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1.1 Vendor and Service Assistance: Checklist For Mechanical Completion
1.1 Vendor and Service Assistance: Checklist For Mechanical Completion
Table of Contents
1. General Procedures
2. Specific Procedures
1. General Procedures
1.2 Inspection
a. Provide inspection of the plant to check conformity to flow diagrams, X
construction drawings, vendor prints and specifications
b. Arrange for any special pre-start up inspections such as required by insurance or X
governmental agencies
c. Perform routine shop inspection X
d. Witness shop inspection as desired X
e. Verify completion of work and approve plant. Check any exceptions and note on X
a separate work order list (punch list)
Note: Equipment which has been shop inspected will not be reopened for
inspection in the field except as specifically noted herein.
1.3 Permits
a. Secure permits and certifications required in name of Contractor for design X
work or for erection work
b. Procure all permits and certifications required to be secured in the name of X
Owner for initial operation of the plant
c. Secure at Owner's expense all permits to be issued in name of Owner and X
required for installation, use, occupancy and operation of the plant
1.6 Housekeeping
a. Provide construction cleanup, including removal of excess materials, temporary X
facilities and scaffolding, rough sweeping or raking of job sites and trash pickup
b. Maintain housekeeping after mechanical completion as required for safe X
operation
1.7 Instructions
a. Transmit to Owner any vendors' or manufacturers' instructions and drawings, X
as applicable
b. Provide Owner with any special instructions, such as requirements for drying X
liners
c. Maintain vendor instruction file for ready retrieval X
2. Specific Procedures
a. Install all internals not already installed in fabricating shop, including trays, X
caps, grids, demisters, internal piping, packing and linings
b. Inspect all internals X
c. Make necessary corrections to internals, remove all debris and heavy dirt X
d. Carry out final inspection X
e. Do chemical cleaning, if required X
f. Do final flushing and make tightness tests X
g. Perform necessary leakage tests on trays X
2.4.2 Field-Erected:
Note: When vessels have been subjected to a shop test, they will not be
further tested in the field but may be included as part of a piping system test.
a. Fully assemble rotary filters except for final filter media (cloth or screens) X
b. Install all final filter media (cloth, precoat, etc.) X
c. Level and calibrate weigh scales with assistance of the manufacturer’s X
representative and set tare weights where possible
d. Manually check materials handling equipment for freedom and direction of X
movement
e. Make all final adjustments during run in and any performance tests required X
f. Obtain vendor's service engineer for start up and final inspection X
g. Test vacuum equipment, check all joints for leaks X
a. Inspect for completeness and correctness of installations and make any non- X
operating checks required
b. Initially clean cooling tower basin and install screens in suction pit prior to water X
circulation
c. Test well delivery and lush well piping if wells are furnished by Contractor X
d. Flush, drain and clean cooling water basins X
e. Clean intake screens X
f. Operate fire pumps to check output of systems X
g. Fill reservoirs, head towers, etc. X
h. Arrange for insurance company inspection of fire system as required X
i. Obtain and install all fire fighting chemicals as required and portable equipment X
such as hoses, fire extinguishers and related equipment