DTOSFK-IM Chapter 1, Page 4 Instruction Manual ~ Type D11-72.5 Ft AREVAT & Dine. Rev7 11/14/2008 Chapter | Introduction ©2007 AREVA T&D Inc.DTosFKaM: ‘AREVAT & D Inc, Chapter 1. Page 2 Instruction Manual - Type DT4-72.5 F1 Rav 7 11/74/2008 This page intentionally left blank.DTOOFK-IM Chapter 1, Page 3 Contents 1.0 SCOPE ren : 4.4 Using this instruction Manual cn 1.2. Confidentiality 1.3 Device Descriptions... 13.1 Pole Unit... 1.3.2 interrupters : 1.3.3. Bushing. : 1.3.4 Bushing Type Current Transformers 1.3.5 SFs Gas Monitoring System 1.3.6 Standard SFe Gas Density Monitor 1.3.7 SFs Gas Policy 1.4 Technical Data 1.5 Acceptance Criteria...... . 1.6 Electrical Resistance of Current Path. List of Figures Figure 1 Breaker General Outline. ‘ Figure 2 interrupter... Figure 3 Contact Assembly a Figure 4: Standard SF, Gas Monitoring System .. Figure 5 SF Pressure Curves... Figure 6 Vanguard linear transducer location Figure 7 Doble 3160 linear transducer location... Figure 8 Vanguard rotary transducer location...... Figure 9 Example Nameplate... List of Tables Table 1 Technical Data for the DT1-72.5 Table 2 Technical Data for the FK3-1/131 Spring Oper Table 3 Technical Data for the Control Circuits. Table 4 Timing of Main Contacts... Table § Breaker Travel... Table 6 Breaker Pressure. Instruction Manual - Type DT1-72.5 F1 ct). cone ing Mechanismn.... ‘AREVAT& D Inc. Rev 7 11/14/2008, " 12 12 AB 13 4DYOSFK-IM AREVAT ED Inc. Chapter 1, Page 4 Instruction Manual ~ Type DT4-72.5 F1 Rev 7 11/74/2008, This page intentionally left blank.DTOSFCIM AREVAT 8D inc. Chapter 1, Page 5 Instruction Manual - Type DT1-72.5 F1 Rev 71/14/2008 1.0 Scope DT1-72.5 SF. circuit breakers have been designed to allow long intervals between maintenance. The term "SFe circuit breaker” includes all associated equipment mounted ‘on the frame and foundation of the circuit breaker. Appropriate care and close ‘observance of instructions in this manual will assure the reliability of the circuit breaker. Products described in this manual meet all applicable ANSI, IEEE, IEC, and NEMA standards at the time of manufacture. There is no assurance that all state and local codes are met by these products because the code requirements vary so greatly 1.1 Using this Instruction Manual Note The Instructions contained in this manual do not claim to cover all variations of this product, nor do they ciaim to provide for every contingency of installation, operation, or maintenance. If you need further information or directions to install or maintain this product, please contact: AREVA T&D Inc., ‘One Power Lane, ‘Charleroi, PA 15022, U.S.A. | +1 877-257-8664 (24/7 Hotline) | +1 877-257-8661 or +1 724-483-7308 (USC) +1 724-483-7771 (Fax) Sustomerservice@areva-td.com (email) Good maintenance procedures should be developed for all personnel involved directly or indirectly with the installation, operation, or maintenance of circuit breakers and their associated equipment. Maintenance and reconditioning should be carried out according to the guidelines in this manual, The maintenance and reconditioning recommended encompasses only those parts that are subject to wear and aging. Preferably AREVA specialists should carry out major Important maintenance and reconditioning. Your service personnel can be thoroughly trained in courses offered by AREVA. Local environment and breaker applications must be considered in your maintenance and reconditioning programs, including such variables as ambient temperatures, actual continuous current, number of operations, type of interrupting duty, and any unusual local conditions such as corrosive atmosphere or major insect problems. The AREVA maintenance program takes these variables into consideration by offering appropriate inspection, maintenance and reconditioning intervals. This circuit breaker contains charged springs, and righ vN DETTE | Pressure SFs gas. Before performing any service on this equipment, read the applicable sections of the instruction manual — particularly Chapter Il Safety. When equipment is operated in extreme ambient conditions, we advise that you increase the frequency of inspection and maintenance intervals. Such conditions include:[oToercm ‘AREVA TED Inc. Chapter 1, Page & Instruction Manual - Type DT1-72.5 F1 Rev7 11/14/2008, + Permanent high ambient temperature + Abrasive dust in the atmosphere + High dust content atmosphere ‘+ Permanent high humidity + Corrosive gas or vapors in the atmosphere Figure 1; Breaker General Outline 1 Cabinet for Mechanism / Control Circuits / CT Terminals 2 Structural Frame. '5 Enclosure for Bushing Type Current Transformers 3 Pole Unit 6 Pressure Relief Device (PRD) 4 Bushing 7 NEMA 4-hole terminal padDTOSFK-IM AREVAT& D inc. Chapter 1, Page 7 Instruction Manual ~ Type D11-72.5 F1 Rev 7 11/14/2008, 1.2. Confidentiality No part of this manual may be transmitted to a third party or duplicated without written permission from AREVA T&D inc. AREVA reserves the right to amend these instructions if required by ongoing engineering developments. No claims can be asserted from the statements, figures, or descriptions in this manual. 1.3.1 Pole Unit Each pole unit consists of a cylindrical aluminum tank containing the built-in, electrically insulated interrupter unit and two porcelain or composite bushings for insulating line voltage from ground. Bushing type current transformers are housed in pockets on the top of both ends of the tank. The pole units and the SF. gas piping form a common gas compartment. The movable contacts of the interrupter unit are connected to the operating mechanism by insulating rods, shafts and levers internal to each pole column, and extemally via a common mechanical linkage system. The rated SF. gas pressure is 66.7 psig (4.6 bar) at 68°F (20°C). 1.3.2. Interrupters The DT1-72.5 circuit breaker design incorporates third-generation SF, puffer interrupter technology. When the current is interrupted, a transition from the conductive to the insulating state occurs within a few milliseconds. During the opening operation, an are forms across the arcing contacts of the interrupter. The arcing contacts are encapsulated by insulating nozzles, which direct gas flow across the arc. The arc is then quenched by this gas flow developed within the interrupter unit, In third-generation SF interrupters, the required quenching pressure is generated in a "sell-blast’ chamber by the energy of the arc itself, as a function of current. The operating mechanism supplies only the energy for contact movement and an auxiliary puffer piston. Breaker interrupters are factory assembled and can be replaced as complete assemblies, or the interrupter inserts, consisting of the mobile contact assemblies and stationary arcing contacts, may be replaced individually. CER ee eer are = 1 ure 2: InterrupterDTOSF KIN AREVATE Dine. Chapter 1, Page 8 Instruction Manual ~ Type DT4-72.5 F4 Rev 7 11/14/2008 A Figure 3: Contact Assembly 41. Mobile Contact Assembly 2. Stationary Arcing Contact 1.3.3. Bushing There are two gas-filled bushings on each pole unit. SF gas is common to the bushings and associated tank without any intemal barriers. The bushing material is either, porcelain or composite material. Both types of bushings are supplied with top and bottom flanges for bolting to the terminal plate and bushing pocket, respectively. The hollow bushing center conductor is attached to the bottom side of the top terminal plate, passes downward through a throat shield (used to grade the dielectric field), and ‘connects to a compression contact on the top of the interrupter assembly. 1.3.4 Bushing Type Current Transformers (BCT) Current transformers are manufactured according to ANSI C57.13, BS3938, and IEC185. Current transformers can be located on each side of the breaker interrupters. Multi-ratio relaying and metering CTs (the actual types are dependent on purchaser requirements) are located under spun aluminum covers, 1.3.5 SFe Gas Monitoring System This paragraph describes the standard SF gas monitoring system, incorporating a WIKA density monitor. Other options are available. Consult the drawings for your breaker to identify your particular system and any optional equipment. (See Chapter 7) + The standard AREVA circuit breaker uses a temperature compensated gas density monitor, which will provide an alarm when the density in the pole units falls below 29.2 gil (52.2 psig or 3.6 bar at 20°C) and operational lock-out at 27.2 gil (47.9 psig or 3.3 bar at 20°C), + After examining your SFe gas monitoring system, refer to the appropriate paragraphs in the following pages. + The WIKA temperature-compensated density gauge is factory adjusted and cannct be adjusted in the field. ‘+ No maintenance is required on a WIKA density monitor. No replacement parts are listed except the complete SF temperature compensated gas monitor. ‘+ The opening and closing points of the pressure switches must be in accordance with the requirements for each switch application,DTOSFKIM AREVAT & D Inc. Chapter 1, Page 9 Instruction Manual - Type DT1-72.5 F1 Rev7 11/14/2008, 1_[ Tank insulating valves | 2 | WIKA density meter Ta | Valve body 3 | DILO filling valve ONE ib | Vaive nut 4 | Protection cap Figure 4; Standard SF; Gas Monitoring System 1.3.6 Standard SFs Gas Density Monitor The standard WIKA gas density monitor is a temperature-compensated device Due to the temperature compensating mechanism of the gauge, the monitor will not respond to normal pressure changes in the SFs gas as a result of changes in temperature. The monitor will only respond to changes in density of the SF, gas, for example, due to a leak in the system or during filling of the gas system The temperature-compensated gas monitoring system is furnished with internal electrical contacts to provide an alarm when the SFs gas density in the pole units falls below 29.2 g/l (52.2 psig or 3.6 bar at 20°C), and to lockout the breaker at 27.2 gil (47.9 psig or 3.3 bar at 20°C). If leaks are suspected, the breaker should be isolated from the system and inspected for leaks. If leaks are detected, the leaks must be repaired and the cas brought up to normal operating pressure before the breaker is retumed to ser‘DTOSFKIM AREVATE D Inc. ‘Chapter 1, Page 10, Instruction Manual - Type DT4-72.5 F1 Rev 7 11/14/2008 fa customer requested non-temperature compensated pressure gauge is provided with the SF gas monitoring system, the chart shown in Figure 5 must be used to determine the proper SFe gas pressure at a given temperature. SF. in the gaseous state will show a change in pressure as its temperature is changed. This is represented by the curve shown in Figure 5. The graph shows the normal SF pressure in the circuit breaker over the rated temperature range of the circuit breaker Trey Figure 5: SF. Pressure Curves 1. Rated pressure curve 66.7 psig (4.6 bar) at 20°C. 2. Alarm pressure curve 52.2 psig (3.6 bar) at 20°C 3. Lockout pressure curve 47.9 psig (3.3 bar) at 20°C 4. SF liquefaction curve 1.3.7. SFs Gas Policy SF, has been identified by the Intergovernmental Panel on Climate Change as a "greenhouse gas" with the potential to contribute to global warming SF gas should not be deliberately released to the atmosphere Gas handling procedures described in the instruction manual should be carefully followed to limit the release of SFs gas over the life of the circuit breaker. Gas handling and reclaiming equipment should be utilized, AREVA circuit breakers, circuit switchers, and gas insulated switchgear are designed, manufactured and factory tested to be free of leaks. AREVA warrants a gas leakage rata of less than 1% per year on all SF, equipment. If leaks develop in service, take appropriate action to locate and eliminate SF, gas leaks.DTOSFK-IM Chapter 1, Page 11 Instruction Manual ~ Type DT1-72.5 F1 1.4 Technical Data Table 1 Technical Data for the DT1-72.5 Standard values are listed. For 9 specific breaker, please refer to the b ‘AREVAT & D inc. Rev7 11/14/2008 [ Rates Voltage Kv Rated Normal Current in Rated Frequency [kz [50/60 Rated Power-Frequency Withstand Voltage, 1 Min | | (1) To Ground kv 460 I (2) Across Open Switching Device kv) 160 Rated Lightning Impulse Withstand Voltage i (1) To Earth kv | 350 i (2) Across Open Switching Device KV 350 { Rated Short-Circuit Breaking Current | | (1)RM.S. Value of the AC Component of Current. [kA | 40 (2) Percentage D.C. Component [% [53 | Opening Time at Rated Voltage | ms 28 First Poleto-Clear Factor Ts Rated Transient Recovery Voltage | (1) Peak Voltage jkv | 136 (2) Rate-of [kVius | 1.67 | Rated Shor-Circuit (Peak) Making Current KA | 108 | Rated Outof-Phase Breaking-Current kA | 10 I Rated Duration of Shor-Circuit mitts: i Rated Operating Sequence 000-15s-Co* | | Rated Line-Charging Breaking Current A | 100 Rated Cable-Charging Breaking Current [a [630 * Capable of meeting OCO-10s-CO duty cycleDTOSFK-IM AREVAT&D inc. | Chapter 1, Page 12 Instruction Manual — Type DT1-72.5 F1 Rev? 11/14/20¢8 | Table 2 Technical Data for the FK3-1/131 Spring Operating Mechanism Rated motor voltage, preferred values: DC v__[48760/170/1257220/250 AC, Vv__ [120/230 7240 Range of rated voiage 85-10% Power consumption W |< 1200" Charging time of closing spring 5 |< 15 (« 70s possible) Rated control voltage, preferred values: DG only V_[4ai60717071257220/250 Range of rated supply voltage: Close coil 72-112 % (ANSI) 85~110 % (IEC) Trip col ‘86~112% (ANSI) 70~110 % (IEC) Current Draw of tip elose coll A__[35735 @ 125vDC Minimum pulse duration ms [10 ‘Auxiliary circuits: Continuous rated Gurent ‘A_] 10 (or sized a6 required) ‘Auxiliary switch: at 120 VAG A [10 (GR-90v) 15 (Electroswitch) at 125 VOC A [3.8 UR=10ms (CR-90V) 10 UR=40ms (Elactroswitch) ‘Anti-condensation heater: Rated voltage, a6 V_ [12072307240 Power consumption w__[95x2 Table 3 Technical Data for * Refer to contract specific documents in Chapter 7. F the Control Circuits (4 min, 50/60 Hz) Test voltage on auxiliary and control Vv 1500 (ANSI),2000 (IEC) circuits (1 min, 50/60 Hz) Test voltage on current transformers. Vv 2500 (ANSI), 3000 (IEC)DTOSFK-IN Chapter 1, Page 13 Instruc 4.5 Acceptance Criteria Table 4 Timing of Main Contacts ‘AREVAT & Dine. ion Manual - Type DT1-72.5 F4 Rev7 11/14/2008, Closing (Rated V) te ms | 85-75 | Synchronism (a, b,c) ‘Bic (@.b.c)|ms| 325 ‘Opening (Rated V) to ms | 26-32 ‘Synchronism Aiolab.c|ms| <25 Reclosing (Electroswitch / Rotary) too ms | 60-90 Reciosing (CR90 Switch) eo ms [ 70— 100 Table 5 Breaker Travel ‘Stroke mm] 06-112[ m | 417—4at ‘Overtravel_ Closing mm{ s70 | in | <0276 Contaci-penetration of Arcing Contacts | mm | 23-33 | in | 091-130 Closing Velocity mis | 27-34 | fs | 886—10.83 ‘Opening Velocity mis | 39-45 | fus [1279-1476 X7 (7 ms after contact separation) [mm] >27 | in | > 1.06 ‘Remaining Energy of Closing Spring _ 2200 [rr] 747.5 Charging Time of Closing Spring s | sto Figure 6: Vanguard linear transducer location “Conversion factor = 1 mm transducer stroke = 1,04 mm interrupter stroke.‘DTOaFK-iMt Chapter 1, Page 14 Figure 8: Vanguard rotary transducer location 2.5 mm transducer slroke = 1.04 mm interrupter stroke *Conversion factor Table 6 Breaker Pressure Instruction Manual ~ Type DT4-72.5 F4 Doble 3160 linear transducer location mm transducer stroke = 1.04 mm interrupter stroke. SF; = Nominal Pressure (p. @ 200) _| bar | 46 | psig | 66.7 SF Alarm Pressure (p. @ 20°C) bar [3.6 | psig | 52.2 SF, — Lockout Pressure (pe @ 20°C) | bar | 3.3 | psig'| 47.9 ‘SE_Nz — Nominal Preseure (pe @ 20°C) _| bar | 6.4 | psig | 78.3 SF,N2= Alarm Pressure (ps @ 20°C)__| bar | 44 | psig | 63.8 'SFsJN2 = Lockout Pressure (Be @ 20°C) _| bar | 4.2 | psig | 60.9 ‘SFsICFs— Nominal Pressure (p» @ 20°C) | bar | 6.5 | psig | 94.3 ‘SfrCF.— Alarm Pressure (pe @ 20°C) | bar | 5.5 | psig | 79.8 ‘SFsIGF.— Lockout Pressure (p. @ 20°C) | bar | 5.2 | psig | 75.4 AREVAT & D Inc.[ DTO9FK-IM ‘AREVAT & D inc, Chapter 1, Page 15 Instruction Manual - Type DT1-72.5 F1 Rev 7 11/14/2008, 3S We GTS HEUTE Ree ova numa c10eox eam ne. soca [NGIMCNOWEGOKM: — STOFKAL RUS 000: BREV A | sucrose TWRNC DICH: = crBCHOR RTE ROMATOTTGE ARE ERUTAGTOE SRneoR ene nav secretes EUTME MESSE [RATED VOLTAGE RONGEFACTOR ¢) | RATED SHORT CIACUT CURRENT | HORUAL OPERATING PRESSUFE 18 10 | TERMINAL FART aka Srey ae powreesmecsoy ame |msrwmorscrermce —— | annum emssie ourveae eTAN Tom) a eame oosseossce EEATOTOS RTO GMARISCIRENT ab amy [EPERTE WOE PST REAT (ona TaCECENT SATE wctowe fn eran HeTOR 5 [SR TWECUMENT OMRON ema |-\ECHRAG IG ma = FAA ea, EE OwOWeT Sra on cana VeTDGE seq | OEDRVETF UTES rao rag 28 Leu reuner aoe any |e @0y tae 254 [CUTS FFRSESTE TING [SWITCHING THPUISE WITHSTAND WoToR Rem, Lau vom. [TERIMCTOGFOW x [scene ease saw eR TOTEM a AREA TDN, HoH OITO EVTCROE Oo ONE POWER LE. CHARLERD |, FA 18022 WOE INTHE USA ©] Figure 9 Example Nameplate 1.6 Electrical Resistance of Current Path The maximum resistance between HV bushing terminal pads must not have increased more than 20% of the value measured during routine testing at the factory (refer to Chapter 7). Pee eee eee The measured contact resistance value may be slightly Note higher if there are additional connectors, elements, or | terminals added to the circuit. if this is the case, corsider the resistance of those items.DTOSFK-iN AREVAT &D ine. Chapter 1, Page 16 Instruction Manual ~ Type DT1-72.5 F1 Rev 7 11/14/2008 This page intentionally left blank,DTO9FK-IM AREVA DT1-72.5kV Instruction Manual © 2009 AREVA T&D Inc. T&D (One Power Lane ~ Charleroi, PA 15022 ~ Tel. : 724-889-7908 — Fax : 724-480-7771TOF KM AREVAT & D inc, Table of Contents Instruction Manual ~ Type DT1-72.5, Table of Contents SF Chapter 1 Introduction Chapter 2 Safety ‘Addendum A Sulfur Hexatluoride (SFs) Addendum B MSDS for SF_ Chapter3 General Characteristics Chapter 4 Receiving, Handling, and Storage Addendum © [Not part of this manual] Chapter 5 Assembly, Installation, and Commissioning Addendum D AREVA Technical Specification TS-00007 Torque Values for Externally Threaded Mechanical Fasteners Chapter 6 Maintenance and Measurements Addendum E Lubricating FK 3 Motor Addendum F Optional Tools for FK 3-X Operating Mechanism Chapter 7 Drawings, CT Curves, and Test Reports Chapter 8 Disposal Guide, End of Life Procedures Appendix 1 Motion Transducer Installation Guide © 2009 AREVA T&D Inc.DTOSFKAM ‘AREVAT ED Ine. Chapter 2, Page 4 Instruction Manual - Type DT1-72.5 Rev 1 (10/08) Chapter 2 | Safety © 2005 AREVA T&D Inc.(DTOOFKIM Chapter 2, Page 2 Instruction Manual ~ Type DT4-72.5 AREVATED Inc. Rey 4 (10/06) This page intentionally left blank.DTO9FKAM AREVATED Inc. Chapter 2, Page 3 Instruction Manual - Type DT1-72.5 Rey 4 (10/06) Contents 2.0 — Safety Symbols 5 24. Safety Precautions — General 5 2.2 Safety Precautions ~ Specific 6 2.3 Handling SFs Gas 7 2.4 Protective Gear for Handling SF, Gas 8 Addendums. ‘Addendum A instructions on Handling Sulfur Hexafluoride (SF,) Gas and By-products ‘Addendum 8 MSDS for Sulfur Hexafluoride (SFe)‘DTOSFK.IM Chapter 2, Page 4 Instruction Manual ~ Type DT4-72.5 AREVAT&D Inc. Rev 1 (10/08) This page intentionally left blank.DTOSFKIM ‘AREVAT &D Inc. | Chapter 2, Page 5 Instruction Manual - Type DT1-72.5 Rev 1 (10/08) | 2.0 Safety Symbols The following symbols are used throughout this Instruction Manual to alert you to information that is critical to pay attention to. When you see these markings read the accompanying information carefully. 7\ PT CTaE | ("dicates there is an immediate threat of danger, potentially ig leading to death or serious injuries. | signifies there is a very high probability of a dangerous A Warning | | situation, possibly leading to severe injury andior damage to | the equipment, piseisnbeisHEGEGHEGEG assaf Ha tesa daa ES Ea ER EERESEEESEED J There is a possibility of a dangerous situation leading to A Caution | | cossibie injury and/or damage to the equipment Important Reported information gives instructions for avoiding product damage, application tips, and useful details. ee N Presents instructions, practical tips, comments, or lote 4 background information 2.4 Safety Precau Close adherence to all instructions and service advisories is recommended. Instructions and advisories should be studied thoroughly before any installation, operation, or maintenance has begun. ns ~ General All personnel associated with installation, operation and maintenance of power circuit breakers should be thoroughly instructed regarding power equipment in general and on the particular model of breaker which they are working with. Instruction books and service advisories should be closely studied and followed. Maintenance programs must be well planned and carried out consistent with both customer experience and manufacturer's recommendations including service advisories and instruction books. Good maintenance is essential to breaker reliability and safety. Following are recommendations to be considered in a user's safety program. These recommendations are not intended to replace the user's responsibility for devising a complete safety program and should not be considered as such. They are suggestionsDTOSFKIM AREVATED ine Chapter 2, Page 6 Instruction Manual - Type DT1-72.6 Rev 1 (10/08) to cover the more important aspects of personnel safety related to circuit breakers. AREVA neither condones nor assumes any responsibility for user practices, which deviate from these recommendations. The user’s company safety regulations should always take precedence. 