X-Series

Cost-effective Pick & Place for high-mix, small batches

 Contents
4–5 Introduction
6 X-Series overview
7 Example of mounted components
8–9 X-Series standard features
10 – 11 Opal-XII
12 – 13 Topaz-XII
14 – 15 Emerald-XII
16 – 17 Options and accessories
18 Production enchancements
19 Flexible programming
20 Flexible setup
21 Fast changeover
22 – 23 Standard & optional features
24 X-Series specifications
25 Installed Base Solutions (IBS)
26 Guaranteed solutions... in a fast-changing world
27 Global vision... for a fast-changing world

P 3
The fastest way from CAD data
to first products
Lean manufacturing benefits from fast ramp-up of new applications. The Assembléon X-Series provides this.
The X-Series modules (Opal-XII, Topaz-XII and Emerald-XII) complement each other to deliver a cost-effective, Pick & Place platform for low-
to medium-volume manufacturing at up to 20 000 components per hour (cph). Machines are easily optimized for high feeder count, and
large boards – you simply mix and match modules to suit.

If you need to develop and produce new applications quickly, the X-Series speeds up the route from CAD data to first products. New jobs
can be set up offline or on the machine. And once programs are optimized, data is centrally stored to guarantee the correct program and
vision information is loaded each time.
Performance guaranteed
Assembléon’s X-Series placement modules need little introduction in the world of surface-mount assembly.

Our top-of-the-range Topaz model has been in production for nearly a decade, having gone through several developments during that time
to keep it at the leading edge of surface-mount Pick & Place solutions. Electronics manufacturers throughout the world look upon the
Topaz as the workhorse of the electronics assembly industry, impressed by its affordability, reliability, speed and outstanding quality of
placement. An installed base of more than 7000 systems worldwide provides proof of the confidence manufacturers have in the
performance of the Topaz and in its ability to keep their production lines running 24/7, year-in, year-out.

The latest version, the Topaz-XII has an output of up to 20 000 components per hour with a chip-placement accuracy of 50 µm and a
standard board size of 460 x 440 mm. The even more affordable Opal-XII is basically a scaled-down version of the Topaz-XII with slightly
lower component output but with the same placement accuracy and board size. Both systems place everything from 01005 components
to large CSPs, Flip Chips, BGAs and fine pitch QFPs. And for non-standard components, you can choose the Emerald-XII, designed to
handle odd-shaped components up to 20 mm tall.

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X-Series

Topaz-XII

Opal-XII

Emerald-XII
Speed

Chips ICs Flip chips Odd form

Technology

Opal-XII
Excel today ... expand tomorrow

■ 9.6k / 11.6k cph (IPC 9850 / rated for Opal-X” with 4 heads)
■ 13.9k / 17.7k cph (IPC 9850 / rated for Opal-X” with 8 heads)
■ 01005 (0402) - 45 mm sq. (1.8” sq.) Fine Pitch
■ Accuracy: 35 microns @ 3 sigma
■ 100 mm (4”) long connectors
■ Centralized network database
■ Max 100 reels & 120 trays
■ On-machine inventory tracking
■ Remote diagnostics

Topaz-XII
One machine does it all!

■ 15.4k / 20k cph (IPC 9850 / rated)

■ 01005 (0402) - 45 mm sq. (1.8” sq.) Fine Pitch
■ Accuracy: 35 microns @ 3 sigma
■ 100 mm (4”) long connectors
■ Centralized network database
■ Max 90 reels & 120 trays
■ On-machine inventory tracking
■ Remote diagnostics

Emerald-XII
Ultra accurate fine pitch and odd form placer

• 5.9k / 6.8k cph (IPC 9850 / rated)

• 01005 (0402) - 54 mm sq. (2.1” sq.) Fine Pitch
• Accuracy: 30 microns @ 3 sigma
• 100 mm (4”) long connectors, odd form, flip chips
• Centralized network database
• Max 90 reels & 120 trays
• On-machine inventory tracking
• Remote diagnostics
Example of mounted components
Actual example of:
0201 chips mounted 0402 chips mounted 0201 chips mounted 0402 chips mounted max 4” long connec-
(clearance: 0.1 mm) (clearance: 0.1 mm) (clearance: 0.5 mm) (clearance: 0.5 mm) tors and odd form
components

Reverse side of CSP (micro BGA) Flip chips Reverse side of BGA

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X-Series standard features
1 Common platform 2 High-rigidity frame

Because the Opal-XII, Topaz-XII and • High precision monocoque frame

Emerald-XII share the same frame • Computer aided structural
size, these units can be easily analysis and years of experience
moved in and out of lines, mixing • Unsurpassed stability for optimal
and matching capabilities and placement accuracy
speed requirements to suit produc-
tion requirements.

