Professional Documents
Culture Documents
Simplex Catalog
Simplex Catalog
PUMPS
ACCESSORIES
VALVES AND
HYDRAULIC
TOOLS
HYDRAULIC
JACKS
PRESSES
WRENCHES
TORQUE
MECHANICAL
JACKS
SC103B
ENGINEERED FOR EXCELLENCE w w w. t k s i m p l e x . c o m
TABLE OF CONTENTS
SIMPLEX INTRODUCTION HYDRAULIC TOOLS
New Products 3 Introduction 73
Safety Tips 4-5 Nut Splitters NS-Series 74
Basic Hydraulic Principles 6 Spreaders 1-10 Tons 75
Basic Hydraulic Systems 7 35 Ton Punch Single-Acting SPH-Series 76
35 Ton Punch Double-Acting SPD-Series 77
CYLINDERS 10 Ton Maintenance Kit MK-Series 78-79
Introduction 8
Hydraulic Cylinder Applications 9 HYDRAULIC & AIR JACKS
Accessories 10 Introduction 80
Spring Return 5 & 10 Ton R-Series 11 Application & Selection 81
Spring Return 15 & 25 Ton R-Series 12 2-100 Ton Hand Jacks HJ-Series 82
Spring Return 30 - 100 Ton R-Series 13 2-10 Ton Toe Jacks TJ-Series 83
Aluminum 30 - 150 Tons RAS-Series 14 Air Bags B-Series 84-85
Aluminum Locknut 30 - 150 Tons RAL-Series 15 Pow’r-Riser II JE & JA-Series 86-88
Aluminum S/A Center Hole RAC Series 16
Aluminum D/A Center Hole RACD Series 17 PRESSES
Low Profile 10 - 100 Tons RLS-Series 18
Introduction 89
Flat Jack 5 - 150 Tons RFS-Series 19
Accessories 90
Pull 2 & 5 Ton RP-Series 20
H-Frame Bench Press I-Series 91
Center Hole Introduction 21 I-Series
C-Frame Arbor Press 91
Center Hole Single-Acting RC-Series 22
10 Ton H-Frame Press I-Series 92
Center Hole Double-Acting RCD-Series 23
25 & 30 Ton H-Frame Press I-Series 93
High Tonnage Introduction 24 I-Series
55 Ton H-Frame Press 94
Load Return 30 - 1000 Tons RLR-Series 25-26
100 Ton H-Frame Press I-Series 95
Lock Nut 30 - 1000 Tons RLN-Series 27-28
150 & 200 Ton H-Frame Press I-Series 96
Double-Acting 10 - 1000 Tons RDA-Series 29-30
Pump & Cylinder Sets 31-32
TORQUE WRENCHES
HAND PUMPS Introduction 97
Introduction 33 Square Drive Tools WT-Series 98
Proper Size & Selection 34-35 Square Drive Accessories 99
Portable P-Series 36 Low Clearance Drive Units WX-Series 100
Aluminum Hand Pumps P-Series 37 Low Clearance Links WXL-Series 101
Heavy Duty P-Series 38-39 Torque Wrench Pumps PET-Series 102
Special Application P-Series 40 Torque Wrench Pumps PAT-Series 103
Torque Wrench Intensifier PIT-Series 103
Torque Wrench Pump Accessories 103
POWER PUMPS
Introduction 41-42 MECHANICAL JACKS
Application Guide 43
Pow’r-Buddy PE10 Series 44-45 Introduction 104
0.5 HP Perm. Magnet Motor PE20 Series 46-47 Ratchet Jacks 5-20 Tons 105
1.5 HP Induction Motor PE40 Series 48-49 Reel Jacks 5-20 Tons 106
1.5 HP Perm. Magnet Motor PE70 Series 50-51 Superjacks 15-50 Tons 107
3 HP 3 Phase Motor PE50 Series 52-53 Screw Jacks 12-24 Tons 108
5 HP 3 Phase Motor PE60 Series 54-55 Screw & Cap Assemblies 109
Gas Motor PG Series 56-57 Tank Jacks 110
1.5 HP Air Motor PA40 Series 58-59 Push/Pull Jacks 111
Air Over Oil PA91 & PA95 Series 60-61 Spreader & Planer Jack 112
Hydraulic Intensifier PI-Series 62 Trench Braces 113
Mine Roof Supports 114-115
VALVES & ACCESSORIES
Introduction 63 INDEX & UNI-LIFT
Suc-O-Matic 64 Index 116-117
2 Way & 3 Way Directional Valve 65 Notes 118
4 Way Directional Valve 66 Uni-Lift 119
Check, Flow Control, Relief Valve 67
Couplers 68
All Simplex Product Dimensions are subject to change without notice.
Manifolds, Fittings & Oil 69 Please consult your Simplex Representative for verification of critical
High Pressure Hoses 70-71 specifications, or visit our Simplex Support Center at www.tksimplex.com
Gauges 72
2
NEW PRODUCTS FROM SIMPLEX
HYDRAULIC AIR OVER OIL HYDRAULIC PUMPS
INTENSIFIER Pgs. 60 &61
Pg. 62
ALUMINUM CYLINDERS
ALUMINUM HAND PUMPS Pgs. 14 to 17
Pg. 37
POW’R-BUDDY
POWER PUMP
Pgs. 44 & 45 35 TON DOUBLE ACTING
PORTABLE HYDRAULIC PUNCH
Pg. 77
3
HELPFUL HYDRAULIC SAFETY TIPS
1 Choose The Right 5 Fill Oil Reservoirs With Cylinder Retracted.
9 Tons
Ram.
You must know the weight
of what you intend to lift and
10 Ton
choose a ram with at least
Cylinder
10% more capacity. Be
aware of possible load shift
requiring more capacity at
any particular lifting point.
3 Safety Instructions.
Do not use extensions or cheeter bars on hydraulic jacks or
hand pumps to raise a load.
Every jack or ram, whether used individually or in a For multiple ram lifts, you must be able to determine the
system, should be completely supported on a solid, firm, location and number of lifting points that will allow the load to
non-sliding foundation capable of supporting the load. be evenly distributed to all the rams. This is called load balance.
Size, center of gravity, and load geometry must to be considered
in order to correctly determine load balance.
4
HELPFUL HYDRAULIC SAFETY TIPS
9 Block or Crib Your Load as it Raises. 13 Hydraulic Disconnections.
Place blocking or cribbing under the loads as you raise it. Each
Never attempt to disconnect hydraulic hoses, fittings or cou-
time you raise it higher, insert more blocking. Position yourself in
plers under pressure. Unload the ram, open the release screw
a manner that will keep you clear of the load, and will not allow
on the hand pump and shift or open all hydraulic controls
your hands or other body parts between the load and the cribbing.
several times. If system includes a gauge, double check the
10 Do Not Use Rams as Permanent Supports. gauge to insure pressure has been completely released.
Pressure: is created by resistance to flow. This resistance is usually the result of a load.
Effective Area
Force: The amount of force a hydraulic cylinder can generate is equal to hydraulic pressure times the effective area of the cylinder.
(Effective area is the surface area of the piston face in square inches.) For multiple cylinder systems, multiply the effective area
times the number of cylinders times pressure to determine system force.
Formula for Calculation of Output Force:
1 Gallon = 231 cu. in. • 1 Ounce = 1.8 cu. in. • 1 "KIP" = 1,000 lbs.
FRACTION CONVERSION
CHART
Inches Decimal mm
METRIC CONVERSION CHART
1/16 .06 1.59
1 psi = .069 bar 1 Inch = 2.54 cm 1/8 .13 3.18
1 bar = 14.7 psi = 25.4 mm
3/16 .19 4.76
1 kPa = .145 psi 1mm = .039 in.
1 sq. in. = 6.452 cm/sq. 1/4 .25 6.35
1 cu. in. = 16.39 cu./cm 1 cm/sq. = .155 sq. in. 5/16 .31 7.94
1 cu./cm = .061 cu./cm 1 Meter = 39.37 in. 3/8 .38 9.53
1 liter = 61.02 cu. in.
