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    Method Statement For Painting & Coating of Piping Services PDF

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    Method statement Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-2-04-WO04Z-C-CN12-AFET-RCC-MST-M0-0011 2014 Abfuitaim engineering & technologies Q sogagHl i020 Ryslonp il gx A186 0 JABAL OMAR DEVELOPMENT PROJECT Phase-4 METHOD STATEMENT fr Painting & Coating of Piping Services (Chilled Water Piping & Fire Water Piping) Revision History Rev No Date Prepared By l ‘Approved By Discipline ‘Approval Status, oo | 28102014 Project Manager | FVAC er Fire Foie ow Attachments: L2iTP ‘BEAL WOR CONE AFET ACCHTP-MOOOIT | Rev.00 | Painting & Coating of Piping Services 1.2nspection Check | IC-M0-0022 Rev-00 | - Material Receiving List Ic-mo-0023 + Inspection of liquid Ic-mo-0024 coating = Touch-Up inspection 1.3 Risk Assessment, 1.4 Data Sheets Document Number 883-4-Z04-W04Z-C-CN12-AFET-RCC-MST-MO-0011 MST-Painting & Coating of Piping services Page 1/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-2-04-WO04Z-C-CN12-AFET-RCC-MST-MO-0011 Abfittaim engineering & technologies 4° Sagaq!l%ysEs Ryjenell eb Painting & Coating of Piping Services (ct led Water Piping & Fire Fighting Piping) Contents 1. Scope of work 2. Purpose 3. Abbreviations 4, References 4.1 Project Specification 5. Responsibilities 5.1 Project Manager 5.2Site Engineer 5.3 QC Engineer/ Inspector 5.4 Safety Engineer/inspector 5.5 The Site Supervisor/Foreman 6. Safety 7. Procedures 7.1 Coating Material Receiving. Handling & Storage 7.2 Preparation Prior to Coating 7.2.4 Central 7.2.2 Surface Preparation 7.2.3 Coating Material Preparation 7.3 Primer Application 7.4 Top Coating application 7.5 Touch up Paint 7.6 Inspections 8. Attachments Al-Fisttai MST-Painting & Coating of Piping services Page 2/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-Z-04-WO4Z-C-CN12-AFET-RCC-MST-M0-0011 Abfitioim engineering & technologies “> cosaagi4ufel stone! exh Alls, 1, Scope of work The scope of this method of Statement is to define all activities and requirements necessary for protective coating and painting of pipes, welded joints and supports for the following services at JABAL OMAR DEVELOPMENT PROJECT Phase-4, Makkah, KSA. Fire Water Piping System (Water Based Piping System) ‘© Chilled Water Piping System 2. Purpose The purpose of this document is to describe the quality control procedure to be followed for protective coating and painting of steel pipes, welded joints and supports. This Method Statement details instructions to follow and the documentation to employ in order to ensure that safe coating is executed in accordance with the project specification. 3. Abbreviations st Method Statement Ic Inspection Checklist TR Test Report me Inspection & Test Plan RFI Request for Information IR Inspection Request ir Material Inspection request EHAF ‘Supervision Consultant/Client Representative JODP Phase-4 RCC Ruwad Civil Construction AFET Al-Futtaim Engineering & Technologies-KSA HILL Project Management JOP Jabal Omar Development project Joc Client-Jabal Omar Development Company NCR Non Conformance Report MST-Painting & Coating of Piping services Page 3/9 Method statement Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 (883-4-Z-04-WO4Z-C-CN12-AFET-RCC-MST-MO-0011 ‘Abfutaim engineering & technologies > sogaagMl uit! Ryjlongll 4 ANS 2014 pM Project Manager PPE Personal Protective Equipment aayac Quality Assurance/Quality Control 4. References 4.1 Project Specifications © Division 15, Section 15050 5, Responsibilities 5.1 Project Manager * To ensure that all preparation and works are carried out according to project specifications, method statement and applicable Engineering Standard ‘© To ensure that the progressing of work is carried out according to the planned program ‘and as per the approved Method Statement * To ensure that all the manpower, equipment and materials required to execute the work are available © To ensure that all related quality procedures are practiced and implemented * To ensure that all safety matters related to this procedure are being observed. 