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Boundary Conditions
-Inlet
-Wall
-Symmetry
-Outlet
Wang and Sunden (2003) employed the correlations of Nusselt number and friction
factor, which are functions of Reynolds number and chevron angle, to avoid time-consuming
trial iterations. In this way, all possible plate patterns can be included and optimised by
maximising the utilisation of pressure drop or minimising the total cost for with or without
pressure drop consideration respectively in the optimal design methodology for plate heat
exchangers. Both methodologies neglect the effect of flow arrangement on heat transfer
and pressure drop performance. Still, the discrete optimisation problem caused by
standardised plate patterns increases degree of difficulty in finding a global optimum design
solution
Optimum design can be achieve by minimizing pressure drop or maximizing heat transfer coefficient
Heat exchanger walls are usually made of a single material, although a wall may sometimes be bimetallic
or coated with a plastic as a protection against corrosion. Most heat exchanger surfaces tend to acquire
an additional heat transfer resistance that increases with time. This may be either be a very layer of
oxidation, or at the other extreme, it may be a thick crust deposit, such as that which results from a salt-
water coolant in steam condensers. This fouling effect can be taken into consideration by introducing an
additional thermal resistance termed the fouling resistance R. Its value depends on the type of fluid
velocity, type of surface, and length of service of heat exchanger
Objective:
2.2.3 Wall
2.2.4 Symmetry
3.1
Sizing
If the ε−NTU method is employed, the procedure has the following steps:
2. Calculate the heat exchanger effectiveness ε and the heat capacity rates ratio R from eqn (5.24).
3. Specify the flow arrangement, including number of passes and number of paths per pass, and
determine the number of heat transfer units NTU, the specific ε−NTU equation or a set of
performance curves for that arrangement.
4. Calculate hh and hc based on the respective fluid flow conditions (Chapters 7 and 8), estimate
the fouling factors (Chapter 9), and then calculate the overall heat transfer coefficient U
1 Calculate R
3 Determine the heat exchanger effectiveness ε from the ε−NTU−R chart or correlation for the
specified flow arrangement.
5 Finally, determine the unknown outlet fluid temperatures from the energy balance, eqns (5.1) and
(5.2).
Input Output Process
Knowledge Requirements
- Knowledge and
understanding about plate- - Data Collection
fin heat exchanger
-Knowledge in Fluid - Design Modelling
Dynamics
-Knowledge in Heat
Transfer - System Simulation
Software Requirements:
-Computational Fluid
Dynamics with
SOLIDWORKS