7/16 .44 11.11
1 liter = .264 gallon 1 Horsepower= .735 kW
1 U.S. gallon = 3.785 liters 1 Nm = .73756 Ft. lbs. 1/2 .50 12.70
1 Ft. lbs. = 1.355818 9/16 .56 14.29
1 lbs. = .4536 kg 5/8 .63 15.88
1 kg = 2.205 lbs. Centigrade = 5/9 (F-32)
11/16 .69 17.46
1 Metric Ton = 2,205 lbs. Fahrenheit = 9/5 (C+32)
= 1,000 kg` 3/4 .75 19.05
1 Ton (Short) = 2,000 lbs. 13/16 .81 20.64
= 907.18 kg 7/8 .88 22.23
15/16 .94 23.81
1 1.00 25.40
6
BASIC HYDRAULIC SYSTEMS
7
CYLINDERS INTRODUCTION
8
APPLICATION SELECTION GUIDE CYLINDERS
SINGLE-ACTING SPRING RETURN CYLINDERS
TOC
■ Spring return cylinders are used for greater application
flexibility. With capacities up to 100 tons, and the widest
choice of stroke lengths, as well as mounting options and
accessories, the Simplex R-Series cylinders can fill almost
any requirement. See pages 11 - 13.
DOUBLE-ACTING CYLINDERS
LOCKNUT CYLINDERS
USTRY W
IND IT ■ Choose locknut cylinders when the load
G must be lifted and held in place for a period
H
RVIN
B
Tilt Saddles Model A B C
C 0.5°
5° ATS10 1.38 .59 .88
ATS25 1.97 .83 1.40
ATS10 for R102 through R1014
C Model Type of Cylinder C ATS25 for R251 through R2514
D 18347 Used on R5 Series
18348 Used on R10 & R15 Series A
85525 Used on R25 Series
B
85525 Used on R30 Series
85546 Used on R55 Series
A 85546 Used on R75 Series ATS100 for R-Series 55, 75 and 100 ton cylinders (See Page 13)
85546 Used on R100 Series
Model A B C D 18348 Used on RDA10 Series
BA10 .39 4.72 9.06 2.28 85525 Used on RDA30 Series 1.55”
BA25 .63 4.96 11.02 3.39 88390 Used on RDA55 Series 5°
18323 Used on RDA100 Series
BA10 for R102 through R1014 18326 Used on RDA150 Series
2.82”
BA25 for R252 through R2514 87721 Used on RDA200 Series
D
1.5-16 UN-2B
E B
A .44 Dia.
.44 Dia.
D
F
A C
B G
C E
C
D Piston Clevis
E
F
For R-Series 5, 10, 15 & 25
Model A B C D E F
BCR5 1.13 1.62 .56 .63 .63 .75
BCR10 1.69 2.31 1.00 .88 1.00 1.31
BCR15 1.69 2.43 1.00 .88 1.00 1.13
BCR25 2.25 2.93 1.50 1.25 1.25 1.38
A (See Pages 11 & 12)
C Base Clevis
D
E
For R-Series 5, 10, 15 & 25
B Model A B C D E F
BC5 1.75 1.88 .56 .63 .63 1.00
F
BC10 2.50 2.63 1.00 .88 1.00 1.38
BC15 2.50 2.63 1.00 .88 1.00 1.38
BC25 3.75 3.13 1.50 1.25 1.25 1.63
A
(See Pages 11 & 12)
10
SPRING RETURN - 5-10 TON CYLINDERS
Simplex Cylinders Improve Manufacturing Efficiencies.
TOC
■ 14 Models.
■ High flow quality couplers.
■ Collar threads designed for full load.
■ Base & piston mountings for easy fixturing.
■ Removable load caps for flexibility & safety.
■ Stop ring for piston blow-out protection.
■ Plated piston to resist scoring & corrosion.
■ Large bearings resist side load.
■ Rod wiper protects inner cylinder from dirt.
C
E Cylinder Bases Hoses Pump & Cylinder Sets
See page 19 for R50 mounting dimensions.
Accys. pg. 10 pg. 10 pgs. 70-71 pgs. 31-32
11
CYLINDERS SPRING RETURN - 15-25 TON
Simplex Cylinders Are Perfect For Heavy Maintenance.
TOC
■ 13 Models.
■ High flow quality couplers.
■ Collar threads designed for full load.
■ Base & piston mountings for easy fixturing.
■ Removable load caps for flexibility & safety.
■ Stop ring for piston blow-out protection.
■ Plated piston to resist scoring & corrosion.
■ Large bearings resist side load.
■ Rod wiper protects inner cylinder from dirt.
C
E Cylinder Bases Hoses Pump & Cylinder Sets
Accys. pg. 10 pg. 10 pgs. 70-71 pgs. 31-32
12
SPRING RETURN - 30-100 TON CYLINDERS
Simplex Cylinders Help Stand Up To Tough Construction Jobs.
TOC
■ 9 Models.
■ High flow quality couplers.
■ Collar threads designed for full load.
■ Base & piston mountings for easy fixturing.
■ Removable load caps for flexibility & safety.
■ Stop rings for piston blow-out protection.
■ Plated piston to resist scoring & corrosion.
■ Large bearings resist side load.
■ Rod wiper protects inner cylinder from dirt.
■ Removable carrying handles included on
models R556 through R10010.
On a 3.75 Dia B.C., .75" dp. G Diego. The Simplex 50 Series power units provided the
power and control in this rough outdoor application.
C
E
Power Pumps Hoses Cylinder Accessories
pgs. 44-62 pgs. 70-71 pg. 10
13
CYLINDERS 30 - 150 TON ALUMINUM
Simplex Silver Lite Aluminum Cylinders Cut Carrying Weights Up To 60%.
TOC
Structural movers
used Simplex RAS-
Series lightweight
cylinders to lift this
■ 13 Standard Models from 30 through 150 tons. historic building.
■ Heavy duty spring for fast & full retraction. "Simplex lightweight cylinders were easy to carry."
■ Large bearing surfaces for side load protection.
■ Carry handles standard on all models.
■ Hard anodized coating reduces wear & corrosion.
■ Stop rings for piston blow-out protection. D
■ Rod wiper protects inner cylinder from dirt.
■ High flow couplers.
■ Complies with ANSI/ASME B30.1 safety standards.
B
A
E
Power Pumps Hoses Accessories & Fittings
pgs. 44-62 pgs. 70-71 pgs. 68-72
C
TOC
■ 11 standard models from 50 through 150 tons.
■ Locknuts for extended load holding.
■ Large bearing surfaces for side load protection.
■ Hard anodized coating reduces wear & corrosion.
■ Carry handles standard on all models.
■ Stop ring for piston blow-out protection.
■ Heavy duty spring for fast & full retraction.
G
■ High flow quality couplers.
■ Complies with ANSI/ASME B30.1 safety standards.
F
C
E
D
A
Aluminum Lock Nut Spring Return Cylinders 50 Through 150 Ton Capacities
Model Cap. A B Ext. Effect Oil C D E F G Sugstd.
Number (tons) Stroke Min. Ht. Area Cap. Body Cyl. Bore Saddle Piston Base To Weight Hand
(in) Ht. (in) (sq in) Req'd O.D. Dia. Dia. O.D. Port C/L (lbs) Pumps
(in) (cu in) (in) (in) (in) (in) (in)
RAL502 2 8.125 10.125 21.65 22 P42/P72
RAL504 4 10.125 14.125 43.30 38 P72/P82
50 11.04 5.5 3.75 2.50 3.125 1.5
RAL506 6 12.125 18.125 64.92 32 P72/P82
RAL5010 10 16.125 26.125 108.20 40 P140
RAL1002 2 8.375 10.375 40.51 45 P72/P82
RAL1004 4 10.375 14.375 81.00 55 P82
100 20.68 8 5.125 3.5 4.25 1.5
RAL1006 6 12.375 18.375 121.50 64 P140
RAL10010 10 16.375 26.375 202.50 82 *
RAL1502 2 8.375 10.375 60.60 65 P140
RAL1506 150 6 12.375 18.375 30.68 181.80 10 6.25 4.5 5 1.5 101 *
RAL15010 10 16.375 26.375 303.00 156 *
*Power pumps are suggested for these units (see pages 44-62).
CUSTOM STROKES AND CAPACITIES AVAILABLE, CONTACT FACTORY
15
CYLINDERS 30 - 60 TON ALUMINUM CENTER HOLE
Simplex Silver Lite Aluminum Cylinders Cut Carrying Weights Up To 60%.
TOC
NE
W!
A
B
Power Pumps Hoses Accessories & Fittings
pgs. 44-62 pgs. 70-71 pgs. 68-72
E
D
16
30 - 150 TON D/A ALUMINUM CENTER HOLE CYLINDERS
Simplex Silver Lite Aluminum Cylinders Cut Carrying Weights Up To 60%.
TOC
■ 14 standard models in 30through 150 NE
ton capacities.
■ Chrome plated center sleeve for extra
protection against wear & corrosion.
W!
■ Hard anodized coating reduces wear &
corrosion.
■ Carrying handles standard on all
models.
■ Steel piston for protection against load
damage.
■ Large bearing surfaces for side load
protection.