3 Three stage conveyor 4 Location pins and

edge clamping
• Sub-stop, Main stop,
and Exit stop • Stable board positioning for
• Entrance and Exit stop maximum placement accuracy
provide buffer function • Edge clamping eliminates the need for
• Adjustable stops minimize load tooling holes in boards
and unload times • Allows component mounting to
• Pick process begins before board is fixed (precede-pick) the extreme edge of the board

5.1 Automatic 5.2 Automatic board

conveyor width thickness
adjustment compensation

• Mounting program initiated adjustments for fast changeover • Servo-controlled board support
• Servo-controlled board width adjustment • Magnetic support pins for easy re-configuration
• Board clamping minimizes board warpage • Mounting program initiated adjustments for fast changeover

6 Extremely 7 Common feeders

rigid dual X axis beam
drive • Pneumatic feeders for legacy
compatibility
• Single-handed operation for fast setup
• Alternate feeder pick-up for maximum
uptime
• Dual synchronized Y axis motors
• NSk guide rails and ball screws for maximum durability
• AC servo motors for minimum maintenance
• Selectable X / Y axis speed per-component type

9 Feeder lock
8 User interface
verification
XII machine with standard user interface
• Lasers ensure proper
and optional flat panel touchscreen
attachment of feeders
display.
• Helps prevent downtime
• Improves pick performance
10 Fiducial camera 11 Fiducial recovery
function
• Multi-angle white and IR
illumination for any PCB
material
• Operator can ‘teach’
location of damaged
• Recognizes regular fidu- fiducial
cials or artwork
• 4 point fiducial correction compensates for distorted boards
• Eliminates the need to
remove and clean the board
• Bad mark recognition and teaching
• Keeps production running even through marginal boards

12 High-resolution digital 13 New vision system

line array camera

• Mounting accuracy
•• High speed image processing
Camera vision compensates
for 0201: 50 micron for off-center picking
• Mounting accuracy (adaptive pick-up)
for QFP: -30 micron
• Multi-angled side
• Comprehensive library of
component vision files
illumination for any
component background
• Comprehensive editor to
program irregular ball/bump
• Automatic detection of any patterns
missing balls or damaged leads
QFP image with multi-angle BGA image with side illumination on
illumination on line array camera line array camera

14 Accuracy enhancing 15 On-machine program

features generation
• Gantry Mapping compensates for
localized non-linearities
• Teach mount locations using
fiducial camera
• Automatic Temperature Feedback
adjusts for temperature variations
• Computer guided placement
verification for first article run
•• Import mount and package data via ‘CAD-to-CAD’ utility
Create vision files directly in user interface
• Machine resident optimization package

16 Intuitive graphical
Windows NTTM user
interface

• Intuitive graphics simplify

operation
•• Easy to navigate
User defined password for
multiple users
•• Multi-language support
Easily networkable
•• Program while running
Management Information System (MIS)
to gather production history data

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Opal-XII
Excel today ... expand tomorrow
Optimal output per hour
IPC 9850 output per hour
Component range
Maximum component height
Placing accuracy at 3 sigma
Component feeding
Standard board size (LxW)
Optional board size (LxW)
11.6k with 4 heads, 17.7 with 8 heads
9.6k with 4 heads, 13.9k with 8 heads
01005 (0402) - 45" sq. (1.8" sq.) and 45 x 100 mm (4")
6.5 mm, with area CCD camera 15 mm (0.6")
50 micron for chips, 35 micron for QFPs
Max 100 reels & 120 trays
460 mm x 440 mm (18.1" x 17.3")
650 mm x 850 mm (25.6" x 33.5")
Start with 4 heads… …expand to 8 heads

•• Minimize initial investment

32 mm head pitch for larger QFPs / BGAs
•• Maximize output
13.9k / 17.7k cph (IPC 9850 / rated)

Expandable

Machine top view Large Component (LCS) Double shuttle traverser

Sequencer (LCS)
•• Opal-XII holding 3 boards
Optional LCS
•• 120 tray capacity
Tray replenishment on-the-fly
•• Two components per shuttle
Presents tray components to
•• Built-in inspection conveyor
No impact on board width •
mounting machine
Eliminates waiting time for
or feeder slots component pick-up

50 pos.

