January 30, 2003

FANUC LTD.
Version 1.0

Setup procedure of Windows NT 4.0 (English version)

[1] Overview

In this hard disk, Windows NT version 4.0 with Service Pack 6a and the drivers which are
commonly used on the Open CNC system, i.e. Display driver and HSSB driver, are pre-installed
when it is shipped from FANUC LTD. On the first setup at the user’s site, the updated modules
of the Service Pack 6a will be installed automatically.
And the image of Internet Explorer 5.0 which is delivered from Microsoft Corporation is also
copied into this hard disk.
Please install the display driver and arrange the settings for HSSB driver on the first setup, and
install Internet Explorer 5.0 from the folder on the hard disk, if necessary.

[2] Things to be prepared

* ATAPI CD-ROM drive

* Open CNC Drivers Disk (A08B-0084-K790)
* Floppy drive (in case of OS re-installation)
* Full keyboard
* Mouse

[3] First setup

[2] Connect CD-ROM drive, full keyboard, mouse to their connectors on the PC unit for
CNC (hereafter, “Unit”), adequately, and turn on the power of the Unit.
[3] When the diagnosis of BIOS terminates and Windows NT’s loader screen comes up,
select “Windows NT Workstation Version 4.00” and press Enter key.
[4] Proceed the installation procedure according to the instructions displayed on the screen.
The updated modules of the Service Pack 6a are also installed automatically at this phase.
When the installation terminates normally, [Restart Computer] button will appear. Click it.
[5] Start Windows NT and logon as the Administrator.
Close [Welcome to Windows NT] for the convenience of the following procedure.
[6] In order to install the display driver, open Explorer. Double-click to execute
Winnt4e66.exe under C:\Util folder. Do the installation according to the messages displayed
on the screen. In order to take effect of the software, restart of the Unit is required.
[7] After the restart, set proper color palette and resolution at [Display Properties].
[8] Open Explorer. Double-click to execute Iaa22_enu.exe under C:\Util folder. Do the
installation according to the messages displayed on the screen. In order to take effect of the
software, restart of the Unit is required.
[9] You don’t have to change the settings of HSSB driver if the Unit is connected to single
Series 160/180/210 and Series 160i/180i/210i via HSSB. Otherwise, i.e. in case of Series 150,
Series 150i, Series 160i/180i-W, Series 0i, Power Mate, Power Mate i, you have to do the
following procedure 9. and 10.
[10] Open Control Panel and double-click [HSSB] icon.
Select 0 at [Node:] and then click [Setting…]. Select the system connected to the Unit at [CNC
type] and click [OK] button.
In case of the system that one Unit connects multiple CNCs via HSSB, i.e. “HSSB multi-
connection”, do the settings of node number, the type of connected CNC and I/O address at this
dialog box. As for the details, refer to “[8] Driver installation procedure after re-installing
Windows NT – III. HSSB Driver”.
[11] When [Close] button is clicked, the dialog box which requires the restart of Windows
NT will appear. Click [Yes] button to restart the Unit.

[4] Installation of Software supplied from Microsoft

In this hard disk, the image of Internet Explorer 5.0 which is included in Windows NT Service
Pack 6a is also copied. This module is Year 2000 problem compliant.
The installation procedure is as follows.

I. Internet Explorer 5.0

[12] Logon to Windows NT as the Administrator.

[13] Invoke the Explorer and execute Setup.exe by double-clicking its icon under C:\ie5 folder.
Follow the instruction displayed on the screen. The restart of Windows NT will be required.

[5] Driver installation for Open CNC system

In this hard disk, the drivers commonly used at the Open CNC system, i.e. Display driver and
HSSB driver, are pre-installed but Touch panel driver, MDI key driver, Ethernet driver are not
configured. Please install these drivers according to your system. In this section, the
procedures of installing the following drivers into the Unit are described.
[14] Touch panel driver
[15] MDI Key driver
[16] Ethernet driver

Note) You must install these drivers in the above order (except drivers which are not
needed to your system). For the Unit which has both touch panel and MDI key, you must
install touch panel driver first, and then MDI key driver. Otherwise, you will need the
restoration setup by Windows NT Setup Disk.

As for the installation process, the Administrator privilege is required.

I. Touch panel driver

[17] Driver installation

[18] Open Explorer.