5.2 Site Engineer * Coordinate all the site activities required for coating in accordance to project specification, approved method statement and applicable Engineering Standards. © To provide all necessary information and distribute responsibilities to his team. * To monitor the progress of work in relation with work program and to report to the PM. * To coordinate with safety officer and to ensure that the works are carried out in safe practicing method. ‘© To ensure that warning signs and tapes are fixed around painting vicinity. 5.3 The QC Engineer/Inspector ‘© Toensure full compliance of the work with the related approved method statement ‘+ Ensure that method statement is implemented during work. MST Painting & Coating of Piping services Page 4/9 Method statement Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 883-4-Z-04-W042-C-CN12-AFET-RCC-MST-MO-0011 Abfuttoim engineering & technologies > Sogoagll4yi82 Wylono!l geb Alas, 2014 29th October 2014 Shall be responsible for the inspection, preparation of all documents and compiling them for the inclusion in the final documentation package. To maintain comprehensive inspection and test records for the purpose of reference and documentation. 5.4 The Safety Engineer/Inspector Safety officer will assist to project execution team to finish the job safely by implementing the approved method statement & risk assessment and HSE plan He will assist to supervisor and engineer to train the workforce at site and to create the awareness related to use and importance of PEs. He will do the random inspection on site to check the safety implementation in accordance with HSE plan. If there is any deviation according to the approved method statement, he will report to PM immediately and stop the job if observed IDLH situation. 5.6 The Site Supervisor/Foreman Shall have the knowledge of paint application requirements and can instruct his subordinates to follow them To ensure that work is carried out properly and according to instructions received from the site engineer. To ensure that tools, labor and materials are available, To control the disposal of waste materials according to the instructions of site engineer. Coordinate fully with the safety officer in order to maintain safe working condition and proper housekeeping of the site. 6. Safety Prior to the commencement of any activities, the work force will receive Too! Box Talk on the project safety requirements. This Tool Box Talk will include both activity issues as well as general safety requirements All painting materials shall be stored in a chemical storage area, continuously conditioned well ventilated space far from any flame source, and smoking shall be forbidden in that place. MsT-Pai inting & Coating of Piping services Page 5/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-2-04-W04Z-C-CN12-AFET-RCC-MST-MO-0011 Avfuttaim engineering & technologies 4 s2q229!uiR2l Ruinell gh Ae, All coating containers shall be properly closed to avoid any Leaking. The area designated for coating shall be coordinated with Safety personals to be confined far away from any welding activities and flame/smoke source. The space for coating shall be ventilated either forced or natural. In case of natural ventilation, openings shall be designed to allow free circulation of clean fresh air such that air inlet opening shall be on the top of the confined space and the outlet shall be near the bottom In case of forced ventilation, the fan capacity shall be sufficient for the proper air circulation Coating applicators should follow safety requirements mentioned in HSE plan. Workers shall not perform coating activities in closed places where no air circulation is provided, Access doors for the confined place shall be closed and coating activities shall be stopped whenever there is a sand storm. All equipment used for the purpose of coating such as air compressor and blaster shall be periodically checked. All personnel performing coating activities shall wear personal protective equipment {PPE’S)as follows: Wire brushing chipping & scrapping: © Leather gloves ©. Safety shoes © Coverall suits Goggle safety Impact © Dust Respirator Spray Coating application © Leather gloves © Safety shoes © Coverall suits Google safety Impact Respirator chemical cartridge EHAE e po 2Rcc