap. Install a hose on the BP9502290

drain valve and drain the radiator into a clean Loosen the clamp and disconnect the lower radiator
container that holds approximately 17 liters (18 U.S. hose.
quarts).
NOTE: During installation, fill the radiator and
STEP 10
deairiation reservoir to the full line. See Section 1002
for coolant specifications. Start and run the engine
until the coolant is at operating temperature. Stop the
engine and check for leakage. When the coolant is
cold, check the coolant level. Add coolant as
required.

BD08B466

If equipped with air conditioning discharge air

conditioning system, see section 9004. Disconnect
high pressure switch, disconnect hoses from
condenser and receiver drier. Remove the receiver
drier and horn from the machine.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-5
STEP 11 STEP 13

BD03K040 BD08B470

Disconnect all four oil cooler hoses, two on each side
of the machine, from the oil cooler.
STEP 12
Attach suitable lifting equipment to the radiator. Raise
the cooling pack just enough to move it forward and
clear the fan.
NOTE: During installation, adjust fan shroud to
obtain 5mm (0.8 in) clearance with the fan.

STEP 14

BD08B470

Remove the radiator wrapper mounting bolts, remove

the radiator wrapper from the machine.
BD03K044

Make sure that you have cleared the fan from the
shroud, raise the cooling pack from the machine.
NOTE: Installation of the radiator is the reverse of
removal.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-6 580M ONLY

5
6

BS08B326

1. DEAIRIATION TANK 4. MOUNTING BOLTS

2. RADIATOR HOSES 5. OIL COOLER CONNECTORS
3. CLAMP 6. CONDENSER PIVOT BOLT
ILLUSTRATION OF RADIATOR MOUNTING

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-7
1. Place cooling pack on a bench, if equipped 8. Install the oil coolers and tighten the mounting
remove the condenser bracket mounting bolts, bolts.
three per side.
9. Install the clamps (3) and torque to 3.1 to 3.4 Nm
2. Remove the cooler line mounting clamps (3), (27 to 30 pound inches).
remove the oil cooler mounting bolts.
10. Install the mounting brackets and tighten the
3. Remove the fan shroud mounting bolts, mounting bolts.
deairiation tank (1), and radiator hoses (2) from
11. If equipped, Mount the condenser into the
the radiator.
bracket using the pivot bolt (6).
4. Install fan shroud and torque bolts to 13 to 25 Nm
12. Tighten the condenser pivot bolt (6) tight enough
(10 to 18 pound feet).
to remove the gaps between the mounting
5. Install deairiation tank (1). brackets but not tight enough to prevent the
condenser from swinging out for cleaning.
6. Install radiator hoses and clamps (2), torque
clamps to 4.5 to 5.5 Nm (40 to 50 pound inches). 13. Swing the condenser into position, install and
tighten retaining bolts.
7. If fittings were removed from the oil cooler, install
fittings and torque to 77 to 85 Nm (57 to 63
pound feet).
IMPORTANT: Use two wrenches to minimize the
torque transmitted into the elbow brazed to the oil
cooler.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-8 580M ONLY

ENGINE
Put identification tags on all disconnected hoses and
wires. Close disconnected hoses and fittings with
caps and plugs.
NOTE: The photos in this procedure may be
different from your machine and are for reference
only.
STEP 4
If the machine is equipped with air conditioning. See
Section 9004 and discharge the air conditioning
system.
NOTE: During installation see Section 9004 and
recharge the air conditioning system.

STEP 1 STEP 5
Remove the radiator wrapper, fan shroud, radiator, oil
coolers and if equipped with air conditioning the
condenser as an assembly, see radiator removal this
section.

STEP 6

1
BD00G073

Park the machine on a level surface. Raise the loader

and lock the support strut to hold the loader.
2
STEP 2
Remove the battery cover from the right step. If the
machine has only one batter y, disconnect the BS03K12
negative battery cable from the battery. If the machine is equipped with air conditioning,
disconnect the electrical connector (1). Remove the
STEP 3 tie strap (2 ). Disconnect th e hoses fr om the
compressor.
1
3 STEP 7
2

BD08A453

If the machine has two batteries, remove the terminal

nut (1). Remove the negative battery cable (2) from
the terminal and move the negative battery cable BD01B324

away from the battery. Make sure the jumper cable Remove the tie strap. Disconnect the electrical
(3) is installed on the terminal and start the terminal connectors for the air restriction indicator.
nut (2) onto the terminal.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-9
STEP 8 STEP 12

BS03K003
BD01B323

Loosen the clamp on the air cleaner hose at the If equipped, disconnect grid heater positive cable and
turbocharger. Disconnect the air cleaner hose from sensor wires.
the turbocharger.
STEP 13
STEP 9

2
1
BS03K009
BD08A481
Disconnect the electrical connector for the fuel
Disconnect crank case ventilation hose and the
injection pump(1) and oil pressure sender (2).
aspiration hose.

STEP 10 STEP 14

BS03K001
BD01B307
Disconnect the throttle cable from the mounting
Remove the cap screws and flat washers that fasten
bracket.
the fixed hood to the uprights. Remove the fixed hood
and air cleaner as an assembly.

STEP 11
Remove muffler and brackets from engine.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-10 580M ONLY
STEP 15 STEP 18

2
1

BS03K002 BS03K004

D i s c on n e c t t h e th r o tt l e r o d ( 1 ). I f e q u i p p e d , Disconnect the wires from the alternator.

disconnect the heater hose (2).
STEP 19
STEP 16

2
BS03K014

BS03K010 Disconnect the heater hose, if equipped.