[19] Insert the “Open CNC Drivers Disk” into the CD-ROM drive.
[20] Click the left “+” mark of “FANUC Drivers Disk(D:)” at [All folders] and click the left
“+” mark of coming Touch. Then click Nt40 folder.
[21] Execute Setup.exe by double-clicking at the right window of Explorer. As [Fujitsu Touch
Panel Setup] dialog box appears, confirm “Primary Panel Driver Installation” is selected and
click [Install] button.
[22] When [Touch Panel Settings] dialog box appears, simply click [OK] button.
[23] When the window for selecting the restart of Windows NT appears, remove the disk from
the CD-ROM drive and click [Yes] button.

2. Execution of Calibration program

[24] When Windows NT comes up, open Control panel.

[25] Double-click [Touch Panel] icon to open [Touch Panel Settings] dialog box.
[26] Click [Calibration] tab. Select “COM1” at [Connected port] and then click [Calibration
Now] button.
[27] Calibration screen will appear. (The cross hairs in red is displayed on the upper-left corner
of the screen.) Touch the center of the cross hairs with touch-pen. After touching, the color of
the cross hairs turn blue and next cross hairs will appear. Repeat touching 9 times.
[28] After touching all 9 cross hairs, check the point position on the screen and press [Update]
button at [Calibration] dialog box..
[29] Click [OK] button at [Touch Panel Settings] dialog box.

II. MDI Key driver

1. Driver installation

[30] Close all application programs. You must close the Control Panel if it is running.
[31] Open Explorer.
[32] Insert the “Open CNC Drivers Disk” into the CD-ROM drive.
[33] Click the left “+” mark of “FANUC Drivers Disk(D:)” at [All folders] and click the left
“+” mark of coming Mdi. Then click Nt40 folder.
[34] Right-click mdi.inf file at the right window of Explorer and click [Install] on the pop up
menu. Installer will copy driver files and register them to the registry.
[35] [System Settings Change] dialog box appears on the screen. When the following
message is displayed, remove the disk from CD-ROM drive and click [Yes] button.
“Do you want to restart your computer now?”

Please refer to “Readme3.txt” in “Mdi” folder of Drivers Disk to change the MDI keyboard
settings.
It is not possible to input from MDI keyboard in the screen before start of Windows, such as
the Boot selection screen. So, we recommend you to shorten the waiting time at the Boot
selection screen.
[36] Open Control Panel.
[37] Double-click [System] icon.
[38] Click [Startup/Shutdown] tab.
[39] Set the Boot selection time for about 5 seconds on the [Show list for] in the [System
Startup] area.
[40] Click [OK] button.

III. Ethernet driver

1. Driver installation

[41] Open Control Panel.

[42] Double-click [Network] icon. As “Windows NT Networking is not installed. Do you
want to install it now ?” is displayed, click [Yes] button.
[43] Click [Next] button.
[44] Click [Select from list] and click [Have disk] button.
[45] At [Insert Disk], enter “C:\Lan” and click [OK] button.
[46] Confirm that “Intel(R) PRO Adapter” is displayed at [Select OEM Option] dialog, click
[OK] button. And click [Next] button.
[47] At [Network Protocols], simply(means that only “TCP/IP Protocol” is selected) click
[Next] button. And click [Next] button.
[48] Again click [Next] button. Then the message, “Setup needs to copy some Windows NT
files.” is displayed, so set the Windows NT CD-ROM onto the CD-ROM drive. Close the auto-
coming Setup screen, and enter “D:\” to the file location at the previous window. Click
[Continue] button.
[49] Click [No] button at [TCP/IP Setup] window. If DHCP server is used at your network,
this setting can be changed afterward.
[50] Enter proper assigned IP address to the Unit at [Microsoft TCP/IP Properties] and click
[OK] button.
[51] Click [Next] button and then click [Next] button.
[52] At the screen for selecting Workgroup/Domain, click [Next] button with being left as
Workgroup(WORKGROUP). This setting can be changed afterward.
[53] Click [Finish] button. Click [No] button to the message that inquires the system restart.
Take out the CD-ROM from the drive.
[54] By means of above procedures, the old files relating to the network have been copied
from Windows NT CD-ROM. In order to make the network function correctly, it is necessary to
apply Service Pack 6a, again. Open Explorer and move to C:\sp6\update and double-click
Update.exe to execute it.
Do the installation according to the messages displayed on the screen. In order to take effect of
the software, restart of the Unit is required.

After the above installations are completed, the corresponding folders, C:\sp6, C:\ie5, C:\Lan,
C:\Util become useless. You may remove these folders.
And during the installation of drivers/utilities described above, temporary files are created under
C:\Temp folder. After these installation completes, these files will not be used anymore. So,
please remove them.

[6] PCMCIA ATA flash card

Execute the following setup before using the ATA flash card which is to be mounted on the
PCMCIA socket of the Unit. On the setup time, start Windows NT without mounting the ATA
flash card.
And once the following setup is done, you do not have to change the setting according to the
presence of the ATA flash card.