2.2 Safety Precautions ~ Specific anger a) Do Not work on an energized breaker! If work has to be performed on the breaker, take it out of service, open the breaker, open the disconnect switches at each side of the breaker, then discharge the springs and ground each phase. ‘When dealing with circuit breakers, itis critical to remember that you are deaiing with high voltages, high gas pressures, toxic by-products, and moving machine parts. Do not take short cuts or ignore safety warnings and practices! ») Do Not work on any part of the de-energized breaker until all control and heater power has been disconnected. ©) Do Not disassemble any portion of the gas system of the de-energized breaker until that portion of the system has had the pressure reduced to ambient pressure by utilizing proper gas handling equipment. Only after gas pressure has been raduced to zero, cautiously remove covers, tubes, fitings, etc. d) Always use an SF. regulator when filling or adding SF; to the breaker, to prevent ‘over pressurizing the breaker. Measures should be taken to protect personnel against sudden gas release from accidental breakage of adjacent parts. ) Never invert the gas bottle: this will release liquid SF into the breaker, will over pressurize the breaker, and may cause the pressure relief device to release, Tequiring service and replacement of parts. f) Only skilled and knowledgeable personnel should service the operating mechanisms. Particular care must be taken to keep personnel clear of mechanisms which are to be operated or discharged. Information on mechanism operations is provided in this instruction manual. The circuit breaker is equipped with a stored energy Caution | | mechanism for opening and closing operations. In the closed state, the mechanism stores enough energy for an O-C-O | operating sequence. To remove stored energy from the mechanism, remove all control voltage from the motor and ‘open and close the breaker until all stored energy is, released. 9) IF there is any evidence of deterioration of breaker dielectric capability, the breaker should be de-energized by remote switching of back-up circult breakers and isolated by disconnect switches. h) Operational tests and checks must be made after breaker maintenance to ensure that the breaker is capable of operating properly. The extent of such tests and checks should be consistent with the level of maintenance performed.DTOaFKAM ‘AREVAT&D inc. Chapter 2, Page 7 instruction Manual - Type DT1-72.5 Rev 4 (10/06) 2.3 Handling SF, Gas SF should never intentionally be released into the A Caution | | atmosphere. I (Refer to Addendum A for detailed information about SF.) When opening an SF¢ filled pole, consider the following while handling SF gas: 1. Sulfur Hexafluoride (SF) is a colorless and odorless gas. Pure SF is non- Poisonous; therefore no risk classification needs to be followed, Refer to the Material Safety Data Sheet (MSDS) in Addendum B for complete details, 2. The maximum allowable concentration at a place of work, assuming that a person ‘spends 8 hours per day there, is 1000 PPM (or 0.1%) by volume. This low value is the standard adopted for all gases considered harmless, but not normally present in the atmosphere. 3. Under the influence of an are, SF, decomposes into products which have var toxicities. They may irritate mucous membranes, respiratory tracts, or other unprotected skin. Even the smallest amounts of gaseous decomposition products can be recognized, almost immediately, by their strongly pungent, sulfurous odor, generally before the danger of contamination arises. 4. Itis necessary for maintenance personnel to follow these safety precautions in addition to all safety regulations prescribed by their employer. 9 5. Do not agitate SF¢ decomposition by-products unnecessarily. Remove SF¢ decomposition by-products immediately after opening the breaker (pole) to prevent moisture combining with the by-products. 7. Use a suitable vacuum cleaner with dust filter, and wipe off the remaining decomposition by-products with a piece of lint free cloth, 8. To neutralize SF by-products on desiccant and used cleaning cloths, neutralize them by soaking in a 3% soda solution for 24 hours, or dispose of them as hazardous materials.[ Drosrcam BREVATE Dine. | Chapter 2, Page 8 Instruction Manual - Type DT4-72.5 Rev 1 (10/06) 2.4 Protective Gear for Handling SF, Gas 1 Eating, drinking, or smoking, as well as food storage, are strongly discouraged inside rooms with SF. installations. This especially applies during maintenance work, when the interrupter enclosures are opened. 2 Only maintenance personnel who are necessary to carry out the work should be in the work area Sulfur hexafluoride (SF6) is potentially dangerous because of the toxicity of the gas by-products and because of possible suffocation in low lying places in enclosed areas. Avoid direct contact with parts that were in contact with the insulating gas. Do not allow the powdery decomposition products to touch exposed skin, Ensure more than “sufficient room ventilation, one Maintenance personnel handling used SFs gas, should be equipped with the following personal safety gear: ‘+ Appropriate gas mask or breathing equipment. The best choices are a full gas mask or a gas mask, breathing equipment, and gas-tight safety glasses. + Dust tight acid resistant protective overalls (disposable), ‘+ Rubber gloves or disposable gloves. ‘+ Rubber boots or disposable boots. 7 Aiter completing the gas handling procedure, thoroughly wash the gas mask and breathing equipment, safety glasses, rubber boots and rubber gloves with water.DTOSFCIM AREVAT 8 D Inc. ‘Addendum A, Page 1 Instruction Manual -Type DT1-72.5 Rev 0 (06/05), Addendum A Instructions on Handling Sulfur Hexafluoride (SF¢) Gas and By-products Structural Formula i Filer FFSE F SF, © 2005 AREVA T&D Inc.DTOSFKIM AREVATED Inc. ‘Addendim A, Page 2 Instruction Manual - Type DT1-72.5 Rev 0 (06/05) This page intentionally left blank.DTOOFKAM ‘AREVAT &D Inc. Addendum A, Page 3 Instruction Manual - Type DT4-72.5 Rev 0 (06/05) Contents At SFsGas Overview A2 Properties of SFs Gas. A3 Health Risks for Pure SFe, A4 — Decomposition Products of SF... AS Safety Precautions ~ Ventiation... A6 — Recommended Equipment for SF Handling, AT Occupying and Entering Rooms with SF Switchgear installed... AB — Working on SF Switchgear... ie A81 Fundamental rules..... a se resort } AB.2 Removal of SF6 Gas from Equipment 83° SF6 and the Environment. AB.4 Opening the Apparatus. AQ Summary of Important Safety Instructions. Figures Figure 1: Sulfur Hexauoride Liquetaction Curve. Tables Table 1 Se Neutralizing AgentsDTGOFKAM Addendum A, Page 4 Instruction Manual - Type 011-725, ‘AREVAT &D Inc, Rev 0 (06/05) This page intentionally left blank.{ DTogFKaM ‘AREVAT &D Inc. ‘Addendum A, Page 5 Instruction Manual - Type D11-72.5 Rev 0 (06/05) A‘ SF, Gas Overview As with various other chemicals utilized frequently in industry, SF, gas and its, ‘decomposition products do not pose injury or health related issues if handled property, Health related hazards exist in particular situations and arise due to careless or improper handling. The quality of SFs gas conforms to the recommendations of IEC 376 or ANSIASTM 02472-71 (1980) ‘SF is approximately five times heavier than air (one of the heaviest known gases) and tends to accumulate in low areas. Although pure SF is nontoxic, it can displace oxygen ‘and cause asphyxiation. Therefore, itis necessary to exercise caution when working in circuit breaker tanks or other enclosed areas where SF; may accumulate. Gas handling procedures described in the instruction book should be carefully followed to limit the release of SFs gas over the life of the circuit breaker. Gas handling and reclaiming equipment should be utilized. Used SF, must either be recycled or destroyed. AREVA circuit breakers, circuit switchers and GIS are designed, manufactured and factory tested to be free of leaks. AREVA warrants a gas leakage rate of less than 1% per year on all SF, equipment. If leaks develop in service, appropriate action to locate and eliminate SF gas leaks must be taken. A Ww: Outdoor use of pure SF is safe. However, SF. arning decomposition products require special protective measures. The maximum permissible moisture content in SF, gas must A Caution | | not exceed 125ppm, upon filing, Moisture can react with SF¢ under the influence of electrical discharges to form toxic and corrosive compounds through hydrolysis. A.2 Properties of SF, Gas Sulfur hexafluoride (SFe) is an extremely stable gas that is chemically inert under normal conditions. The strong electron affinity of the SFs molecule, along with it's relatively large physical size and mass (molecular weight of SF< = 146 g/mol), gives the gas excellent insulating properties, making it particularly suitable as a dielectric for high and medium voltage applications. The breakdown voltage of SF¢ at 1 bar (14.5 psig) is 250-300% higher than air or nitrogen, while arc-quenching times are 100 times faster than air. Furthermore, SFe regenerates itself spontaneously following disassociation and. ionization due to an electric arc produces less pressure increases than other gases and has excellent heat transfer characteristics. These properties make SFe the ideal insulating medium for today's high capacity switches and circuit breakers, as well as for transformer and transmission line applications, Although SF. is an ideal insulating medium, it possesses one disadvantage; it has a relatively high liquefaction point. Liquefaction of SF, occurs between -10°F and -30°F, depending on the density of the gas (refer to Figure 1). This tends to lead to conflicting requirements of SF. Higher pressures and densities increase its dielectric strength and‘DTOSFKAM AREVAT & D Inc Addendum A, Page 6 Instruction Manual - Type DT1-72.5 Rev 0 (08/05) 's arc-quenching properties, but also increase the liquefaction temperature. In regions where the ambient temperature falls below -10°F, even for short durations, supplemental. means of maintaining SF, temperatures above -10°F must be provided. ‘SF. has been identified by the Intergovernmental Panel on Climate Change as a “greenhouse gas" with the potential to contribute to global warming, Therefore, SFs gas should never be deliberately released into the atmosphere. Current international standards require that leakage losses from SF, equipment must not exceed 1% per year. SF¢ installations can meet this requirement, and any more stringent standards which may be propagated in the future, through the use of appropriate handling procedures and on-site monitoring, reclamation and incineration equipment now available. Sulfur Hexatiuoride 1d mesa u writ apobes Figure 1: Sulfur Hexafluoride Liquefaction Curve (Adapted from Metatech Corporation)DTOSFK-int AREVATED Inc. Addendum A, Page 7 Instruction Manual - Type D11-72.5 Rev 0 (06/05) A.3 Health Risks for Pure SF, There is danger of suffocation due to lack of oxygen if the Warning | | SFs concentration exceeds 35 percent by volume in ar. Such concentrations can occur in non-ventilated open SF¢ installations, and at ground level of narrow compact rooms, as well as in spaces below ground level (e.g. basements, cable ducts). If SFe gas escapes without being able to mix turbulently with ambient air, it may, because of its high density, accumulate at floor level and enter lower located rooms, Once SF¢ gas has mingled with air it will not collect in low areas. I Eee eee eee Pure sulfur hexafluoride (SF) gas is chemically very stable, inert, almost water insoluble, non-flammable, non-poisonous, odorless, colorless and heavier than air (approximately 5X by weight). SFs is an insulating and cooling gas of high thermal stability and dielectric strength ‘SF. is nontoxic; therefore no risk classification needs to be specified. Refer to Addendum B Material Safety Data Sheet (MSDS) for complete details. The maximum allowable SF concentration at @ place of work, assuming that a person spends 8 hours per day there, is 1000 ppm (or 0.1 %) by volume, This very low value is the standard value adopted for all gases considered harmless, but not normally present in the atmosphere. in the case of SFs, it is more than two orders of magnitude lower than the danger level Clean, pure SF gas contains no contaminants, which are detrimental to health; however, there exists a risk of asphyxiation as discussed above. A4 Decomposition Products of SF. ‘SFs decomposition products are toxic in various ways, They Warning | | °2" ‘esuttin skin, eye and mucous membrane initations, and, when handied in iarge amounts, will lead to laryngeal and lung failure, heart and circulatory collapse, as well as blackouts. Gaseous decomposition products, even in small amounts, provide certain warning symptoms within seconds (for example, unpleasant, piercing odors, and nasal, mouth, and eye irritations), before any actual poisoning takes piace, which enables personnel to withdraw to safety in time Under the influence of an arc, decomposition products are created which are partly toxic. The amounts of decomposition products formed are proportional to the magnitude and duration of the arc, the degree of the temperature increase, the design materials of the equipment and contaminants present such as air and moisture. Due to the resilient properties of SFe, a large part of the decomposed gas recombines, upon cooling. Reactions may occur, however, with other materials present in the equipment (e.g, with vaporizing arcing contact material). This results in the formation of gaseous sulfur fluoride and solid metallic fluoride powder. In the presence of oxygen or‘DTOSFKAM ‘AREVAT &D Ine. ‘Addendum A, Page 8 Instruction Manual - Type DT1-72.5 Rev 0 (06/05) moisture, the development of hydrogen-fluoride and sulfur dioxide may occur. Solid byproducts, when present, can be observed in the form of white, grey, or tan powders, and are irritating to exposed skin, If moisture is present, corrosive electrolytes may form from the primary and secondary decomposition products of SFs. These electrolytes may cause damage and operational failure in electrical equipment, particularly to insulating surfaces such as glass and porcelain, Therefore, it is recommended to perform circuit breaker maintenance on rain free days and days with low ambient humidity Moisture and SF, decomposition products inside equipment can be reduced to acceptable levels through adsorption. Materials such as alumina, lime, molecular sieves or combinations thereof are suitable for this purpose. They adsorb the gaseous acid products effectively and practically irreversibly, and at the same time ensure that the gas maintains a low dew point temperature. A5 Safety Precautions — Ventilation With an SF concentration exceeding 35 percent by volume in air, there is danger of suffocation due to lack of oxygen. ‘Such concentrations can occur in unventilated open SF5 installations, and at ground level of narrow compact rooms. as well as in spaces below ground level (for example, basements or cabie ducts). If SFy gas escapes without being able to mix turbulently with ambient air, it may, because of its high density, accumulate at floor level and enter lower located rooms, Once SF¢ gas has mingled with air it will not collect in low areas. In installations located at ground level, intermingling of SF and air produced by natural circulation is adequate. About 50% of the ventilating air flow cross-section should be located as close as possible to ground level. In the case of breakdowns, forced ventilation should be provided. In installations located below ground level, mechanical ventilation (forced ventilation) is required. The volume of gas, the gas losses, and the size of the room could result in SFs collecting in sufficient quantities to cause asphyxiation. In the case of forced ventilation, ‘SF. contaminated air must be collected as close to ground level as possible. ‘Spaces lying below SF. switchgear installations (for example. shafts, cable ducts, sumps, and pits) which are connected to rooms of the installation must be adequately ventilated or sealed-off in such a manner that SFe cannot collect in dangerous amounts.DTOOFKIM AREVATD Ine, Addendum A, Page 9 Instruction Manual - Type DT1-72.5_ Rev 0 (06/05) A.6 Recommended Equipment for SF, Handling The following equipment is recommended as protective gear for persons working in circuit breaker tanks or other restrictive areas where SFs may accumulate, and where decomposition byproducts may be present: * Forced air type respirator with a minimum of 50 feet of supply hose. * Filtered air supply capable of supplying sufficient ventilation. + Full-face respirator with fier cartridges for organic vapors and acidic gases. * Portable compressed air supply. ‘+ Chemical resistant type industrial goggtes. + Disposable hooded coveralls, non-permeable acid resistant paper type with nylon reinforcement material. Preferably industrial grade with elastic ankle and wrist grips that overlap boots and gioves. + Gloves: rubber / neoprene, non-disposable type that cover to the elbow. + Boots: rubber, non-disposable, over the shoe type that extends to the knee. * Wet / dry type vacuum cleaner with non-metallic attachments and a filter capable of filtering particles to at least 1m in size. * _ Lint-free cloth and cleaning solvent such as denatured ethyl alcohol. * Neutralizing agent such as sodium carbonate or lime (calcium hydroxide). A.7 Occupying and Entering Rooms with SF; Switchgear Installed If there is an unpleasant, piercing odor from SF Caution | | ¢composition products in a room with SF; switchgear installed, the room must be vacated immediately and must not be entered except by a team wearing suitable oxygen masks or after the room has been thoroughly ventilated {there is a disturbance in the installation and you encounter concentrations of SFs gas in hazardous amounts (risk of suffocation) due to the gas volume and size of the room, the room may only be entered after being thoroughly aired. Entrance is only permitted to persons wearing oxygen masks operating independent of the ambient air, or alternatively, after establishing that the ambient air contains at least 17% oxygen. Rooms located below the switchgear installation and associated with the plant may only be entered by a team wearing suitable oxygen masks or after the room has been thoroughly ventilated. A8 Working on SF, Switchgear A8.1 Fundamental rules Instructions for performing work on SFs switchgear are given in the appropriate sections of the Instruction Manual. ‘Switchgear may only be opened after scavenging operations have been completed to remove the SF, gas. Maintenance personnel must follow these safety precautions in addition to all safety precautions established by their employer.DTOSFKAM AREVAT &D Inc, Addendum A, Page 10 Instruction Manual ~ Type DT1-72.5 Rey 0 (06/05) ‘+ Ensure that there is adequate ventilation (natural or mechanical). ‘+ Do not agitate SFs decomposition by-products unnecessarily. + Remove SFe decomposition by-products immediately after opening the breaker- pole to prevent moisture combination with by-products. Use a suitable vacuum cleaner with dust filter and wipe off remaining decomposition by-products with a piece of lint free cloth. + To neutralize SF. by-products (arc products), on the desiccant and used cloths, ‘soak them in a 3 percent soda solution for 24 hours. To verify the degree of neutralization after 24 hours, add additional soda to the solution. If the solution is neutralized it will not effervesce; ifit does effervesce repeat the neutralization process. Table 1 SF, Neutralizing Agents Concentration Active agent Formula a/100 | (water) Time ~ Hours i CalOH)e Saturated 24 [Sodium Carbonate Na;CO3 14 24 washing soda) 3 wash 10" 0.25 10-14 48 3 Bis Sodium NaHCO, 1% = Bicarbonate [Notes K When using alkane solutions at such high concentrations, care should be taken to avoid contact with Ine skin, eyes, etc. [? Recommended for washing the skin. The above table reflects what is currently published. The treatment methods suggested differ widely with respect to neutralizing fluid formulation and treatment time. A.8.2 Removal of SF6 Gas from Equipment Itis recommended that you temporarily store and reuse SF gas during service and maintenance as an environmental protection measure as well as being economical. The type of equipment used for SF gas storage consists of a compressor, vacuum pump, storage tank, evaporator and a filter unit piped together with fitings and valves. + De-energize apparatus, switch-off where applicable and ground to earth ‘+ Connect the service unit to the gas filling nipple by means of a fill hose. Employ the use of an in-line adsorbent fiter to remove any decomposition by-products or contaminants such as oxygen or moisture. ‘+ Refill the circuit breaker tank, if possible, with nitrogen or dry compressed air to the rated pressure (flush) and subsequently discharge the gas outdoors through an adsorbent filter.DTGOFK-IM ‘AREVATED Inc. Addendum A, Page 11 Instruction Manual ~ Type DT4-72.5 Rev 0 (06/05) | A8.3 SF6 and the Environment SF is critical to the reliable distribution of electricity, therefore itis essential for users to recognize the importance of responsible use and careful management. SFs possesses powerful greenhouse gas characteristics. It posses a global warming potential of approximately 24,000 times that of carbon dioxide over a 100-year time horizon, with an atmospheric residency of more than 3,000 years. Although SF. has these attributes, substantial evidence exists, which indicates that SF» has a negligible impact on the global environment. Because SF, is manufactured rather than naturally occurring and because of its long lifetime, precautions should be taken to minimize the quantity of SF¢ that is released into the atmosphere. A.8.4 Opening the Apparatus Before opening the apparatus, use an HF monitor to sample the breaker gas to detect possible toxins. ‘+ Open the SFé switchgear only after the gas has been evacuated and the pressure inside the apparatus has been reduced to atmospheric pressure. ‘+ Either place the ventilation system in operation or ensure that fresh air circulates in some other manner (for example, natural turbulence) when switchgear containing decomposition products is opened. + Wear suitable fresh air breathing apparatus if there is even the slightest possibilty that personnel working on the equipment could be put in danger ‘through inhalation of hazardous amounts of gas or vapor from powdery decomposition products. (For example, wide-range masks, type 72 (RIVA) with filter B2P2 from AGA Company or equivalent from "Draeger”). Monitor the levels of the oxygen content to avoid the danger of asphyxiation}! ‘+ Wear hooded, disposable, non-permeable, acid resistant