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Article history: A numerical study was carried out to explore the hydrodynamic behavior of gas–solid flow in a 2D tur-
Received 2 May 2013 bulent fluidized bed. The gas–solid flow was simulated by mean of an Eulerian–Eulerian two fluid model
Received in revised form 18 June 2014 incorporating the Kinetic Theory of Granular Flow (KTGF). The main purpose of this work was to examine
Accepted 26 June 2014
the ability of various models to predict the hydrodynamic of a turbulent fluidized bed filled with Geldart
Available online 9 July 2014
B particles on the Fluent V.6.2 platform. The effect of different drag models including those of Gidaspow,
Syamlal & O’Brien and Mckeen, were tested and the corresponding results were compared. A good level of
Keywords:
agreement was achieved with the Gidaspow model with reference to experimental data. Two viscous
Turbulent fluidization
CFD
models were tested and the standard k—e model performed the better prediction of the core annular
Drag model structure of the bed with reference to the experimental data. Different wall boundary conditions were
Turbulence also tested and their impact evaluated on the hydrodynamics of the bed.
Wall boundary conditions Ó 2014 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder
Technology Japan. All rights reserved.
http://dx.doi.org/10.1016/j.apt.2014.06.024
0921-8831/Ó 2014 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder Technology Japan. All rights reserved.
1738 S. Benzarti et al. / Advanced Powder Technology 25 (2014) 1737–1747
Nomenclature
In the Eulerian model, the momentum equations for both model with a scaling factor C varying between 0.2 and 0.3. The cor-
phases are connected by the drag coefficient, which represents rection factor of 0.25 proved to predict the experimental results
the momentum exchange between the gas and solid phases. The observed in a freely bubbling bed for FCC with a mean diameter
drag coefficient plays an important role in characterizing the over- of (75 lm).
all behavior of fluidization; justifying its frequent investigation in Yang et al. [26] adopted the energy minimization multiscale
the literature. Several drag models were mentioned in the litera- (EMMS) approach, proposed by Li and Kwauk [27] to calculate the
ture, including the Gidaspow [14], Syamlal–O’Brien [17] and drag coefficient from structure parameters, and to incorporate it
Wen-Yu [18] models. into the two fluid models. They claimed that this approach reason-
Many researchers have successfully simulated the hydrody- ably resolves the heterogeneous structures and suggested the feasi-
namics of Fluid Catalytic Cracking (FCC) particles, and of the coars- bility of using it as a sub-grid closure law for the drag coefficient.
est Geldart B [19] particles, respectively in circulating fluidized More recently, the EMMS drag model was applied by Jiradilok
beds and in bubbling fluidized beds by conventional drag models. et al. [2] to predict the hydrodynamic of the turbulent fluidization
Nevertheless, less successful simulations have been performed on of FCC particles. They found that the turbulent regime was cor-
gas fluidization of Geldart A particles or turbulent fluidization of rectly computed using the modified drag of Yang et al. [26].
Geldart B particles. Although several correlations exist in the literature for the drag
Qi et al. [20] reported that classical drag models perform satis- force, considerable uncertainties still remain for its prediction.
fying results for only low gas velocities and coarse particles, in In addition to the drag coefficient, the restitution coefficient
which case the terminal velocity was equal or close to the superfi- which accounts for the inelasticity of the particle–particle collision
cial gas velocity. may affect the hydrodynamic of a fluidized bed. Indeed, being an
Zimmermann and Taghipour [21] reported also that the drag input in the kinetic theory based CFD models, it has a direct impact
models of Gidaspow and Syamlal–O’Brien are not suitable, in their on the quantities they contain, such as particle pressure, particle
original form, for simulations of Geldart A particles. In fact, these viscosity and dissipation of particle temperature. Goldschmidt
models overestimate the momentum exchange between the two et al. [10], studied the effect of the restitution coefficient on the
phases and overpredict the bed expansion with reference to exper- hydrodynamic of a dense gas fluidized bed. They reported that, to
imental data. obtain realistic simulations using fundamental hydrodynamic mod-
Zhang and Vanderheyden [22] reported that the inter-particle els, it is important to correctly take the effect of non-ideal particle–
cohesive forces leading to the formation of mesoscale bubbling particle encounters into account. Taghipour et al. [28] found higher
or clustering structures, cause a significant change in drag forces. sensitivity to the restitution coefficient at U < U mf . Gao et al. [29]
They proposed then to correct the standard drag correlation by a indicated that there is sensitivity to this coefficient in the behavior
scaling factor of ðð1 cr Þ2 Þ, to account for the mesoscale bubbling of a turbulent bed filled with Geladart B particles when its values
or clustering structures. This method has been since then used range from 0.6 to 0.99. Although, the effect of the restitution coeffi-
by several authors (Ye et al. [23]; Mckeen and Pugsley [24]) to sim- cient has been extensively explored, the role of this parameter is not
ulate bubbling fluidized beds of Geldart A particles. yet fully understood and more explorations are still required.
