INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
 UENR6465-01
September 2019

16, 16M3, 18 and 18M3 Motor Grader

Hydraulic System
EN51-UP
EN61-UP
E9W1-UP
E9Y1-UP
NN51-UP
NN61-UP
N9Y1-UP

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description
Location Location
Accumulator - Blade Cushion (LH) D-16, H-11 1
Accumulator - Blade Cushion (RH) D-14, H-10 2
Accumulator Gp - Brake D-9 3
Breather As B-12 4
Cylinder Gp - Articulation G-11 5
Cylinder Gp - Blade Lift (LH) D-15, G-10 6
Cylinder Gp - Blade Lift (RH) D-13, G-9 7
Cylinder Gp - Blade Tip J-9 8
Cylinder Gp - Center Shift J-11 9
Cylinder Gp - LH Steering H-6 10
Cylinder Gp - RH Steering H-4 11
Cylinder Gp - Ripper G-12 12
Cylinder Gp - Side Shift J-10 13
Cylinder Gp - Wheel Lean J-13 14
Filter Gp - Oil E-4 15
Filter Gp - Return Oil E-12 16
Lock Gp - Centershift H-8 37
Manifold Gp - Pilot Shutoff Solenoid C-3 17
Motor Gp - Circle Drive J-12 18
Motor Gp - Fan D-11 19
Pump Gp - Fan / Brake B-6 20
Pump Gp - Implement Steering B-4 21
Pump Gp - Secondary Steering B-3 22
Sensor As - Temperature (Hydraulic Fan) C-11 38
Sensor Gp - Pressure (Brake Accumulator) D-8 39
Sensor Gp - Pressure (Brake Charge) D-8 40
Sensor Gp - Pressure (Main Hydraulic Pump) B-4 41
Sensor Gp - Temperature (Steering) G-4 42
Swivel J-9 23
Tank and Pump Gp - Lubrication G-8 24
Tank Gp - Hydraulic Oil A-11 25
Valve Gp - Blade Cushion (LH) C-16, G-11 26
Valve Gp - Blade Cushion (RH) C-14, G-10 27
Valve Gp - Brake Control D-10 28
Valve Gp - Constant Force (LH) B-16 29
Valve Gp - Constant Force (RH) B-13 30
Valve Gp - Cooler Bypass C-11 31
Valve Gp - Fan / Brake Control B-8 32
Valve Gp - Implement Control (Front) I-8 33
Valve Gp - Implement Control (Rear) F-8 34
Valve Gp - Shutoff (Load Sense) D-6 35
Valve Gp - Steering Control G-3 36
TAP LOCATION

Tap Schematic
Description
Number Location
AA Return Oil Pressure E-12
MB Fan / Brake Supply Pressure C-5
LS Implement / Steering Pump Load Sense C-5
SPG Implement / Steering Pump Pressure C-5
SOS Hydraulic Oil Sampling C-5
PPG Pilot Supply Pressure D-5
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(13) CYLINDER GP (8) CYLINDER GP

SIDE SHIFT BLADE TIP
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER 509-6996 389-9511
(18) MOTOR GP (9) CYLINDER GP
J (14) CYLINDER GP CIRCLE DRIVE CENTER SHIFT J
WHEEL LEAN 9T-5977 262-1905
289-3054
A B
(Dimensions: 56 inches x 35 inches)

(23) SWIVEL
452-9419

B A B A B A B A B A B A B A
UENR6465-01

(33) VALVE GP
IMPLEMENT CONTROL (FRONT)
1.3 mm 487-3024 (5 BANK)
487-3026 (7 BANK - WITH PLOW LIFT AND PLOW ANGLE)
I I
42 Page,

PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP
(10) CYLINDER GP (11) CYLINDER GP
H LH STEERING RH STEERING H
436-9157 436-9156
(37) LOCK GP - CENTERSHIFT
249-6537
(1) ACCUMULATOR (2) ACCUMULATOR
BLADE CUSHION (LH) BLADE CUSHION (RH)
179-9399 179-9399
356-1240 (CE) 356-1240 (CE)

(6) CYLINDER GP (7) CYLINDER GP

(12) CYLINDER GP (5) CYLINDER GP (42) SENSOR GP (36) VALVE GP
WING TILT CYLINDER WING LIFT CYLINDER BLADE LIFT (LH) BLADE LIFT (RH)
RIPPER ARTICULATION TEMP (STEERING) STEERING CONTROL
389-9512 389-9512
477-9271 510-8438 191-6587 366-6681

PP2 APP A B BPP

(24) TANK AND PUMP GP

LUBRICATION
G 160-4128 G
PP

(26) VALVE GP (27) VALVE GP

AUTO LUBE SYSTEM

BLADE CUSION (LH) BLADE CUSION (RH)
322-3798 322-3798
B A B A B A B A B A B A

GREASE

EF

F F

P LS T

254-4486
WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
(15) FILTER GP
(34) VALVE GP PILOT OIL
IMPLEMENT CONTROL (REAR) 416-8304
E E
487-3034 (3 BANK)
487-3035 (6 BANK WITH RIPPER, WING LIFT
(16) FILTER GP AND WING TILT) VALVE AS - DRAIN
RETURN OIL 423-3480
249-2307
AA 242-0407