[55] Logon to Windows NT as the Administrator.

[56] Open Explorer.
[57] Insert the “Open CNC Drivers Disk” into CD-ROM drive.
[58] Click the left “+” mark of FANUC Drivers Disk(D:) at [All folders] and click Utility
folder.
[59] Execute the registration by double-clicking the Pcmcia.reg file at the right window of
the Explorer. Press [OK] button at [Registry editor] dialog window.
[60] Shutdown Windows NT.
 (Note) The contents of Pcmcia.reg
REGEDIT4

[HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\Atdisk]
"Start"=dword:00000001

[HKEY_LOCAL_MACHINE\SYSTEM\CurrentControlSet\Services\Pcmcia]
"InterruptMask"=dword:00000200

[7] Re-installation of Windows NT

FANUC ships the CD-ROM and three Setup Disks as the OS media for the Unit. When you re-
install Windows NT to the hard disk, you will use the CD-ROM at this Unit.
Full-keyboard and mouse are required for the OS installation. Connect them to their sockets.
During the OS installation, the setting for the Network environment will be processed. At that
time, the network drivers have to be read from the floppy disk, so it is necessary to prepare the
floppy disk by the following procedure, beforehand.

[61] Format one 3.5 inch 1.44MB floppy disk at the PC that has CD-ROM drive.
[62] Insert the Open CNC Drivers Disk into the CD-ROM drive.
[63] Copy all folders/files located on [Intel ChipsetDriver] - [Lan] - [Nt] folder of the CD-
ROM onto the formatted floppy disk.

It is necessary to change the BIOS setting of the Unit temporarily in order to enable to boot
from CD-ROM drive.

[64] Turn on the power of the Unit. Press <F2> key during the Power-On-Self-Test(POST)
of BIOS and enter the BIOS Setup Utility screen.
And at this time, set the Windows NT 4.0 Disc1 CD-ROM onto the CD-ROM drive.
[65] Select “Boot Device Priority” at “Boot” menu, and press Enter key.
[66] Configure the boot device order as follows and then press Esc key to exit the menu.
+Removable Devices
CD-ROM Drive
+Hard Drive
[67] Save the setting at “Exit Saving Changes” and exit the BIOS Setup Utility screen.
[68] As the Unit restarts automatically, and CD-ROM is recognized. Windows NT setup will
start. Do the installation procedure according to the message displayed on the screen.
For your information, the maximum partition size of the hard disk is 2045MB for FAT file
system, 4095MB for NTFS, respectively.
[69] After finishing the copy of files from CD-ROM to hard disk, the message, “This portion
of Setup has completed successfully.” will appear. You will press Enter key to restart the Unit,
please press <F2> key in the same way as above 1. to enter the BIOS Setup Utility screen.
Restore the boot device order as follows.
+Removable Devices
+Hard Drive
CD-ROM Drive
This setting is required because in case of Windows NT, automatic boot from CD-ROM is
performed repeatedly if you do not so.
[70] After saving the BIOS setting, the Unit restarts and OS installation will be restarted.
Enter the proper inputs as the response to the messages on the screen.
[71] If you setup the “Windows NT network installation”, do the following steps.
Otherwise, go to 19.

[72] Confirm that [This computer will participate on a network] is selected and [Wired to the
network] is check, and click [Next] button.
[73] Click [Select from list] and click [Have disk] button.
[74] Insert the floppy disk created at above Step (3) to the floppy drive. At [Insert Disk],
click [OK] button.
[75] Confirm that “Intel(R) PRO Adapter” is displayed at [Select OEM Option] dialog, click
[OK] button. And click [Next] button.
[76] At [Network Protocols], simply(means that only “TCP/IP Protocol” is selected) click
[Next] button. And click [Next] button. Files are copied from floppy disk.
[77] Click [No] button at [TCP/IP Setup] window. If DHCP server is used at your network,
this setting can be changed afterward.
[78] Enter proper assigned IP address to the Unit at [Microsoft TCP/IP Properties] and click
[OK] button.
[79] Click [Next] button. Take out the floppy disk from the drive.
[80] At the screen for selecting Workgroup/Domain, click [Next] button with being left as
Workgroup(WORKGROUP). This setting can be changed afterward.
[81] Click [Finish] button.