coveralls, made of paper with @ nylon type reinforcement material, when working on open SF switchgear that contains powdery decomposition products. After completing work remove coveralls and dispose of as prescribed. ‘+ Avoid stirring-up dust and powder from SF, switchgear. Difficult-to-remove dust can be removed with cry non-fibrous rags. A vacuum cleaner should be used to remove loose dust. The vacuum cleaner filter should be able to retain particles of at least 1pm in size. ‘+ Items (such as rags, vacuum cleaner and filter, disposable coveralls, gloves, etc.) which come in contact with the decomposition products must be collected and neutralized so that the dust cannot be transferred, before disposing of these items. Or they may be disposed of as hazardous materials. (Note: California requires special permits to treat hazardous waste.) + Under all circumstances ensure that the decomposition products do not come in contact with skin, eyes, clothes, or that they are not swallowed or inhaled. Pay special attention to personal hygiene, clothes and work bench. Dust or powder that comes in contact with skin must be washed away with plenty of clean water. Itis advisable to wash face, neck, arms, and hands with soap and plenty of clean water before work breaks and after stopping work. ‘+ Avoid eating, drinking, smoking, or storing foods in rooms or outdoors near to ‘opened SF¢ switchgear, which may contain arc-decomposed powder.DTOSFKIM ‘AREVAT ED ine. Addendum A, Page 12 Instruction Manual - Type DT1-72.5, Rev 0 (06/05) AQ Summary of Important Safety Instructions Although pure, non-contaminated SF; gas is non-poisonous, Caution | | electrical discharges and faut-switching arcs wil give rise to different grades of toxic decomposition products. In small amounts gaseous decomposition products — within seconds and before any poisonous effects can take place ~ produce waming symptoms, such as an unpleasant piercing odor or nasal, mouth and eye irritations, which enabie working personnel to withdraw to safety. Solid decomposition products (powdery residues from switching) can cause skin ittitations. SF; is about five times heavier than air, and in the absence of turbulence, results in the gas collecting just above ground level. it may cause suffocation through oxygen deprivation when working indoors or in areas where the gas can accumulate. Therefore, the following instructions must be observed while performing maintenance work or inspection in SFs substations and on SF. switchgear: As soon as an unpleasant, piercing odor from decomposition products becomes perceptible, leave the substation room without delay. Enter the room only after thorough ventilation or when wearing suitable oxygen breathing masks (with filtering or forced air devices), After disturbances, enter the substation room only after having thoroughly ventilated the room, or when wearing oxygen breathing masks that operate independent of ambient air. Or, alternatively, after verifying by measurement that the ambient air contains at least 17% oxygen by volume, especially if one has to reckon with the concentration of SF¢ in hazardous amounts. + Enter rooms located below, and connected with the substation-rooms after thorough ventilation only, or when wearing oxygen breathing masks which operate independent of the ambient air, or alternatively, after having verified by measurement that the ambient air contains at least 17% oxygen by volume. Ensure that the room ventilation operates satisfactorily while maintenance work is being performed on SF switchgear (discharging and filling of gas, opening and cleaning of equipment). Before entering SF switchgear enclosures which contain powder deposits wear dust-proof (non-permeable) protective coveralls and suitable oxygen breathing masks (operating independent of ambient air or, after having verification from measurement that there is adequate oxygen, masks containing a filter device) as well as protective spectacles. ‘When working on opened SF. switchgear, protect skin against contact with decomposition residue and avoid swallowing or inhaling gas. Ensure body, ciothing, and workbench cleanliness. Wear disposable work-coveralls, and after completing work, discard appropriately. ‘Wash skin, which comes in contact with powder deposits, with plenty of water. Before work-breaks and after work wash face, neck, arms and hands thoroughly with soap and plenty of water. Do not stir up powder deposits resulting from arc switching. Remove sticky powder with dry rags. Use suitable vacuum cleaner with paper-filter to remove loose powder. Handle the powder such that the deposits do not spread. Before discarding used items and filter-bags, neutralize the contaminated items.DTOSF KAM AREVATED Wwe] ‘Addendum A, Page 13 Instruction Manual - Type DT1-72.5 Rev 0 (06/05) | * Items (such as rags, vacuum cleaner and fiter, disposable coveralls, gloves, etc.) which come in contact with the decomposition products must be collected and neutralized so that the dust can not be transferred. Before disposing of these items, they are to be neutralized in a 3 percent soda solution for 24 hours. To verify the degree of neutralization after 24 hours, add additional soda to the solution. If the solution is neutralized it will not effervesce, if it does the neutralization process is to be repeated, (Note: California requires permits to treat hazardous waste.) Do not eat, drink, store foods, or smoke inside rooms with SF¢ installations, especially during maintenance ‘work, when the interrupter enclosures are opened. Avoid direct contact with parts that were in contact with the insulating gas. Do not allow the powdery decomposition products to touch exposed areas of the body. Ensure sufficient ventilation of the room. Only maintenance personnel who are necessary to carry ‘out the work should be in the work area. When handling used SF¢ gas, maintenance personnel should be equipped as follows: ‘+ Appropriate gas mask or breathing equipment. The best choice is full face gas mask, or a gas mask and breathing equipment plus gas-tight safety glasses. ‘+ Dust tight, acid resistant protective coveralls (disposable). ‘+ Rubber gloves or disposable gloves ‘+ Rubber boots or disposable boots + After completing work, wash the gas mask and breathing equipment, safety glasses, rubber boots and rubber gloves thoroughly with neutralizing solution and drinkable water.DTO9FKM AREVAT ED Ine. ‘Addendum A, Page 14 = Type D11-72.5 Rev 0 (08/05) This page intentionally left blank.DTOSFKIM AREVAT&D Inc. ‘Chapter 2, Page 1 Instruction Manual - Type DT1-72.5 Rev 0 (06/05) Material Safety Data Sheet Addendum B MSDS for Sulfur Hexafluoride SF. ©2005 AREVA T&D Inc.DTOSFIIN Chapter 2, Page 2 Instruction Manual - Type DT1-72.5 ‘AREVATE D Inc. Rev 0 (06/05) This page intentionally left blank.CHG SPECIALTY GASES, INC. Material Safety Data Sh # Sulfur Kexaflueride (SF¢} ‘Company: Concorde Specialty Gases Product Name: SF6 - Sulfur Hexafluoride 28 Eaton Rd., Eatontown, N.J. 07724-2254 Other/Generic Names: Sulfur Fluoride USA Product Use: Industrial Chemical Tel: (732) 544-9899 Toll Free: 1-800-818-5109 Fax: (732) 544-9894 ‘Trace impurities and additional material names not listed above may also appear in Section 15 towards the end of the MSDS. These materials may be listed for local “Right-to-Know” compliance and for other reasons Emergency Overview: A colorless, odorless gas with no warning properties. Non-flammable, Avoid breathing vapors. Wear self-contained breathing or air-supplied respirator. Potential Health Hazards ‘Skin: Direct contact with the liquefied material or escaping compressed gas may cause frostbite injury. Eyes: Direct contact with the liquefied material, compressed gas, may cause frostbite injury. Inhalation: Pure SF¢ is of a low order of toxicity, but may act as an asphyxiant if oxygen is reduced to below 16%, as indicated by paleness and possible cyanosis (blue skin). Ingestion: Not applicable (gas at normal conditions). Delayed Effects: None known. Ingredients found on one of the OSHA designated carcinogen lists are listed below. Ingredient Name: No ingredients listed in this section. ‘Skin; Wash exposed area extremely thoroughly, but gently. In cases of frostbite ke injury, with soap and water. Contact a physician if irritation or pain persi 792) 545.9899 Fax: (732) $44-9894 Toll Free: (SOG) 816-5109 Beltall: concorde @sfogus.comSPECIALTY GASES, INC. Page Eyes: Flush eyes with copious amounts of warm water for at least 15 minutes. Contact a physician if irritation, pain, swelling, excessive tearing, or photophobia (painful sensitiveness to strong light) persists. Inhalation: Immediately remove to fresh air. If breathing has stopped, give artificial respiration. If breathing is difficult, give oxygen; provided a qualified operator is available. Contact a physician, Ingestion: Not applicable. Advise to Physician: No specific treatment. Treat according to symptoms present. a 2 ataikeiiras sibs Flammable Properties: Upper Flame Limit (volume % in air): Flash Point: Not applicable Not applicable Flash Point Method: Lower Flame Limit (volume % in air): Not applicable Not applicable Autoignition Temperature: Flame Propagation Rate (solids): Not applicable * Not applicable ‘OSHA Flammability Class: Non-combustible gas Extinguishing Media: If involved in a fire, use dry chemical or carbon dioxide for small fires or water spray, fog or regular foam for large fires. Unusual Fire and Explosion Hazards: Cylinders may explode in heat of fire. Fire may produce irritating or poisonous gases. Special Fire Fighting Precautions/Instructions: Wear self contained breathing apparatus. Cool cylinders, exposed to heat of fire, by flooding with water. Apply water from as far a distance as possible. RELEASE Always wear recommended personal protective equipment. Evacuate unprotected personnel. Stay upwind. Protected personnel (see section 8) may shut off lead if without risk. Product will destroy itself, Spills and releases may have to be reported to Federal and/or local authorities. See section 15 regarding reporting requirements. Tel (72R} 544-9899 Material Sefety Bata Sheet — Sulfur Hexativeride - StigSOI COPS SPECIALTY GASES, INC. Pege & Normal Handling: Always wear recommended personal protective equipment. Observe precautions on cylinder label. Protect cylinders from physical damage. Storage Recommendations: Protect cylinders from physical damage, heat, and sunlight. Store in an area of low fire risk. For additional information, see Compressed Gas Association Pamphlet, “Safe Handling of Compressed Gases in Containers", Engineering Controls: General mechanical ventilation Personal Protective Equipment ‘Skin Protection: Rubber gloves and coveralls. Eye Protection: Safety glass Respiratory Protection: Self-contained breathing apparatus or air supplied respirator if needed. Note that an accidental release of ‘SF¢ may reduce the oxygen content of the local atmosphere below 16% (see section 3). Additional Recommendations: None Exposure Guid Ingredient Name ACGIH TLY. OSHA PEL Other Limit Sulfur Hexafluoride 1000ppm (WA) 1000ppm (TWA) None Limit established by Workplace Environmental Exposures Level (ATHA) Biological Exposure Index (ACGIH) Other Exposure Limits for Potential Decomposition Products: None Appliance: Colorless gas Chemical Formula: SF¢ Physical State: Gas Odor: Odorless Molecular Weight: 146.05 Specific Gravity (water-1.0): Not applicable Tel: (732) 544-9699 Material Safety Date Sheet ~ Sulfur Hexaflueride - Shsws IF) % SPECIALTY GASES, INC. Solubility in Water (weight %): Slight Vapor Density (air-1.0): 5.1 at 1 atm, 21.1°C PH: Not applicable Evaporation Rate: Not applicable Boiling Point: Sublimes at -63.9°C, 1 atm % Volatile: Not applicable (gas) Melting Point: -50.8°C at 32.5 psia Flashpoints: Not applicable Vapor Pressure: Not applicable (gas) Normal Stable ( Conditions to Avoid): Stable under normal conditions. Incompatibilities: Avoid leakage of a liquefied gas such as SF¢g onto water or contact hot reactive metals. Hazardous Decomposition Products: Thermal and electrical arc decomposition products: GASES ~ fluorides or sulfur (particularly sulfured fluoride, a convulsing, and thionyl fluoride and thionyl tetrafluoride, pulmonary invitants). SOLIDS — metal fluorides and sulfides which can be highly toxic and irritating. Should the presence of decomposition products be suspected, self-contained breathing apparatus must be worn to avoid possible contact. Hazardous Polymerization: Will not occur. Immediate (Acute) Effects: LD (rabbit): intravenous, 5700 mg/kg. era; Delayed (Subchronic and Chronic) Effects: None cited. Sey “Not Applicable (inorganic): Page & tel (792) 544-9899 — Hhaterial Safety Data Sheet — Sulfur Hexetivoride - 2%SPECIALTY GASES, INC. TS Ry Is the unused product a RCRA hazardous waste if discarded? I yes, the RCRA ID number is: not applicable. Other Disposal Considerations: ‘The information offered here is for the product as shipped. Use and/or alterations to the product such as mixing with other materials may significantly change the characteristics of the material and alter the RCRA classification and the proper disposal method, ec eee US DOT Hazard Class: Class 2.2 — Non-flammable gas US DOT ID Number: UN 1080 UNIO80 (Pin # in Canada) For additional information on shipping regulations regarding this material, contact Concorde Specialty Gases. ‘Foxic Substances Control Act (TSCA) TSCA Inventory Status: Material is listed on the TSCA inventory. Other TSCA Issues: None Sara Title II/CERCLA. “Reportable Quantities” (Rgs) and/or “Threshold Planning Quantities” (TPQ’s) exist for the following ingredients: Ingredient Name Sara, CERCLA RZ (1B) Sara, EHA TPQ (1B) No ingredients listed in this action, Spills or releases resulting in the loss of any ingredient at or above its RQ requires immediate notification to the National Response Center: 1-800-424-8802 and to your local Emergency Pianning Committee. Section 311 Hazard Class: Immediate. Pressure. Yel: (F22) S44.9899 Material Safety Det Sheot = Sulfur HexeffuarideVOC SPECIALTY GASES, INC, SARA 313 Toxic Chemicals: The following ingredients are SARA 313 “Toxic Chemicals.” CAS numbers and weight percents are found in Section 2. Ingredient Name: “No ingredients listed in this section” Additional Regulatory Information: None. WHMIS Classification (Canada): Class A. This product has been classified in accordance with the hazard criteria of the CPR and the MSDS contains all the information required by the CPR. Foreign Inventory Status: Canadian DSL (Domestic Substances List) EINCES (European Inventory of Existing Commercial Chemical Substances) Current Issue Date: August 2003 Other Information: None eS Tel (732) 544-9899 — Materiai Safety Date Sheet ~ Svifer Hexaffueride = She.DTOSFK-IM Chapter 3, Pege 4 Instruction Manual - Type DT1-72.5, AREVAT& D inc. Rev4 12/02/08 Chapter 3 General Characteristics © 2006 AREVA T&D Inc.DTOOFKIM AREVAT BD ine. | chapter 3, Page 2 Instruction Manual - Type DT1-72.5, Rev 12/02/08 This page intentionally left blank.DTOSFK-iM AREVAT &D inc. Chapter 3, Page 3 Instruction Manual ~ Type OT4-72.5 Rev4 1202/08 Contents 3.1 Component Descriptions. nnnnn 5 3.1.1 Bushing and Center Conductor 5 3.4.2 Bushing Current Transformers 5 3.4.3 Pole Unit 7 3.1.4 Operating Mechanism... ees tS. 3.2 SFs.Gas Monitoring System : 7 7 9 8 9 2.2.1 SFe Gas Density Supervision 2.2.2 SF Gas Density Monitor 3.2.3 SFeGC8S POICY noms 3.3 Electrical Operation... 3.3.1. Closing Operation 3.3.2 Opening Operation 3.4 Mechanical Operation... 3.4.1 Closing Operation. 3.4.2 Opening Operation . 3.5 Control Circuits List of Figures Figure 1 General Circuit Breaker Outline 6 Figure 2 Typical Gas Monitoring Schematic ~ Gang Breaker. . Figure 3 Standard SF, Gas Monitoring System - Gang Breaker, evens B List of Tables Table 1 Contro! System Operation. seven 12DTOSFKIM AREVAT & D Inc, Chapter 3, Page 4 Instruction Manual - Type DT1-72.5, Rev 4 12/02/08 This page intentionally left blankDTOOFK-IN AREVAT& Dinc. Chapter 3, Page 5 Instruction Manual - Type O11-72.5 Rov 4 12/02/08 3.1. Component Descriptions (Refer to Figure 1) 3.1.1. Bushing and Center Conductor ‘There are two gas-filled bushings on each pole unit, SF gas is common to the bushings and associated tank without any internal barriers. The bushing material is either, porcelain or composite material. Both types of bushings are supplied with top and bottom flanges for bolting to the terminal plate and bushing pocket, respectively. The hollow bushing center conductor is attached to the bottom side of the top terminal plate, passes downward through a throat shield (used to grade the dielectric field), and connects to a compression contact on the top of the interrupter assembly. 3.1.2. Bushing Current Transformers Current transformers are toroid-wound transformers located on each side of the interrupter under aluminum covers at the base of each bushing which monitor the primary current (the current through the center conductors). These current transformers can be used for relaying or metering and are manufactured and tested to the applicable standards as specified by the customer. 3.1.3 Pole Unit Each pole unit consists of a cylindrical aluminum tank containing the built-in, electrically insulated interrupter unit and two porcelain or composite bushings for insulating line voltage from ground. Bushing type current transformers are housed in pockets on the top of both ends of the tank. The pole units and the SFs gas piping form a common gas compartment. The movable contacts of the interrupter unit are connected to the operating mechanism by insulating rods, shafts and levers internal to each pole column, and externally via a common mechanical linkage system. The rated SFe gas pressure is 66.7 psig (4.6 bar) at 68°F (20°C). 3.1.4 Operating Mechanism The circuit breaker interrupters are actuated via linkage and lever arms by a stored energy operating mechanism. in the event of a power disruption to the circuit breaker controls, the operating mechanism stores enough energy to perform an Open-Close- Open operating sequence. If maintenance or service is to be performed on the circuit breaker, always remove power from the control circuits and manually discharge the mechanism until all stored energy is removed.‘DTCOFK-IM ‘AREVAT &D Inc Chapter 3, Page 6 Instruction Manual — Type DT1-72.5 Rev 4 12102108 Figure 1 General Circuit Breaker Outline 1. Bushings 2. Bushing type current transformer 3. Pole units ‘4. Spring operating mechanism 5. Supports 6. Base frameDTOSFK-IM AREVAT& D Inc, Chapter 3, Page 7 Instruction Manual ~ Type DT1-72.5 Rev4 12/0208 3.2. SFe Gas Monitoring System 3.2.1 SFs Gas Density Supervision The density monitor (Figures 2 and 3) continuously measures the SF. gas density in the circuit breaker gas system. In order to ensure proper quenching of the arc and subsequently withstand the recovery voltage, the gas density must not fall below the operational lockout value. To identify the characteristics of the gas system, consult the drawings in Chapter 7 of this Instruction Manual. - Figure 2 Typical Gas Monitoring Schematic - Gang Breaker 1 [Vave 2 | Fill Port 3 | Gas density moniterDTOSFK-IMt AREVAT 8D inc. Chapter 3. Page 8 Instruction Manual ~ Type DT1-72.5 Rev 4 1210208 bles 1_| Tank insulating valves | 2 | WIKA density meter 1a | Valve body. 3 | DILO filing valve ONB ib | Valve nut 4 | Protection cap Figure 3 Standard SF. Gas Monitoring System - Gang BreakerTOSI ‘AREVAT &D Inc. Chapter 3, Page 9 Instruction Manual - Type OT1-72.5, Rev4 12/02/08 | 3.2.2 SF, Gas Density Monitor The gas density monitor features a color-coded density gauge dial (green-yellow-red), with three built-in alarm contacts. The green zone indicates adequate pressure in the circuit breaker, yellow is the alarm region, and red is lock-out. A mechanical bimetal strip in the gauge provides temperature compensation. The contacts are set at the factory and do not require field adjustment or periodic calibration, The SFs gas density ‘monitor must be replaced as a complete unit only, maintenance is not possible. If the circuit breaker pressure drops, the breaker should be isolated from the system and inspected for leaks. If leaks are detected, the leaks must be repaired and the gas brought up to normal operating pressure at 20°C before the breaker is returned to service. See the breaker nameplate for fil pressure. SF¢ in the gaseous state will show a change in pressure as its temperature is changed. This is represented by the curve in Chapter 1, Figure 5. 3.2.3 SFs Gas Policy Refer to Chapter 2 for comprehensive safety information on Caution | | handing SF. ‘SF has been identifed by the Intergovernmental Panel on Climate Change as a “greenhouse gas" with the potential to contribute to global warming. SF5 gas should never be deliberately released to the atmosphere. Gas handling procedures described in this instruction book should be carefully followed to limit the release of SFs gas over the life of the circuit breaker. Gas handiing and reclaiming equipment should be used. AREVA circuit breakers are designed, manufactured, and factory tested to be free of leaks. AREVA warrants a gas leakage rate of less than 1% per year on SF, insulated equipment. If leaks develop in service, appropriate action must be taken to locate and eliminate SFe gas leaks. 