■ Rod wiper protects inner cylinder from
dirt.
■ Complies with ANSI/ASME B30.1 safety
standards.
B
A
Aluminum Double Acting Center Hole Cylinders 30 Through 150 Ton Capacities
Model Cap. Stroke A B C Effect. Area Oil Cap. Req’d. D E F Sugstd.
Number (tons) (in) Min. Ext. Cent. Body Base To Collar To Weight Hand
Ht. Ht. Hole Push Pull Push Pull O.D. Port C/L Port C/L (lbs) Pumps
(in) (in) Dia (in) (sq.in) (sq.in) (sq.in) (sq.in) (in) (in) (in)
RACD302 2 7 9 14.34 6.50 20
RACD306 30 6 11 17 1 1/2 6.35 3.25 43.02 19.50 5 28
RACD3010 10 15 25 71.70 32.50 35
RACD502 2 7 9 21.71 6.86 1 3/4 1 3/4 33
RACD504 50 4 9 13 2 1/8 10.30 3.43 43.44 13.72 8 41 P140D
RACD506 6 11 17 65.16 20.58 49
RACD5010 10 15 25 108.60 34.30 65
RACD1002 2 10 12 41.52 15.60 85
RACD1004 4 12 16 83.04 31.20 93
100 3 1/2 20.28 7.8 11
RACD1006 6 14 20 124.56 46.80 102
RACD10010 10 18 28 206.60 78.00 2 1/2 2 1/2 132 *
RACD1502 2 10 12 61.26 17.96 109 P140D
RACD1506 150 6 14 20 3 1/2 31.47 9 183.73 53.98 12 132
RACD15010 10 18 28 306.30 89.82 156 *
*Power pumps are suggested for these units (see pages 44-62).
Low
Cylin Profile
der
100 T s Up to
ons!!
Simplex RLS Series provides the ideal fit & force required
for most bridge lifting and pier cap maintenance jobs.
■ 5 Models. Compact, light weight & tough as nails, Simplex cylinders
■ Plated pistons to resist scoring & corrosion. are at home on any construction site.
■ High flow couplers.
■ Stop rings for piston blow-out protection.
■ Rod wiper protects inner cylinder from dirt.
■ Exceeds ANSI/ASME B30.1 safety standards.
C B
Power Pumps Hoses Pump & Cylinder Sets
pgs. 44-62 pgs. 70-71 pgs. 31-32
F
D
18
5 - 150 TON FLAT JACK CYLINDERS
Simplex Flat Jacks, Designed To Fit In Tight Spots.
TOC
■ 8 Models.
■ Stop rings for piston blow-out protection.
■ Bronze plated domed piston resists side load.
■ Plated pistons to resist scoring & corrosion. Simplex RFS Series are designed specifically for near
■ High flow couplers. impossible lifting, clamping or positioning jobs where
■ Mounting holes in 5, 10, & 20 ton models. space is at a premium. Ideal for break loose or start up
■ Rod wiper protects inner cylinder from dirt. spreading jobs. These mini-monsters pack up to 150 tons
■ Exceeds ANSI/ASME B30.1 safety standards. of force into a convenient, portable package.
E I
Power Pumps Hoses Pump & Cylinder Sets
Base Mounting Holes pgs. 44-62 pgs. 70-71 pgs. 31-32
G
A
Mounting Hole Dimensions
C B Capacity H I Base Mounting Hole Dimensions
(in) (in) (in)
5 Ton 1 1 1/8 7/32 through x 23/64 C'BORE (1/4 DEEP)
D 10 Ton 111/32 1 13/32 9/32 through x 27/64 C'BORE (5/16 DEEP)
F 20 Ton 1 9/16 1 15/16 25/64 through x 19/22 C'BORE (25/64 DEEP)
19
CYLINDERS 2 - 5 TON PULL CYLINDERS
Simplex Pull Cylinders Are Designed For Pulling & Tensioning Applications.
TOC
d,
e ro or
h av ds f
55 rea n
RP r th ity i nal
& la il o
P 25 col xib opti
d e
h e R an m fl ing
T s mu us s.
e
ba axi ing ent
m xtur hm
fi tac
at
■ 2 Models.
■ High flow couplers.
■ Designed for pulling & tensioning applications.
■ High strength all steel construction.
■ Chrome plated piston rods resist corrosion.
■ Rod wiper protects against contamination.
■ Piston rod automatically extends when pressure is released.
■ High strength compression spring provides long cycle life and quick piston extension.
■ Complies with ANSI/ASME B30.1 safety standards.
Clevis
B A
B
A J D
E D
G E
I
C
Clevis Ends
H Model A B C D E F
Number (in) (in) (in) (in) (in) (in)
20
HARD-KOR™ INTRODUCTION CYLINDERS
TOC
THE HARD-KOR™ CENTER HOLE CYLINDER
Heavy duty, heat treated load
caps, Hard-Kor™ doubles as
■ Wide Variety. a lifting cylinder.
Hard-Kor™ Center Hole Cylinders are available from Piston rods have I/D thread
12 through 600 tons with a variety of strokes to for special fixturing.
meet every requirement.
Rhino-Rod™ Pistons
■ Built Solid For Maximum Durability. incorporate a new finish that
Hard-Kor™ cylinders are manufactured from solid offers added protection
alloy steel, eliminating sloppy threaded and from scoring & wear.
welded tolerances, potential leak points, and weak
spots that cause base blowout. Heavy duty compression
spring teams up with Hard-
■ Fast Retraction For Speed & Efficiency. Kor™ precision to provide
Simultaneous machining of the center tube & quick & sure retraction.
cylinder bore provides Hard-Kor™ cylinders with
precision alignment that significantly improves Double wiper rings
retraction time and minimizes seal extrusion. protect the piston, bore &
tube from contamination.
■ Low Profile For Greater Flexibility.
With lower profile & longer strokes, Hard-Kor™ Hard-Kor™ Design pro-
cylinders fit in the tightest spaces. vides a cylinder body with a
solid base that eliminates
■ Reserve Power For The Toughest Jobs. potential leak points &
Most Hard-Kor™ cylinders develop their cataloged protects against base
capacity below their maximum pressure rating. blowout.
This provides Hard-Kor™ with reserve power that High flow coupler with tough
can be used for the toughest of jobs. The lower rubber dust cap.
operating pressure extends pump life and reduces
handle force and operator fatigue.
21
CYLINDERS SINGLE-ACTING CENTER HOLE
Simplex Hard-Kor™ Cylinders Make Light Work Of Structural Reconstruction.
TOC
22
DOUBLE-ACTING CENTER HOLE CYLINDERS
Simplex Center Hole Cylinders Raise 6,000 Ton Bridge Span 170 Ft.
TOC
Engineers from around the world watched as
Simplex center hole cylinders raised a 6,000 ton
bridge section more than 170 ft. over the Willamette
River in Portland, OR. The span was constructed up
river and barged into position. Using pull rods and
couplings, Simplex RCD200 Series cylinders
completed the lift in 40 hours.
■ 11 standard models.
■ HARD-KOR™ Design for longer life.
G ■ Relief valves protect against over pressurizing.
D
■ High flow couplers.
F ■ Large diameter center holes.
■ Rhino-Rod™ pistons resist scoring & corrosion.
■
B - Extended Ht.
A - Minimum Ht.
24
LOAD RETURN - 30-1000 TON CYLINDERS
Simplex Cylinders Provided The Power & Reliability To Rearrange Our Shop Floor In
One Day.
TOC
The problem was to reposition machine centers without
disrupting production. "Using Simplex RLR Series
cylinders and a 70 Series Suc-O-Matic pump, we
rearranged our shop floor in one day." The low closed
height and longer strokes eliminated extra jacking &
blocking procedures, and the Simplex Suc-O-Matic
valve retracted load return cylinders effortlessly.
■ 31 Models
■ Rated for full duty.
■ High flow couplers.
■ Low closed heights.
■ Plated pistons to resist scoring & corrosion.
■ Stop rings for piston blow-out protection.
■ Large bearings resist side load.
Power Pumps Hoses Couplers pg. 68
■ Available in custom strokes & capacities. pgs. 44-62 pgs. 70-71 Manifolds & Fittings pg. 69
■ Rod wiper protects inner cylinder from dirt.
■ Domed pistons on 150 to 1,000 ton capacities help resist side load.
■ 5° Swivel on 30 to 100 ton capacity load caps for side load protection.
■ Exceeds ANSI/ASME B30.1 safety standards.
■ Optional swivel load caps are available for 150 through 1,000 ton models.
■ Removable swivel lifting eyes on 100 through 1,000 ton models.