50 pos.

Feeder exchange trolley High resolution digital Nozzle station

camera
•• Facilitates fast production run changeover
Allows offline setup and verification
• 8 inline multi-heads move
non-stop over the camera.
•• 20-position nozzle station
6 nozzle types cover the complete
•• Automatic cable and air connection
Heavy duty pneumatic cylinders lift feeder plate •
component range
Custom nozzle positions available
• Self aligning
mechanism
provides optimal
pick reliability

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Topaz-XII
One machine does it all!
Optimal output per hour
IPC 9850 output per hour
Component range
Maximum component height
Placing accuracy at 3 sigma
Component feeding
Standard board size (LxW)
Optional board size (LxW)
20k
15.4k
01005 (0402) - 45" sq. (1.8" sq.) and 45 x 100 mm (4")
6.5 mm, with area CCD camera 15 mm (0.6")
50 micron for chips, 35 micron for QFPs
Max 90 reels & 120 trays
460 mm x 440 mm (18.1" x 17.3")
650 mm x 850 mm (25.6" x 33.5")
Standard heads (SF) High resolution digital camera Flying Nozzle Change heads (FNC)

• 8 inline heads for high-speed

precision mounting
• 8 inline multi-heads move
non-stop over the camera.
• Four of the eight heads are equipped
with nozzle exchange on-the-fly
• CSPs can be placed continuously
in sets of eight
• FNC occurs during return to next pick-po-
sition
• FNC component range:
0201 through SO20

or

Machine top view Large Component Sequencer (LCS) Double shuttle traverser
(LCS)
•• Topaz XII holding 3 boards
Optional LCS
•• 120 tray capacity
Tray replenishment on-the-fly
•• Two components per shuttle
Presents tray components to mounting
•• Built-in inspection conveyor
No impact on board width or feeder •
machine
Eliminates waiting time for component
slots pick-up

50 pos.

20 pos 20 pos

Feeder exchange trolley Nozzle station Nozzles on FNC heads

• Facilitates fast production run

changeover
•• 20-position nozzle station
5 nozzle types cover the complete
•• Allows offline setup and verification
Automatic cable and air connection •
component range
Custom nozzle
• Heavy duty
pneumatic
positions available

cylinders lift
feeder plate
• Self aligning
mechanism
provides
optimal pick
reliability

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Emerald-XII
Ultra accurate fine pitch and odd form placer
Optimal output per hour
IPC 9850 output per hour
Component range
Maximum component height
Placing accuracy at 3 sigma
Component feeding
Standard board size (LxW)
Optional board size (LxW)
6.8k
5.9k
01005 (0402) - 54" sq. (2.1" sq.) and 45 x 100 mm (4")
20 mm (0.79") (20 over 20 mm)
50 micron for chips, 30 micron for QFPs
Max 90 reels & 120 trays
460 mm x 440 mm (18.1" x 17.3")
650 mm x 850 mm (25.6" x 33.5")
Standard heads (SF) Flying Nozzle Change heads (FNC) Nozzles on FNC heads

• Two independently controlled

servo-heads
• Both heads are equipped with nozzle
exchange on-the-fly
• High-resolution encoders coupled
to each R axis
• FNC occurs during return to next pick
position
• FNC component range: 0201 through
54 mm sq.

or

Machine top view Large Component Sequencer Double shuttle traverser

(LCS)
•• Emerald XII holding 3 boards
Optional LCS
•• 120 tray capacity
Tray replenishment on-the-fly
•• Two components per shuttle
Presents tray components to mounting
•• Built in inspection conveyor
No impact on board width or •
machine
Eliminates waiting time for component
feeder slots pick-up

50 pos.