3.3. Electrical Operation 3.3.4 Closing Operation ‘When the breaker is to be closed, @ signal is passed to the closing portion of the control circuit. Assuming gas pressure is sufficient to prevent blocking, the breaker is in the open position, and the closing spring is charged, the normal sequence of events is as follows: When a separate low pressure lock-out relay is used for Trip #1 and Trip #2, both trip circuits must be enabled in order to jickup both lock-out relays for a closing operation (applies to normally energized relays only). + The closing coil is energized. ‘+ The anti-pumping relay is energized. After a delay on pickup of 1/2 cycle, it will isolate the close coil from the power source to prevent pumping.DTOOFK-IM ‘AREVAT &D inc. Chapter 3, Page 10 Instruction Manual ~ Type DT4-72.5 Rev 4 12102108 ‘+ The closing coll operates to release the mechanical latch allowing the closing spring to drive the interrupters to the closed position, while at the same time charging the opening spring + The auxiliary switch operates to the closed condition, closing all “a” auxiliary switch contacts and opening all *b” contacts. * For as long as the Close signal is maintained, the anti-pumping relay is sealed in through the “52b" auxiliary contact locking in the anti-pumping relay, and thus preventing further energizing of the ciosing coil. + When the Close signal is removed, the anti-pumping relay will be de-energized + The main contacts will move to the full closed position. If a trip signal is present, the breaker will then move to the full open position, demonstrating the “Trip-Free” function of the mechanism. 3.2. Opening Operation ‘+ When the circuit breaker is to be opened, auxiliary and SF, density relay contacts are closed in the trip circuit, assuming the circuit breaker has sufficient SF, Pressure, and is in the closed position. The trip coil is energized and releases the mechanical tripping latch to allow the opening springs to operate, opening the circuit breaker contacts ‘+ The 52a auxiliary switches remove the voltage from the trip coils when the auxiliary switch moves to the Open position. + If the breaker receives a trip (open) signal while the breaker is closed and the closing signal is still impressed on the close circuit, the breaker will open but will not close again. This is prevented by the anti-pump feature of the circuit, due to the anti-pumping contact which prevents a continued closing signal from energizing the closing coils, A Caut 3.4 Mechanical Operation Current through the coils must be interrupted immediately by the breaker auniliary switch contacts to avoid damage to the coils. The mechanical linkages and components necessary to operate the circuit breaker are driven by a stored energy operating mechanism. The breaker may be operated by energizing the trip coil momentarily to open or by energizing the closing coll momentarily to close. 3.4.1 Closing Operation ‘+ When the closing coil is energized, the armature is picked up, and the closing latch 's released. The closing latch releases the closing spring, and thereby, the closing cam, which transfers energy to the main operating shaft of the mechanism. Through a series of linkages and levers, the main operating shaft drives the circuit breaker interrupter units into the closed position, while at the same time charging the opening spring. When the closing operation is completed, the main operatingDTOSFKIM ‘AREVAT & D Inc. Chapter 3, Page 11 Instruction Manual — Type DT1-72.5 Reva 12/02/08 lever of the mechanism will have been driven out and held in the closed position by the tripping latch, ‘+The oil dashpot has a minimal damping effect during closing. The energy of the closing spring is used to drive the main contacts of the circuit breaker to the closed position, and to charge the tripping spring. 3.4.2 Opening Operation ‘+ When either or both of the opening coils are energized, the tripping latch releases, and the opening spring drives the interrupter units into the open position via the main operating shaft of the mechanism. + The oil dashpot engages near the end of the opening stroke, controlling the ‘opening speed and providing damping action to prevent mechanical damage to the mechanism and interrupter units. 3.5 Control Circ is The control circuit of the breaker consists of the components necessary to energize the trip and close coils on the mechanism controls, sense the position of the breaker and controls (open or closed) and prevent breaker operations if unsafe or unsatisfactory conditions exist. The close or trip signals are normally input from the overall power system control circuit but may be input from the control station on the main panel in the electrical control cabinet. The manual trip or external electrical trip may also be used to ‘open the breaker and this circuit may not be activated further until the 69 switch (when present) is reset, ‘The manual trip is to be used only when the SF, gas system A Caution | | is above minimum pressure A caution plate is located near the control as a reminder of the conditions for operation. closing spring should never be operated unless the contro! The maintenance charging handle for manually charging the A caution power is removed. lockout (47.9 psig (3.3 bar). Do not operate the breaker unloss SF. gas pressure is above A Caution For maintenance operation push levers to Trip / Close. Atarm circuits and other control arrangements are provided for specific breakers. Please refer to the drawings in Chapter 7 (customer drawings and documentation) for a complete description of the controls for your individual breaker.DTOoFK-IM Chapter 3, Page 12 Instruction Manual ~ Type DT1-72.5 AREVAT&D Inc. Table 1 Control System Operation Rev 12102108 ‘Condition wo Giose ‘Gandition to Open (Trip) Device ‘nial Signal_| Signal Hels On | initial Signal_[ Signal Held On Close Signal On x x Fe Trp Signal On x x Close Coit Energized x De-energized x x x Trip Coil Energized x De-energized * x x x Latch Closing Trip Unlatched | Latched Latched Opening Latches Latched Trip latched ‘Auxiliary Switch Breaker-closed Position x x NiO closed (52a) NIC open (525) Breaker-open Position x x NIO closed (52a) NiO open (526) “Y" Relay (52Y) Anti-pump Energized x x De-energized 63. CTX Relay Lockout Energized (normal) (closed) x be x x De-energized by 63CT (open) x x x x 69. Switch (Manual Trip) Closed Normal x x Open Tripped Blocked Blocked Mechanical/Block 79 Relay (Recloser) Energized Set reciosing time no less. than 20 cycies. Limits reclosing time Applies close signal to overall system contro! * Trip signal is removed by 52a (NO Auxiliary) switch,DTOSFK-IMt ‘AREVAT & Dine. Chapter 4, Page 1 Instruction Manual - Type DT1-72.5, Rev 4 (9/25/2008) Chapter 4 Receiving, Handling, and Storage © 2006 AREVA T&D Inc.DTOOFKIM AREVAT& D Inc. Chapter 4, Page 2 Instruction Manual ~ Type DT1-72.5, Rev 4 (9/25/2008), This page intentionally ieft blank.DTOSFK-IM ‘AREVAT & Dine. Chapter 4, Page 3 Instruction Manual ~ Type DT1-72.5 Rev 4 (9/25/2008) Contents 4.1 Transportation Methods. 5 4.1.1 Transportation 5 4.1.2 _ Inspecting for Shipping Damage. 6 4.2 Lifting by Crane 6 4.3. Lifting the Circuit Breaker with a Fork Truck 7 4.3.1 Domestic Transportation dind Substation Lifting 7 44 Storage 0 Figures Figure 1: Lifting the Breaker by Crane a Figure 2: Circuit Breaker with Seismic Cross Bracing. Figure 3: Orientation of Forks. Figure 4: Fork Lifting for Container Shipment 10DTOoFK-IM Chapter 4, Page 4 Instruction Manual - Type DT1-72.5 AREVAT & D inc. Rov 4 (9/26/2008), This page intentionally left blank.OTOOFIM AREVAT & Dinc. Chapter 4, Page 5 Instruction Manual - Type DT1-72.5 Rev 4 (8/25/2008) 4.1 Transportation Methods 4.1.1 Transportation For deliveries and destinations where practical, AREVA DT1-72.5 circuit breakers are shipped from the factory by truck to North American destinations or by container for international delivery. The circuit breakers are shipped fully assembled on the breaker chassis. The shipping components are listed below: 1. Circuit Breaker Assembly 2. Palletized Support Structure Legs and Cross Members 3. Crated Sc Gas Bottle (Optional) ‘The remaining assembly components and optional accessories will be packaged inside the control cabinet or mounted to the pallet for the support structure legs and cross members. Refer to the breaker outline drawing in Chapter 7 for the total weight of the assembled breaker. Packaging has been designed to support the field installation sequence and provide easy identification of the components. A breaker outline drawing is provided for each installation to show the proper alignment of breaker components (See drawings enclosed in Chapter 7). The breaker is shipped as a single unit with the gas system charged with SFe, to 2 slight positive pressure of 2 to 5 psig (0.15 to 0.35 bar). Optional high voltage terminal pads (if ordered) are removed. A gas fill hose lif ordered) connects the circuit breaker gas system (DILO DN8) to the customer's SF. gas regulator. (An SF. gas regulator is not provided unless specifically ordered.) The basic components are listed below: Breaker Assembly Weight * = 4.300 Ibs. / 1930 kg * Weight may vary with number and type of current Height = 84.8 inches / 2153 mm. transiormers Palletized Lower Legs w/ cross bracing Weight = 200 Ibs. / 90 kg Seismic Cross Members (if ordered) ‘SFe Gas Cylinder (optional) ‘Accessories: hardware, HV-angles (optional), etc.DTOSFKIM AREVAT & D Inc. Chapter 4, Page 6 Instruction Manual ~ Type DT1-72.5, Rev 4 (9/25/2008), 4.1.2. Inspecting for Shi 1g Damage Immediately after receipt, check the shipment for shortages according to the packing list and for transportation damages. Shipping papers will be in a plastic envelope attached to the outside of a bushing Remove packing material from the breaker and inspect the system carefully for shipping damage. Inspect porcelains for chips, and ensure that the gas piping, BCT covers etc. have not been damaged during shipment. If the breaker is supplied with composite bushings, inspect the bushing for any visible damage such as cuts or tears in the sheds. Transport damage must be reported to the freight company and the nearest AREVA office without detay. 'tis especially important that any damage or missing parts Important discovered be reported as soon as possible to ensure prompt delivery of replacement parts. For transport insurance claims call AREVA T&D Inc. at +1 877-257-8664 (24/7 Hotline) +1 877-257-8661 or +1 724-483-7308 (USC) +1 724-483-7771 (Fax) customerservice@areva-td.com (email) 4.2 Lifting by Crane Attach a lifting hamess using clevises with a minimum pin diameter of 5/8 inch (16 mm) maximum of 1 inch (25.4 mm) capable of lifting 2000 Ibs. (200 kg). Use four lifting harnesses with a minimum length of 10 feet (3m) each. The location of the center of gravity is dependent on the size, number and location of the CTS.DTOSFK-IN AREVAT& D inc. Chapter 4, Page 7 Instruction Manual - Type DT1-72.5 Rev 4 (9/25/2008), Slings at these locations must be approximately 4 inches longer Attach liting slings at these four locations Figure 1; Lifting the Breaker by Crane 4.3 Lifting the Circuit Breaker with a Fork Truck The circuit breaker may be lifted with a fork truck as it is shipped from AREVA. For container shipment liting (lifting perpendicular to the control cabinet), there is an adkitional brace required. This brace is installed at the factory for international shipment or available upon special request. 4.3.1 Domestic Transportation and Substation Lifting If circuit breaker has seismic cross bracing, the diagonal brace between phases B and C (Fig 2) needs to be moved out of the way because of interference with the forks. Either remove the two diagonal braces completely, or remove the upper hardware, loosen the lower hardware and rotate the brace out of the way.DTOaFK-IM AREVAT& D inc. Chapter 4, Page 8 Instruction Manual ~ Type DT1-72.5 Rev 4 (9/25/2008), Remove this cross brace on each side of the ircuit break Figure 2: Circuit Breaker with Seismic Cross Bracing ‘When lifting the circuit breaker, be sure to have the forks oriented as shown in Figure 3. Use caution to avoid damaging the conduit or gas piping. Make sure the forks are long enough to span under both sides of the frame. It is recommended to secure (strap) the frame of the circuit breaker to the contact points of the forks to prevent the breaker from shifting on the forks. Circuit breaker may slip or shift on the forks if not positioned properly, or if the operator makes abrupt movements with the fork lif, Use straps to secure circuit breaker to forks. Equipment damage or personnal injury may resultDTOoFK-iM AREVAT & D Inc. chapter 4, Page & Instruction Manual - Type DT1-72.5 Rev 4 (9/25/2008) —= Insert forks in these locations. Figure 3: Orientation of Forks 4.3.2 Fork Lifting for Container Shipment When lifting the circuit breaker, be sure to have the forks oriented as shown in Figure 4. Use caution to avoid damaging the conduit or gas piping. Make sure the forks are long enough to span under both sides of the frame, using caution to not run the forks into the control cabinet. It is recommended to secure (strap) the frame of the circuit breaker to the contact points of the forks to prevent the breaker from shifting on the forks. Circuit breaker may siip or shift on the forks if not positioned properly, or if the operator makes abrupt movements with the fork lif. Use straps to secure circuit breaker to forks. Equipment damage or personnal injury may result.DTOSFKaM Chapter 4, Page 10 ‘AREVATED Inc. instruction Manual ~ Type DT1-72.5 Rev 4 (9/25/2008), Make sure forks extend to the ‘Support brace, use caution to not hit the cabinet. Insert forks in these locations. a \ Figure 4: Fork Lifting for Container Shipment 44° Storage The transport packaging is not suitable for long term storage. Ifiong term storage is required, in excess of one month, the anti-condensation heaters must be turned on. Store the circuit breaker assembled with a positive SF, pressure. * When stored outdoors, the breaker should be placed on its legs or approximately 300mm above ground to prevent water damage. ‘+ Make sure that the ventilation screens in the control cabinet are free of obstruction. + The anti-condensation heaters should be turned on. * Store with a positive SF6 pressure only.DTOSFK-IM AREVAT & inc. Chapter §, Page 1 Instruction Manual — Type DT1-72.5 F1 Rev 11 05/09, Chapter 5 Assembly, Installation, and Commissioning © 2008 AREVA T&D Inc.DTOoFKIM ‘AREVAT& D inc. Chapter 5, Page 2 Instruction Manual ~ Type DT1-72.5 F1 Rev 11 05/09 This page intentionally left blank.DTOFK-IM ‘AREVATE Ding. Chapter 5, Page 3 Instruction Manual ~ Type DT1-72.5 F1 Rev 11 05109 Contents 5.0 General instructions 5 5.1 Circuit Breaker Assembly 5 5.2 Installation Procedures 5 52.1 Lifting the Circuit Breaker by Crane 5 52.2 Mounting the Cleuit Breaker on its Foundation 7 58 Checking the SFs Gas System for Tightness..... 12 5.8.1 Leak Detection Procedure 2 5.3.2 Procedures if a Leak is Detected ... 12 5.3.3 Vacuum Evacuation Procedute....nrmnesmnnnnnvncn 12 5.4 Grounding the Circuit Breakers and Enclosures... 15 5.5 Connecting the High Voltage Terminals. 18 5.6 Filling the Circuit Breaker with SFy G88 won eet 16 5.7 Wiring the Controls and Current Transformers... 18 5.8 — Manually Charging the Spring Mechanism... 18 5.9 Operating the Breaker .nnsnninnninnnnnn Ete 5.10 Optional installation Procedures. 21 5.10.1 Checking the Circuit Breaker System Pressure Bae Sea Er a: 5.10.2 Density Monitor Switch Settings 21 5.10.3 Checking the Closing Spring Charging Time 2 5.10.4 Timing Tests... A 22 5.10.5 Measuring Interrupter Travel 22 5.10.6 Measuring Contact Resistance 28 5.10.7. Checking the Manual Operating Function 23 5.10.8 Checking the Anti-Pumping Circuit... 23 5.10.9 Checking the Lockout FUMCHION ...nmnnnnnn sennnnnnetnnses 2B 5.10.10 Hi-Pot Dielectric Testing.. 23 5.11 Field Testing Current Transformers. 24 5.12 Commissioning Checklist ae 2a List of Figures Figure 1: Litting the Breaker by Crane 6 Figure 2: Orientation of Lower Legs and Cross-Bracing-Non seismic fe a Figure 3: Orientation of Lower Legs and Gross-bracing- Seismic 102”... a Figure 4: Orientation of Lower Legs and Gross-bracing-Seismict 08" 10 Figure 5: Installation of Adjustable Lower Legs at 102"... Figure 6: WIKA SFE Density Monitor Gauge Dial Figure 7: SF6 Piping SySteM....c0nnsnrnninmnnnnsnnininmnasinnn Figure 8: Lower Linkage cover...[Toor AREVATE D ine. [ chapter, Page 4 Instruction Manual - Type DT1-72.5 F1 Rev 11 0508 List of Tables Table 1 Commissioning Checkiist Addendums ‘Addendum D_ AREVA Technical Specification TS-00007 Torque Values for Externally Threaded Mechanical Fasteners Addendum G Mixed Gas SFyNs Instructions Addendum H_ MSDS for Nitrogen, Ne Addendum | Miked Gas SFy/GF, Instructions Addendum J MSDS for Tetrefluoromethane, CF,DTOOFK-IM AREVAT & Dine. | Chapter 5, Page 5 Instruction Manual - Type DT1-72.5 F1 ev 11 05/03 | 5.0 General Instructions Closely follow all instructions and service advisories. Thoroughly study these instructions, before beginning any installation, operation or adjustment All personnel associated with the installation, operation or maintenance of high voltage circuit breakers should be thoroughly instructed and supervised regarding high voltage ‘equipment in general. and specifically on the particular breaker model with which they are working. 5.1 Circuit Breaker Assembly Do Not charge the spring mechanism or operate the breaker until the mechanism is connected and the breaker is charged with more than 47.9 psig (3.3 bar) of SF. gas at 20°C. ‘+ When the breaker is shipped completely assembled, the breaker poles have been filled with SF. gas for transportation, approximately 2-5 psig (0.15 to 0.3 bar) + All adjustments have already been made by the manufacturer. + No special tools are necessary for assembly of the circuit breaker. * Check the size of bolts and nuts. Do not use other sizes than those described. Check the quality of the material. The grade A2, for example, is shawn on the bolt head for metrics. Do not use bolts and nuts of 2 quality inferior to those described ‘* Tighten the bolts and nuts to the correct torque with a torque wrench. 5.2 Installation Procedures ‘The following instructions do not claim to cover all variations Important | of this product, nor do they claim to provide for every | contingency of installation, operation or maintenance. if you need further information or direction to prepare this product for installation or maintenance, please contact, AREVA TAD Inc. at: +1 877-257-8864 (24/7 Hotline) +1 877-257-8861 of +1 724-483-7308 (USC) +1 724-483-7771 (Fax) | customerservice@areva-td.com (email) 5.2.1. Lifting the Circuit Breaker by Crane Use four slings Do Not “basket” the circuit breaker, as it may roll. Use four slings attached to the lifting lugs located on the chassis (Figure 1). The weight of the circuit breaker is indicated on the nameplate.DTOOF KIM ‘AREVA T & D Inc. Chapter 5, Page 6 Instruction Manual ~ Type DT1-72.5 F1 Rev 11 05108 Due to the weight of the mechanism, the center of gravity is offset. The center of gravity will vary depending on the size, quantity and location of the current transformers. Proper sling lengths must be used Attach the lifting hamesses using clevises with a minimum pin diameter of 5/8-inch (16 mm}, maximum of t-inch (25.4 mm), capable of iting 2000 Ibs. (800 kg). Use four lifting harnesses with a minimum length of 10-feet (8m) each. The location of the center of gravity is dependent on the size, number and location of the CTs, Slings at these locations ‘must be approximately 4 inches longer Attach lifting stings at these four locations Figure 1: LiDTOSFK-IM ‘AREVAT& D nc. Chapter 5, Page 7 Instruction Manual - Type DT1-72.5 F1 Rey 11 05/09 5.2.2, Mounting the Circuit Breaker on its Foundation + Refer to the Outline and Field Assembly drawings of the circuit breaker for the proper lower leg and cross-bracing orientation before mounting the lower structural legs. + Carefully lift the circuit breaker by crane (according to the lifting instructions shown in Section 5.2.1) and lower the cirouit breaker onto the support structure (Figure 2, Figure 3 or Figure 4). + See Figure 2, Figure 3 or Figure 4 for orientation of lower legs and cross-bracing for both standard (non-seismic) and seismic applications. * Mount the lower legs and cross-bracing to the circuit breaker using the supplied hardware, Torque ali hardware as specified in Addendum D. + When the lower legs and oross-bracing have been properly installed, lower the circuit breaker onto the foundation anchor bolts and torque as specified in ‘Addendum D, using the appropriate hardware. Shims may be used for leveling, | Note See Figure § for instructions on installation of adjustable legs | at 102".Toor AREVATED ine. Chapter 5, Page & Instruction Manual - Type DT1-72.5 F1 Rov 11 05°09 Four lower cross-braces required. The circuit breaker can be adjusted from 102 inches to 120 inches, height to lowest tungrounded component, in 6 inch increments. 102" shown This adjustability applies to non-seismic applications only. Figure 2: Orientation of Lower Legs and Cross-Bracing-Non seismic Use provided hardware: Slainless Steel Hex Head Bolts A2-70 M12 X50. mm Stainless Steet Fiat Washer A270 M12 Stainless Steel Nuts A270 M12 Apply Permanent Throadlocker ~ Loctite type 262 Torque as specified in Addendum DYLUUILLIILILITTILN Ty Z Z Z Z Z Z g Z Z Z Z Z Z Z Z Z Z Z Z Z CALLLILLILLDLLLLLILLL I DTOBFK-IMt ‘AREVAT& D inc. Chapter 5, Page 9 Instruction Manual ~ Type DT1-72.5 Ft Rev 11 05/08 Eight lower cross-braces required, This configuration is suitable for seismic applications requiring 102 inches, height to lowest ungrounded ‘component. Do not adjust the circuit breaker to any height higher than 102 inches, height to lowest ungrounded component, using this configuration of cross-bracing. Spacer is provided for this connection. Install between cross-bracing MAMAN of Lower Legs and Cross-bracing- Seismic 102" Figure 3: Oriental Use provided hardware: Stainless Steel Hex Head Bolls A2-70 M12 X 50mm Stainiess Steel Flat Washer 2-70 MI2 Stainiess Steel Nuts A270 Mi2 Spacer Miz Apply Permanent Threadlocker ~ Loctite type 262 Torque as specified in Addendum DDTOOFK-IM AREVAT& Dine. Chapter §, Page 10 Instruction Manual - Type DT1-72.5 F1 Rav 11 05/09 YUUTIIILIIIILLLLELLII ILL, Toate tower cross-braces ‘This configuration is rege suitable for seismic applications requiring 108 inches, height to lowe: ungrounded component. Do not adjust the circuit breaker to any height higher than 108 inches, height to lowest ungrounded component, using this configuration of cross-bracing. LLLLLLELLTLLLLLUL LLL LTLLLES Spacer is provided for this connection, Install between cross-bracing REEL Seman Figure 4: Orientation of Lower Legs and Cross-bracing-Seismic108" Use provided hardware: Stainless Stee! Hex Head Bolts A2-70 Mi2X 50mm Stainless Steel Flat Washer 42-70 M12 Stainless Steel Nuts A270 Mi2 Spacer M2 Apply Permanent Threadiocker — Loctite type 262 Torque as specified in Addendum DDTOOFKAM ‘Chapter 5, Page 11 BREVATED ine. Instruction Manual - Type DT1-72.5 F1 Rov 11 05/08 ~ (a DETAIL E 6 Figure 5: Installation of Adjustable Lower Legs at 102"DTOSF-IM ‘AREVAT & D Inc. ‘Shaper 5, Page 12 Instruction Manual ~ Type DT1-72.5 F1 Rey 11 05/09. 