25
CYLINDERS LOAD RETURN - 30-1000 TON
TOC
E
5° Swivel Load Cap E
A
A
C C
B B
F
D
D F
30 Through 100 ton 150 Through 1000 ton
Note: 100 ton models have removable lifting eye bolts Note: Swivel eye bolts are removable.
in lieu of carrying handles.
26
LOCK NUT - 30-1000 TON CYLINDERS
Simplex Lock Nut Cylinders Are Used In a Variety of Different Projects.
TOC
RLN Series lock nut cylinders cut installation time on
this power generator by 25%. “The locknut held the
load without the extra chore of cribbing.” The job was
completed even quicker with the use of Simplex
SUC-O-MATIC™ power pumps.
■ 32 Models
■ Stop ring for piston blow-out protection.
■ 5° Swivel load caps in 30 through 100 tons to resist side load.
■ Optional swivel load caps are available for 150 through 1,000 ton models.
■ Domed pistons in 150 through 1,000 tons to resist side load.
■ Lock nuts for extended load holding.
■ Plated pistons to resist scoring & corrosion.
■ Grease fitting for added weather protection.
■ High flow couplers.
■ Available in custom strokes & capacities.
■ Exceeds ANSI/ASME B30.1 safety standards.
■ Removable swivel lifting eyes on 100 through
Power Pumps Hoses Couplers pg. 68
1,000 ton models. pgs. 44-62 pgs. 70-71 Manifolds & Fittings pg. 69
Sim
custo plex supp
m cy lies
up to linders w
1,000 ith
capa t
cities on
.
27
CYLINDERS LOCK NUT 30-1000 TON
TOC
E
5° Swivel Load Cap E
A
A
C
B C
B
F
D D
F
30 Through 100 ton 150 Through 1000 ton
Note: 100 ton models have removable lifting eye bolts Note: Swivel eye bolts are removable.
in lieu of carrying handles.
TOC
■ 31 Models. Maintenance crews relied on Simplex RDA15018
■ Available in custom strokes & sizes. cylinders to help lift, transport and launch a U.S. Navy
■ Relief valves protect against over pressurizing. research ship from dry dock to the ships launch site.
■ Standard collar threads on models up to 200 tons. “Simplex cylinders were key to a successful operation.”
■ Optional custom base & collar threads available on
models 300 tons and up.
■ Ideal for heavy duty applications.
■ Provides force in advance & return cycles.
■ High flow quality couplers.
■ Plated pistons to resist scoring & corrosion.
■ Stop ring for piston blow-out protection.
■ Large bearings resist side load.
■ Rod wiper protects inner cylinder from dirt. Power Pumps Hoses Couplers pg. 68
■ Carrying handles included on models RDA556 pgs. 44-62 pgs. 70-71 Manifolds & Fittings pg. 69
through RDA15012.
29
CYLINDERS DOUBLE-ACTING - 10-1000 TON
TOC
D F RDA3002 TO RDA100012
RDA556
TO E D
Base Mounting Dimensions
B - Extended Ht.
A - Minimum Ht.
RDA20013 Thread Bolt
B - Extended Ht.
A - Minimum Ht.
Capacity Size Depth Circle
(in) (in) Dia.
(in)
55 Ton 5/8-11 3/4 3 3/4
100 Ton 5/8-11 1 4 1/4
150 Ton 1-8 1 3/8 5
C
200 Ton 1-8 1 1/8 5
10 & 30 Ton Cylinders do not have base
C
mounting holes.
TOC
Eliminate the hassle of matching the right hand pump to the right cylinder by ordering Simplex pre-matched
pump & cylinder sets. All 2 speed hand pumps have been carefully chosen to provide maximum efficiency
and service, and each set comes with a 6 foot hose equipped with a high flow coupler, gauge and gauge
adaptor.
Hard-Kor™ Sets
ST302HCA 30 2 1/2 7 RC302 P42
HC6 GTH12 GA1
ST306HCA 30 6 1/8 12 1/4 RC306 P82
For more information on hand pump performances & cylinder speeds, see page 35.
31
PUMP AND
CYLINDER SETS
Simplex New Silver Lite Aluminum Pump & Cylinder Sets Provides High Power
TOC
8 00 0
0
7 00
9 0
0
0 40 45 0
00
50
35
6
10
0
25 0
0
0 30
20
0
3
P
0
S
0
70 80
5
90
60 10
25
15
0
5 00
50
6 0
0
0
00
4 0
4
7
TO NS
20
0
40
0
00
3
b a
3 00 0
r
10
30
2 00
15
20
0
10
0
ALUMINUM CYLINDERS
2 00
10
10
0
5
00
S
10
G T30
O
T
32
INTRODUCTION HAND PUMPS
TOC
lowest handle effort.
■ Built for Rugged Industrial/Construction Use ■ Light weight & Easy to Carry
Shipyards, steel mills, construction sites and weld shops can Use pump locking handle to pickup and go.
be rough environments for hand pumps. Simplex's all metal
construction withstands real world conditions. ■ Easy To Use/Built To Last
Pivot linkage provides uniform handle effort at all points
■ Total Control of Hand Pump Operation along the arc of the pump handle stroke. The pivot reduces
Simplex release valves have a fine pitch screw and man size piston side loading for longer pump life. Some pump
valve handles for maximum control. Check ball valve design models have four-way valves for use with double-acting
is more reliable than needle valves, and less costly to repair. cylinders.
■ Single Speed Compact Hand Pump: ■ Aluminum Hand Pumps: The perfect choice
Delivers a constant flow to smaller when a light weight pump is required. The alloy
cylinders or hydraulic powered tools construction resists corrosion and stands up to
regardless of load. Ideal when light heat, welding sparks and other environments
weight and portability are important. whereas composite pumps may not be suited.
34
PROPER SIZE & SELECTION HAND PUMPS
SIZING THE PROPER HAND PUMP TO YOUR CYLINDER
Once you have selected your cylinder, find the required reservoir capacity in the cylinder specification chart, and
choose a hand pump with at least 10% more reservoir capacity per cylinder.
EXAMPLE
An R-256 cylinder (page 12) has a required oil capacity of 32.2 cu. in. The P-42 hand pump (page 36) with a reservoir
capacity of 45 cu. in. can pump this cylinder to its full stroke. If two R-256 cylinders are to be raised, use a P-140 with
a reservoir capacity of 180 cu. in. 1/4” I.D. hose requires .6 cu. in. oil per foot. 3/8” I.D. hose requires 1.3 cu. in. per
foot.
TYPE OF CYLINDERS
TOC
Most hand pumps are designed to operate single-acting cylinders. Hand pumps with 4-way valves can operate
double-acting cylinders.
QUICK REFERENCE CHART
Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylinder
capacity (across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give you
the recommended hand pump for general applications.
CYLINDER CYLINDER CAPACITY (TONS)
STROKE 5 10 15 20 25 30 50/55 60 75 100 150
(in) Ton Ton Ton Ton Ton Ton Ton Ton Ton Ton Ton
P41/
1 P41/P71 P41/P71 P71 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72
2 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P42/P72 P82-P140 P140
3 P41/P71 P82-P140
4 P42/P72 P42/P72 P42/P72
5 P42/P72
6 P42/P72 P42/P72 P42/P72 P82-P140 P82-P140 P82-P140 P230 P230
7 P42/P72
8 P42/P72 P42/P72 P82-P140 P82-P140 P230 P300
9 P42/P72
10 P42/P72 P42/P72 P82-P140 P230 P461
12 P42/P72 P82-P140
13 P230
14 P42/P72 P82-P140 P82-P140
For higher speeds, use power pumps to operate
multiple cylinder systems or long stroke cylinders over
50 tons.
HAND PUMP/CYLINDER SPEED CHART
Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder
1”. You may take handle stroke per inch and multiply it by the cylinder stroke to determine the number of
strokes required to fully extend the cylinder.
C D G
36
SILVER LITE ALUMINUM HAND PUMPS HAND PUMPS
TOC
P71 P72
P32
P30
E F G H
37
HAND PUMPS HEAVY DUTY HAND PUMPS
Simplex Hand Pumps Set New Safety & Performance Standards.
S
Pum implex H
ps h and
savi a
ng h ve low b
andl
e eff ack
orts.
TOC
P230 P461D
P140 P140D
■ 8 Models.
■ Low, back saving handle effort.
■ High displacements of oil per stroke.
■ Adjustable handle effort / dual pivot points.
■ Heavy duty, all metal construction for durability.
■ Handle latch for easy carrying.
■ Large, easy fill reservoirs. P140 & P300 Series
■ External adjustable relief valves. .28 Dia.