Recently, Mckeen and Pugsley [24] found that the poor simula- In the riser of a turbulent fluidized bed, the multiphase flow is
tions results for Geldart A particles could be attributed to the exis- very turbulent and displays high Reynolds numbers. In order to
tence of significant cohesive forces between particles. To cope with make the simulation predictions more realistic, the time average
this weakness they brought modification on the Gibilaro [25] drag turbulent behavior and the turbulent interaction between phases
S. Benzarti et al. / Advanced Powder Technology 25 (2014) 1737–1747 1739
should be taken into account. Different models, laminar and turbu- In the current work, a multifluid Eulerian model incorporating
lent models with kinetic theory, have been used by various authors the Kinetic Theory of Granular Flows has been carried out to sim-
to simulate the hydrodynamic of gas–particle multiphase flow. ulate the hydrodynamic of a 2D circulating fluidized bed filled with
Almuttahar and Taghipour [30] compared two different viscous Geldart B particles. These simulations were conducted using the
models, the k—e turbulence and the laminar model with Kinetic commercial software package Fluent V.6.2. In order to get the best
Theory of Granular Flow. They claimed that the laminar model pre- simulation of the hydrodynamic of the fluidized bed, the effect of
dictions give more consistent results than the turbulent models. various drag models including those of Gidaspow, Syamlal–O’Brien
Nevertheless, this comparison was carried out in 2D modeling and Mckeen have been investigated. The numerical results
and since turbulence fluctuations always have three-dimensional obtained are compared to experimental data available in the liter-
spatial character then, to draw a firm conclusion, 3D comparative ature. This work is further extended to explore the effect of differ-
studies are required. However, this requires excessive computa- ent wall boundary conditions (slip, no slip and partially slip) on the
tional time, hence the 2D modeling still takes preference over 3D. hydrodynamic of the gas–solid flow. Finally, the performance of
Further parameters may affect the simulation results of a turbu- two different viscous models (the k–e turbulence and the laminar
lent fluidized bed, such as the wall boundary conditions. Li et al. model) has been evaluated by comparing their predictions with
[31] investigated the impact of this parameter in a 2D simulation reference to experimental data.
of a bubbling fluidized bed, for gas and solid phases, over the gen-
erated flow hydrodynamics. According to their investigation, the 2. Experimental setup
wall boundary conditions need to be specified with great care
due to their high relevance over the hydrodynamic. Johnson and Our simulation is based on the experimental work conducted by
Jackson [32] have developed a set of boundary conditions to define the CFB team of the I.U.S.T.I., a Laboratory in Marseille (France).
the interactions between the particles and the wall. These bound- These experiments were carried out by Van den Moortel et al.
ary conditions have been widely applied in numerical simulations [37] and were recently extended by Zaabout et al. [38,39]. They
of gas–solid flows due to their relatively simple form [29,33]. In all used a rectangular Plexiglas riser with 2 m in height and
Johnson and Jackson boundary conditions, the specularity coeffi- 0:2 m in width. The solid particles used were glass spheres with
cient, which characterizes the tangential momentum transfer due a density of 2400 kg=m3 and a mean diameter of 120 lm. Air at
to collision between the particles and the wall, must be specified room temperature was used as the fluidizing gas. The static bed
with great care as well (Li et al. [31]). The effect of this coefficient height was 0:1 m and the superficial gas velocity was 1 m=s. The
on the numerical results for different solid particle distributions geometry of the fluidization loop is depicted in Fig. 1.