20 pos. 20 pos.

Feeder exchange trolley High resolution digital camera Nozzle station

• Facilitates fast production run

changeover
• 2 inline multi-heads move non-stop
over the camera.
•• 24-position nozzle station
6 nozzle types cover the complete
• Allows offline
setup and verifi- •
component range
Custom nozzle positions available
cation
• Automatic cable
and air
connection
• Heavy duty pneu-
matic cy-linders
lift feeder plate
• Self aligning
mechanism pro-
vides optimal pick reliability

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 Options and accessories
Internal tray feeder Strip component
•• For one or two trays
Mounted inside work envelope
feeder
• For many small strips of
of machine components
• No impact on number of
feeder positions
• Mounted between rear
feeder bar and rear conveyor rail
• Significantly increases number of unique components on the
machine

Manual tray feeder CL/CLi tape feeders

•• Low cost tray feeder
Mounted on rear
•• Pneumatic indexing
For 8 - 72 mm tapes

•
feeder bar
Easily removed from
•• 15” reel holders
Easy pitch change
feeder bar • Optional RFID intelligence

JEDEC Stacking tray feeder Auto tray stacker

• Easily removable from rear
feeder bar
•• Single or dual tray stacker
Mounted on rear side of
•• Replenishment on-the-fly
Accepts standard JEDEC trays •
machine
Holds a maximum of
• Holds up to 20 thick or
30 thin trays •
20 trays per unit
Mounting heads pick
directly from trays

Large Component Vibratory feeders

Sequencer (LCS)
•• 120 tray capacity
•• Occupies 5 or 6 feeder slots
Number of component lanes
Tray replenishment on-the-fly depends on component type
•• Built-in inspection conveyor
No impact on board width
• Available in pneumatic and
ITF versions
or feeder slots
• Example shown with blank
top plate with cut tubes for
maximum setup flexibility

Stick feeders
• Available in pneumatic and
ITF versions
•• Belt and vibratory feeder available
Number of component lanes
depends on component type
Board clamping QFP recovery conveyor
• Eliminates the
need for board
• Components rejected by
vision system accumulate
location-holes on conveyor belt for
• Allows for robust
board positioning
•
inspection
Available in pneumatic and
• Reduces the need
for extra support-pins
ITF versions

Automatic nozzle Feeder exchange trolley

holder
•• Larger nozzles
• Facilitates fast production run
changeover

•
Extra nozzles
Custom nozzles
•• Allows offline setup and verification
Automatic cable and air connection
• Heavy duty pneumatic cylinders
lift feeder plate
• Self aligning mechanism provides
optimal pick reliability

Splicing tool Feeder storage cart

•• For 8 - 56 mm tapes
Provides reliable tape
•• Stores up to 100 tape feeders
Includes feeder stand for
connection tape loading
• Minimizes production
interruptions
• Available in CL / CLi and ITF
versions

Fast coplanarity Area CCD camera

checker
• Measures the coplanarity
• Three versions:
32, 45, & 54 mm sq.

•
of QFPs and BGAs
Cost effective 3D vision
• For optimal mounting
accuracy
system solution
• Checks coplanarity
on-the-fly

Second line array Touch screen interface

camera
• Mounted in rear
•• Available for front and rear side
Graphical user interface
between two 20-position for easy learning and
feeder bars operation
• Improves output for
components picked
from rear feeders

Custom nozzles / grippers Multi-language support

•• Any variety of components can be picked and placed
Vacuum nozzles and gripper nozzles can be designed
•• Many languages supported
All user interface elements
• Custom automatic exchangeable or on-the-fly nozzles
available
presented in native languages,
including help screens
• English, Spanish, German,
French, Japanese, Chinese,
Russian, Italian and many more

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Production enhancements
Very large board capability
650 mm

• Manual loading: 25.5 x 17” single pass or

25.5 x 33.5” double pass
(25.5")

• Opal-XII system configuration with head assemblies

of Topaz-XII, Emerald-XII, or Opal-XII
850 mm
(33.5")

•• 40 or 50 feeder positions with very large boards

Large Component Sequencer (LCS)
•• 1 x line array, 1 x area CCD and nozzle station
Machine can easily be returned to inline
100-feeder-configuration