Disconnect the fuel return line (1) and the fuel input
line (2). STEP 20

STEP 17 1

2 2
2

BS03K005

Disconnect the ground strap (1). Disconnect the

BS03K006 wires (2) from the starter.
Disconnect the coolant temperature sender (1) and
coolant temperature switch (2).

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-11
STEP 21 STEP 24
Connect lifting equipment to the lifting eyes on the
engine to hold the engine in place.

STEP 25

BD03K031

Remove the starter from the engine. Remove the

access cover from the bell housing.

STEP 22 BD03K034

Remove the bolts, flat washers, and nuts from the

front engine mount.
NOTE: During installation, tighten the self-locking
nuts to 90 to 100 Nm (67 to 73 lb-ft).

STEP 26
Loosen and remove the 12 cap screws and flat
washers that fasten the transmission to the engine.
Move the heater hose and clamps out of the way.
NOTE: During installation tighten the transmission
cap screws to 52 to 57 Nm (38 to 42 lb-ft).
BC04A195

Install the engine turning tool, 380000988, to turn the STEP 27

flywheel for access to the cap screws. Move the engine forward and raise the engine.
Remove the engine from the machine.
STEP 23 IMPORTANT: Make sure that the flex plate/converter
assembly stays in place on the transmission. If the
engine will be separated from the transmission for an
extended period of time fasten the flex
plate/converter assembly in place on the
transmission.
NOTE: Installation of the engine is the reverse of
removal.

STEP 28
Fill the engine and cooling system, see section 1002
for specifications.
BD03K033

For machines equipped with either a standard or

powershift transmission, loosen and remove four cap
screws that fasten the flywheel to the flex plate.
NOTE: During installation tighten the cap screws to
52 to 57 Nm (38 to 42 lb-ft) for the standard
transmission or the powershift transmission.

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-12 580M ONLY

1
2

1
2

5
3
2

6 2

6
BS08B234

1. MOUNT BOLT 4. MOUNTING BRACKET

2. WASHER FLAT 5. RUBBER ENGINE MOUNT
3. BOLTS 6. LOCK NUT
ILLUSTRATION OF ENGINE MOUNTING

Bur 5-11940 Issued 3-08 Printed in U.S.A.

 580M ONLY 2000-13

MUFFLER INSTALLATION

8 1
4

5 9

6 2
7 3

BS08B233

1. MUFFLER 4. BOLTS (2) NUTS (2) AND WASHERS (4) 7. BOLT (1) SPACER (1) AND WASHER (1)
2. BOLTS (2) WASHERS (2) 5. BOLTS (2) NUTS (2) AND WASHERS (4) 8. BOLT (1) NUT (1) AND WASHERS (2)
3. CLAMP “T” BOLT 6. BOLT (1) NUT (1) AND WASHERS (2) 9. ASPIRATION HOSE

IMPORTANT: To prevent damage to the exhaust
system do the following procedures in sequence.
1. Assemble muffler (1) to engine with bolts finger
tight.
NOTE: All gaps between mounting surfaces should
be eliminated before torque sequence is started.
2. Align muffler flange with turbo and tighten “T” bolt
clamp (3) to 6.5 to 7.5 Nm (57.5 to 66.5 lb-in).
3. Tighten lower bolts (2) on rear bracket to engine
block to a torque of 64 to 75 Nm (47 to 55 pound
feet).
5. Tighten front bracket to engine lifting bracket
mounting nuts (4) to a torque of 64 to 75 Nm
(47 to 55 pound feet).
6. Tighten mounting bolts (5) to engine to a torque
of 64 to 75 Nm (47 to 55 pound feet).
7. Tighten brace mounting bolt (7) to gear housing
to a torque of 44 to 54 Nm (32 to 40 pound feet).
8. Tighten rear brace left hand bolt (8) to muffler to
a torque of 64 to 75 Nm (47 to 55 pound feet).
9. When mounting aspiration hose, torque hose
clamps to 3.1 to 3.4 Nm (27 to 30 pound inches).

4. Tighten right hand bolt (6) to muffler to a torque

of 64 to 75 Nm (47 to 55 pound feet).

Bur 5-11940 Issued 3-08 Printed in U.S.A.

2000-14 580M ONLY

HOOD INSTALLATION

4
1

10
9

3
2
6

8 7
6 5
10

4
BC03K128

1. TILT HOOD 6. FLAT WASHER

2. RADIATOR WRAPPER 7. PIVOT TUBE
3. FIXED HOOD 8. NUT
4. PIVOT PLATE 9. COUNTER BALANCE SPRING
5. BOLT 10. HOOD RETAINER CABLE

NOTE: Hood is shown disassembled for clarity only.
1. Mount left and right pivot plates (4) onto frame
finger tight.
2. Place tilt hood (1) onto radiator wrapper (2) and
fixed hood (3).
3. Install pivot tube (7), bolt (5), washers (6), and
nut (8), tighten nut.
4. Push tilt hood to the rear to minimize the gap
between side panels and chassis uprights.
5. Tighten left and right pivot plates (4).
6. Raise tilt hood (1) just enough to attach the left
and right counter balance springs (9) to ball
studs, secure springs with retainer clips.
7. Attach hood retainer cable (10) to radiator
wrapper.

Bur 5-11940 Issued 3-08 Printed in U.S.A.