5.3 Checking the SF, Gas System for Tightness The breaker has been leak tested at the factory and determined to have a leak rate less than 1% per year. 5.3.1 Leak Detection Procedure \n order to detect transport damage to the gas system check the gas pressure [approximately 2 to 5 psig (0.15 to 0.3 bar)} * Press the poppet into the DILO fill valve, If no pressure is detected, connect an SF. bottle to the fil valve and pressurize to approximately 5 to 10 psi (0.3 to 0.7 bar). * Test al fitings and flanges for leaks with a suitable halogen leak detector and/or soap solution. (Refer to Section 5.6 ~ Filling Breaker with SF, Gas) 5.3.2 Procedures if a Leak is Detected + Contact AREVA Inc.'s Service Department at (724) 483-7835, for instructions and or replacement parts, * Check tightness of all fittings. Re-tighten loose fittings. Replace defective parts. + Evacuate the breaker to <0.5mm Hg and hold vacuum for minimum of 4 hours. (See Section 5.3.3) + Fill per instructions in Section 5.6. + Perform a leak check test to ensure leaks have been repaired. breaker. Refer to safety precautions in Chapter 2 for proper ALWAYS use a pressure regulating device when filing the A Caution ‘SF ¢ handling, The SFe density monitor (Figure 6) is a temperature Important compensated pressure gauge, that is, the ambient temperature is already considered. 5.3.3 Vacuum Evacuation Procedure I there has been a leak, a vacuum must be pulled on the entire breaker. The purpose of evacuating is: * To remove air * To remove moisture + To detect leakage. Removing moisture, which adheres to internal surfaces, requires maintaining a vacuum with the pump running for a long time. Drying time is reduced if ambient air entry is minimized. 1. Connect the vacuum pump to the fill port — DILO DNB. 2. Pull a vacuum to less than 0.5 mm Hg for a minimum of 2 hours.DTOSFK-IM Chapter 5, Page 13 Instruction Manual - Type DT3-72.5 F1 ‘AREVAT E Dine, 3. Seal the port and turn off the vacuum pump. 4. Wait 30 minutes and watch the vacuum gauge. If the vacuum level rises to greater than 1.0 mm Hg in 30 minutes, the breaker may: a) Still contain moisture, in which case continue the evacuating procedure or b) May have a leak, in which case check for leaks as instructed above. 5, After pulling vacuum fil the breaker with SF 10 0.3 to 0.7 bar (4 to 10 psig) and check for leaks by using a halogen leak detector. (Refer to Section 5.6 for connection and filling.) If a fitting or connector is found to be defective, perform necessary repairs or replace it A Caution Important Important ALWAYS use a pressure regulating device when filing the breaker. Refer to the safety precautions in Chapter 2 for proper SF. handling Never move a breaker with more than 0.3 to 0.7 bar (4 to 10 psig) SFz pressure Never store breakers with a vacuum. Fav 11 05/09 \ | { For long-term storage, breakers should have 0.3 to 0.7 bar (4 to 10 psig) SFs. Do not fill the breaker until itis installed on a permanent foundation and all high voltage connections are made. It a liquid detergent, like dishwashing liquid, is used for leak test, some discoloration may occur to metal surfaces. Wash away all soap residue with clean water.DTOSFKIM “AREVAT & D Inc. Chapter 5, Page 14 Instruction Manual ~ Type DT1-72.5 F1 Rev 11 05/08 The moritor is filed with helium fo protect the contacts. The working range is between -1 bar and 49 bar (-14.5/ 4130.5 psig). Needle position Scale Color Instructions: Functional lockout is initiated at 47.9 psig (3.9 bar) at 20°C, Gas density is abnormally low. Find the cause of the problem and contact AREVA T&D Inc. service department, Never operate the breaker when inthe red segment, © Yellow Low SF; Alarm is initiated at 52.2 psig (3.6 bar) at 20°C. Top-off with SF. gas required. © Green Normal SF. gas density range The black dot at the end of the green area indicates rated breaker fil pressure of 667 psig © Black Dot (4.6 bar) at 20°C. Figure 6: WIKA SF6 Density Monitor Gauge DialDTOOFKAM “AREVAT& D Inc, Chapter 5, Page 15. Instruction Manual - Type DT1-72.5 F1 Rev 11 05/03 5.4 Grounding the Circuit Breakers and Enclosures AREVA Circuit Breakers are equipped with ground provisions on the chassis and support structure and ground bars protruding through control mechanism enclosures consistent with ANSI, NEMA, and IEC regulations, Connect the ground cable to the structure frame using the NEMA 2-hole ground pad on the lower legs of the circuit breaker frame. If not completed at the factory, install the copper ground bar in the control cabinet using the hardware supplied. ‘Connect a ground cable to the control cabinet ground bar to ensure a proper ground for the control cabinet and the associated control circuits. 5.5 Connecting the High Voltage Terminals High voltage terminals are optional accessories (supplied when requested by the customer) included with circuit breakers. If provided by AREVA, attach the optional HV terminal clamps (or adapters) with suitable hardware to the four-hole pad on the top of the bushings. + Verity alignment of the high voltage terminal pads prior to assembly. + Before making the connection, thoroughly clean the bare aluminum, bronze or copper contact surfaces using a wire brush or pad (for example, Scotchbrite®) to remove oxidation Aluminum oxidizes quickly; i is imperative you complete the Important preceding step even if the Surface looks clean. + Tin or silver plated contact surfaces should be cleaned with care to ensure that the surface of the plating is not broken. Alternatively, the plated surfaces may be cleaned with a solvent that will not damage the plating. + Immediately apply a thin layer of contact grease such as Penetrox A to all contact surfaces to prevent further oxidation of the contact surfaces. Brush contact grease ‘onto contact surfaces with a wire brush or pad. + Apply a thin layer of anti-seize compound to the threaded surfaces of fasteners prior to assembly. + Torque the fasteners according to Addendum D within 5 minutes of completing grease application. ‘+ Remove excess contact grease leaving a small bead around the outside edge of the joint to prevent water infiltration, + Clean any dirt or debris, which was created during preparation of the HV terminals, from the bushings.TOF KIM AREVAT ED Ine, Chapter 5, Page 16 Instruction Manual ~ Type DT1-72.5 Ft Rev 11 05/09, 5.6 Filling the Circuit Breaker with SF, Gas A Cauti Do not operate the circuit breaker until it has been filled to ‘aution | | oporating pressure with the insulating gas. [© Refer to Addendums G and H if you are filing or topping off a mixed gas SFe/N, circuit breaker. Important * Refer to Addendums | and J if you are filling or topping off a mixed gas SFy/CF, circuit breaker. Dew point <-10°G at nominal pressure, SF content 398% Acidity 10 ppm Moisture Content | 2600 ppm Carefully follow all safety precautions. Refer to Chapter 2 of this manual for health risks associated with SF, For proper SF handling, a gas handling and reclaiming cart should be used. fa handling unit is unavailable, always use an SF. gas regulator when filling from the cylinder. Use only SFsgas filling equipment that has not been exposed to contaminating moisture, or SF, by-products. The SFs gas density monitor (Figure 6} is a temperature compensated pressure gauge, that is, the ambient temperature is already considered in the measurement. Due to the temperature compensating mechanism of the gauge, the density monitor will not respond to normal changes in gas pressure due to changes in temperature, and will only respond to changes in density of the SF, gas system. Prior to gas filing, visually inspect all porcelain insulators to ensure that there are no cracks, chips or other visible damage. The breaker has been leak tested at the factory and determined to have a leak rate of under 1% per year. + Connect the filling hose to the gas filing device (SF; gas cylinder with pressure reducing regulator or SF. gas cart). * Evacuate the fill hose of all air + IF filling from a cylinder, flush the filling hose with a minimal amount of SF. gas to displace the air in the hose. Ensure that the hose is moisture-free and that there are no particles, dirt or oil inside the hose or any fitings. + In order to be able to fill all of the breakers with the amount of SFs gas supplied, start filing with the gas cylinder that contains the least amount of gas. After using it completely, fill with the next emptiest cylinder, etc. It this procedure is not followed the amount of gas supplied will not be enough ++ Fill the first pole until the pressure in the SF, bottle equalizes with the pressure in the pole, or the pressure gauge reads that the rated pressure has been reached, which ever comes first. Take this bottle and move to the next pole and fill it to bottleDTOSFK-IN AREVATE Dine. Chapter 5, Page 17 Instruction Manual - Type DT1-72.5 F1 Rev 11.05/09 equalization, Repeat for the third pole. Repeat the procedure with the rest of he bottles until ali poles are filled up to the rated pressure, + Connect the fill hose to the SF fill port (DILO DN8) on the circuit breaker. Refer to Figure 7 for the location of the filling port on the circuit breaker. + Fill up to the rated density which is indicated by the black dot at the upper limit of the green segment of the density monitor DO NOT invert the gas cylinder because this wil fill the A Caution | | breaker with liquid SF,. The resulting over-pressurization may burst the pressure relief device To prevent freezing of the gas cylinder or the filing Important ‘equipment during SF charging, set the charging pressure to no more than 1 to 2 psig (0.1 to 0.2 bar) above the nominal fill pressure of the breaker, 66.7 psig (4.6 bar). + After a temperature equalization period of approximately one hour, check again and correct the SF pressure if necessary. After filing the breaker, remove the hose and replace the fill port cap. The dial of the WIKA gas density monitor is divided into three colored areas: Green, Yellow and Red. The position of the needle indicates the SF, gas density at any ambient temperature.DTOoF KIM AREVAT & D Inc. Chapter §, Page 18 Instruction Manual ~ Type DT1-72.5 F1 Rov 11 05/09) 5.7 Wiring the Controls and Current Transformers The electrical control cabinet is wired at the factory, with all lead wires from the current transformers and mechanism connected to terminal blocks. All customer connections are made at the terminal blocks. Refer to the specific wiring and connection diagrams in Chapter 7, The customer's power and auxiliary circuit leads must be attached to the circuit breaker in the electrical control cabinet. The leads must be brought through the bottom of the cabinet after removing the dropout panel provided in the cabinet floor and punching the appropriate conduit entrance holes in it 5.8 Manually Charging the Spring Mechanism The initial spring charging operation of the mechanism should be performed manually to reveal any binding problems, Refer to the exploded view of mechanism in Chapter 6, Figure 15, * Remove the manual charging handle from its mounting clips on the control cabinet door and place it onto the charging post of the mechanism ‘+ Charge the mechanism by turning the handle clockwise [ 3 ] until the spring charge indicator moves to the "Charged" position.DTOFK-iM AREVAT & D inc. Chapter 5, Page 19 Instruction Manual ~ Type DT1-72.5 Ft Rev 11.05/09 5.9 Operating the Breaker ‘When operating the breaker manually, make sure that: A Caution + Gas pressure is greater than the Lockout set point * Alll tools are removed and personnel are clear of the operating mechanism. * Control power is removed. + The manual charge handle should be used only when all local control power has been de-energized. * Do not operate the Manual contro! switch unless all of the above are observed | Operating the system with less than the acceptable indicated A Caution | | cas pressure may damage the interrupter parts, The | waming tag below is attached to the mechanism and should be observed. WARNING Hazardous: Moving parts inside. No maintenance or other work should be performed until all electrical power has been removed trom the system. Read the applicable sections of the instruction book, Darticulary the saction on “saletv™ 1. Check control voltage and auxiliary voltage. 2. Operate the breaker remotely to ensure that the control circuits, motor circuit, and alarms are functional 3. Low SF; alarms and lockout settings may be checked by slowly bleeding the pressure by means of the three-way valve (optional) at the gas system manifold block. If a three way valve is not provided, follow the procedure below to simulate agas leak. " Hf the itrol sch lis for th A Caution 'e control scheme calls for the breaker to open and lockout at low pressure, the breaker will open. 4. In order to simulate a leak in the piping system follow these steps (and all item references are made to Figure 7): + Operate the tank isolating valves (item 1) of all three poles by releasing the lower nut (1b) 4 to 6 mm with a 1” or 26 mm wrench. > Don't disengage the nuts (1b) fully to avoid uncontrolled blow off, > Don't dismantle the valve bodies (ta). + Remove the cap of the DILO filing valve (4), + Operate the DILO filling valve (3) by pushing the valve pin for a controlled SF6 blow off. * Continue slowly decreasing SF, pressure until first the alarm value and then the jockout value are reached. + Retighten fittings. « Fill the system with SF, gas up to the rated density.(BTOSFK-IM Chapter 5, Page 20, Instruction Manual ~ Type DT1-72.5 Ft ‘AREVAT & D Inc. Rev 11 05103 Figure 7: SF, Piping System 1_| Tank isolating valves 2 WIKA density meter 1a | Valve body DILO filling valve DN 1b | Valve nut Protection cap © 5. Check to ensure that the control cabinet anti-condensation heaters are functioning properly.‘DTOaFK-IM AREVAT & D inc. Chapter §, Page 21 Instruction Manual - Type DT1-72.5 F1 Rev 11 08/09 5.10 Optional Installation Procedures The following procedures and tests have been performed in the factory and do not need to be redone. These procedures and tests have no bearing on warranty claims. Please consult your company policy for the necessity of the following sections: 5.10.1 Checking the Circuit Breaker System Pressure Check the SFs gas pressure 6 hours after the breaker has been charged. Take these readings early in the morning, to avoid Important inaccuracies caused by solar heating of the circuit breaker during the day. + Take a temperature reading of the pole tank to get a close estimation of the SF gas temperature. * Attach a calibrated pressure gauge to the fil port of the circuit breaker. ‘+ Consult the rated pressure curve in Chapter 1, Figure §, to find the proper pressure at the recorded temperature. 5.10.2 Density Monitor Switch Settings * Connect the density meter and external SF; pressure source to the gas system fill port + Slowly pressurize the system, bringing the density meter to the black dot. Note the pressure and temperature, and compare readings with chart values shown at the end of Chapter 1 * Reduce pressure slowly to ensure that contacts operate at the proper alarm and lockout values. * See breaker specific drawings for accurate densities (refer to Chapter 7). ‘The contacts of the WIKA density meter are not adjustable, If the density meter is found to be out of calibration, notify AREVA. 5.10.3 Checking the Closing Spring Charging Time ‘As soon as the operating mechanism is energized, the motor starts to charge the closing spring. When fully charged, the motor supply is automatically turned off by the motor limit switch. The spring charge indicator moves to the "Charged" position. At the motor's rated voltage the charging time of the closing spring is approximately 10 seconds.DTO9FK-IM AREVAT & Dine, Chapter §, Page 22 Instruction Manual ~ Type DT1-72.5 F1 Rey 11 05/09) $.10.4 Timing Tests Never operate the breaker with an SF; gas density below the lockout value. Betore beginning test operations make sure that + The circuit breaker is filled to its rated density. + The closing spring indicator shows "Charged. + The supply voltage is at its rated value. * All linkages are connected. Perform the operations using a circuit breaker analyzer to measure the contact operating times of the circuit breaker. The values must correspond to those given in the routine test report, The closing time is the time from energizing the close coil to | Note contact touch. © The opening time is the time from energizing the trip coil to contact separation. 5.10.5 Measuring Interrupter Travel When measuring interrupter travel, the recommended travel measurement equipment is @ rotational transducer mounted at the external lever arm of the pole unit nearest to the mechanism. At this location, 1° of rotation is equivalent to 1.93 mm of interrupter travel. In order to access the external lever of the pole unit nearest Important to the mechanism, remove the lower linkage cover. Remove control power, and fully discharge the mechanism springs prior to removing the lower linkage cover. Refer to Figure 8. Mount the Lower transducer linkage ‘on this pole cover Figure 8: Lower Linkage coverDTOSFK-Iit AREVAT & D inc. Chapter §, Page 23 Instruction Manual - Type DT1-72.5 F1 Rev 11 08/08 5.10.6 Measuring Contact Resistance Measure the resistance of the main current path with the breaker closed using an instrument with a minimum current of 100Adc. Connect directly to the bushing top cap. Ensure good electrical contact by cleaning an area for test equipment connection, Compare recorded measurement with those in the factory test report (refer to Chapter 7). The maximum resistance between HV bushing terminal pads must not have increased more than 20% of the value measured during routine testing at the factory | The measured contact resistance value may be slightly Note higher if there are additional connectors, elements, or terminals added to the circuit. If this is the case, consider the resistance of those items. 5.10.7 Checking the Manual Operating Function Check the manual operating function of the mechanism. Perform oné closing and one opening operation by turning the respective manual operating lever. 5.10.8 Checking the Anti-Pumping Circuit When an electrical closing command and an opening command are applied simultaneously and held on, the circuit breaker must perform only one operation. The following conditions apply: + In the Open starting position the circuit breaker will perform a closing and then an ‘opening operation. + In the Closed starting position the circuit breaker will perform an opening operation. 5.10.9 Checking the Lockout Function ‘Short-circuit the contacts of the SFs density monitor. Verify that the circuit breaker cannot be operated by electrical closing and opening commands. 5.10.10 Hi-Pot Dielectric Testing DO NOT perform hi-pot dielectic tests on this circuit breaker Caution | | win a Dc voltage. International standards, such as IEC 62271-203, recommend not to perform DC voltage tests on metal-enclosed switchgear. This circuit breaker contains internal solid insulation made with fiber/cloth reinforced vacuum-impregnated epoxy. This insulation is used in interrupter line-to-ground supports, operating rods and gap insulators. Epoxy insulation is susceptible to strong polarization under a DC voltage. The application of a DC voltage will generate charge separation which will enhance the voltage stress of these components. This is very likely to cause a dielectric failure and permanent damage to the insulation during the DC test or during final energization of the circuit breaker under AC voltage. Nevertheless, megger testing in the range of 10-20 kV is acceptable. Tests above these values should not be performed under a DC voltage. Performing any hi-pot tests above this value will void the circuit breaker warranty; AREVA T&D is not responsible for any damage caused by such a test."DTOSFK-iM ‘AREVAT & D Inc. Chapter 5, Page 24 Instruction Manual - Type DT1-72.5 F1 Rev 11 05109) 5.11 Field Testing Current Transformers Take care to prevent unintentional core magnetism during field testing. At no time should any source of DC current be used on a current transformer since certain types of DC instruments will severely magnetize the core and drastically increase its exciting current characteristics. When using a variable voltage source always run the voltage down to zero volts before turning i of, failure to do so will result in core magnetism. Under no circumstance perform any test that circulates Dera | eimary current while the secondary is open. Circulating primary current while the secondary is open will produce 5.12 Commissioning Checklist ‘The commissioning check list's primary purpose is to ensure that in the course of commissioning all important work, which must be carried out to guarantee the reliability of the breaker, is performed. dangerously high voltages. In the event of any warranty claim, the absence of this check Important list may resut in reduction of the claim. EEE eee eee eee eee Please note: 1 General information such as name of the user, name of substation, type of breaker, serial number and the year of manufacture should always be filled in. Each commissioning check list is only valid for one breaker. Treat the Commissioning form in the manual as a master and photocopy it whenever the breaker is commissioned or recommissioned. Note the serial number of the breaker on each page. Carry out all work described in previous sections and Initial the corresponding sections of the checklist, Atler completing the commissioning process, the commissioning check list must be signed and dated by the commissioning engineer. Return one copy to AREVA T & D Inc,, Attention: QA, ‘One Power Lane, Charleroi, PA 15022, USA.DTOOFK-IM Chapter 5, Page 25 ‘AREVAT & D Ine. Instruction Manual ~ Type DT1-72.5 Ft Rev 11 05/08 Owner: Table 1 Commissioning Checklist ‘COMMISSIONING CHECK LIST FOR SFé-CIRCUIT BREAKERS Page ‘Substation: Type: Serial number: ‘Operation Counter Reading: DT1-72.5 F1 Year of manufacture: Instruction Manual | Check off | tem Work to be performed Paragraph when ok. 1_| Read Safety Chapter in the Manual Chapter 2 Fr Inspect Breaker for Shipping Damage Section 4.1.2 3 Check SF, Gas Tightness Section 5.3 4 Mount Breaker on Foundation Section 5.2.2 5 _| Properly Ground Breaker ‘Section 5.4 6 _ | Gonnect HV Terminals Section 6.5 7 _| Filling Breaker with SFs Section 5.6 3 _| Gharge Closing Spring Manually Section 58 9 Wiring Controls and BCTs Section 5.7 10 _| Check Control Voltage Section 59 11_| Operate Breaker Remotely Section 59 12 _| Very Proper Control Operation Section 9 13 _| Verity Heaters Operate Properiy Section 59 Checked by Signed Date Return to: AREVA T&D Inc., Attn: QA, One Power Lane, Charleroi, PA 15022, USADTOSFK-IM Chaptor 5, Page 26 instruction Manual - Type DT1-72.5 Ft AREVAT & Dine. Rev 11 05108 This page intentionally left blank.