Smart feeders

Example of RFID tag

on CLi Feeder
• For compatibility with legacy systems;
- Pneumatic CLi feeder
•• Assures fool-proof setup of jobs, offline & online
Monitors component quantities in real time
• Pre-empty warning: allows timely operator alerts when
feeders are about to run empty. Operator feedback:
- Amount of production time left
- Amount of components left
- Number of boards left that can still be produced

Adaptive feeder trolleys

Preserves your feeder investment
• Allows easy migration to the XII platform by
utilizing your existing third party feeders
• When third party feeders wear out, convert
your adaptive feeder trollies to accept new
Assembléon feeders
Example with vendor ‘A’ feeders

Flash memory
Adaptive feeder setup Label feeders programming

• Place feeders at random positions rather

than pre-defined positions
• Hover-Davis label feeder
attaches directly to feeder bar
• Data IO Proline Roadrunner
mounts directly to machine
•• Define a maximum increase in cycle time (%)
Warn the operator in case the cycle time of
• Available in pneumatic and
ITF versions
• Allows just-in-time program-
ming of flash memory prior
the new setup drops by a certain percentage to placement

•
compared to the original program
Ease of use
• Reduces inventory of prepro-
grammed flash memory
 Assembléon Manufacturing Suite (AMS)
Optimize your SMT production line’s performance
AMS is a set of software and hardware modules to optimize the performance of Assembléon Pick & Place solutions by
streamlining setup and manufacturing for both new and existing installations. The potential cost savings allow a faster return on
investment, while the performance improvements help increase your competitiveness in the global market.

AMS delivers:
•Shorter design-to-production time
•Faster setup and ramp-up for different products
•Increased operational efficiency, giving better profitability
•More control at machine and line level
•Lower defect rates
6 7
•Excellent process visibility, allowing tighter cost management
•Optimized logistics flow.
8

5
1
Process support

The AMS software suite supports the SMT manufacturing processes shown in the figure above. In each process, one or more of the
modules can be applied to optimize performance.

1 Data preparation – creating vision files, carrying out data conversion and verifying components offline to save production time
2 Production scheduling – scheduling single machines and balancing complete lines to increase operational efficiency, minimize
changeovers
3 Setup verification – supporting verification of online and offline closed-loop setups to save time and avoid placement errors
4 Line control – providing remote line monitoring operation to enable a ‘single-click product changeover’
5 Parts library management – placement program and component-related data management system, enabling efficient data
preparation and shorter Time-to-Volume
6 Traceability – tracking parameters like lot changes to improve quality control and to follow Work in Progress
7 Performance analysis – uploading performance analysis data to efficiency monitoring systems
8 Parts warehousing – reporting component usage and use of new reels to assist inventory control.

P 19
Flexible setup
Setup optimization

• Optimized feeder setup for multiple boards (common

setup)
• Eliminates changeover time because all feeders for
multiple boards are resident on machine(s)
• Optimize boards sequentially to reach common setup
for all boards or optimize boards together by first
combining CAD data of individual boards

Offline setup verification

• Verification of feeder setup:

- Scan barcode(s) on component reels
- Smart feeders automatically verify match between
component ID and corresponding feeder slot
• Gain real-time knowledge of component quantities
- Scan and store component quantities
- Track component usage in real time
- Print barcode representing remaining component quantity
for future reel use

Offline electrical component verification

•• Verifies components values electrically

Done offline to eliminate production impact
• Can verify R, C, & L components down to 0.01 pF
capacitor resolution

Offline vision preparation tool

•• Generate vision files offline while machine is running

Auto-teach function
•• Networkable to machine
Guarantees ‘no problem’ first article run

Online setup Pre-empty warning

verification

• Graphical feeder
• Monitors component quantities
on all feeders in real time
representation:
- Feeder location
• Operator feedback:
- Amount of production time left
- Feeder status - Amount of components left
•• Tracks component quantities
Also tracks number of components in trays
- Number of boards left that can be produced before
one or more feeders run empty
• Guides feeder setup process
 Fast changeover
Feeder exchange trolley Tray replenishment
on-the fly
• Facilitates fast production run
changeover • Tray sequencer has
• Allows offline setup and
verification
•
two separate sections
While the machine uses
• Automatic cable and air
connection
components from one section,
the operator can simultaneously
• Heavy duty cylinders self align
feeder plate for optimal pick
exchange or replenish
the trays in the other section