2 Holes C
13/32
B
13/32
3/8"
NPTF
8
11 23/64 10 17/32
7 7/16
A
1 1 C
12 B
A 3/8 - 18 NPTF Outlet Port
Two Speed Hand Pumps For Single & Double Acting Cylinders
Model Type of Pressure Oil Volume Usable Oil
Number Cyl. Rating Per Stroke Capacity Weight
(PSI) (cu in) (cu in) A B C (lbs)
(in) (in) (in)
P140 2.8 180 24 13/16 27 1/4 23 5/16 26
P300 Single 1 Stage 400 .24 300 28 1/2 31 26 1/2 37
P230 Acting 2 Stage 10,000 7.7 230 9 49
25 3/8 22 3/4
P461 .3 460 12 61
P140D 2.8 180 29 1/2 31 1/2 23 5/16 30
P300D Double 1 Stage 400 .24 300 32 11/16 34 11/16 26 1/2 41
P230D Acting 2 Stage 10,000 7.7 230 9 49
25 3/8 22 3/4
P461D .3 460 12 61
38
HEAVY DUTY HAND PUMPS HAND PUMPS
TOC
pgs. 11-30 pgs. 70-71 pgs. 68-72
required handle strokes. For tough
jobs at maximum pressure, adjust the
pivot point and reduce the handle
effort by 30%. (P140 and P300 Se-
ries only).
39
HAND PUMPS SPECIAL APPLICATION PUMPS
Place Them Into Hydraulic Systems, Or Use Them As Standby Or Back-Up Pumps.
.69
8
AI R
V E N T
11.10
6.63 9.03
8 .94
.56 Dia.
4 Holes
1.25 P1604A
1.39 2.87
P160A Series
3/8-16 NC Thd.
3.88 .38
P1000A Series P10003A
2 Holes
2.76 .56
2.19
40
INTRODUCTION POWER PUMPS
TOC
manual & solenoid
valves with remote
control.
Dual 3/8"
NPTF porting
Adjustable relief
valve.
Cool running,
continuous duty
Clydesdale pump. 1 through 20
gallon metal
reservoir.
41
POWER PUMPS INTRODUCTION
tool.
TOC
HEAVY DUTY ELECTRIC PUMPS
LIGHT WEIGHT
TOC
AND ECONOMICAL
PEM1021
44
ELECTRIC .5 HP 10 SERIES POWER PUMPS
TOC
and run reliably on long extension cords and
portable generators.
B A
PERFORMANCE CHART
C
250
225
200 D
175
Oil Flow (cu. in./min.)
50
25
19 cu. in./min.
0
0 200 600 1000 3000 6000 10000
Pressure (PSI)
45
POWER PUMPS ELECTRIC .5 HP 20 SERIES
■ 16 standard models.
■ Rated for continuous duty.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation provides fast advance.
■ Higher crossover for faster cylinder cycle.
■ Starts under full load.
■ Runs reliably on long extension cords.
TOC
C
PEM2022 D
B A
Res. Usable A B C D
Size Oil Cap.
(cu in)
1 GAL. 230 11 5/16 7 7/8 18 9/16 5 3/16
2 GAL. 400 121/4 12 1/4 19 1/32 6
5 GAL. 1150 25 3/32 12 1/4 18 9/16 8
Hydraulic Cylinders Hoses Accessories & Fittings Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
pgs. 11-30 pgs. 70-71 pgs. 68-72
Standard
PEM2042 2 VP4 Lever Advance/ 70
PEM2062 2 VPL4 Locking 3 Position Actuated Hold/ 71
PES2041 1 VPS4 4 Way Remote Retract 66
Standard
PES2042 2 VPS4 Solenoid 73
PES2062 2 VPSL4 Locking Actuated 74
For more information on valve models, see pages 63-67.
46 * Includes Suc-O-Matic.
ELECTRIC .5 HP 20 SERIES POWER PUMPS
PERFORMANCE CHART
400
350
300
200
TOC
150
100
50
20 cu. in./min.
0
0 200 600 1000 3000 6000 10000
Pressure (PSI)
20 SERIES
Ship repair demands durable and reliable tools. This POWER PUMP OPTIONS
Simplex 20 Series pump provides trouble free hydraulic
power to a variety of hydraulic cylinders, spreaders and
PUMP CONTROL DEVICES
tools. “Shipyards are no place for cheap, second rate
pumps; Simplex tools never let us down.”
Control
Options
E E = No Options P = Pendant Switch F = Foot Switch
PUMP PROTECTION
Valve
Style S D = Dump S = Solenoid M = Manual ■ P03 - Roll Bars
For 1, 2 & 5 gallon
Pump reservoirs only. Order (1)
Series 2 0.5 HP, 115VAC 50/60 Hz, Permanent Magnet Motor
under Options in the Custom
Build Chart.
0 = No 0ptions 4 = Filter only
Options 1 1 = Roll Bars only 5 = Roll Bars & Filter
47
POWER PUMPS ELECTRIC 1.5 HP 40 SERIES
Quiet running 1725 RPM motors are perfect for in
house production jobs. Dual voltage, dual amp
induction motors fit a wide variety of applications.
■ 14 standard models.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation provides fast advance.
■ Higher crossover for faster cylinder cycle.
■ Dual voltage 115/230 VAC 50/60 Hz Motor.
TOC
PPS4032
OFF
ON
C
A
B
Res. Usable A B C D
Size Oil Cap.
(cu in)
Hydraulic Cylinders Hoses Accessories & Fittings 2 GAL. 400 12 1/4 12 1/4 20 5/16 5 51/64
pgs. 11-30 pgs. 70-71 pgs. 68-72 5 GAL. 1150 19 5/8 12 1/4 19 23/32 8
10 GAL. 2300 19 5/8 12 1/4 23 19/32 12 1/2
20 GAL. 4600 19 5/8 23 1/2 23 11/16 12 1/2
Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
Standard
PEM4032 2 VP3* Lever 71
PEM4035 5 VP3* Actuated Advance/ 1.5 HP 129
PEM4055 5 VPL3* Locking 3 Position Hold/ Single Phase 400 cu. in. 130
PES4032 2 VPS3* Standard 3 Way Remote Retract 73
PES4035 VPS3* Solenoid Induction Motor @1,200 PSI
5 131
PES4055 5 VPSL3* Locking Actuated 115/230 VAC 50/60 Hz 132
PEM4042 2 VP4 Manual 17 amps at 10,000 PSI 55 cu. in. 71
Double-Acting
Standard
PEM4045 5 VP4 Lever Advance/ (Factory Wired @10,000 PSI 129
PEM4065 5 VPL4 Locking 3 Position Actuated Hold/
@ 115 VAC) 130
PES4042 2 VPS4 4 Way Remote Retract 73
Standard
PES4045 5 VPS4 Solenoid 131
PES4065 5 VPSL4 Locking Actuated 132
For more information on valve models, see pages 63-67.
* Includes Suc-O-Matic.
48
ELECTRIC 1.5 HP 40 SERIES POWER PUMPS
PERFORMANCE CHART
400
350
300
200
150
TOC
100
50 50 cu. in./min.
0
0 200 600 1000 3000 6000 10000
This 40 Series Simplex pump is
standard equipment on this large Pressure (PSI)
concrete processing machinery.
“Our customers can’t afford
downtime regardless of
conditions at the job site.” The Simplex 40 Series is a cool, quiet
running pump that is the perfect choice for larger applications that
require maximum dependability. 40 SERIES
POWER PUMP OPTIONS
PUMP CONTROL DEVICES
Product
Motor
P Power Pump ■ PFM - Motor Control Foot Switch
Includes 20’ cord.
Control
Options
E E = No Options P = Pendant Switch F = Foot Switch
49
POWER PUMPS ELECTRIC 1.5 HP 70 SERIES
■ 14 standard models.
■ Permanent magnet motor.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation provides fast advance.
■ Higher crossover for faster cylinder cycle.
■ Starts under full load.
■ Runs reliably on long extension cords.
■ Maximum amperage draw 17 amps.