has been studied by several researchers [31,34]. The core-annulus
structure of the solid phase was reported to be very sensitive to the 3. Computational fluid dynamics simulation set up
choice of the specularity coefficient [31,35,36]. However, choosing
the right number is critical for most validation studies due to the Through the development of high performance computer and
difficulty in measurements. Further theoretical investigations are the advancement of computational methodologies, computational
then required in order to contribute to a better understanding of fluid dynamics analysis of multiphase systems has been largely
the gas–solid flows. enhanced and appears as an efficient and promising tool in the
Cyclone
Flow meter
Riser
PDA Valve
H
Buffer vessel Pump
Air outlet
D
Lifting screw
Y
Air distributor
Air inlet
Table 1
Governing equations.
development and design of circulating fluidized beds. We propose included in Fluent 6.2 by default. However, the Mckeen drag model
in the current work to simulate the hydrodynamics of a gas–solid has been implemented into Fluent by using a user-defined function
CFB riser by means of a multifluid Eulerian model incorporating (UDF).
the Kinetic Theory of Granular Flows using the commercial CFD
software package, Fluent. With this approach, the two different 3.2. Kinetic Theory of Granular Flow (KTGF)
phases are mathematically treated as continuous and fully inter-
penetrating. However, to obtain a set of equations having similar The Two-Fluid-Model (TFM) needs closure equations to illus-
structures for both phases, the conservation equations are derived. trate the rheology of the solid phase (the solid pressure and the
A brief summary of the governing equations and its constitutive solid phase viscosity). There are two different approaches in the lit-
equations is provided respectively in Tables 1 and 2. erature brought to describe these stresses: the Constant Viscosity
Model (CVM) and the Kinetic Theory of Granular Flow (KTGF).
3.1. Gas–solid exchange coefficient b (drag models) The first approach treats the viscosity of the solid phase as a con-
stant and the solid pressure as a function of the local solid porosity
The momentum exchange between the gas and solid phases is only. The second approach was founded on the application of the
accounted for by the drag coefficient, which has a significant effect kinetic theory of dense gases to the particulate assemblies. It gives
on the prediction of the Eulerian–Eulerian model. Based on the the- more perspicacity in terms of interactions between particles by
ory and application, several expressions for this coefficient are assuming that binary collisions between hard spheres take place
available in the open literature. In the current work, the effect of instantaneously. Analogous to the thermodynamic temperature
various drag models including those of Gidaspow [14], Syamlal– for gases, the model introduces a granular temperature as a mean
O’Brien [17] and Mckeen [243] has been analyzed. to measure particle velocity fluctuations. Fluent uses the granular
The Gidaspow drag model is a standard model which combines temperature as in Eq. (T1-6). The kinetic fluctuation energy of solid
the Wen-Yu [18] and the Ergun [42] equations to cover the whole particles that describes the distribution of granular temperature, is
range of void fractions. The Ergun equation is used where the sus- expressed by: Eq. (T1-7). Where ðPs I þ ss Þ : r~
us is the generation
pension is dense, whereas the formulation by Wen-Yu is used of fluctuating energy due to the local acceleration of the particles, q
where the suspension is dilute. The drag model developed by Syam- is the diffusion of the fluctuating energy defined as q ¼ kH rH
lal and O’Brien [17] is based on the measurement of the terminal (where kH is the diffusion coefficient for granular energy [42]), c
velocities of particles in fixed or fluidized beds. This correlation is is the dissipation of fluctuating energy due to inelastic particle–
a function of the relative Reynolds number and of the volume frac- particle collisions and J is the exchange of the fluctuating energy
tion. When applying this correlation, the solid stresses should be between the gas and the solid phase.
defined according to O’Brien and Syamlal [43]. Finally, the Mckeen Instead of solving the full granular temperature equation, van
drag model [24] is based on a single compact function overall value Wachem et al. [44] proposed to simplify this equation by using
of voidage. The detailed mathematical depiction for these models is an algebraic form. They assumed that the granular energy is in a
shown in Table 3. The Gidaspow and Syamlal drag models, are steady state and dissipates locally, thus convection and diffusion
Table 2
Constitutive equations.
qffiffiffi
Collisional energy dissipation (Lun et al. [41]) cs ¼ 3ð1 e2s Þa2s qs g 0 H d4p Hp (T2-11)
S. Benzarti et al. / Advanced Powder Technology 25 (2014) 1737–1747 1741
Table 3
Drag model equations.