[preerKW AREVAT & 0 Inc. | Chapter 7, Page 1 Instruction Manual - Type DT4-72.5, Rev 0 (06105) Addendum D Technical Specification TS-00007 Torque Values for Externally Threaded Mechanical Fasteners ©2005 AREVA T&D Inc.DTOSFK-iM Chapter 7, Page 2 Instruction Manual - Type DT1-72.5, AREVAT ED Ine. Rev 0 (06/05) This page intentionally left blank,aX TECHNICAL SPECIFICATION. AREVA Torque Values for Externally Threaded eae eee Mechanical Fasteners 1. CONTENTS 2, PURPOSE AND SCOPE 3. DERIVATION, GENERAL REQUIREMENTS 2. PURPOSE AND SCOPE This document defines the technical requirements for torque values for externally threaded mechanical fasteners. These requirements are intended to serve as a general reference for Areva personnel, os well as customers and suppliers, in the design, fabricetion and cepoir of Areva T&D Inc. products, This specification is © supplement to the ossembly drawings from which it is referenced and is subordinate to any specific values that ore designated on the respective drawings. The development-engineering department will control this document 3. DERIVATION, GENERAL REQUIREMENTS The torque values that are provided in the following table have been calculated to pre-stress the fastener between 65-80% of tensile yield. A 0.20 (empirical) torque coefficient has been ‘assumed in the computation of the resulting values. Listed values are nominal. Toleronce is + 20%, NOTE: Metric fasteners threaded into cast aluminum shall not exceed torque values listed for ASTM F 568M Property Class 5.6. NOTE: Standard fasteners threaded into cast aluminum shall not exceed torque values listed for SAE Grade 2. Last Revised By (Name, Date): | Reviewed (Name, Date): le Name W.Horn, 11-20-2008 N. Davison, 11-20-2008 TS-00007 doea Le owe | TECHNICAL SPECIFICATION Torque Values for Externally Threaded Mechanical Fasteners Gone Ts-00007 Bev. 5 Page 24 ‘Areva T&D inc. Nominal Bok Torque Spacifcation (Mote Coarse Thread) Samm saa — Daraieré Picn|wsx oa] ext ae T2aW Ox sstaxro pale Mie x 2]a0x 29 nade 3 [MO SA MTT epety Cats ee ene ee ee ee eae pe |r fae a sie Sa pare sana Caimi wsroa| wee T Mer aes Hitec mes mer spans ct wares eet eT opery Com | ssraceo [os Se eas Pare seat Seay + a ee dae [Saat aa as para] wera ate 7a ware Tune eT wae a re eee fee eee Pats 2 Sree oP oafa ee ASTM F 56a = Sara MS x 0.8] Mise [mse aortas 0 x 3.4 M36 a Peserycen | ccm eee per Se ae eas s a ef {as | dard [oar tm ie ware wie ape Tae ATT Porerycem | como [ase Be Ps eee wh ets ne foe Zreva TED ine Nominal Boh Torque Specification (Waive Fine Threaay TTF BT $F [MOTE ea lrooerycuse ar] ssrax70 a So sinless) ee oa my [asta it rots | wre Tas fe propery Gass, ax] sstaxeo ee ee sovstanoes) 2s te 7 were foe ae as aT ee ee eee eae ee <{—#-| ss cern son | ggg PSSEERe REE me fee se ane ee rromey ise 88} ee ee camera Deir PT wr May Tae Ta scone SM | csiso Peter epee mae coat i hepa oera TECHNICAL SPECIFICATION anewa Torque Values for Externally Threaded Mechanical Fosteners ‘Breva T&D Ine. Norrinal Bolt Torque Specficaton (Unified Coarse Thread - UNG) AST Taree) Property lass sstaxro| 5 a 70 (Sires) Nem 3| 6 ASTM 3 Taree S| tm | 6-0) 76: Fer | ia] 1126) Property Qses rane [RB 3 | i ore_[ tas [271 [a TS |Se a SET a [ef os e| 2pm | en) se 7S | ce | ist Gr] oe [as fa TSF rea TAT Prpsty Cos si] 75 | 108 | er 76 (an So es [ee war faealrvaTa re repay Gane sr ea ae | sx Sano = Ser [sor AE ED sar [real rentraa port Zs. es | oe | om | ea 2 Sr tis a [-vae [oa Tari RA Tei [onl] vot [Tow] em [ee] sew [seu] Ten] 42 [ee alien|o a ene Tete pe ser bae paTECHNICAL SPECIFICATION ‘O05008 ‘Torque Values for Externally Threaded Mechanical Fasteners 5 Poge 44 ‘This page intentionally left blank.DTOSFK-M ‘AREVATE Dine, Chapter 6, Page 1 Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/25/2008), Chapter 6 Maintenance and Troubleshooting ©2007 AREVA T&D Inc.‘DTOOFK-IM BREVATED Inc. Chapter 6, Page 2 Instruction Manual - Type DT1-72.5 F1 Rov 6 (9/26/2008), This page intentionally left blankDTOsF KIM ‘AREVAT & D inc. Chapter 6, Page 3 Instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/25/2008) Contents 6.0 61 62 63 64 65 66 87 68 69 6.10 ett 6.12 Genaral : : Standard Maintenance Schedulo 6.1.1 Time schedule 6.1.2 Inspection 613 Maintenance 6.1.4 Reconditioning Inspection and Maintenance. 6.2.1 Checking the Ant-Condensation Heaters 6.2.2 Functional Check of the Electrical Control Circuits 623 Measuring Operating Times. 6.24 Check the SF, Gas Quality. 62.5 Resistance Measurement. 626 Torque for Bolted Connections... Reconditioning 63.1 Removing Bushings. 63.2 Replacing the interrupter Unit. 633 Replacing the Current Transformers (CT)... 63.4 Replacing the Pressure Relief Device (PRD)... 63.5 Replacing the Absorption Fitter (Desiccan!) 636 Evacuating the Breaker... 6.3.7 Replacing the Close and Trip Cai 6.3.8 Replacing the Motor... 6.2.9 Replacing Anti-condensation Heaters... 6.3.10 Recommissioning a Reconditioned Cireut Breaker. Spring Operating Mechanism 6.4.1 Charging the Closing Energy Storage Mechanism 64.2 Grosing Operation 6.4.3 Recharging the Closing Energy Storage Mechanism .. 844 Opening Operation 6.4.5 Slow Closing Operation ccs 64.6 Sow Opening Operation... a Application of Lubricants. 65.1 Points of Lubrication Control System SF Gas System 6.7.1 Swagelok® Tube Fittings Pressure Reliet Device (PRD)... Permissible Number of CO Operations... Cold Weather Heaters Troubleshooting. 6.11.1. General Check List 6.11.2. Manual Charging of the Closing Spring. 6.11.3 Discharging the Closing Spring Spare Parts and Service Policy : 6.12.1 Ordering Accessories and Spare Paris. 6.42.2 Suggested Accessories for Commissioning and Maintenance 6.123 Suggested Emergency Spare Parts... 6.12.4 Special Tools (Optional) 6.125. Spare Paris and Service Coniact‘DTOOFIM AREVAT& Dino, Chapter 6, Page 4 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008), List of Figures Figure 1. Interrupter Installation and Removal : 8 Figure 2 Clamping the Genter Conductors. 10 Figure 3. Bushing and CT Assembly... i cmon ee 10: Figure 4 PRD and Absorption Filter (Desiccant) : 4 Figure 5 Front View of Mechanism. 1G. Figure 6 Locating the Trip otis... ae 7 Figure 7 Removing the Retainer Clip w7 Figure 8 Removing Retainer Cips. 18 Figure 9 Locating the Close Coilfs) 18 Figure 10 Locating the Motor... 19 Figure 11. Motor Securing Botts. 20 Figure 12 Anti-condensation Healer COVET wwnennnnewnnnnnnn at Figure 13 Disconnecting the Wires... : Reeeteetta Figure 14. Removing the Cover. : it po a1 Figure 14 Removing the Clamp Hardware. 22 Figure 15 FK 8-1/131 Spring Operating Mechanism. Poesia Figure 16 FK 3-1/131 Spring Operating Mechanism. 26 Figure 17 Manual Lever. 27 Figure 18 Blocking Device BB Figure 19 Slow Operation Device rn nuns : Eel 29 Figure 20 Points of Lubrication at the Drive Shaft .nrnnno one 82 Figure 21 Points of Lubrication at the Linkage a sevens 38 Figure 22 Typical Swagelok® Fiting... Sue : 34 Figure 23 Reassembly of a Typical ‘Swagelok” Fiting.. 34 Faure 24 Permissbte Nuber of CO Operations Wahout Maintenance ofthe Aring Contacts Versus Breaking Current in k 35 List of Tables Table 1. Lubricants for the DT1-72 31 Addendum ‘Addendum & Lubricating the FK 3-X Operating Mechanism ‘Addendum F Special Tools for FK 3-X Operating MechanismDTOSF KIM AREVAT&Dinc. Chapter 6, Page 5 Instruction Manual - Type DT1-72.5 F1 Fev 8 (9/25/2008) 6.0 General ‘These maintenance directives incorporate measures for avoiding the hazards involved in the application of SF, gas to switchgear. Such directives are protective measures and recommendations for the user of SFe switchgear. Any personnel performing maintenance or inspection on SF, switchgear should read this section and comply with these instructions as well as the safety precautions prescribed by their employer. Failure to observe the safety precautions described herein, and those defined by the employer, may result in bodily harm or asphyxiation. 6.1 Standard Maintenance Schedule Frequency and extent of maintenance and service is dependent upon the following: * Length of time in service + Number of Close-Open operations * Accumulated fault current interrupted 6.1.1 Time schedule Inspection Visual inspection every six years Maintenance | 42 year intervals Reconditioning | Aiter 2,000 Close-Open operations at rated normal current or after accumulated interrupted currents according to Section 6.9, Figure 12. 6.1.2 Inspection (Refer to Section 6.2) Inspections are to be performed only by trained personnel. Follow the relevant safety precautions; particularly read Chapter 2. Dismantling the circuit breaker poles is not necessary for the following recommended inspections: * Visually inspect for damage, especially to bushings. * Check for corrosion. * Check the anti-condensation heaters. * Check the SF density (the SF. density monitor must indicate in the green sector ‘on the WIKA gauge). * Check the SF gas quality 6.1.3 Maintenance (Reter to Section 6.2) Maintenance is to be performed only by trained personnel or AREVA service technicians. Take the circuit breaker out of service. tt is not necessary to dismantle the breaker pole for the following maintenance: + Perform all inspection items above. * Check the terminal connections inside the control mechanism enclosure. * Check the linkage bolt torque and linkage bearing sleeves.DTOSFKAM ‘AREVAT & D Inc. Chapter 6, Page 6 Instruction Manual - Type DT1-72.5 F1 Fev 6 (9/25/2008) + Functionally check the electrical control circuits. * Measure the operating times. + Measure the resistance of the main current path. * Check the bolted connections for proper torque. * Check the terminal connections on the HV terminals. 6.1.4 Reconditioning (Refer to Section 6.3) Reconditioning is to be performed only by trained personnel or AREVA service technicians. Take the circuit breaker out of service, and open the breaker poles as necessary. Reconditioning usually refers to replacement of interrupter wear parts. 6.2 Inspection and Maintenance 6.2.1 Checking the Anti-Condensation Heaters ‘Check the function of the anti-condensation heaters: Tum the heaters on and allow time for them to heat up. Verify the heaters have gotten warm and then shut them off 6.2.2 Functional Check of the Electrical Control Circuits Perform one Open and Close operation. 6.2.3 Measuring Operating Times Perform operations using a circuit breaker analyzer to measure the contact operating times of the circuit breaker. Ensure the values correspond to those given in the routine test reports. The opening time is the time from energizing the trip coil to Note separation of the main contacts. The closing time is the time from energizing the close coil to contact touch, 6.2.4 Check the SF¢ Gas Quality ‘Check the gas quality with respect to the moisture content, SFs content and acidity. Dew point <-10°G at nominal pressure ‘SFs content 398% Aciity: 10 ppm Moisture Content: | <500 ppm 6.2.5 Resistance Measurement Measure the resistance directly at the HV terminals with the circuit breaker closed and a minimum of 100A DC, Ensure good electrical contact of the test leads. The values have to correspond to those given in the routine test certificate of the specific breaker. TheDTOoFKC-IM AREVAT& D Inc. Chapter 6, Page 7 Instruction Manual - Type D11-72.5 Ft Rev 6 (9/25/2008), maximum resistance between HV bushing terminal pads must not have increased more than 20% of the value measured during routine testing at the factory (refer to Chapter 7) ‘The measured contact resistance value may be slightly Note higher if there are additional connectors, elements, or terminals added to the circuit, If this is the case, consider the resistance of those items. 6.2.6 Torque for Bolted Connections Check for the correct tightening torque on all accessible bolt connections. Refer to Addendum D for a table of acceptable torque values. Note: Always lubricate the threads to prevent galling. 6.3 Reconditioning NEVER use Molykote lubricants on any internal areas in contact with SF, © All flanges and areas exposed to water must be coated with Dow 117 silicone grease to prevent moisture penetration and to lubricate the O-rings and O-ting grooves. Lubricants or grease should be applied by hand. + Do Not use brushes or any device for applying lubricants because they may introduce particies during lubrication. While applying lubricants by hand, if you feel any particles, thoroughly clean the areas and reapply the proper lubricants or grease. Take care lubricating O-rings; verify that they have not been damaged or any particles are present that would prevent a gas tight seal * Clean all functional elements with a lint free wiper that has been soaked in denatured alcohol. Grease the parts according to the greasing instructions. Replace parts when necessary. * To prevent dielectric failures (flashovers), avoid scratching or otherwise damaging electrically stressed components of the circuit breaker. * To prevent dielectric failures (flashovers), never allow particles or debris into a circuit breaker pole tank. When performing internal maintenance to a pole tank, be extremely careful to remove particles and debris. * If bolted connections have been removed during work, reinstall all hardware. Damaged hardware should be replaced if there is any visual damage. * Always use new O-rings when assembling. Follow the proper lubrication technique for gaskets. * The absorption filter (desiccant) must be replaced whenever a pole has been opened to the environment for long periods or iit is contaminated with SF decomposition by-products. Do not remove the replacement absorption filter (desiccant) from its protective container or install it until the breaker pote unit is completely assembled and ready for pulling vacuum. (See Section 6.3.5 for more details).DTOSFK-IM AREVAT ED Inc. Chapter 6, Page 8 Instruction Manual ~ Type DT4-72.5 F1 Rev 6 (9/25/2008), : | 6 Figure 1 interrupter Installation and Removal 1. End Cover 4, Insulated Drive Rod 2, Adsorption Filter (desiccant) 5. M12 Bolts 3. End Cover with PRD 6. Linkage Pin 6.3.1 Removing Bushings (See Figure 1} (Numbers in parentheses () refer to the item numbers in Figure 1.) You must wear approved protective gear when opening the or reaker poles. Refer to Section 2.4 for detailed information. * Open the breaker ** Discharge the closing spring + Disconnect the control voltage * Evacuate the circuit breaker pole unit using a gas reclaimer with filtering capability. ‘Use all specified precautions for handling and disposing of SFe decomposition by- products (See Section 2.2). + Remove the PRD end cover (3) from the front of circuit breaker pole unit. + Decouple the insulated drive rod (4) from the inner lever on the drive shaft by removing linkage pin (6). * Open the screen cover of the adsorption filter (desiccant) (2). Dispose of the Contaminated adsorption filter according to the instructions in Section 2.3.DTOSFK-IM ‘AREVAT &D inc. Chapter 6, Page 9 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008), * Remove the three M12 bolts (5) located in the center of the end plate (1). ‘+ Remove the remaining nuts and bolts holding the end plate to the pole tank. ‘+ Support the interrupter at both ends. + Unscrew both clamping bolts (Item 3 in Figure 2) to release the contact clamps (Item 2 in Figure 2). If required, retract the contact clamps with an M16 bolt. * Attach a sling to the top of the bushing. + Remove the bolts attaching the bushing to the tank flange. Insert 3 or 4 temporary guide pins to facilitate removal and installation of the bushings. * Lift the bushing until the center conductor clears the top of the throat shield. Swing away the bushing assembly, being careful not to bump the sheds of the bushing insulator or the throat shield. Place the bushing assembly in a wooden support cradle, or similar protective support. Do not stress the center conductor while handling. j Do not scratch or otherwise damage the center conductor, : Note throat shield, interrupter or pole tank surfaces. Take care to not score the inside of the bushing insulator when the center conductor is removed or replaced. Metal residue scraped | onto the bushing insulator surfaces could cause the bushing to flash over after re-commissioning, ‘+ Remove the center conductor from the bushing insulator. Place it on a dry pad and wipe away any SF, decomposition by-products using a lint free wiper and denatured alcohol. Thoroughly (and as quickly as possible) clean all debris, including SFs decomposition by-products from the bushing insulators, interrupter and inside of the pole tank. Use precautions for handling and disposing of SF, decomposition by-products (See Section 2.3). * Cover the open ends of the bushing insulator and pole tank to prevent debris or particles from entering. * Before reassembling, clean the clamping contact surfaces of the center conductors to remove the oxide layer, and immediately lightly grease with PG 54 grease to prevent further oxidation. * Coat ail flanges and areas exposed to water with Dow 111 silicone grease to prevent moisture penetration and to lubricate the O-rings and O-ring grooves. Lubricants or grease should be applied by hand, Do Not use brushes or any device because they may introduce particles during lubrication. Note Thoroughly clean all components and remove all dirt and debris from the pole unit tank prior to reassembly. + Reassembie the unit in reverse order, using new sealing rings and a fresh absorption filter (desiccant). + Torque all fasteners according to the torque table in Addendum D. * Evacuate the pole as described in Section 6.3.6. ‘+ Repressurize the breaker with SF, gas to the rated density (See Section 5.6) + Check ali flange connections and the SF. piping using a leak detector.DTOSFK-IMt Chapter 6, Page 10 AREVAT & D Ine. Rev 6 (9/25/2008), Figure 2 Clamping the Center Conductors 1. Center conductor 2. Contact Ciamp 8. Clamping bolt 6.3.2 Replacing the Interrupter Unit (See Figure 1) Caution Do not remove the replacement interrupter assembly from its sealed plastic bag until you are ready to install it in the interrupter tank. * After removing the plastic bag, closely inspect the replacement interrupter for any loose material, small particles, or any physical damage before installing in the interrupter tank * If any damage is detected, these parts are to be repaired or replaced. Remove all grease from insulating material, such as the support insulators and interrupter insulating tube. * Use a clean lint free wiper and denatured alcohol to wipe down all surfaces, * After inspection and cleaning, the interrupter should be assembled into the interrupter tank as soon as possible. * If itis not possible to install the interrupter immediately it must be re-covered. Never store the interrupter in the air and prevent it from getting wet at all times. Note Important ‘The main contacts, arcing contacts, Teflon nozzle, and associated parts can only be replaced as a single unit. Adjustment of moving and fixed contacts has already been completed at the factory. Do not scratch or otherwise damage the center conductors, throat shields, interrupter or pole tank surtaces. * Perform the entire procedure described in Section 6.3.1 “Removing Bushings” to evacuate the SFs gas, remove the endplates and both bushings of the pole tank, and to de-couple the interrupter unit from the internal lever.DTOOFCIM ‘AREVATE Dine. Chapter 6, Page 11 Instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/26/2008) + Follow all precautions for handling SF decomposition by-products (See Section 2.2) © Carefully withdraw the interrupter from the pole tank. + Place the interrupter assembly on a clean padded surface. + Thoroughly (and as quickiy as possible) clean all debris, including SF decomposition by-products, from the removed interrupter unit, bushings, and inside of the pole tank. Use precautions for handling and disposing of SF, decomposition by-products (See Seotion 2.2). Importan Thoroughly clean all components and remove all dirt and portant debris from the pole unit tank prior to reassembly. * Betore reassembling, clean the clamping contact surfaces of the bushing center conductors to remove the oxide layer, and immediately lightly grease with PG 54 grease to prevent further oxidation. + During reassembly, coat all flanges and areas exposed to water with Dow 111 silicone grease to prevent moisture penetration and to lubricate the O-rings and O- ring grooves. Lubricants or grease should be applied by hand. DO NOT use brushes or any device because they may introduce particles during lubrication. * Always install new O-rings and gaskets. + Review all greasing instructions (See Section 6.5) « Insert a new interrupter unit. Align the clamping contacts of the interrupter unit with the bushing tank nozzles. * Insert the bushings and use contact clamps and clamping bolts (Figure 2) to connect the center conductors to the interrupter. Torque all fasteners according to ‘Addendum D. + Re-couple the insulated drive rod (4) to the inner lever on the drive shaft by replacing linkage pin (6}. (Numbers in parentheses ( ) refer to the item numbers in Figure 1.) * Close the end cover (1), and reinstall the bolts (5) * Replace the adsorption filter (desiccant) (2). * Cloge the PRD end cover (3). * Torque all fasteners according to Addendum D. + Evacuate the pole as described in Section 6.3.6 * Refill the breaker with SF, gas to the rated density as described in Section 5.7) * Check all flange connections and the SFs piping using a leak detector. | When tightening a flange with an O-ring seal ALWAYS | tighten in a star pattern and finally tighten to the proper |, torque specification. Otherwise, the O-ring may be damaged.DTOoFKIM AREVAT ED inc. Chapter 6, Page 12 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008) 6.3.3. Replacing the Current Transformers (CT) (See Figure 3) 6.3.3.1 Removing the Current Transtormer connect the CT wiring from the terminal blocks for afl the current transformers on the bushing, ‘+ Remove the wiring from the conduit. Some disassembly of the conduit may be necessary. * Remove the CT cover. ‘+ Remove the shim material between the current transformer and aluminum tank nozzle * Lift the current transformer off the breaker. The bushing type current transtormers (BOTs) are a slip-over Important design. The cores can normally be removed with the bushings in place. However, itis difficult to lift heavy cores ‘over the horizontal terminal pads. For heavy cores, itis recommended you remove the bushing center conductor for this purpose. Refer to section 6.3.1 a a Take Extreme Care to avoid dropping bolts, washers, and A Caution || scots into the interrupter enclosure, 6: .3.2 Installing the Current Transformer + Place the new current transformer on the circuit breaker tank nozzle. ‘Take Extreme Care to not damage the current transformer insulation and wiring when handling the unit. * Install shim material between the current transformer and the tank nozzle. * Pull the secondary wiring through the conduit and reconnect at the CT terminal blocks. ‘+ Replace the center conductor of the bushing, if removed (Refer to Sec 6.3.1). Always use new O-rings greased with silicone grease. * Replace the CT cover.