VALVE AS - DRAIN ILS

IPP RLS
242-0407
SLS

RPP
D PP
(1) ACCUMULATOR
BLADE CUSHION (LH)
179-9399 (40) SENSOR GP PRESSURE
D D
356-1240 (CE) (19) MOTOR GP (BRAKE CHARGE)
FAN 344-7391
(6) CYLINDER GP (2) ACCUMULATOR (7) CYLINDER GP 396-4282
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH) (39) SENSOR GP PRESSURE
389-9512 179-9399 389-9512 (28) VALVE GP (BRAKE ACCUMULATOR)
PILOT PUMP OUTPUT

356-1240 (CE) BRAKE CONTROL (35) VALVE GP IMPLEMENT / STEERING PUMP OUTPUT
344-7391
PPG
BLADE TIP CYLINDER CONTROL CIRCUIT
444-9775 SHUTOFF (LOAD SENSE) SNOW WING CYLINDER CONTROL CIRCUIT
SECONDARY STEERING PUMP OUTPUT
382-2790 STEERING CYLINDER CONTROL CIRCUIT
CENTERSHIFT LOCK CONTROL CIRCUIT
PS2 PS1 SUPPLY LINE
ARTICULATION CYLINDER CONTROL CIRCUIT
T F SERVICE BRAKE CONTROL CIRCUIT

SOS SIDE SHIFT CYLINDER CONTROL CIRCUIT

RIPPER LIFT CYLINDER CONTROL CIRCUIT
(38) SENSOR AS IMPLEMENT / STEERING LOAD SENSE CIRCUIT
A1 DRAIN / RETURN LINE
(26) VALVE GP TEMP (HYDRAULIC FAN)
LS
BLADE LIFT CYLINDER CONTROL CIRCUIT
A2
BLADE CUSION (LH) (27) VALVE GP 264-4297 FAN / BRAKE PUMP OUTPUT

SPG
CENTERSHIFT CYLINDER CONTROL CIRCUIT
322-3798 BLADE CUSION (RH) (17) MANIFOLD GP WHEEL LEAN CYLINDER CONTROL CIRCUIT

C 322-3798 PILOT SHUTOFF SOLENOID CIRCLE DRIVE MOTOR CONTROL CIRCUIT

PLOW CYLINDER CONTROL CIRCUIT
C
396-4779
P
A1
LINE PATTERNS
A2
Pressure Line

MB Pilot / Load Sensing Pressure

Drain / Return Lines

(31) VALVE GP
Air Line
COOLER BYPASS
126-0747 Component Group

CALLOUTS
(29) VALVE GP LS
(3) ACCUMULATOR GP Taps (Pressure, Sampling, Sensor - by letter)
CONSTANT FORCE (LH) YY

BRAKE
279-6521 (30) VALVE GP DL DL D Connectors (By letter)
431-1428
CONSTANT FORCE (RH) (41) SENSOR GP PRESSURE
431-1432 (CE BRAKE) Callout Number Component

B 279-6521 (MAIN HYDRAULIC PUMP)

(Machine Location from (52) VALVE GP - CONTROL Name
B
398-6986 (ARCTIC BRAKE)
Component LocationsTable)
138-1234 Part Number

(32) VALVE GP 296-5270

(22) PUMP GP
(4) BREATHER AS FAN / BRAKE CONTROL SECONDARY STEERING
9R-9925 423-4959 391-3129
(20) PUMP GP Do not operate or work on this product unless you have
(21) PUMP GP read and understood the instruction and warnings in the
FAN / BRAKE relevant Operation and Maintenance Manuals and
(25) TANK GP IMPLEMENT STEERING
375-2948 relevant service literature. Failure to follow the instruc-
HYDRAULIC OIL 492-5107 tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
386-2397

A LH BLADE A
LIFT VALVE RH BLADE
SECTION LIFT VALVE THIS SCHEMATIC IS FOR THE 16, 16M3, 18 AND 18M3 MOTOR GRADER HYDRAULIC SYSTEM
SECTION
MEDIA NUMBER: UENR6465-01
SCHEMATIC PART NUMBER: 383-9831, CHANGE: 03, VERSION: -
VALVE AS - DRAIN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
VARIABLE FLOAT ATTACHMENT 206-4669
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE VIEW - FRONT LEFT
VIEW ALL CALLOUTS

1 2
24
33 29

27

26

23

18

10
11 13
MACHINE VIEW - FRONT RIGHT
VIEW ALL CALLOUTS

36 34 6 7 30

14

35

9 37
MACHINE VIEW - LEFT SIDE (UNDER CAB)
VIEW ALL CALLOUTS

5
MACHINE VIEW - REAR LEFT
VIEW ALL CALLOUTS
16 AA 4 25 38

31

19
17
A

PPG

MB 41

SOS SPG
21 LS 20 VIEW OF AREA “A”
(ROTATED FOR CLARITY)
MACHINE VIEW - RIGHT REAR
VIEW ALL CALLOUTS

22 28

40

15

32 39
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
RIPPER

12
STEERING VIEW

42