•
reliability
Optional battery back-up enables
• Minimizes changeover time
and optimizes production
feeder pitch verification offline efficiency

Compliant auto SMT Barcode or 2D code

tooling system triggered changeover

• Allows fast changeover by

eliminating the need to move
• Hawkeye or Omron
2D reader directly
connected to machine
support pins or adjust their
height • Alternatively, a barcode
reader can be used
Example of 2D-QR code

• Improves mounting quality by

ensuring board flatness •• Reader initiates automatic program changeover
Fast changeover is achieved because no operator
action is required

Automatic board width & board thickness Board

adjustment clamping

• Conveyor width and board

support are
• Eliminates the
need to move
servo controlled board location
• Mounting program
initiates adjustments •
pins
Reduces board cost by eliminating the need for board
for fast changeover location-holes
• No operator action
required
•• Allows for robust board fixation
By ‘sandwiching’ the board (= clamping the board on
top and bottom), the chance for warpage is minimized

Turn one production line into two lines with a split conveyor!

• Allows a line to function as one continuous line or as two separate lines

Split conveyor used to join two machines
Split conveyor used to separate two machines

Board A Board A

Board B
Board A Board A Board B

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 Standard & optional features

Opal-XII Topaz-XII Emerald-XII

Recognition system Line array camera
Second line array camera –
Area CCD camera including illumination unit
Co planarity checker –
Nozzle exchange station
Special order nozzles S S S
Fiducial camera
Feeding Pneumatic tape feeder interface
Bulk feeder S S S
Stick feeder
Large Component Sequencer (LCS)
Reject station
ATS 20 tray feeder portrait –
Double ATS 20 tray feeder portrait –
ATS 20 tray feeder landscape –
Manual tray feeder
Feeder Exchange System (FES 20)
PCB positioning/ Main stopper
transport Locate pin
Edge clamp system –
Z-servo controlled push-up plate
Board clamp system
Entrance sub-stopper
Exit sub-stopper
Automatic width adjustment
High speed soft-stop conveyor
Reverse transfer right to left
Ceramic PCBs
Special sized PCBs S S S
 Opal-XII Topaz-XII Emerald-XII
Safety Feeder floating detection
Conveyor entrance/exit covers
Safety cover for feeder exchange
Dummy feeders
Safety specifications according CE standards
Spare parts kit + tools
SMEMA kit
Front and rear anti-static covers
Signal tower + warning buzzer
Software Windows NTTM graphical user interface
Operating monitor LCD front side
Operating monitor touch screen front side
Second operating monitor
Operation panel front side
Operation panel rear side
Multiple accuracy compensation system
Fiducial recovery function
Bad mark / Master mark sensing
Online teaching
Alternative feeder function
Automatic program change
Variable XY axis speed per component
Online help function
Management information system
Template (pattern matching)
Automatic rework cycle
Online data generator