TOC
PEM7042
B A
Res. Usable A B C D
Hydraulic Cylinders Hoses Accessories & Fittings
Size Oil Cap.
pgs. 11-30 pgs. 70-71 pgs. 68-72
(cu in)
2 GAL. 400 12 1/4 12 1/4 19 5 51/64
5 GAL. 1150 25 3/32 12 1/4 18 17/32 8
10 GAL. 2300 25 3/32 12 1/4 18 7/8 12 1/2
20 GAL. 4600 25 3/32 23 1/2 18 7/8 12 1/2
Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
Standard
PEM7032 2 VP3* Lever 71
PEM7035 5 VP3* Actuated Advance/ 129
PEM7052 2 VPL3* Locking 3 Position Hold/ 1.5 HP 400 cu. in. 130
PES7032 2 VPS3* Standard 3 Way Remote Retract 73
PES7035 VPS3* Solenoid Single Phase @ 1,200 PSI
5 131
PES7052 2 VPSL3* Locking Actuated Permanent Magnet 73
PEM7042 2 VP4 Manual 115 VAC 50/60 Hz 50 cu. in. 71
Double-Acting
Standard
PEM7045 5 VP4 Lever Advance/ 17 amps at 10,000 PSI @10,000 PSI 129
PEM7062 2 VPL4 Locking 3 Position Actuated Hold/ 73
PES7042 2 VPS4 4 Way Remote Retract 73
Standard
PES7045 5 VPS4 Solenoid 131
PES7062 2 VPSL4 Locking Actuated 73
For more information on valve models, see pages 63-67.
* Includes Suc-O-Matic.
50
ELECTRIC 1.5 HP 70 SERIES POWER PUMPS
PERFORMANCE CHART
400
350
300
200
150
TOC
100
50
50 cu. in./min.
0
0 200 600 1000 3000 6000 10000
Simplex 70 Series pump & 50 ton flat jack cylinders makes
Pressure (PSI)
easy work of bridge lifting. “We had to make complete
bearing change outs on 90 bridges along Interstate 80. The
Simplex 70 Series pump with its permanent magnet motor 70 SERIES
just kept running even with long extension cord and portable
generator power.” POWER PUMP OPTIONS
PUMP CONTROL DEVICES
CUSTOM BUILD
Using the chart below you can add roll bars, different ■ PFM - Motor Control Foot Switch
size reservoirs or other options. Includes 20’ cord.
Description Model Selections
Product
Motor
P Power Pump PUMP PROTECTION
Control ■ P03 - Roll Bars
Options E E = No Options P = Pendant Switch F = Foot Switch
For 1, 2 & 5 gallon
Valve reservoirs only. Order (1)
Style S S = Solenoid M = Manual D = Dump
under Options in the Custom
Pump Build Chart.
Series 7 1.5 HP 115 VAC 50/60 Hz, Permanent Magnet Motor
51
POWER PUMPS ELECTRIC 3 HP 50 SERIES
■ 12 standard models.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation for fast advance.
■ Higher crossover for faster cylinder cycle.
■ 3 HP / 3 phase dual voltage motors (230/460).
■ Starter box standard on all models.
■ Adjustable relief for variable pressure settings.
■ Dual ports for easier plumbing.
TOC
PEM5045
C
B A
E
Res. Usable A B C D E
Size Oil Cap.
(cu in)
5 GAL. 1150 19 5/8 12 5/16 18 5/16 8 25 3/32
10 GAL. 2300 19 5/8 12 5/16 23 3/4 12 1/2 25 3/32
20 GAL. 4600 19 5/8 23 1/2 23 3/4 12 1/2 25 3/32
Hydraulic Cylinders Hoses Accessories & Fittings
pgs. 11-30 pgs. 70-71 pgs. 68-72
52
ELECTRIC 3 HP 50 SERIES POWER PUMPS
PERFORMANCE CHART
650
600
550
500
TOC
250
200
150
100 110 cu. in./min.
50
0
0 200 600 1000 3000 6000 10000
Pressure (PSI)
Simplex 50 Series pump & high tonnage press are used for many
different pressing jobs. “The Simplex pump has been running
trouble free for over six years. This is some of the most reliable
equipment we have in our shop.”
53
POWER PUMPS ELECTRIC 5 HP 60 SERIES
■ 8 standard models.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation fast advance.
■ Higher crossover means faster cylinder cycle.
■ 5 HP / 3 Phase dual voltage motors (230/460).
■ Starter box standard on all models.
■ Dual ports for easier plumbing.
■ 138 bar crossover.
TOC
PES6045
B A
E
54
ELECTRIC 5 HP 60 SERIES POWER PUMPS
Si
cust mplex s
om upp PERFORMANCE CHART
up t cylinde lies
o 1, rs 650
cap 500 to with
acit
ies. n
600
550
500
TOC
200
150 175 cu. in./min.
100
50
0
0 200 600 1000 3000 6000 10000
When one of the world's largest drag lines needed to
be raised for roller replacement, the maintenance crew Pressure (PSI)
relied on the high tonnage expertise of Simplex.
Weighing over 5,000 tons, this was no job for ama-
teurs. "We used RDA50012 and PE60 Series pumps;
Simplex provided all the hoses & valving, and the
operation went flawlessly."
Pump
Series 6 5 HP, 230/460 VAC 3 Phase Motor/w Starter Box
■ PFM - Motor Control Foot Switch
0 = No 0ptions
Includes 20’ cord.
Options 2 2 = Heat Exchanger & Filter
4 = Filter only Pendant & foot switch options include starter box.
Valve
PUMP PROTECTION
Type 3 3 = 3 Way 3 Position 5 = 3 Way Locking Style
4 = 4 Way 3 Position 6 = 4 Way Locking Style
■ PO4 - Heat Exchanger &
Filter.
Reservoir 5 = 5 Gallon 7 = 20 Gallon
Size 5 6 = 10 Gallon
Order (2) under Option in the
Custom Build Chart.
Motor Blank = 230 VAC Three Phase
Replacement Filter, order
Voltage* A = 460 VAC Three Phase number PO5E.
ALL PUMP OPTIONS ARE FACTORY INSTALLED
55
POWER PUMPS GAS POWERED HYDRAULIC PUMP
■ 16 standard models.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation provides fast advance.
■ Higher crossover for faster cylinder cycle.
■ 3.75 HP, 5.5 HP, 6 HP & 8 HP gas engines.
■ Adjustable relief for variable pressure settings.
■ Dual ports for easier plumbing.
TOC
PG40 Series
D
PGM4042 B A
Res. Usable A B C D
Size Oil Cap.
(cu in)
2 GAL. 400 12 1/4 12 1/4 20 1/4 6
5 GAL. 1150 19 5/8 12 1/4 19 3/8 8
10 GAL. 2300 19 5/8 12 1/4 23 7/8 12 1/2
20 GAL. 4600 19 5/8 23 1/2 N/A 12 1/2
Briggs & Stratton Honda Briggs & Stratton Tecumsa Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
3.75 HP 5.5 HP 6 HP 8 HP (For 3.75 H.P. pumps only.)
PG40 Series 3.75 HP, PGH50 Series 5.5 HP, PG60 Series 6 HP & PGT80 Series 8 HP
Gasoline Powered Pumps - 10,000 PSI capacity
56
GAS POWERED HYDRAULIC PUMP POWER PUMPS
PERFORMANCE CHART
700
650 8 HP Tecumsa
600 5.5 HP Honda
550 6 HP Briggs & Stratton
500
TOC
300
250
200 140 cu. in./min.
150 110 cu. in./min.
PGHM5132 100 105 cu. in./min.
50 50 cu. in./min.
PGH50 Series 0
0 200 600 1000 3000 6000 10000
Pressure (PSI)
PG60 Series
C
D
C
B A
Res. Usable A B C D D
Size Oil Cap.
(cu in) B A
2 GAL. 400 12 1/4 12 1/4 22 6
Res. Usable A B C D
5 GAL. 1150 19 5/8 12 1/4 24 8
Size Oil Cap.
10 GAL. 2300 19 5/8 12 1/4 28 1/2 12 1/2
20 GAL. 4600 19 5/8 23 1/2 28 1/2 12 1/2 (cu in)
Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W 2 GAL. 400 12 1/4 12 1/4 21 6
5 GAL. 1150 19 5/8 12 1/4 23 8
10 GAL. 2300 19 5/8 12 1/4 27 1/2 12 1/2
CUSTOM BUILD 20 GAL. 4600 19 5/8 23 1/2 27 1/2 12 1/2
Using the chart below you can add roll bars, different Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
size reservoirs or other options.
40, 50, 60 & 80 SERIES
Description Model Selections
GAS POWER PUMP OPTIONS
Product P Power Pump
Motor PUMP PROTECTION
Controls G G = Gasoline Motor
■ P03 - Roll Bars
Motor For 1, 2 & 5 Gallon
Blank = Briggs & Stratton H = Honda T = Tecumsa
Type reservoirs only. Order (1)
Valve under Options in the Custom
Style M M = Manual D = Dump Build Chart.
Pump
Series 4 4 = 3.75 HP 5 = 5.5 HP 6 = 6 HP 8 = 8 HP
PAM4042
■ 6 standard models.