24
½1 þ 0:15ðRe s Þ0:687
; Re s < 1000 (T3-3)
C D0 ¼ Re s
0:44; Res > 1000
Res ¼
ag qg j~
ug ~
us jds (T3-4)
lg
Syamlal and O’Brien drag model [17] 3 as ag qg !
! (T3-5)
b ¼ 4 #2 d C D jus ug j
r;s s
2 (T3-6)
4:8
C D ¼ 0:63 þ pffiffiffiffiffiffiffiffiffiffiffiffi
Res =#r;s
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
(T3-7)
#r;s ¼ 0:5ðA 0:06Res þ ð0:06Res Þ2 þ 0:12Res ð2B AÞ þ A2 Þ
8 1:28
< P ag ðag 6 0:85Þ (T3-8)
A ¼ a4:14 ; B ¼ Q
g
: ag ðag > 0:85Þ
P = 0.8 et Q = 2.65
Mckeen drag model [24] q j! ! (T3-9)
g u s ug j
b ¼ C 17:3
Res þ 0:336 ds
as ag1:8
terms can be neglected. According to the work of van Wachem The Reynolds stress tensor for the gas phase, given in Eq. (T1-7),
et al. [44], this assumption is only valid for dense particulate flows. takes the following form:
However, several researchers have successfully simulated gas–
solid flows in circulating fluidized beds using the algebraic granu- 2 ! ! !
s00g ¼ ðag kg þ qg lt;g r U g ÞI þ qg lt;g ðr U g þ r U Tg Þ ð1Þ
lar temperature approach such as Gomez et al. [45], Milinkumar 3
et al. [34] and Chen et al. [46]. They found that the simplification !
where U g denotes the gas-weighted velocity and lt;g is the gas tur-
of the granular temperature does not lead to significantly different
bulent viscosity given by the following expression:
results, however, it decreases greatly the computational effort, and
saves computational time (22% in total computational time). Gry-
kg
czka et al. [47] investigated similarly the effect of the algebraic lt;g ¼ qg C l ð2Þ
eg
granular temperature approach on spouted bed hydrodynamics.
It was observed that 2D calculations are less time-consuming
Here kg is the turbulent kinetic energy, eg is the dissipation rate of
and give satisfying granular temperatures. They further reported
the turbulent energy and C l is 0:09 .
that differences between the two approaches, full granular temper-
Turbulent predictions of the gas phase are obtained from the
ature equation and simplified algebraic approach were even
following equations of the modified k—e model:
expected to be efficient in three dimensional simulations. There-
fore, the algebraic form of the granular temperature was then used @ ! lt;g
in this study and described as in Eq. (T1-8). ðag qg kg Þ þ r ðag qg U g kg Þ ¼ r ðag rk Þ þ ag Gk;g
@t rk g
ag qg eg þ ag qg Pkg ð3Þ
3.3. Turbulence modeling
@ ! lt;g e
As aforementioned, two different coexisting regions character- ðag qg eg Þ þ r ðag qg U g eg Þ ¼ r ðag re Þ þ ag g
@t re g kg
ize turbulent fluidized bed: the bottom dense region and the upper
dilute region. The bottom dense region displays low Reynolds ðC 1e Gk;g C 2e qg eg Þ
numbers and, the effect of turbulent behavior and the interaction þ ag qg Peg ð4Þ
between phases are not very consistent due to the dense solid
phase concentration. On the other hand, the upper dilute region where Pkg and Peg represent the influence of the dispersed phases
displays high Reynolds numbers and very important gas-turbulent on the continuous phase and Gk;g the production of turbulent kinetic
stresses. Therefore, it is difficult to clearly determine the impor- energy. These terms are given by the following equations:
tance of gas or solid phase turbulent stresses in the whole riser.