= Standard, = Optional, S = Special order, – = Not applicable

P 23
X-Series specifications
Optimal output per hour
IPC 9850 output per hour
Head design with SF
Head design with FNC
Placing accuracy at 3 sigma
Component range
Maximum component height
Toolbit exchange
Maximum board size (L x W)
Minimum board size (L x W)
Optional board size (L x W)
Board thickness
Tape feeding positions (8 mm)
Tray feeding
Other feeder options
Feeder trolleys
Alignment principle
Footprint (L x W)
Operating system
Opal-XII
11.6k with 4 heads
17.7k with 8 heads
9.6k with 4 heads
13.9k with 8 heads
one single beam with 4 super
fine heads or one single beam
with 8 super fine heads
50 micron for chips
35 micron for QFPs
01005 (0402) to 45 X 100 mm
(BGA, µBGA, CSP, connector,
odds)
6.5 mm, with area
CCD camera 15 mm (0.6")
automatic nozzle or gripper
exchange
460 x 440 mm (18.1 x 17.3")
50 x 50 mm (2.0 x 2.0")
650 x 850 mm (25.6 x 33.5")
0.4 to 4.0 mm (0.016 x 0.16")
100 (CLi)
LCS tray feeder with 40 pallets
(120 trays)
tape, stick, tray, tube, etc.
2 x 20 positions (CLi) front side
(50 positions (CLi) fixed rear side)
line array camera, area CCD
camera
1650 x 1408 mm (5.4 x 4.5 ft)
Windows NT™
Topaz-XII
20k
15.4k
one single beam with 8 super
fine heads
one single beam carrying 4
standard heads and 4 heads
with nozzle exchange on-the-fly
50 micron for chips
35 micron for QFPs
01005 (0402) to 45 x 100
mm (BGA, µBGA, CSP,
connector, odds)
6.5 mm, with area
CCD camera 15 mm (0.6")
automatic nozzle or gripper
exchange
460 x 440 mm (18.1 x 17.3")
50 x 50 mm (2.0 x 2.0")
650 x 850 mm (25.6 x 33.5")
0.4 to 4.0 mm (0.016 x 0.16")
90 (CLi)
LCS tray feeder with 40
pallets (120 trays), single ATS
tray feeder with 20 pallets
tape, stick, tray, tube, waffle
pack, etc.
4 x 20 positions (CLi)
line array camera, area CCD
camera, co-planarity check
on-the-fly
1650 x 1408 mm (5.4 x 4.5 ft)
Windows NT™
Emerald-XII
6.8k
5.9k
one single beam with
2 heads with independent
Z-servo control
one single beam with 2 heads
each carrying six nozzles, with
nozzle exchange on-the-fly and
independent Z-servo control
50 micron for chips
30 micron for QFPs
01005 (0402) to 54 x 54
mm, 45 x 100 mm (BGA,
µBGA, CSP, connector, odds)
20 mm (0.79")
(20 over 20 mm)
on-the-fly nozzle or
gripper exchange
460 x 440 mm (18.1 x 17.3")
50 x 50 mm (2.0 x 2.0")
650 x 850 mm (25.6 x 33.5")
0.4 to 4.0 mm (0.016 x 0.16")
90 (CLi)
LCS tray feeder with
40 pallets (120 trays), single
ATS tray feeder with 20 pallets
tape, stick, tray, tube, waffle
pack, etc.
4 x 20 positions (CLi)
line array camera, area CCD
camera, co-planarity check
on-the-fly
1650 x 1408 mm (5.4 x 4.5 ft)
Windows NT™
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Perform

Installed Base Solutions — keeping your lines competitive

Installed Base Solutions (IBS) is a unique and wide range of value-added services for existing production lines and even
new machines. We offer it as part of our integrated approach to SMT assembly in order to maximize customers’ value of ownership.
In a dynamic manufacturing environment, production requirements will change continuously; IBS is our guarantee that your
machine park can be kept operating competitively at all times.

IBS offers an integrated solution that combines hardware, software, training, maintenance and application support to provide
continuous performance improvement and ongoing operational cost reduction:

• Maximizing performance continuously by:

− increasing line output and yield
− minimizing process changeover times
− accelerating production line ramp-ups — speeding up time-to-volume
− offering functionality upgrades and application support to enhance machine flexibility and extend component range.

• Minimizing ongoing operational costs by:

− preventive maintenance schemes
− customer training programs for efficient use and best practices
− a feeder maintenance program to increase availability and ensure optimum performance
− 24/7 availability of spare parts and replacement modules, to minimize downtime.

To meet all your needs, IBS services cover three distinct areas:

• Performance Services — maximize machine, line and process performance. We offer added value services, hardware
and software upgrades to help you optimize the output, functionality and flexibility of your production assets.

• Knowledge Services — reduce operating costs and boost staff efficiency. We provide training and support tools to
transfer knowledge and skills to your own people.

• Technical Services — maximize uptime and minimize cost of operation. We perform on-site and off-site servicing of your
lines, from maintaining machines effectively to improving changeover times.

Tailor-made solutions for either on-site or remote services can be drawn up with agreed performance parameters and process
guarantees. Performance levels are regularly reviewed for value and effectiveness.