‘DTOSFK-IM ‘AREVAT & D Inc. Chapter 8, Page 13 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008) Figure 3 Bushing and CT Assembly 1 Bushing & Center Conductor 7 Shim material 13° Interrupter support 2 Bolt 5x10 8 CT 14 HH Bolt 3 Interrupter 9 Tank Nozzle 15 Center Conductor 4 Throat shield 10 CT support spacer 16 Gasket 5 CT cover 11 CT support plate. 6 PRD end plate 12 End plate 6.3.4 Replacing the Pressure Relief Device (PRD) (See Figure 4) (Numbers in parentheses ( ) refer to item numbers in Figure 4) 6.3.4.1 Removing the PRD Rupture Disk » Evacuate the circuit breaker pole ur using a gas reciaimer with filtering capability * Take precautions in handling and disposing of SF, decomposition by-products (See Section 2.2). * Remove the bolts (5) holding the PRD end plate to the pole tank. * Carefully separate the PAD end plate (1) from the pole tank. Be sure not to damage the O-ring sealing surface. © Unscrew bolts (3) to remove the rupture disk holder (8) «Lift out the rupture disk (2)‘DTOOFKIM ‘AREVAT& Dine, Chapter 6, Pago 14 Instruction Manual ~ Type DT1-72.5 F1 Fev 6 (9/28/2008) ( \ } / 4 6 4 Orting 5 Bolt ~ PRD End Cover 8 Soreen 1 PROEnd Cover 7 Adsorption Fiter 2 Rupture Disk 8 Pupture Disk Holder 3 Bolt Rupture Disk 9 Rupture Disk O-ring Figure 4 PRD and Absorption Filter (Desiccant) 6.3.4.2 Installing the PRD (See Figure 4) (Numbers in parentheses ( ) refer to item numbers in Figure 4) + Lubricate all flange surfaces and new O-rings (4 and 9) with Dow 111 grease, and fit O-rings into the appropriate grooves. + Handle the new rupture disk (2) with great care, making sure not to scratch, dent, or otherwise damage it. + Carefully place the new rupture disk (2) into the PRD end cover (1). Ensure that the rupture disk fits exactly into the corresponding recessed area of the PRD end cover. ‘+ Place the rupture disk holder (8) into place. * Secure the rupture disk holder (8) using bolts (3). Tighten the bolts using a cross. or star pattern sequence. First, torque all bolts to 20 ft-lb. Then, torque again to 40 feb. ‘+ Change the absorption filter (desiccant) (7) See Section 6.3.5, { Note Thoroughly ciean all components and remove all dirt and | debris from the pole unit tank to reassembly. * Bolt the PRD end cover (1) onto the pole tank using bolts (5). + Torque all fasteners according to Addendum D. (See Section 6.2.6) * Evacuate the pole. Refer to Section 6.3.6. + Repressurize the tank with SF gas to the rated density (See Section 5.7) * Check all flange-connections and the SFe piping using a leak detector.TOOK ‘AREVAT & D Inc. Chapter 8, Page 15 Instruction Manual - Type DT1-72.5 Ft ev 6 (9/25/2008) 6.3.5 Replacing the Absorption Filter (Desiccant) (See Figure 4) (Numbers in parentheses () refer to item numbers in Figure 4) The breaker has three adsorption filters (desiccants) - one per pole. This filter (also called a “molecular sieve") is vacuum packed in an aluminum bag, Before using it, verify that the aluminum bag has not been damaged. Do not use the filter materials if the bag is damaged. Replace the adsorption fiter (desiccant) just before final i Note Hl : ra | evacuation and re-filing in order to minimize the length of | time the desiccant is exposed to ambient (moist) ai. * Evacuate the circuit breaker pole unit using a gas reciaimer with filtering capability. + Use precautions for handling and disposing of SF, decomposition by-products (See Section 2.2) ‘+ Remove the bolts (5) holding the PRD end piate to the pole tank. * Carefully separate the PRD end plate (1) from the pole tank. Be sure not to damage the O-ring sealing surface. ‘+ Separate the screen (6) from the PRD end cover (1) ‘+ Remove the contaminated adsorption filter (desiccant) (7}, and insert a new one. Dispose of the contaminated adsorption filter as instructed in Section 2.2. = Replace the screen (6). * Lubricate all lange surfaces and the new O-ring (4) with Dow 111 grease, and fit the O-ring into its groove. Note Thoroughly clean all components and remove all dirt and : debris from the pole unit tank prior to reassembly. ‘+ Bolt the PRD end cover (1) onto the pole tank using bol (5). + Torque all fasteners per the torque table. (See Section 6.2.6) + Evacuate the pole. Refer to Section 6.3.6. + Top-off with SF gas to the rated density (See Section 5.6) * Check all flange-connections and the SF piping using a leak detector. 6.3.6 Evacuating the Breaker Immediately after installing the new adsorption filters, a vacuum must be pulled on the entire circuit breaker. The purposes of evacuating are to remove air, remove moisture. and detect leakage. Removing moisture, which adheres to interior surfaces, requires a vacuum with the ump running for a long time period. The drying time is reduced when the access of ambient air has been minimized. Procedure 1. Connect the vacuurn pump to the fil port ~ DILO DNB. 2. Pull a vacuum to less than 0.5 mm Hg for a minimum of 4 hours. 3. Seal the port and tum off the vacuum pump.‘AREVAT & Dine, DTO9FKM A Manual — Type DT1-72.5 F1 Feev 6 (9/25/2008) Chapter 6, Page 16 4. Wait 30 minutes and watch the vacuum gauge. If the vacuum level rises to greater than 1.0 mm Hg in 30 minutes, the breaker may: a) Still contain moisture, in which case continue the evacuating procedure or ») Have a leak, in which case check for leaks as described in Section 6.3. 5. After pulling vacuum fill the breaker with SF to 0.3 to 0.7 bar (4 to 10 psig) and check for leaks by using a halogen leak detector. (Refer to Section 5.6 for connection and filing.) I a fiting is found detective, replace It. ALWAYS use a pressure regulating device when filling the A Caution | | breaker. Refer to the safety precautions in Chapter 2 for proper SF handling Important Never store breakers with a vacuum. 6.3.7. Replacing the Close and Trip Coils |t may be necessary to replace the close and trip coils as part of maintenance. Follow the below instructions to do so: Ensure that the breaker mechanism is completely discharged A Caution | | and all supply voltage has been removed before performing this work. 6.3.7.1 Replacing the Trip Coil(s) 1. Open the control cabinet doors. Your mechanism may differ in layout to Figure 5. Mute Figure 5 Front View of MechanismDTOOFKIM AREVAT& Dinc. Chapter 6, Page 17, Instruction Manual — Type DT1-72.5 F1 Rev 6 (9/25/2008) 2. To replace the trip coil(s}, look into the back of the mechanism from the right side as shown in Figure 6. Trip Coils ‘Looking atthe right side of the mechanism Looking from the right side mechanism ‘ata 45" angle Figure 6 Locating the Trip Coils 3. Each coil has 1 retainer clip. Remove the co's retainer clip by pressing in at the bottom (as shown in Figure 7) and sliding the clip upward. Figure 7 Removing the Retainer ClipDTOSFKIM AREVAT ED inc, Chapier 6, Page 18 Instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/26/2008) 4. Remove the magnet segment (outlined in white in Figure 8) that holds the coil in place. _Magnet _ Segment Figure 8 Removing Retainer Clips 5. Remove the coil. Detach the wire leads. Replace the coil with a factory authorized replacement part. Reattach the wire leads. Reinstall the coil by reversing the installation procedure. 6.3.7.2 Replacing the Close Coil(s) 1. Locate the close coil(s). The coil(s) can be accessed from the right side of the mechanism. The location is depicted in Figure 9. [Looking at the right side of the mechanism ‘Looking from the right side mechanism at 45° angle Figure 9 Locating the Close Coil(s)DTOSFK-IM AREVAT & Dine. Chapter 6, Page 19 Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/25/2008) 2. Use the same procedure listed in Section 6.3.7.1 to replace the close coil(s). 6.3.8 Replacing the Motor Ensure that the breaker mechanism is completely discharged Caution | | and all supply voltage has been removed before performing this work It may be necessary to replace the motor as part of maintenance. Follow the below instructions to do so: 1. Open the control cabinet doors. The motor is located on the left side of the mechanism (Figure 10). The motor is secured in place by 2 bolts on the backside of the mechanism structure panel as indicated in Figure 10. The standard motor can be removed with out removing the mechanism panel (indicated in Figure 10). I your motor cannot be removed due to interference with the mechanism panel, contact AREVA T&D Service for assistance with removing the mechanism panel. Mechanism ‘Structure Panel Mechanism Motor Panel Figure 10 Locating the MotorDTOOFK-IM ‘AREVAT & Dine. Ghapter 6, Page 20, Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008) 2. Remove the wire leads at the auxiliary contacts that connect the motor to the contacts. 3. Remove the bolts, Figure 11, that secure the motor in place while holding the motor to ensure that it does not fall after the bolts are removed. _/ Motor Securing Bolts Figure 11 Motor Securing Bolts 4. Replace the motor with a factory authorized replacement part. Reinstall the motor by reversing the installation procedure. 6.3.9 Replacing Anti-condensation Heaters It may be necessary to replace the anti-condensation heater(s) as part of maintenance. The number and location of anti condensation heaters may vary. Ensure that the breaker mechanism is completely discharged and all supply voltage has been removed before performing this work.DTOOFK-IM ‘AREVAT& Dinc. Chapter 6, Page 21 Instruction Manual - Type DT1-72.5 F1 Rey 6 (9/28/2008) 1. Locate the anti-condensation heater cover. Figure 12 Anti-condensation Heater Cover 2. Disconnect the wires at the terminal block that go to the anti-condensation heater. Figure 13 Disconnecting the Wires 3. Remove the bolts that seoure the cover in place and then remove the cover. Figure 14 Removing the CoverDTO9F KIM ‘AREVAT & D inc, Chapter 6, Page 22 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008) 4. Remove the hardware on each clamp that secures the heater in place. Figure 14 Removing the Clamp Hardware 5. Remove and replace the anti-condensation heater with a factory authorized replacement part. Reverse the removal procedure to install the new anti- ‘condensation heater. 6.3.10 Recommissioning a Reconditioned Circuit Breaker Following the re-assembly, perform checks according to the commissioning checklist in Chapter 5. In addition: * Check the resistance across the terminals (See Section 6.2.5) * Ensure the integrity of the insulation by a Megger test 6.4 Spring Operating Mechanism The operating mechanism consists of a steel structure that is self-supporting and Protected against corrosion. For storing the required operating energy, helical compression springs are charged by an electric motor via a gear unit (Figure 15). Electrical actuation of the closing and opening colls causes latches to be uniatched, which releases the energy of the springs for operating purposes. The spring energy is transmitted to the pole columns by the lever on the rear of the operating mechanism, the drive rod, and the connecting rods. 6.4.1, Charging the Closing Energy Storage Mechanism (See Figure 15) (Numbers in parentheses ( } refer to items in Figure 15)DTOFK-INt ‘AREVAT& Dinc. Chapter 8, Page 23 instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/26/2008) ‘After control voltage has been applied, the motor (70.01) immediately starts up and charges the closing spring (70.26) via the gear unit (70.04), crank wheel (70.30), and chain (70.26). This operation is terminated once the crank pin (70.29) with linked chain (70.26) has gone beyond top dead center and supports the roller (70.28) of the crank whee! (70.30) on the closing latch (70.05). ‘At the conclusion of the charging process, the tooth space (70.27) of the crank whee! (70.30) has reached the driving pinion. This allows the gear unit (70.04) and the motor (70.01), which has been tumed off by the control cam (70.22) and the motor limit switch (70.24), to run down and stop unimpeded without loading the closing latch (70.05). The repositioned motor limit switch (70.24) has closed the closing circuit, and the spring position indicator (70.31) has been switched to “closing spring charged.” 6.4.2 Closing Operation (See Figure 15) (Numbers in parentheses ( ) refer to items in Figure 15) The closing latch (70.05) is released by the electrical command to the closing coil (70.06) or by operation of the manual release mechanism (70.07). The closing shaft {70.09) is accelerated by action of the closing spring (70.25) linked to the crank wheel (70.30). The cam disc (70.10) tums the adjacent roller follower (70.11) in the closing direction. The circuit breaker is closed by means of the main shaft (70.12), the drive lever (70.18), and a coupled linkage. At the completion of the closing motion, after rotating 60°, the main shaft (70.12) is lowered onto the opening latch (70. 18) safely and with low impact by a lever arm of the roller follower (70.11), thanks to the especially designed cam disc (70.10). At the same time, the cam disc (70.10) has left the roller follower (70.11), and the circuit breaker is locked in the "Glosed” position and can now be opened. tn the course of the closing motion, the opening springs (70.20 and 1.806) are charged. The excess residual energy is stored again in the closing spring. Control, indicating, and latching functions at the end of the closing motion: © The auxiliary switch (70.21) Coupled to the main shatt (70.12) has closed the ‘opening coil circuit and interrupted the closing circuit. The circuit breaker can be opened electrically, but another closing operation or a pulse applied to the closing coil is prevented. * Alever {not shown) that is controled by the main shaft (70.12) has blocked the closing latch (70.05) and thus also mechanically prevents another closing ‘operation. + The position indicator (70.52) has been turned by the main shaft (70.12) to the closed position. ‘+ The motor limit switch (70.24) actuated by the control cam has closed the motor circuit ‘+ The closing coil circuit has been interrupted by a contact of the motor limit switch (70.24). This prevents another electrical closing operation. + At the same time, the spring position indicator (70.31) has been set to "closing spring discharged.”(DTOOFK-IM AREVAT & D Inc. Chapter 6, Page 24 Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/25/2008) 6.4.3 Recharging the Closing Energy Storage Mechanism (See Figure 15) (Numbers in parentheses ( ) refer to items in Figure 15) ‘When the motor limit switch (70.24) is moved by the control cam (70.22) at the end of the closing motion, the motor circuit is closed, and the closing spring (70.25) is automatically re-charged. 6.4.4 Opening Operation (See Figure 15) (Numbers in parentheses ( ) refer to items in Figure 15) The opening latch (70.16) is released by the electrical command to the opening coil (70.15) or by operation of the manual release mechanism (70.13). The action of the charged opening springs (70.20 and 1.8.06) causes the main shaft (70.12) and the circuit breaker that is connected to it to be accelerated in the open direction. Towards the end of the opening operation, the opening dashpot (70.17) becomes active and dampens the moving parts of the circuit breaker and operating mechanism until they come to a complete stop. Control, indicating, and latching functions at the end of the opening motion * The auxiliary switch (70.21) coupled to the main shaft (70.12) has interrupted the ‘opening coil circuit and closed the closing circuit. This prevents another electrical opening operation. An electrical closing operation is again possible * A lever (not shown) that is controlled by the main shaft (70.12) has again released the closing latch (70.05) for a subsequent closing operation, The circult breaker can be closed mechanically. * The position indicator (70.52) has been tumed to the “OPEN” position by the main shaft,DTOSFK-IM ‘AREVATE Dine. Chapter 6, Page 25 Instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/25/2008), 70.28 7023 70.21 7o24 | 70.221 70.20 7031 rosa rosa or 4 { 0.03 | r0.08 70.02 70.04 70.08 = 70.08 70.10 70.12, Diagram in open position, closing spring is discharged. 18 crankcase 70.16 opening latch 1.8.06 opening spring 70.17 opening dashpot 1.8.07 insulating rod 70.18 operating lever 23. driverod 70.19 chain 70.01. motor 70.20 opening spring 70.02 backstop 70.21 auxiliary switch 70.03 free-wheeling mechanism 70:22 control cam 70.04 gearunit 70.23 lever 70.05 closing latch 70.24 motor limit switch 70.08 closing coil 70.25 closing spring 70.07 manual closing lever 70.28 chain 70.08 close bution 70.27 tooth space 70.08 closing shatt 70.28 roller 70.10 cam dise 70.29 crankpin 70.11. roller follower 70.80 crank wheel 70.12 main shatt 70.31 sprig position indicator 70.13 manual opening lever 70.52. position indicator 70.14 open button 70.53 hand crank 70.18 opening col Figure 15 FK 3-1/131 Spring Operating Mechanism (Schematic diagram)TOF KIM Shapler 8, Page 26 AREVAT & Dine. Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/25/2008) 3.0.01 3.0.12 3.0.20 3.022 30.27 3.0.28 3.0.26 3.0.45 3.0.53 3.0.55 3.0.56 3057 3.0.20 2045 3.9.57 2.0.55 3.0.55 aon sons fh zy 3.0.8 r By dl is 30.28 2.0.80 = 3081 30.27 3.0.70: e eI . ey 30.4 Ja gl 3.0.01 ba | rg 30.7 3085 e \|_ | LS 3a o ; 30.8 valet 302 3088 302 3.088 E F 6 4 ae 30% ake motor 3.0.60 miniature circuit breaker anl-condensation heater 3.0.51 motor protection sich (optional position indicator for closing spring 8.0.62 close and open buttons (optional) motor timit switch 3.0.63 shaft for hand crank manual operation lever 3.0.84 thermostat (optional) shunt opening release 3.0.85. socket (optional) shunt closing release 3.0.86. close and open indicator lights (optional) anii-pumping relay 3.0.67 remoteslocal switch (optional) terminals 3.0.70 extended operation monitor (optional) auxiliary switch 3.0.71 operations counter position indicator 8.0.72. locking plate contactor, SF lockout 8.0.73 locking bolts Figure 16 FK 3-1/131 Spring Operating Mechanism (Auxiliary equipment)DTOFKAM “AREVAT & Dinc. Chapter 6, Page 27 instruction Manual — Type DT1-72.5 Ft Rev 6 (9/25/2008) 6.4.5 Slow Closing Oper: 1. Check the operating state of the circuit breaker and the mechanism: ion ‘a. Closing spring discharged or charged: the closing spring is charged when the roller (Figure 15, lem 70.28) is engaged with the closing latch (Figure 15, item 70.05) b. The breaker is in the open position. 2, Open the cabinet doors to access the right side of the mechanism. IMPORTANT Take the following safety precautions * Disconnect the control voltage. * Block the manual opening levers (Figure 17, Item 70.13): * Loosen the M6 screws. * Push the plate (Figure 17, Item 70.58) up to the right. * Retighten the M6 screws. Figure 17 Manual Lever 3. Ifthe closing spring is charged, insert the blocking device (Figure 18, ltem 70.71 [Refer to Addendum F for correct tooll) for the closing latch (Figure 18, Item 70.05), and attach to the axis of the manual opening lever (Figure 18, Item 70.13).DTOsFK-IM AREVAT & Dine. Chapter 6, Page 28 Instruction Manual ~ Type DT1-72.5 F1 lev 6 (9/25/2008) Figure 18 Blocking Device 4, Mount the slow operation device (Figure 19, Item 70.72 [Refer to Addendum F for correct tool): a. Place the support plate (Figure 19, Item 70.73) of the device on the upper right spacer sleeve (Figure 19, Item 70.76) and prop the device against the mechanism housing. b. Attach the hook (Figure 19, Item 70.74) of the device to the bolt (Figure 19, Item 70.77) of the support latch (Figure 19, item 70.78).DTOoFK-M Chapter 6, Page 29 Instruction Manual "AREVAT & D Ine. Type DT1-72.5 Ft Rev 6 (9/25/2008) 7072 Figure 19 Slow Operation Device 5. Execute a slow closing operation a. Turn the nut (Figure 19, Item 70.75) clockwise until the support latch (Figure 19, Item 70.78) of the roller follower (Figure 19, Item 70.11) engages with the opening latch (Figure 19, Item 70.16) by audibly snapping into place. b. The stop sieeve (Figure 19, item 70.80) prevents overcharging. The breaker position indicator now shows closed position. During the slow closing operation, the opening spring (Figure 15, Item 70.20) is charged simultaneously, 6. Remove the slow operation device (Figure 19, Item 70.72). a. Turn the nut (Figure 19, Item 70.75) counterclockwise until the pressure is removed from the hook (Figure 19, Item 70.74). b. Remove the device. 