■ Suc-O-Matic feature reduces retraction time.
■ Two-speed operation provides fast advance.
C ■ Higher crossover for faster cylinder cycle.
■ Rotary air @ 50 cfm.
D ■ Adjustable relief for variable pressure settings.
■ Dual ports for easier plumbing.
B A
■ Available with remote air pendant control.
■ Higher crossover for faster cycles.
Res. Usable A B C D ■ Large muffler for quieter operation.
Size Oil Cap.
(cu in)
2 GAL. 400 12 1/4 12 1/4 13 5/8 6
5 GAL. 1150 19 5/8 12 1/4 15 11/16 8
10 GAL. 2300 19 5/8 12 1/4 20 1/2 12 7/16
20 GAL. 4600 19 5/8 23 1/2 N/A 12 7/16
Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W
PAM4035 5 VP3* 3 Way Lever Rotary Air 400 cu. in. 108
PAM4042 2 VP4 Actuated Advance/ 50 cfm @ 600 PSI 50
Standard Hold/
PAM4045 5 VP4 3 Position 90 PSI 50 108
D/A
PERFORMANCE CHART
For quieter operation where 400
compressed air is available, or for use
350
in explosive environments. Delivers
300
high speed operation for a variety of
TOC
150
100
50 50 cu. in./min.
0
0 200 600 1000 3000 6000 10000
Pressure (PSI)
A233
Air Filter-Lubricator
Provides lubricated and filtered air,
and contributes to long and trouble
free product life. Recommended for Hydraulic Cylinders Hoses Accessories & Fittings
use with all air pumps. pgs. 11-30 pgs. 70-71 pgs. 68-72
Pump
Series 4 Rotary Air @ 50 cfm
■ P04 - External filter for
0 = No 0ptions 4 = Filter only pumps with 3 & 4 way valves.
Options 1 1 = Roll Bars only 5 = Roll Bars & Filter Order (4) under Options in the
Custom Build Chart. Replace-
2 = 2 Way 2 Position 5 = 3 Way Locking Style* ment filter elements, use order
Valve
Type 3 3 = 3 Way 3 Position* 6 = 4 Way Locking Style
4 = 4 Way 3 Position
number PO5E.
PA95-1
PA91-R
PA91
PA95
60
AIR POWERED HYDRAULIC PUMP POWER PUMPS
7.25”
5” 5.25”
8.53”
TOC
6.36”
A Division Of Templeton, Kenly & Co., Inc.
6.49”
A Division Of Templeton, Kenly & Co., Inc.
10.25”
6.60”
11.38”
7.80”
PA91-R
90 cu. in. Reservoir 5.25”
2.67”
6.06”
1.54”
8.05”
5.25”
A Division Of Templeton, Kenly & Co., Inc.
10.25”
PA91D
90 cu. in. Reservoir
2-3/8” NPT
1/4” NPT
7.99”
5” 5.35”
10.25” 5.35”
Engineers selected the Simplex air pump when reliable 10,000 psi
power was needed to run this production line fixture, industrial
engineers chose the Simplex PA91. “The three position treadle is
easy to use and the pump runs on standard shop air.”
61
POWER PUMPS HYDRAULIC INTENSIFIER
TOC
■ Converts on board mobile hydraulic systems into high pressure (10,000 psi) power source.
■ Converts low pressure (2,000 psi) pumps into a high pressure (10,000 psi) power source.
■ Ideal for utilities, railroads, construction, riggers.
■ Operates single or double-acting cylinders and tools.
■ Compact, easy to carry.
■ No reservoir oil level to maintain; uses low pressure system as oil supply.
■ 3/8” NPTF ports with quick disconnect couplers.
■ Integrated pressure gauge.
■ Ideal for use in aerial buckets and utility applications.
10.47”
9.04”
8.46” 7.21”
5.67” 6.55”
3.53”
5.15” 9.65”
Model Valve Input Flow Input Output Output Flow Output Output Weight
Number Range Pressure Pressure Max. Range Flow Pressure (lbs)
Type Function (GPM) (PSI) (PSI) (GPM) Ratio Ratio
PI2 4 Way/3 Position
Advance/Hold/Retract 5 - 10 300-2,000 10,000 2 1:5 5:1 30
PI3 3 Way/3 Position
Contact Factory for additional dimensions.
62
INTRODUCTION VALVES
DIRECTIONAL CONTROL
FULL SYSTEM CONTROL VALVES SELECTION GUIDE
■ 2 or 3 way for single-acting cylinders or tools.
Hydraulic valves are devices that control different
aspects of your hydraulic system's operation. The most
common types of valves are directional control valves,
flow control valves, check valves and pressure relief
valves. Once you determine your system requirements,
you must select valves that will give your system the
operation you desire. Valves can be pump mounted or in-
line. Note: All Simplex pumps come with directional
control valves. When selecting a pump, be sure to choose
a pump with the appropriate directional control valve. ■ 4 Way for double-acting cylinders or tools.
Flow control, check & adjustable pressure relief valves are
mounted in line and should be specified as required to
TOC
obtain the desired system operation.
DIRECTIONAL CONTROL
VALVES
■ Pump Mounted.
Simplex offers a wide variety of directional
control valves. Use the valve selection guide to help
determine what valve is best suited for your application.
Definition of Terms:
■ Manual Valve
Valves that are manually actuated by shifting a hand lever ■ Inline Mounted.
on the valve.
■ Solenoid Valve
Valves that are actuated by electric solenoids that can be
controlled by a remote pendant switch.
■ 2 or 3 Way Valves
Valves that are used to operate single-acting cylinders or
tools.
■ Solenoid Operated.
■ 4 Way Valves
Valves that are used to operate double-acting cylinders or
tools.
■ Locking Valves
Valves that are used when pressure drop within the
system cannot be tolerated while shifting.
63
VALVES SUC-O-MATIC
64
DIRECTIONAL 2-WAY/3-WAY VALVES
For Single-Acting Cylinders & Tools
Functional Flow
PUMP MOUNTED VALVES Hydraulic Schematic Schematic
P
■ VP2 Pump mounted 2 position 2 way valve is
ideal for pressing, punching, crimping, Advance
P T
staking or pulling applications when load
holding is not needed. P T
Retract
P T
Advance
T
■ VP3 Pump mounted 3 position 3 way valve is
commonly used with single-acting cylinders
for lifting applications or production work. P T
The center position holds the load with the P T
pump motor on or off. Hold
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P T
Advance
■ VPS3 Pump mounted electric solenoid P T
VR3CC
■ VR3 & VR3CC VR3 is the same as VP3,
except for inline mounting. VR3CC is the P
same valve except all ports are closed in the
P T
center position. P T
VR3 hydraulic schematic same as VP3.
All remote valves have threaded mounting holes (see page 64).
65
VALVES DIRECTIONAL 4 WAY
B
not allow pressure drop while shifting. P T
A
All remote valves have threaded mounting holes (see page 64).
66
INLINE SYSTEM VALVES VALVES
TOC
to cylinder couplers.
C209
C211-Ram Half Coupler Complete
Coupler with 2 Dust Caps
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1/4” NPTF
For use on smaller tools, pumps
and any tool with 1/4” threads.
These couplers are plated to resist
corrosion. Cylinder Half Couplers
have male 1/4" NPTF threads; Hose
CT201-Ram Half Half Couplers have female 1/4"
Coupler CT200 NPTF threads.
CT202 Coupler Complete
Hose Half Coupler with 2 Dust Caps
68
MANIFOLDS, FITTINGS & OIL ACCESSORIES
TOC
3 43/64
Model • Pump Mounted 2 Cylinder Control 1 3/16
M2A Manifold Kit: The M2A control manifold
incorporates (2) station shut-off/flow 1
control valves. Two or more manifolds can
be coupled together for larger systems. 3/8" NPTF 4 Places
3 1/4
5 All dimensions in inches.
Model 3/8" NPTF
M3 • 6 Port Inline Hex Manifold: The M3 inline
hex manifold features (6 )- 3/8" NPTF
threaded ports & mounting holes. /2
11
2 All dimensions in inches.
Model 3 43/64
M4 • Pump Mounted 4 Cylinder Control
1
Manifold Kit: The M4 control manifold
1
incorporates (4) station shut-off/flow
control valves. Two or more manifolds can 3/8" NPTF 6 Places
be coupled together for larger systems.