In short, IBS is your passport to guaranteed manufacturing performance. And it’s implemented globally by highly skilled customer
service teams, available 24/7. These teams are always on-hand, living up to our promise: ‘Performance guaranteed’.

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Guaranteed solutions... in a fast-changing world

Original Equipment Manufacturers, Original Design Manufacturers, Electronic Manufacturing Services. Different production
requirements, one common need: the guarantee of absolute reliability.
Assembléon has a complete range of solutions designed and built around proven platforms, to ensure long-term reliability and
flexibility for the future. And to keep your production lines running reliably and maximize the value of ownership of your Assembléon
equipment, we offer Installed Base Solutions: our unique guarantee, at machine or line level, for the best production performance.
Our portfolio offers an integrated approach to SMT assembly. Comprising three lines of Pick & Place machines together with
performance-enhancing software and services, our solutions cover the entire manufacturing spectrum, from small to large batch
sizes and from low to high product mixes:

A-Series
The A-Series is an advanced solution for highest Value of Ownership on large batch production lines in high and low product mix
environments. It includes remote technical assistance and optimization software to maximize utilization. It is most suitable for high
placement rates up to 165k cph with the lowest dpm (defects per million) in the industry.

M-Series
The M-Series provides an optimum solution for manufacturing flexibility in medium to large batch, high product mix environments.
It handles both complex components and odd forms with equal ease. Ideally suited for production tasks needing placement rates
between 8.5k cph and 42k cph.

X-Series
The X-Series is the most cost-effective, all-in-one solution for small to medium batch, high product mix environments where placement
rates up to 20k cph are required. It is well suited to production of large boards and the handling of odd-size components.

AMS
The Assembléon Manufacturing Suite (AMS) optimizes SMT production line performance on all our Pick & Place machines. It
comprises hardware and software modules that seamlessly interface with each other to create a single process control environment.

IBS
Installed Base Solutions (IBS) is a range of value-added services for both existing production lines and new machines. Designed
to keep your equipment running competitively at all times, IBS Performance, Knowledge, and Technical Services provide continuous
performance improvement and ongoing operational cost reduction.

Competence centers
For application support, product demonstrations and services such as Installed Base Solutions, there are specialized, trained
personnel located at Assembléon Competence Centers in each region of the world.
Global vision... for a fast-changing world
Assembléon is a world leader in surface-mount Pick & Place solutions for the electronics industry. A 100% subsidiary of
Royal Philips Electronics, we design and manufacture SMT assembly equipment for the global market.

Our customer base includes some of the world’s largest electronics manufacturers. Our market focus covers mainstream electronics
industries such as consumer, mobile and automotive, as well as more specialized fields such as modules in the semiconductor
back-end industry.

Solutions through partnership

Assembléon’s vision is to contribute towards a seamless manufacturing supply chain that deals efficiently with fast changing
market dynamics. We aim to do this by offering flexible, performance-guaranteed, integrated solutions, combining proprietary
technologies with customer-oriented value added services.

Backed by significant investments and partnerships in R&D, our cutting-edge technology results from a number of key strategic
partnerships, including Philips Applied Technologies and Philips Research. Assembléon’s partnership with Yamaha IM is one of
the longest running and most successful in the industry. In addition, we maintain associations with the research centers of leading
universities across the world.

Our worldwide network

As a global company, we are never far away when you need support and expertise. Based in Veldhoven, The Netherlands,
Assembléon has Competence Centers in all three regions of the world providing core facilities for everything from application
support to product demonstrations, training and services such as our Installed Base Solutions. This global sales and service
network supports customers in all the world’s major electronics manufacturing centers, 24 hours a day, 365 days a year.

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 ASIA-PACIFIC
Assembléon Hong Kong Ltd.
T: + 852 2167 1000

EUROPE
Assembléon Netherlands B.V.
T: +31 40 272 2220

THE AMERICAS
Assembléon America Inc.
T: +1 770 751 4420

assembleon.com

© Assembléon 2008. All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of
the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to
be accurate and reliable and maybe changed without notice. No liability will be accepted by the publisher for any consequence of
its use. Publication thereof does not convey nor imply any license under patent or other industrial or intellectual property rights.
Date of release: April 2008. 9498.392.0059.1