7. it mounted, remove the blocking device (Figure 18, Item 70.71) for the closing latch (Figure 18, Item 70.05) 8. Connect the contro! voltage.BTOSFK-IM AREVAT& D inc. Chapter 6, Page 30 Instruction Manual - Type DT1-72.5 F1 eev 6 (9/25/2008) IMPORTANT It you connect the control voltage again when the ciosing spring (Figure 15, iter 70.25) is discharged, the motor (Figure 15, Item 70.01) will immediately begin to charge it 6.4.6 Slow Opening Operation 1 2 Check the operating state of the circuit breaker and the mechanism: . Closing spring discharged or charged: the closing spring is charged when the roller (Figure 15, tem 70.28) is engaged with the closing latch (Figure 16, Item 70.05). b. The breaker is in the closed position. Open the cabinet doors to access the right side of the mechanism. IMPORTANT Take the following safety precautions: Disconnect the control voltage. Block the manual opening levers (Figure 17, Item 70.13): Loosen the M6 screws. Push the platé (Figure 17, Item 70.58) up to the right. Retighten the M6 screws. I the closing spring is charged, insert the blocking device (Figure 18, tem 70.71) for the closing latch (Figure 18, Item 70.05), and attach to the axis of the manual ‘opening lever (Figure 18, Item 70.13) Mount the slow operation device (Figure 19, Item 70.72) a. Place the support plate (Figure 19, Item 70.73) of the device on the upper right spacer sleeve (Figure 19, item 70.76) and prop the device against the mechanism housing. b. Attach the hook (Figure 19, Item 70.74) of the device to the bolt (Figure 19, Item 70.77) of the support latch (Figure 19, Item 70.78). Turn the M16 nut (Figure 19, Item 70.75} clockwise until the pressure is removed from the opening latch (Figure 18, Item 70.16). . Release the block on the manual opening lever (Figure 18, Item 70.13). Push the plate (Figure 17, Item 70.58) down. Execute a slow opening operation: a. Unlock the opening latch (Figure 19, item 70.16) using the manual opening lever (Figure 18, Item 70.13). b, At the same time, turn the nut (Figure 19, Item 70.75) counterclockwise until the support latch (Figure 19, Item 70.78) of the roller follower (Figure 19, item 70.11) has passed the opening latch (Figure 19, Item 70.16).TOF KIN AREVAT & Dine. Chapter 8, Page 31 Instruction Manual ~ Type DT4-72.5 Ft Rev 6 (9125/2008) cc. Continue turning the nut (Figure 19, Item 70.75) counterclockwise until the pressure is removed from the hook (Figure 19, Item 70.74). d. At the end of this operation, the opening spring (Figure 15, Item 70.20) is discharged and the breaker position indicator (Figure 15, Item 70.52) indicates "Breaker open." 9. Block the manual opening levers (Figure 17, Item 70.13): a. Push the plate (Figure 17, Item 70.58) up. b. Tighten the M6 screws. 10. Remove the slow operation device (Figure 19, item 70.72). 11. Remove the blocking device (Figure 18, Item 70.71] for the closing latch (Figure 48, Iter 70.05}, 12, Connect the control voltage. IMPORTANT Ifyou connect the control voltage again when the closing spring (Figure 15, Item 70.28) is discharged, the motor (Figure 15, Item 70.01) will immediately begin to charge it 6.5 Application of Lubricants Table 1 Lubricants for the DT1-72 { Application Lubricant, Remarks Flange Protection Dow111 grease | Grease the flange surfaces from the O- ring groove out ~ outside of the gas compartment. Apply a thin layer with fingers._Do not use a bristle brush. ‘O-rings and Grooves Dow 11 grease | Clean grooves, surfaces and O-ings with alcohol. Apply a thin ayer with | fingers. Do not use a bristle brush or | lint producing cloth Sigg ane bearing suraces in” [PG 5¢ grease ‘Apply @ thin layer to the surfaces. 6 HV terminal pads “Approved "No-Ox | Brish to remove oxide layer Current carrying connections | grease (Provided by | Immediately apply a thin layer to the customer) total surface to prevent further oxidation Strongly stressed sliding and [Molykote grease: | Apply a thin layer to the surfaces bearing surfaces. OUTSIDE OF | BR? plus SF ONLY. . Internal Shaft Bearings: ‘Dow S55 grease | Applya thin layer to the surfaces, Stainiess steel hardware Anti-seize Apply to threadsDTOSFK-IM Chapter 6, Page 22 ‘AREVAT & D Inc. Instruction Manual ~ Type DT1-72.5 F1 Fev 6 (9/26/2008) ——<— Note | Refer to the mechanism lubrication manual for lubricants and instructions pertaining to the FK 3-1/131 Spring Mechanism 6.5.1. Points of Lubrication PG 54 Grease PG 54 Grease Dow 55 Grease Figure 20 Points of Lubrication at the Drive ShaftDTO9F Ki ‘AREVAT& D inc. Chapter 6, Page 33, Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/25/2008) Grease all pins, metal-to-metal bearing surfaces, 1 and splines with Molykote BR2 plus grease. Figure 21 Points of Lubrication at the Linkage 6.6 Control System In the event of a failure of electrical commands or if the commands are delayed, proceed as follows: * Check the position of the closing spring. + Measure the supply voltage. * Disconnect the contro! circuits. * Check the SFs gas density, * Check that the terminal connections are tight and correct. * Check the wiring against the diagrams. Correct, it necessary. * Check the trip coil and replace any defective coils. * Check the reason and eliminate any mechanical jamming. * Check the contactors in the defective circuit. Replace if necessary * The density monitor may read correctly but the switches may be malfunctioning. If the SF. density monitor is defective, replace it. © Switch on the supply voltage. 6.7 SF, Gas System In the event of an "SF. alarm” check the gas pressure and refill. Check the density monitor and, if necessary, replace it. ‘Should gas leakage be suspected, check all flange connections as well as all pipe and welded fittings with a leak detector, leak detection spray, or soap.DTOSFK-IM ‘AREVAT & Dine. Chapter 6, Page 34 Instruction Manual — Type DT1-72.5 F1 Reev 6 (9/25/2008), Renew faulty welded connections, tighten leaking connections. In case of leaking flanges, disassembly of the respective breaker pole may be necessary. 6.7.1 Swagelok® Tube Fittings 1 | 2 Front Ferrule : 3 Back Ferrule Figure 23 Reassembly of a Typical Swagelok’ Fitting 6.8 Pressure Relief Device (PRD) ‘The PRD is designed to relieve the breaker pressure at 12.75 bar (185 psig). NEVER perform work on a PRD with the breaker pressurized.DTOOFK-IM AREVATED Ine, Chapter 6, Page 35, Instruction Manual ~ Type DT1-72.5 F1 Rev 6 (9/26/2008), 6.9 Permissible Number of CO Operations Replacing the arcing contacts is necessary if a total current (effective value of the short- circuit breaking current) is reached. Figure 24 shows the relationship between the number of operations under normal operating conditions and the breaking current. A 2000 to 1 0 6 B10) mn Figure 24 Permissible Number of CO Operations Without Maintenance of the Arcing Contacts Versus Breaking Current in kA.DTOSFK-INt ‘AREVAT & D Inc. Chapter 8, Page 98 Instruction Manual ~ Type DT1-72.5 Ft Rev 6 (9/25/2008) 6.10 Cold Weather Heaters Note For -41°C to -50°C one heater (900W) per pole is required. The heater circuit is designed to turn on the tank heaters when the ambient temperature reaches the set point of -26°C (-15°F). The thermostat that measures the ambient temperature is adjustable, but will be set for proper operation from the factory. Preliminary trouble shooting of this circuit can be done by checking the circuit protection and the circuit wiring. In Case of Heater failure: ‘+ Tum the tank heater power oft ‘+ Determine which heater has failed by checking the resistance of the elements. An ‘open circuit would indicate a failed heater blanket. + Replace the failed heater blanket. ‘Tank heaters are only required when the circuit breaker is specified at below as -40°C temperature rating, 6.11 Troubleshooting 6.11.1 General Check List if operational commands are delayed or not executed, proceed as follows: * Check the spring charging state. + Measure the control voltage. * Interrupt the control circuits. + Check the SF¢ pressure. ‘* Check terminal connections to make sure they are tight and properly connected. * Compare wiring with the schematic diagrams and correct any errors. * Check the close and trip coils, and replace defective coils, determining and eliminating the cause of any overload. ‘+ Check any contactors located in the path of the faulty control circuit and replace: them if necessary. ** If the SF density monitor is defective, replace it * Then turn on the control voltage. 6.11.2 Manual Charging of the Closing Spring Refer to Figure 15. Numbers in parentheses ( ) refer to items in Figure 15. ‘Fit the hand crank (70.53) onto the corresponding shaft, and turn clockwise to charge the closing spring. + The closing spring is fully charged when the spring charge indicator moves to the “Springs Charged” positionDTOSFKAM ‘AREVAT& Dine. | Chapter 6, Page 87 Instruction Manual - Type DT1-72.5 F1 Rev 6 (9/25/2008) 6.11.3 Discharging the Closing Spring When carrying out maintenance work on the circuit breaker it is recommended for reasons of personal safety that the closing and tripping springs be discharged. If the following conditions are true: * circuit breaker in closed position, ‘ closing spring charged, ‘Then proceed as follows: « interrupt the motor supply voltage; * carry out one opening operation; * carry out one closing operation; «carry out one opening operation. The closing and tripping springs are then discharged so that no more operations are possible. 6.12 Spare Parts and Service Policy Thanks to the advanced technology used in the manufacturing of AREVA Gas Circuit Breakers, a very limited amount of spare paris and service is required during the normal life of the equipment. Due to the large number of parts in any given device that are special to meet gas breaker requirements, itis recommended that replacement parts be purchased from AREVA. When ordering replacement or renewal parts, contact AREVA, giving the serial number ‘shown on the breaker nameplate. The breaker nameplate is mounted on the outside of the door of the control cabinet. Aisc furnish a complete description of each part as. outlined, the quantity required and, if possible, the number of the purchase order on which the breaker was originally furnished. ‘All spare parts should be stored in a clean, dry location and out of the sunlight for maximum life expectancy. Depending on the geographical location of the equipment, a Service Contract may be available from AREVA. For more information contact your local AREVA representative. 6.12.1 Ordering Accessories and Spare Parts Please provide the following details when ordering: + Type, specification of breaker * Serial number of breaker (see nameplate) * Number of instruction manual (see cover sheet) + Part number or order number * Description * QuantityTOOK Chapter 6, Page 98 Instruction Manual - Type DT1-72.5 F1 ‘AREVAT & D Ine. Rev 6 (9/26/2008), 6.12.2 Suggested Accessories for Commissioning and Maintenance + SF gas regulator ‘© SF; gas filling tool ‘+ Halogen gas leak detector * Micro ohmmeter with an output of 100A DC minimum. * Circuit breaker analyzer * Travel transducer mounting kit (may vary with the type of transducer used) 6.12.3 Suggested Emergency Spare Parts © Trip coil + Close coil * Charging motor '* Anti-condensation heater '* Motor limit switch * Operations counter * Auxiliary switch 6.12.4 Special Tools (Optional) + Guide pins for bushing installation ¢ Torque wrench 6.12.5 Spare Parts and Service Contact AREVA T&0 Inc., One Power Lane, Charleroi, PA 15022, USA. Telephone: (724) 483-7835 Fax: (724) 488-7836 Email — Parts and Service: tdservice usa@areva-td.com Additional Contact information: +1 877-257-8664 (24/7 Hotline) +1 877-257-8661 or +1 724-483-7308 (USC) +1 724-483-771 (Fax) customerservice@areva-td.com (email)DTOOFK.IN AREVAT &D Inc. | Addendum , Page 1 Instruction Manual - Type DT1-72.5 Rev 0 (08/05) Addendum E Lubricating the FK 3-X Operating Mechanism Document Number 48.020.186E/3 © 2004 AREVA T&D Inc.ee AREVATED ine | Addendum €, Page 2 Instruction Manual - Type DT4-72.5, Rev 0 (06/05) This page intentionally left blank.Lubrication instructions FK 3-X motor-wound spring operating mechanisms AREVA Lubrication instructions FK 3-X motor-wound spring operating mechanisms ‘Admiaisterea by First issued witen by Released by TMA 24.10.2000 Ernst Suter /TMA / sf E, Suter, TMA-SEH 215.2003 48.020.186E/2 B ARzvAzooe uwLubrication instructions AX FK 3-X motor-wound spring operating mechanisms. AREVA FK 3-X motor-wound spring operating mechanisms Contents Page Introduction 3 Safety 3 Lubricants and lubricant identification codes 5 Lubrication specifications by component 6 215.2008 78.020.186E2 PAREVA 2008 arLubrication instructions X FK 3-X motor-wound spring operating mechanisms Reva Introduction + FK 3X motor-wound spring operating mechanisins are maintenance- free. + Lubricate according to these instructions when performing a general ‘overhaul and/or when replacing components. + Detiled lubrication instructions can be found in the drawings. + These instructions describe the lubricants to be used and their identiti- cation codes. + These instructions do not, however, cover the procedure for removing components oindividual parts and reinstalling them. Safety ‘These spring operating mechanisms feature state-of-the-art design and high operational reliability. They can nevertheless pose a hazard if used improperly “The circuit breaker operator must therefore ensure that assigned personnel + Are familiar with locally and nationally applicable safety and accident. prevention regulations, particularly 2s applicable to high-voltage ‘Switchgear and other high-voltage equipment + Are aware of and comply with the contents of these instructions + Have teceived technical training on circuit breakers, including ‘operating mechanisms + Observe safety instructions fixed to the apparatus + Have the duty immediately to report any changes that interfere with safely 25.2003 78.020.186EI2 ‘DAREVA 2004 37Lubrication instructions FK 3-X motor-wound spring operating mechanisms aX AREVA Safety in gener: ZX pancer Product safety CAUTION J. caution ZX caution + Manipulations not in compliance with these instructions pose hazards for the personnel involved as well as for the motor-wound spring oper- ating mechanism, “+ Manipulations on the motor-wound spring operating machanism that do ‘not comply with the FK 3-X instructions create a danger of death or in- jury to the person performing them. Damage to the motor-ivound spring ‘operating mechanism may also result. + Perform only manipulations that comply with the instructions for FK 3+X motor-wound spring operating mechanisms. * Dust inside the spring operating mechanism can interfere with the functioning of moving parts such as latches, rollers and shafts and can Impair the performance of electrical equipment. + Malfunctions and damage to the spring operating mechanism may result. + Always keep the inside of the spring operating mechanism free of dust. Always closo the cabinet door in correct fashion to bar the entry of dust. + The use of cleansers, rust-preventing oil or sprays can lead to heavy builaups of gum. + This can interfere with the functioning of the spring operating mecha- nism. + Use only mechanical cleaning aids when performing cleaning and/or corrective maintenance. + The use of lubricants other than those specified can lead to heavy buildups of gum. + This can interfere with the functioning of the spring operating mechanism, + Rolubricate operating mechanisms only when performing corrective maintenance. Use only the specified greases. WH s2008 # AREVA 2004 78.020,186E2 airLubrication instructions aX FK 3-X motor-wound spring operating mechanisms AREVA Lubricants and lubricant identification codes Lubricant identifica Template of identification code tion code L140 Lucan eter lode of application Lubricants ‘Code_| Colour | Tradename | Partnumber [Vendor 40 | Black | _Molitea §.076 | NT312,101.007 4) 41 | Violet |” Syitea 4-018 | NT312.105 007 7 (1) Manufacturer: SHELL ASEOL AG, Steigerhubelstrasse 8, CH-3000 Ben § + If the specified lubricant is no longer available from the manufacturer, it is essential to consult AREVA T&D AG Hochspannungstechnik, Oberentfelden. Mode and method of /+ LO = Avoid lubricant application but do not degrease application + Li = Thin layer brushed on before assembly + [4 = Thin layer brushed onto running surface 215.2008 ‘#8.020-186ER2 © AREVA 2008 57Lubrication instructions FK 3-X motor-wound spring operating mechanisms AREVA Lubrication specific: Mounting screws and bolts ns by component + Both threads and screw and nut bearing surfaces should be lubricated 80 as to ensure an adequate prestress. + Screws and nuts secured with a liquid thread. Loctite should not, however, be lubricated, king agent such as Serews and bots > MG ee) Scrows and |Stailoss sie! ——_[L40 bolts May be assembled without = M6 ane lubreation Bear Ball bearings at Needle bearings (needle bushes) Liat Needle roers Liat Sleeve iter Liat Dry bearing bushes 0 Gear teeth [Teath (metalmetal contac Tad Teeth (plastcplastic contact) Lo Teeth (plastiimetal contact) i Z Latch rors and [Oulsie diameter of atch roles running surfaces [Taich running sudaces Moving pins sup- [Pin damler> 10 mm Lia ported in holes in siameter < 10 mm ED) Closingioponing —_—[ Outside of spring cols 1440 springs and spring [Spring bare n spring Gontad region 40 57003 ¥5.020-186ER E aneva ze 7Lwoneaton tuctons AX FC 3X motor wound pring operating mechaniams AREVA Lubrication of special (Working surtace of motor lint switch actuating |, 4 45 components, cam Diil-hole of moving teeth in crank fiwwheel | Lt-at ‘Trip dashpol; coupler in piston rod, in slot and both adjacent lateral surfaces Pee | LO— spec. tightening torques: 1 Mounting of trip magnet MB nuts = 2410.26 Nm; MS mounting bolts = 6 t0 | 6.5Nm | Underwotage trp release device; bearings oF moving parts Liat Dry bearing bushes of tip Iaith, Slage 7 (FRE FA Liat 215.2003 48.020. 186E2 ® AREVA 2008 77DTOSFKAM ‘AREVAT &D Inc. Addendum F, Page Instruction Manual - Type DT4-72.5kV Rev 0 (08/05) Addendum F Optional Tools for FK 3-X Operating Mechanism Document Number 48.020.190E/2 ©2004 AREVA T&D Inc.DTOSFK-M ‘AREVAT&D Inc. Addendum F, Page 2 Instruction Manual ~ Type DT1-72.5kV Rev 0 (06/05) This page intentionally left blank.‘Special foots FK 3-X motor-wound spring operating mechanism AREVA Special tools FK 3-X motor-wound spring operating mechanism ‘Administrator Firstissve writen by Released by SEH 20012003 | Ernst SuterTWA-SEH ist] E Suter, TMASEH 22.07.2004 48.020.190E72 (DAREVA 2008 utspeci ot aX FK 3-X motor-wound spring operating mechanism AREVA Special tools Type of No. | operating | Artice-No. Drawing Name, application mechanism F306 |49.123.298-01 FKO-4 | 48,123.208-04 Closing atch disabling device raaeiiar |49.123.298-04 raat) FKa2——_|4a.119.298.01 closing latch “disabling to device prevents the closing he 48.118.208-01 latch working while manual FKa4 — |49.128.208.01 eperatons eco ti bai reas | 49123.29801 performed FRo12 | 48.128.298.01 \ | | F«3.06 —_|48.123.200.01 Feat |49.123.299.01 Feovia1 |49,123.29901 FKa4 | 49,127290.01 Faas |48.127.290.01 Slow-movement device x32 | 49.119290.01 yora|FR3 48.119 29901 ‘The slow-movement device is | used in the manual operations | at slow closing and siow opening FKa42 — |49.128,200-04 E07 2008 DWAR AREA 2006 anspeci! tot LX FK 3-X motor-wound spring operating mechani motor-wound spring operating mechanism aR EVA Conventional ratchet box-end wrench The ratchet box-end wrench is used to tum the slow: ‘movement device. 70.78 width across flats 24: F306, FA3-1, FK3-1/131 FK3.2, FK3-3 Width across fats 20: | FKS-4, FK3-5 22.07 2004 8.020.190 BAREVA 2004 37Special tools FK 3-X motor-wound spring operating mechanism A AREVA F206 |4a.t2a29701 : ee Feo [412329701 tere eee Fewer |49.129297.04 rraslense — lastieze701 | yg, [The sosing spring discharging Feo3 |4eti9z97.01 {bl Gevice fs useo in the manual Fesa | ae.iz3.g97-01 Cperation of scharging. the Fes [ag.tza2zs701 | vy © u) losing spring, Fx3.06 | 48.127.90001 Motor mit swith dsebling Fea1 | 48.127,900.01 NF) ite Fes-irsar_ | 49.127.900.01 lees gener oom The motor limit switch disabling a ae ieeooat [ plate is used to prevent the Fea | 48.127. 90001 uring the manval oporton | FK35 48.127.900-01 discharging the closing spring Fx2.06 [48.119.470-01 Frat |48.119.470-01 rea |48.119470.01 al 11 <}FK3-2 | 48.119.470-01 Fra-3 |48.119470-01 FK3-4° | 48.127.470-01 Hand crank Fes |aa.t27.470.01 7053 The hand crank is vsed In the nei lassi tmarwal operation of charging Feo |a8-119.270-01 the closing spring 31 @lrks2 |aesso270-01 Feo3 |48.119.27001 Feoa |s9.127.470-02 reo-5 | aa.t27.470-02 Feo-06 | |p.opesee Fat |poosade FRoa31 |Bosdads Feoz |aosess0 | 5 Fees |.os4a50 eee Coumer-rench Fxa5 — /aogssi6 The counersmonch is uéed to 703 immobiise the distance sleeve 0 thatthe lock ut on the Spring socket can be loosened or ightened. rxa12 |aosssso | I} RRS OT POE 2.020790 Sane tote aSpecial tools FK 3-X motor.wound spring operating mechanism a AREVA esos Jeaseana povrttleamess Beataua aie Heanor |eoneate / 71.48 | FK3.2 8.094479 The extension socket fied on fees jeosears taeaia tan aang ; fanaa pert leaner? 22.07.2004 48.020.190E/2 eam eH‘Special tools: FK 3-X motor-wound spring operating mechanism Aa AREVA FK3-06 | 48.119.490-01 4 Manual release disabiing plate FKS-1 | 48,119.490-01 Required for a spring operating rose | @|FK2- |48.119.490-01 mechenism equipped with an

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