MST-Painting & Coating of Piping services Page 6/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 883-4 29th October 2014 /-04-WO42-C-CN12-AFET-RCC-MST-M0-0011 Alimoim engineering & technologies “> sagss9H tit AylonollosbAllAs, 7. Procedures 7.1 Coating Material Receiving, Storing and Handling, All Coating material received on site shall be checked for full compliance with approved submittals. Check material for conformance to purchase order. The expiry date shall be mentioned on each paint container, and maximum expiry date shall be within 1 year from the manufacturing date. The containers shall be rejected in case they were found that there is a sign of leakage or improper sealing of the cover of the containers. The paint and coating containers shall be stored as per the instruction of manufacturer in conditioned and well ventilated space. The storage place shall be free of any flame source. Only the required amount of paint containers shall be opened for usage, and if some paint remains in the container, the container shall be recovered properly and shall be returned back to the conditioned space. 7.2 Preparations Prior to Coating 7.2.1 General Requirements All surfaces required to be coated such as exterior surface of pipe’s bracket supports and welded joints shall be cleaned and prepared prior to coating application All protective coatings applicator personnel shall be. All paint materials for each coating system shall be supplied by the same manufacturer unless otherwise approved by the supervision consultant engineer. The dry film thickness shall be within the minimum and maximum limits allowed in the applicable APCS. Dry him thickness shall be checked in accordance with the manufacturer recommendation. Repair Procedure for Coatings shall follow the surface preparation and application requirements in the relevant applicable APCS and the manufacturer's technical data sheet. MST-Painting & Coating of Piping services Page 7/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-2-04-WO4Z-C-CN12-AFET-RCC-MST-MO0-0011 ‘Alfittoim engineering & technologies 4 aogaagH {yt Ysgol ost ANS, 7.2.2 Surface Preparation After the inspection of pipe/support material in compliance with approved submittals, the exterior surface of steel pipes shall be cleaned first using dry cloth to free it from dust and grease. Then sand paper shall be used to remove rusty layer, air blasting cleaning will be decided by the coating inspector if the substrate requires so. In case the abrasive blasting is used for cleaning, the personnel performing blasting shall be skilled and all personnel shall wear protective equipment mentioned in the previous section 7.2.3 Coating Material Preparation Mix and prepare painting materials in accordance with manufacturer's directions. Do not use paint materials produced by different manufacturers. Maintain containers used in mixing and application of paint in a clean condition, free of foreign materials and residue. Stir materials, before application to produce a mixture of uniform density, and stir as required during application. Do not stir surface film into material. Remove film and strain material before using. Partial mixing and use of two-component and multi-component coatings is prohibited. 7.3 Primer Application Coating shall not be applied if one or more of the following conditions exist: a. The substrate temperature is less than 10°C or more than the temperature limits recommended by paint. b. The substrate contains oil, grease, dirt, loose coating, loose rust, or other surface contaminants, The substrate temperature is less than 3°C above dew point. d. Adverse weather conditions exist such as: 1) strong wind enough to blow sand, salt spray, or dust and debris onto the surface being coated, 2) strong wind enough to disturb the spray pattern when applying the coating with spray gun. Pipes which are prepared for coating shall be directly coated with primer to avoid the oxidation of steel especially in severe moist environment. Before applying primer coating the inspector shall check the surface to be completely clean and dry. If it was found that the surface is clean, MST-Painting & Coating of Piping services Page 8/9 Method statement 2014 Painting & Coating of Piping Services (Chilled Water Piping & Fire Fighting Piping) Rev-00 29th October 2014 883-4-2-04-W04Z-C-CN12-AFET-RCC-MST-M0-0011 ‘Abfitoim engineering & technologies > s.q.59N 4182 Alonoil g DANES primer paint shall be sprayed using airless spray guns. The coating shall be done in stages such each time a layer is done after reaching to the required thickness; the pipes shall be placed ina location where no sand or dust can accumulate. After primer dries, inspector shall measure the dry film thickness using the proper calibrated tool. The thickness shall be as required by the project specification with an acceptable error. If the thickness was found satisfactory, the inspector shall allow application of top coating. Welded joints of pipes and supports shall not be coated with protective coating unless the relevant test or visual inspection has been successfully completed, 7.4 Top Coating Application The inspector shall also perform a final visual inspection after the required top coating is applied, In addition to visual checking, he must measure the thickness of paint and mark on the pipe by marker that checked. Top coating shall be also sprayed. The inspector shall not allow any painted pipe to be transfer to site before complete curing of paint. 7.5 Touch up Paint After the pipes are transferred to site, and installed, touch up paint maybe applied to the damaged painted surface. Only approved top coating shall be applied by skilled manpower using a brush. In case a big portion of painted surface was damaged, the pipe shall be returned back to store for repainting. 7.6 Inspections Work execution Inspection and Test shall be monitored and witnessed as per approved Inspection & Test Plan) and recorded in the Inspection check list (IC) as applicable. AFET shall issue a written IR within 24 hour in advance of test/inspection to permit supervision consultant engineer to verify the readiness of the test/inspection. 8. Attachments 8.1 Inspection & Test Plan 8.2 Risk Assessment 8.3 Data Sheet MST-Painting 8 Coating of Piping services Page 9/9 0st 305 61a suoneuneds to Hoo arr SA 29H134V2INI-OZVON-HOT E88 6 AumIa1sNOas cour 609 von ro wos SoNPU MOLI re00 0-31 s8une09 9 dn-yan01 pe edo 200-0001 ‘yn pro yo uoRpodau s2onax 200-0n'01 sue o umonceia @ Supe 610 200-01 ‘sued uogooasu Ganoizoy snnorssy i530 NOWDISNI spunao0ud AArTWA0 AuIAUoY SVE f-8seUd LOZPOUd ANANdOTSASG NSO Wave SADIAYAS ONIdld 40 ONILVOD # ONLNIVd NWid 181 ¥ NOILI3dSNI Piz TCODO-SZVES 00-708 =z Wop oRrdiroowLawcINo-o-zrOMLeZtoe soyoes1ue9 ang d3W weRTSUTS so}oeNUOD WEN Goleniedti Wwomla qwowsBeueyy 70!0%g Atfuttaim INSPECTION CHECK LST Receieving Inspection of Paints 1eNmber Ic-mo-0022 project Tite/Package/tocation| ‘CONTRACTOR/SUBCONTRACTOR oor-Praseav Package NO REC/AFET [caurPareNT/MATERIAL/ACTIVIN Deseription echayout Orawing Namber ev. No PO Namber TR Nomber [scheduled nspecion Oatea Time [actual inspection Date & Tine [ober number Glens /SCspecton Level Contractor inspedtion Level [sea 4 soa wosz-C GNID-APET-RCCITP-MO-O0T reno, "ACCEPTANCE CRITERIA werenence [pass | ra | NA ‘A_[Paint materiah 'At_|Manutacuror date shoots ie provided ‘82 [Pant container are marked and labled fr F Randiacurers name 2-Preauet enication 5 Shel Lite or Expiry date Date of manufacutre B Paint materials for one coating sysiom are supplied by the same manufacturer. Paint containers are free of damage and show no sign of leakage Stora Handling and Preservation a (AS [Paints exceeding the cha ie hal be removed Fam the stock og 8 storage tempersture given in data shet [Paint material shal be stored In wel vented slorage area as recommended 'B2 [Paints exceeding the she ife hall ba removed trom the stock 183 [Temporary storage of pant material shall be covered with canvas or tarpaulins. remanns retorance Documents: Project Specfeations Div. 15 & DM. 13 CONTRACTOR len cir eorin Ronnie mente ALfuttaim TeNumber | Rev In Process Inspection Liquid Coating exons | to rojen Tae /Pactage/toeation ‘CONTRACTOR/SUBCONTRACTOR Lone-Phaseiv Package NO. RCC/AFET EQUIPMENT MATERIAL/ACTIUIY Deseripton Fc/ayout Drawing Namiber ev Na PO Number TR Number [Scheduled inspection Date & Time [Actual inspection Date & Time poor ite Number ‘Glent/sC inspection Level Conirartor inspection Laval [seas son wosz-c Gwin AMET RCOTTP-MO-GOI [renin (ACCEPTANCE CRITERIA REFERENCE | PASS | FAL | NA ‘A_ |General [Coating aystem to be applied slo be veried to conform wih the projeck, AN | epociicaton Paint shal not be applied if one or more ofthe folowing conditions exist Ja) The substrate temperature is lees than 10 Degree Celicus ofthe temperature iit ‘AZ _Jaivon inthe data shoot. >) The substrate temperature ie mere than the temperatura limit gvon inte data sheet. Paints shall not be applied curing the edverse weather conattons such as a) Wind is strong enough to blow sand or dst or ether foregin matter onto the ‘as [ourace of surface of the pining lb) Wing ie strong enough to cause dry pay et ctharwise serous dst the spray Joatem when application e by epray un. J) Rain 1B [Surface Preparation The substrate was solvent or Galogonl Geared whore preswnce TOTO! Grease = Bt oserved Ba Roush wells aT CATH ae GTOINT TO a INT Tas, WE Spars ai aCe laminations are removed. BS |Substieie iomperatste 5 al east TO above We Dew pon [Paint Preparation Bt [Paints hae not excooded tho shel ie a6 stampediabeled inthe containers 182 _ [Paint cane showing leakage, gold pains or skinning are rejected ‘ea | spe s formad atthe botiom ofthe paint container and cannot be daporsed by mixing te paint shall be rejected, B4 [Panis ae thoroughly mixed unt itis homogeneous Thinner ype and quatily to be added Percsniage) BS _|shal te as givenin the Data Shoot [Thinner is added ony when the pants fly homogeneous mika, B_|Spray Application of Paints a1 _[Allwed tines. edges, bls, nuts and rivets are given brush appied stipe coat prior primer or frst coat appicabon B2_ [Paints shall ne conineausly agatated during application, Faias ob spayed ae Resa rough a manh sroen por fo We. Proper spraying tchngues ard conto of pray pater ae demonsate cutng pan apptcaion a ows is_|*)Srmy Guns nels porendculr to sutaoe at stance tet wil ensure that a ster of paint is deposited on the surtace Trager ofthe gun released at ne endo each stoke Jo) Panis apple ina uitorm ayer over arin atthe ees ofthe soray pater TJorushi Rie Appiaton er [Brsnoler are uned won aTowsdby Te pari manaCure ors Hea Te point mansachrers deta chest. [Final Wt Coat inspection cn Resa al Feo oH OOO OTR nT om A soey or frig mata eterance Documents: Proje Spacfentons Ow 15 ON 13 (CONTRACTOR uENT icant onion epeeene ret age pte same amet aate cacti fveisen omer Re Athmaim | 'NSPECTION CHECK LST eNumber | Rew Diane REPAIR and/or TOUCH-UP of Coating eanoer | soe Preece Te/Package/tocation ‘CONTRACTOR/SUBCONTRACTOR JODP Phare Package NO. RCC/AFET [EQUIP WENTZ MATERIAL/ACTIVIY Deseription Fc/tayout Drawing Number ev. No PO Number Number [scedued inspection Date & Time [actual inspection te & Time {ODP TP Number (lent / SC nspection Level ‘Conirarior inspection Level 54-508 WORT C-CNIZ AFET-ACETP MOOI rena No, [ACCEPTANCE CRITERIA werenence | pass | FAL | NA ‘A_|Senerat var [Paint material for touch-up e supplied by the seme Nenufactirer(Diferent brands |may bo used if approved by supanision consultant Paint shal not be applied fone or more ofthe folowing conditions ext (unless paint is specifically formulated for averted condition) 12) Substrate temperature is ess than 10°C ofthe temperature 2 | limtaivenn the applicable Data Sheet b) Substate temperature is more than the tamperaure fit ‘gon inthe applicable Data Sheet «) Substrate temperature is less than 3°C above the dow pol. Paint shal not be applied during adverse weather conditone such a, but not, sited 9 foloing +) Wind is strong enough to blow sand, salt spray or ther 183 | foreign matter ono the surface being painted 2) winds strong enough to cause ay spay or ethervse seriously Gistur the spray pattem when application Is by spray gun ls) Rain [Al costed areas near the defecive area are protecied by covering wih Reavy duly At Irewilo rfabrin nena tape, 'AS [Defective area are fst cleaned by solvent or detergent wash ‘a6 [Inspection & Testing for repair of coating re recorded, Eas rence Documents: PojectSpeciestions Dw. 15 & Dut (CONTRACTOR cueNT case oncogene [roe mins terse amet atta [sven oman Rmesee ‘tem sgnig Angie tnt ant ante [WEALTH