X L 300 SERVICE MANUAL

12
12. Electrical Adjustments And Verification Procedure
12.1 AC VOLTAGE VERIFICATION PROCEDURE.
12.2 PCB VOLTAGE VERIFICATIONS

Ref: XL 3 VER 20/8/04 Page No. 12 - 1

X L 300 SERVICE MANUAL

12.1 AC VOLTAGE VERIFICATION P ROCEDURE

CHECK CONNECTOR EXPECTED

VOLTAGE
TX1 – PRIMARY VOL. 220 V AC
Secondary -
230 V TX1CN1-PINS1&2 220 V to 240 V
105 V TX1CN2-PINS1&2 95 V to 105 V
40 V TX1CN2-PINS3&4 38 V to 42 V
12 V TX1CN3-PINS1&2 11.5 to 12.5 V
18 V TX1CN3-PINS7&8 17 V to 19 V
20 V TX1CN3-PINS5&6 19 V to 21 V
20 V TX1CN3-PINS3&4 19 V to 21 V

TX2 – PRIMARY VOL. 220 V AC

Secondary -
20 V TX2CN1-PINS1&2 19 V to 21 V
20 V TX2CN1-PINS3&4 19 V to 21 V
20 V TX2CN1-PINS5&6 19 V to 21 V
18 V TX2CN1PINS7&8 17 V to 19 V
8V TX2CN2-PINS1&2 7 V to 9 V
8V TX2CN2-PINS3&4 7 V to 9 V
26.4 V TX2CN2-PINS5&6 23 V to 25 V

TX3 – PRIMARY VOL. 220 V AC

Secondary – 12 V ISE TXCN1- 1&2 11 V to 13 V

FULL WAVE RECTIFIER O/P 30 V to 35 V DC

Ref: XL 3 VER 20/8/04 Page No. 12 - 2

X L 300 SERVICE MANUAL

CHECK TEST POINT EXPECTED

VOLTAGE
AC input switch/fuse/noise filter unit.(on rear side) Switch terminal 220 V AC
RGT cooling fan Fan terminals 220 V AC
24V SMPS SMPS mains terminals 220 V AC
SMPS output terminals 24 V DC
ISE Tx. (TX3) Primary terminals 220 V AC
Secondary terminals 12 V AC
ON / OFF switch Switch terminal 220 V AC
R620 (TX1) Transformer Primary terminals 220 V AC
R320 (TX2) Transformer Primary terminals 220 V AC
Lamp PS cooling fan Fan terminals 220 V AC
FUSES:
F1 – 500 mA 220 V AC
F2 – 5 A 40 V AC
F3 – 1A 105 V AC
F4 – 1A 20 V AC
F5 – 1A 20 V AC
F6 – 5 A 20 V AC
F7 – 1.6 A 18 V AC
F8 – 6 A 26.4 V AC
F9 – 250 mA 8 V AC
F10 – 250 mA 8 V AC
F11 – 1A 12 V AC
F12 – 250 mA 220 V AC
F13 – 1.6 A 220 V AC
F14 – 3.15 A Slow Blow 220 V AC
F15 – 2.5 A 220 V AC
F16 – 1.6 A 220 V AC
F17 – 630 mA 220 V AC
AC DRIVE PCB
Heater, CKD valves & V AC pump supplies. 40/110 V AC 40 V AC– pin 1&4
(6 pin Molex-F) 105 V AC – 3&6

Ref: XL 3 VER 20/8/04 Page No. 12 - 3

X L 300 SERVICE MANUAL

12.2 PCB VOLTAGE VERIFICATIONS

CHECK TEST POINT EXPECTED

VOLTAGE
DC DRIVE PCB
30 V & 5 V DC Supplies JPower 30 V DC-pin 1&3
(4 pin Molex-F) 5 V DC-pin 2&4
LMPS PCB
Secondary voltages of TX2. TX2CN1 20 V AC-pin 1&2
(8 pin Molex-M) 20 V AC-pin 3&4
20 V AC-pin 5&6
18 V AC-pin 7&8
12 V Lamp Supply Lamp PSCN3 12 V DC-pin 1&2
(2 pin PIRI Term)
)
+ / - 15 V DC Supply Lamp PSCN2 -15V DC-pin 1
(4 pin Molex-F) 0V -pin 2
+15 V DC-pin 3
RSLS PCB
+ / - 15 V DC Supply RSLSCN5 -15V DC-pin 1
(3 pin Molex-F) 0V -pin 2
+15 V DC-pin 3
5 V SMPS SMPS mains terminals 220 V AC
SMPS output terminals 5 V DC
BKPL PCB
All Supplies to the PCB assys. BKPL CN1 5 V DC-pin 1&3
(10 pin Molex -M) 5 V DC-pin 2&9
30 V DC-pin 5&8
+15V DC-pin 4
0V -pin 6
-15 V DC-pin 7
BRPS PCB
Supply to the PCB assy. BRPS CN1 12 V AC – 1 & 2
Output from PCB 12.5 V DC
ISPS PCB
Supply to the PCB assy. ISPS CN1 12V AC – 1& 2
Output from PCB 12.5 V DC
DTPS PCB
Supply to the PCB assy. DTPS CN1 36 V DC – 1& 2
Output from PCB 24 V DC
ISO PCB
Supply to the PCB assy. 8V-0V -8V AC

Ref: XL 3 VER 20/8/04 Page No. 12 - 4