In the literature, satisfactory agreement with experimental data b
Pkg ¼ ½ksg 2kg þ ~
ugs ~
udr ð5Þ
has been reported in both approaches; laminar [29,48] and turbu- ag qg
lent models [49].
In the present work, comparison between these two approaches eg
has been established in a try to find out which leads to the best Peg ¼ C 3e Pkg ð6Þ
kg
prediction of the hydrodynamic behavior of a fluidized bed. The
dispersed turbulent model was used to describe the effects of tur-
T
bulent fluctuations of velocities and scalar quantities in the gas- Gk;g ¼ lt;g ½r~
ug þ rð~
ug Þ : r~
ug ð7Þ
eous phase. It is based on the standard k—e model with
supplementary terms for the momentum exchange between the ksg and ~
ud r represent respectively the covariance of the velocities of
two phases. The calculation of the turbulence for the dispersed the gas and the dispersed phase, and the drift velocity. These terms
phase is achieved by application of the Tchen theory correlation and all the other parameters involved in the dispersed k—e model
[50] into Fluent. can be found in the Fluent User’s Guide [51].
1742 S. Benzarti et al. / Advanced Powder Technology 25 (2014) 1737–1747
4. Initial and boundary conditions in the riser is set using the available experimental data. At the
walls, the no slip boundary condition is used for the gas phase,
The governing equations mentioned in the previous section are while the partial slip boundary condition of Johnson and Jackson
solved using the Finite Volume Method (FVM) employing the [32] is specified for the solid phase. Physical properties and simu-
phase coupled algorithm for pressure–velocity coupling (PCSIM- lation parameters are listed in Table 4.
PLE). The discretization scheme used in the current work is carried
out with the first order upwind scheme. A convergence criterion of 5. Results and discussion
1003 is specified as the relative error between successive itera-
tions. The commercial CFD package Fluent V.6.2 is used to provide 5.1. Study of modeling parameters
a numerical solution for these equations. The calculations are con-
ducted using a 2D Cartesian space. The 2D computational domain Since there is no certitude on the appropriate values of the
(shown in Fig. 2) is discretized using 18848 cells with a uniform model parameters such as the restitution coefficient, the specular-
quadratic mesh. ity coefficient and the drag coefficient, the main objective of the
At the inlet, the velocity-inlet boundary condition for both present section is to significantly analyze the effects of these
phases is used, while on the outlet the pressure outlet boundary parameters on the gas–solids flow.
condition is applied. For the solid phase, the initial solids inventory
5.1.1. Comparison of different drag models
In order to get an optimum drag model which lead to the best
simulation of the fluidized bed hydrodynamic, the drag models of
Gidaspow, Syamlal-O’Brien and Mckeen are explored and
compared.
The simulation results for the transient behavior of the axial
particle velocity under the same operating conditions and at differ-
ent heights are illustrated on Figs. 3 and 4.
The existence of the traditional core-annulus flow structure is
clearly predicted by all models. A mean axial particle velocity that
is negative near the wall and positive away from it characterizes
this kind of flow structure. In comparison, the Syamlal drag model
overpredicts the particle velocity in the central region and under-
predicts it near the wall over the two elevations. This should be
attributed to the lack of consideration of the effects of cohesive
forces and agglomeration, which results in higher drag forces,
and then higher solid velocities in the core region, and lower solid
velocities near the wall region.
The axial particle velocity profile shows reasonable qualitative
agreement with the Mckeen drag model when compared to exper-
imental data at a height of 1 m. At a height of 1:2 m this model
under predict the axial particle velocity near the central region
and reveals the typical annulus structure of the experimental data.