AND SAFETY RISK ASSESSMENT FORM RHC nO Drop raat ene asa cn JI-71001 (One Component, Red Oxide Alkyd Primer PE “Aelazeora Red Oxide Primes a primer based on moaiied Alkyd resin and iron oxide pigment thas good ant-comosive broperty on seal suraces, eM Recommended to use asa primer coat for exterior nd inteior ‘ppicatons in migly corosve envrenment on steel and ferous suracos. Geen eae = Very good adhesion on Steel surfaces = Good ant-corosive property Physical Constants ish Flat Colour: Red Volume Sold: 55% ASTM 02697 Viscosily: 67 KU @25°C, ASTM D562 Specitc Gravy: 1.58, ASTM 01475 DFT 40 each coat “Theoretical ‘Sproasing Rate: 13.75 mtr at 405 OFT FullCured: 24 hours@25°C VOC Values: 3769/1 Remove ll visible surtace deposits such as grease, ols and soils with suitable detergent. Remove sal and other contami nants by washing using high pressure fresh waler. Where necessary, work o remedy or alovats design of fabrication defects such 25 weld spater, and where required smooth weld seams and sharp edges before abrasive blasting Refer to pre-leaning, the surface must be prepared eovord- ing to Sa 2% (NACE No /SSPC-SP 10) or Sa'2 (NAGE No, SISSPC-SP 6) Refer to pre-leaning, emave damaged areas using power tool clearing to St2 (SSPC-SP3) or by abrasive biasing to Sa 2 (NAGE No. SISSPC-SP 6), but Se 2% (NACE No. ZISSPC-SP 10) is preferable. AS an atteratve; use water Jeting to W.2 (NACE No. 5/SSPC-SP 12) APPLICATION GUIDE ener en emia} THINNER: Recommended thine is “Alslzgera Thinner 804" pplication Method Thinning orvolume)* | _(o-sys. Nozzle Orifice | 0.015-0.021 Airless Spray |_AirSpray _|BrushyRatlor™ 20-25% | _(10-15)% 15-1.8mm| NA ez Pressure) 15 MPa (2100ps)_|20.0-49.59si|_WA BpavAnsie | 080 | 50-80" WA * Depends on te weather condition at werk place, ™ Recommended fr stripe coat and small areas ‘Seltpriming, Can be over coated with all kinds of alkyd. For ‘ther suitable topcoats, consult A-Jazeere TSD. Gino ener Minimum | Maximum [Recommensea| (omy | ma _[tum [rat | um) [mt ry Firm ‘Theknass(OFN| 25| 1 | 75 3 | 40 | 16 (et Fim Telnaes WED] 46| 105| 136, 55 | 73 | 29 Tw fuses] oes fewuseal wn fers al ‘Theorotal ‘Spreading Rate| 22 | 882 |7.33| 204 |13.75| 551 Application Condition Te product shouid not be applied at temperatures below SC Surface temperature must be @ minimum of °C above ew pot. Relative humity should not exceed 65%. In confined areas good ventilation i required during applca- tion and dying. DMEM) Drying times are generally related to air creulaton, tempera {ure fim thickness anc number of coats, and wil be affected correspondingly. Temperature 2sCnrF Relative Huriiy 50% Surface Ory ‘hour Hare Dy Shou Dry to recoat, ini Shows ry to recoat, maximum a Note: All records given In the table are typical at: recom mended fim thickness, good ventlation and one coat system, “The surface should be dry and clean prior to application. ‘The best tme to recoats before previous coats cure. t the surface may need to be Tet tet tour tnoweee actu ea and en ite and acura up pubiction date andi uber tchange witout pret Use mast ‘contact Jazeera Pins Comey vet fet meseatone are eecif.goctcting pedo Th, etomatan gan nthe set ret nde Brent CES JI-71001 AL-JAZEERA RED OXIDE PRIMER ‘One Component Red Oxide Alkyd Primer E Cleanup: Use “AlJazeera Thinner $04" fo tools Clearing and in case of silage, absorb and dispose. Hanging: Handle wn care. Str very well before use, Hoaltn ‘and safety: Please reed and follow the precautionary nalices displayed onthe container, and ‘caution statements on the MSDS of th product During application of pint, contact Df liquid paint with eyes, skin, inhalation of pint mist and peint vapor should be strongly avoided. For spray application systems; applicator should wear protective clothing, gloves, also eye, skin and respiratory protection are alvays recommended. Keep ‘away fom reach of children. entiation: When used in enclosed areas, thorough air ceulaton must be used dung and ator ‘pplication untl the coating is cured. In ‘dation, respirators must De used by all applicator, Cauton: This product contains flammable solvents, keep away from sparks and open flame, For information on LEL and TLY, pl read the MSDS, Environmental salty Please donate