[82] Exit the Time or Display setting window by clicking [Close]/[OK] buttons. When the
message that requires the system restart, take out the CD-ROM from the drive and click [Restart
Computer] button.
[83] After Windows NT comes up, logon as the Administrator.
[84] Set the Service Pack 6 CD-ROM onto the CD-ROM drive. As the browser will come
up automatically, click [Install Service Pack 6] at the left menu, and then click [Install Service
Pack 6 for Intel-based Systems]. Do the installation according to the messages displayed on the
screen. In order to take effect of the software, restart of the Unit is required.
[85] In case when you install the Internet Explorer 5.0, logon as the Administrator. And take
out the CD-ROM once, and then re-insert the disk. As the browser will come up automatically,
click [Microsoft Internet Explorer 5] at the left menu, and then click [Install IE 5 for Intel-based
Systems]. Do the installation according to the messages displayed on the screen. In order to
take effect of the software, restart of the Unit is required.

[8] Driver installation procedure after re-installing Windows NT

After re-installing Windows NT 4.0 to the PC module of the Open CNC, install the various
drivers of the Open CNC. These drivers are stored in the “Open CNC Drivers Disk (A08B-
0084-K790)”.
In this section, the procedures for installing the following drivers are described.

[86] Display driver

[87] Application Accelerator
[88] Touch panel driver
[89] High Speed Serial Bus(HSSB) driver
[90] MDI key driver

The installation of drivers for Windows NT must follow the fixed order. You must install
these drivers in the above order.
Following procedures will show the installation of 1. Display driver, 2. Application Accelerator
and 4. HSSB driver. Please refer to “[5] Driver installation for Open CNC system” for other
driver’s installation.
As for the installation process, the Administrator privilege is required.

I. Display Driver

[91] Driver installation

[92] Open Explorer. Click [View] at the menu bar and click [Options...]. Click “Show all
files” and remove the check mark from “Hide file extensions for known file types”. Then click
[OK] button.
[93] Set the “Open CNC Drivers Disk” onto the CD-ROM drive.
[94] Open [IntelChipsetDriver] – [Graphic] – [Nt4.0] folder at CD-ROM.
[95] Double-click to execute Winnt4e66.exe at this folder. Do the installation according to
the messages displayed on the screen. In order to take effect of the software, restart of the Unit
is required.

2. Display Settings

[96] After Windows NT restarts, right-click on the desktop field of Windows to open menu.
Select [Properties] from that menu.
[97] Set proper color palette and resolution at [Settings] of [Display Properties].

II. Application Accelerator

1. Driver installation

[98] Open Explorer and then open [IntelChipsetDriver] – [Iaa] folder at CD-ROM.
[99] Double-click to execute Iaa22_enu.exe at this folder. Do the installation according
to the messages displayed on the screen. In order to take effect of the software, restart of the
Unit is required.

III. HSSB Driver

The “Unit” has High Speed Serial Bus (HSSB) Type 2 interface internally. PC part I/O port
address used at the HSSB interface is decided automatically when the driver is installed.
Each CNC which has HSSB interface is given “Node” number and distinguished by node
numbers in Windows. This is based on the design of HSSB multi-connection, i.e. one Unit
connects with multiple CNCs via HSSB, and it is also true for the Unit which has only one
HSSB interface (its node number equals to 0).
In case that the Unit is configured as the HSSB multi-connection using the PCI extension unit,
the Node number is assigned as 0 for the optical socket mounted on the PCB of the Unit, and
then 1, 2, ... for PCI HSSB board according to the order of the PCI slot number.

1. Driver installation

[100] Close all application programs. You must close the Control Panel if it is running.
[101] Open Explorer.
[102] Open [HSSB] - [Nt40] folder at CD-ROM. Right-click hssb.inf file and click [Install]
on the pop up menu. Installer will copy driver files and register them to the registry.

2. HSSB (Node) Settings

[103] Open Control Panel.
[104] Double-click [HSSB] icon.
[105] Select the node number corresponding to the HSSB interface and click [Setting...]
button.
[106] Enter proper name which indicates the machine connected to the HSSB interface (for
example, “FS160 - No.1”, “Milling Machine”) to [Node Name:] within 19 characters.
[107] Select CNC connected to the HSSB interface from the [CNC Type:] list box.
[108] Select “Use PCI” from the [I/O Port Address:] list box.
[109] Click [OK] button to close this window.
[110] In case of HSSB multi-connection, go back to step 6. and repeat these steps for each
node.
If a node is not attached to the HSSB interface, select “Disable” from the [I/O Port Address:]
list box. Just after driver installation, I/O port address is set to 280 - 28F for node-0, “Disable”
for other nodes as the default value.
[111] Click [Close] button.
A dialog window which asks you to restart Windows will open.
[112] Remove the disk from CD-ROM drive. Click [Yes] button to restart Windows NT.