The discrepancy especially at the higher elevation may be attrib-
uted to the incapability of this model to capture the characteristics
of the dilute region. Indeed, Gao et al. [48] and Li et al. [52] report
Table 4
Modeling parameters. 0
Description Value 0.5 0.6 0.7 0.8 0.9 1
2
Axial particle velocity (m/s)
0
0.5 0.6 0.7 0.8 0.9 1
(X/D)
Turbulent
-1
Laminar
Exp (Van Den Moortel, 1998)
-2
Fig. 5. The time-averaged axial particle velocity predicted along the radial direction Fig. 6. The computed instantaneous solid volume fraction for three different
by laminar and turbulent model at Y ¼ 1:2 m (superficial gas velocity U g ¼ 1 m=s, restitution coefficient at t ¼ 30 s (superficial gas velocity U g ¼ 1 m=s, Gidaspow
Gidaspow drag model, es ¼ 0:9, u ¼ 1). drag model, k—e turbulent model, u ¼ 1).
1744 S. Benzarti et al. / Advanced Powder Technology 25 (2014) 1737–1747
2 2
Axial particle velocity (m/s)
0 0
0.5 0.6 0.7 0.8 0.9 1 0.5 0.6 0.7 0.8 0.9 1
(X/D) (X/D)
Fig. 7. The time-averaged axial particle velocity predicted along the radial direction Fig. 8. The time-averaged axial particle velocity predicted along the radial direction
by several restitution coefficients at Y ¼ 1:2 m (superficial gas velocity U g ¼ 1 m=s, by several specularity coefficients at Y ¼ 1:2 m (superficial gas velocity U g ¼ 1 m=s,
Gidaspow drag model, k—e turbulent model, u ¼ 1). Gidaspow drag model, k—e turbulent model, es ¼ 0:9).
overproduction of particles velocity within the riser’s core and near The axial particle velocities predicted by u ¼ 1 and u ¼ 0:001
the wall region. In fact, increasing the restitution coefficient are far away from the experimental data near the wall and within
reduces the presence of bubbles in the riser and then more parti- the core of the riser. However, the specularity coefficient close to
cles enter into the dilute dispersed region with high velocity. How- one shows a reasonable agreement for all models carried out,
ever, the best agreement between the model predictions and and hence is chosen to be the specularity coefficient for subsequent
experimental data is obtained with es ¼ 0:9: this value is to be simulations.
adopted in the rest of our CFD simulations.
2
Axial particle velocity (m/s)
0
0.5 0.6 0.7 0.8 0.9 1
(X/D)
H=1.2 m
-1
Exp (Ug=1.1 m/s)
Num (Ug=1.1 m/s)
Exp (Ug=0.9 m/s)
Num (Ug=0.9 m/s)
-2
Fig. 9. Comparison of the predicted axial particle velocity with the experimental
data at Y ¼ 1:2 m and for different superficial gas velocities (a) U g ¼ 0:9 m=s and (b)
U g ¼ 1:1 m=s. (Gidaspow drag model, k—e turbulent model, es ¼ 0:9, u ¼ 1).
Ug =1 m/s
0.3
YH=0.07 m
YH=0.1 m
YH=0.3 m Fig. 11. The computed instantaneous solid volume fraction for different superficial
YH=0.5 m gas velocities and at t ¼ 30 s (Gidaspow drag model, k—e turbulent model, es ¼ 0:9,
Solid Volume Fraction
YH=0.7 m u ¼ 1).
YH=1 m
0.2 YH=1.2 m
0.7
Standard deviation of axial
0.1
0.6
particle velocity (m/s)
0.5
0
0 0.2 0.4 0.6 0.8 1
(X/D)
0.4 Exp (Van den Moortel,1998) Ug=1 m/s
Fig. 10. Radial distribution of the axial solid volume fraction at different axial bed Ug=0.9 m/s
Ug=1 m/s
distances for U g ¼ 1 m=s. (Gidaspow drag model, k—e turbulent model, es ¼ 0:9,
Ug=1.1 m/s
u ¼ 1).
0.3
Fig. 12 also contains the experimental data of Van den Moortel [13] J.L. Sinclair, R. Jackson, Gas–particle flow in a vertical pipe with particle-
particle interactions, AIChE J. 35 (1989) 1473–1496.
[37] for the particular case of U g ¼ 1 m=s. A good agreement is
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