the leftover paint and packaging to yourlocal authorized insttuton for usage or recycing purpose. Note Wastes and empty containers should be disposed of In accordance with local regulations made under the Control of Pollution Act and the Environmental Protection Act, Packing: Packedin: US Galon Drum 18Lir Storage ‘Stor indoors. Storage contions ae to keep the container in sealed container in @ ‘ry, cool and wellventated pace. Storage temparatire: (5-42) °C (41-108) F. ‘Storage humisiy(0-05)% relative hum. Sholfife: 1 year at 25 °C (77 “F). ‘Toth best our hnowiedge ecient ein steeds upto publnton Gate ands uel change witout ernie User mast ‘case A Jzeaa Pats Company vey af enymonscatons blr apeting a rena recut Tus, tematon gv 8 sees et mee scceutbiey nthe connecton JI-61003 "Two component Zine Phosphate Epoxy Primer CEs "abJazeera Epoxy Zinc Phosphate Primer isa two-component polvamide-cuted epaay primer containing zinc phosphate igen to protect steel fem corosion. Two pack base and futing agent ready to be mixed and used, giving excelent briming and adhesion to surface sppications Gases = Excalient adhesion with steel surfaces, = Excallentant-corosive property. * Salt, alkall and acid solutions resistance properties. irene Finish Flat Colour: Grey ,yolow and athe colors Volume Sold: 60% , ASTM 02697 Viscosity: 88 KU (mixed painy@ 25°C, ASTM D862 Specific Gravy: 142 , ASTM 01475 Der 50 u each cost Theoretical Spreading Rate: 10 mtr at 50 » DFT Full Cured: 7 daye@ 28°C VOC Values: 448 g/t Siueaieieens Remove all visible surtace deposits suchas grease, ols and soils with suitable datorgnt. Remove sal and olher contami rants by woshing using high pressure fresh waar. Where necessary, work o remedy or alleviate design or fabrication defects such 2s wold spatter, and where required smooth weld seams and sharp edges before abrasive blasting Refer to pre-cleaning, the surface must be prepared accord- ing to Sa 2% (NACE No 2/SSPC-SP 10) or Sa 2 (NACE No. SISSPC-SP 8) Refer to pre-cleaning, remove damaged areas using power tool cleaning to St 2 (SSPC-SP3) or by abrasive blasting to Sa 2 (NACE No, SISSPC-SP 6), but Se 2/4 (NACE No. ZISGPC-SP 10) 8 protorab, As an aitermatnve use wat Jeting to W4.2 (NACE No. SISSPC-SP 12), APPLICATION GUIDE eslretienes Mixing rato: By volume: Base Hardener & 1 Petite: hours @ 25°C Induction tre: _ Ni Application Condition ‘The product should nol be applied at temperatures below SC Surface temperature musi be a minimum of 3C above ew pol. Relative humity should not excood 85% In confined areas good ventilation i required uring apetea- tion and drying ros ae Seas eto SSIen Geen maint THINNER: Recommended thinners “Aisizeera Thiner 505° Aopicavon Method | Avlss Spray | Ak Spray [Bush'Roter sning feyvolmme)? | 0-10)% | cos)% | (5.20% Nozale oreo | 0.015.0021"| 15-1.8mm] NA NezsiePressurs| 15MP2 (2100psi)_|29.0-43.581| wa KprayAnge | 40-00 | 50-60" NA * Depends on the weather condition at workplace. ** Recommended for stipe coat and smal areas. ese Minimum | Maximum [Recommended (wm) | mat [tum [rat [um [mit [Oy Fin [Thikness (OFT)| 35 | 14 | 90 | 36 | 50 | 2 inet Fim [Mhidness wenn) 70 | 28 | re0| 72 | 100 | 4 ‘_peUson| mt fuses) me _ [eases "Theoretical [Spreading Rate) 14.3) 573 | 55 | 228 | 10.0] 401 Once Dring times are general related ai calaton, tempera ture fim tikes end numberof cats and ibe elect corresponding. Temperature 2s°CiTTF lative Humic 50% Surface Dry 12min Hare Ory 27 min Dry to recoat, minimum 30 min, Dry to recoat, maximum” = Note: All records given inthe table are typical at: recom- mended fim thickness, 900d ventlation and one coat system, “The surface should be dry and clean prior to application The best time to recoatis betore previous coat is cured. this time Is exceeded, the surface may need to be roughened slighty ‘Totteestcour rewind eevee dia intad av ete and aerate wptpubleaton cate nds sett change wit pr nie Ur matt, ‘coracAJarer Pats Company vey of any moans alr epcthing or neigh pai Th, nermaton grin he see nae Ices JI-61003 AL-JAZEERA EPOXY ZINC PHOSPHATE PRIMER “Two component Zine Phosphate Epoxy Primer feneline Clean up: Use “AlsJazeera Thinner 505" for tools

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