9” Equally Spaced @ 3”
11 All dimensions in inches.
H3 3
H6 6
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H10 10
H20 20
H36 36
H50 50 3/8" NPTF Male 3/8" NPTF Male
HC3 3 1/4
HC6 6
HC10 10
HC20 20 3/8" NPTF Male C213 Coupler*
HC36 36
HC50 50
HD3 3
HD6 6
HD10 10
HD20 20
HD50 50 3/8" NPTF Male 3/8" NPTF Male
HDC3 3
HDC6 6 3/8
HDC10 10
HDC20 20 3/8" NPTF Male C213 Coupler*
In this fixed outdoor application Simplex hand pumps and hoses are
permanently attached to this mineral processing machine. “The
HDC50 50
desert environment is tough on hydraulic equipment. Simplex
C213 Coupler* C213 Coupler* provides us the reliability we need.”
*All hoses with couplers includes CR215 Dust Cap.
Note: Recommended for use with Suc-O-Matic Pumps.
70
HIGH PERFORMANCE HOSES ACCESSORIES
High Performance
4:1 Safety Hoses
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■ Thermo-Plastic HP & HPC Series Hoses are
recommended for demanding applications. Along Model Length Hose End Hose End I.D.
with their distinctive green color, the HP & HPC Number (Ft.) (in)
series hoses boast a 10,000 psi working, 40,000 psi
minimum burst, (4:1 safety factor) and a tough
HR3 3
polyurethane outer cover that resists abrasion and HR6 6
wear. Well suited for continuous duty, the reinforced HR10 10
polyester and carbon steel wire design contributes to HR20 20 3/8" NPTF Male 3/8" NPTF Male 1/4
low volume expansion, minimized fatigue and HRC3 3
enhanced system efficiencies. HRC6 6
HRC10 10
Model Length Hose End Hose End I.D. HRC20 20 3/8" NPTF Male C213 Coupler*
Number (Ft.) (in) *All hoses equipped with C213 Coupler also includes a CR215 Dust Cap.
HP3 3
HP6 6
HP10 10
HP20 20 ■ Heavy Duty HE & HEC Series Hoses are for
HP36 36 demanding and continuous duty applications that
HP50 50 3/8" NPTF Male 3/8" NPTF Male
require 10,000 psi working and 40,000 psi burst, (4:1
HPC3 3 1/4 safety factor) but where rubber coated, steel wire
HPC6 6
braid design is preferred. These hoses are well suited
HPC10 10
HPC20 20 3/8" NPTF Male C213 Coupler* in operating temperatures up to 150° F.
HPC36 36
Model Length Hose End Hose End I.D.
HPC50 50 Number (Ft.) (in)
C213 Coupler* C213 Coupler*
*All hoses equipped with C213 Coupler also includes a CR215 Dust Cap.
HE6 6
HE10 10
HE20 20
3/8" NPTF Male 3/8" NPTF Male 1/4
HEC6 6
HEC10 10
HEC20 20
3/8" NPTF Male C213 Coupler*
*All hoses equipped with C213 Coupler also includes a CR215 Dust Cap.
71
ACCESSORIES ANALOG & DIGITAL GAUGES
Description Dimensions
D
ANGER
4000 PSI
1/4” F dampen needle vibration, the G5 is perfect for 2.50” 2000
3/8” F applications up to 10,000 psi. 0
3/8” M
■ Liquid filled dampens needle vibration.
■ +- 1% full scale accuracy.
■ 500 psi increment. 9/16” Square
G5 2.1/2” Gauge
GA1 Gauge Adaptor ■ Stainless steel casing. 1/4” NPT
500 PSI Increment
D
ANGER
4000 PSI
psi. The calibrated scale reads from 0-10,000 psi 4.00” 2000
with 10,000 psi to 15,000 psi as a warning zone.
0
■ Liquid filled dampens needle vibration.
■ +- 1% full scale accuracy.
■ Large easy to read 4” face.
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00
400
70
300
30
0-10,000 psi.
00
200 500
2000
8000
■ Liquid filled dampens needle vibration. 4” 100 600
■ +- 1% full scale accuracy.
1000
9000
0
■ Large easy to read 4” face. 700
0
00
0
bar
10
■ Rubber blowout plugs for safety. 100 x kPa
psi
readout.
■ Splash proof phenolic housing.
GA1 Gauge Adaptor ■ +-.25% full scale accuracy. 1.33” 7/8” Flats
■ Keypad enable/disable of peak high or peak low 1/4” NPT
GD2 4” Digital Gauge hold.
72
HYDRAULIC
INTRODUCTION TOOLS
SIMPLEX HYDRAULIC TOOLS
TOC
■ 35 Ton Portable Punch ■ 35 Ton Single & Double Acting Portable Punch
Simplex 35 Ton Portable Punch mounted motor control See Pages 76 & 77
handle (included with SPH35SP) provides easy operation and
greater operator safety. The Simplex punch is also offered in
a double-acting model for increased speed and positive
stripping on every punch. Punches and dies are interchange-
able with competitive punches.
73
HYDRAULIC
TOOLS NUT SPLITTERS
■ 7 different models.
■ Cuts hardened nuts up to grade 8 & 2H.
■ Safety, no sparks, no flame, no impact.
■ Replacement chisel and set screws included.
■ Cuts any shape nut.
■ Cuts nuts from 1/2” to 2 15/16” (13 to 75mm).
■ Rugged carrying case included.
■ Broadest Range / Best Value.
■ Angled head design for easy placement on nut.
TOC
B
Torque Wrenches Hand Pumps Hoses Pow’r-Buddy
pgs. 98-103 pgs. 36-39 pgs. 70-71 pgs. 44-45
Hydraulic Nut Splitters
Model Stud Dia. Nut A/F Nut A/F A B C D E F Weight Sugstd.
Number (in.) (in.) Metric (in.) (in.) (in.) (in.) (in.) (in.) (lbs) Hand
(mm) Pump
NS1319 1/4 - 7/16 1/2 - 3/4 13 - 19 1.57 7.87 .24 .75 1.10 1.89 1.8
NS1924 7/16 - 9/16 3/4 - 15/16 19 - 24 2.17 8.94 .32 .98 1.50 2.80 4.4
NS2432 9/16 - 3/4 15/16 - 1 1/4 24 - 32 2.52 7 .51 1.18 2.05 2.99 6.6 P42/P72
NS3241 3/4 - 1 1 1/4 - 1 5/8 32 - 41 2.95 11.26 .59 1.38 2.60 3.50 9.7
NS4150 1 - 1 1/4 1 5/8 - 2 41 - 50 3.78 12.80 .83 1.77 2.87 4.29 18.0
NS5060 1 1/4 - 1 1/2 2 - 2 3/8 50 - 60 4.17 14.41 1.06 2.13 4.96 4.96 26.0 P140
NS6075 1 1/2 - 1 7/8 2 3/8 - 2 15/16 60 - 75 6.14 14.43 1.06 2.95 4.33 7.09 75.1
74
HYDRAULIC
SPREADERS 1 - 10 TONS TOOLS
GAT'R JAW™ SPREADERS
■ 2 Models 9 23/64”
■ High flow quality couplers.
6 3/4”
■ Spring return for easy operation.
■ Narrow closed ends. 4”
■ All metal construction. 1/2” 2 1/16”
6 1/2”
S2000
18 7/64”
S3000
15 1/4”
10 1/2”
S2000
Hydraulic Spreaders 1 & 1 1/2 Ton Capacities 3/4”
Model Cap. Pressure Oil Width Weight Suggested 9” 4 27/32”
Number (tons) @ Capacity Capacity Required (in) (lbs) Hand Pump
(PSI) (cu. in.)
S2000 1 .8 1.97 7 S3000
10,000 P42
S3000 1.5 5.5 2 16
TOC
■ 5 tons of spreading force.
■ 1/8” through 3” spreading capability.
■ Jaws open parallel.
1 1/2” L x 4 1/2” W
■ Will not drift.
■ All metal construction.
13 1/2”
Min .09”
Max 3”
10 TON SPREADER/PULLER
Min 3 3/8”
Max 8 1/8”
3 3/16”
1 1 1/4”
The Simplex double acting punch provides the best of both worlds. Portable, light weight and easy to carry,
this punch is ideal for work at the job site. The double acting design allows for fast high cycle and hang-
up-free stripping and punching. The optional SPD2041 power pump has one touch hand held control.
TOC
Just press and hold the advance button on the remote pendant switch to punch the hole, release the button
and the punch retracts and strips automatically. The pendant can be mounted to the punch for complete
control.
12.5”
2” 3”
.63”
.68”
11.73”
Measurements in mm
1.31”
Lock Pin
MK-15 (Qty. 4)
3.50”
MK-18 5 Inch Extension Pipe (Qty. 1)
1.50”
5”
Male Lock On Adaptor
MK-19 10 Inch Extension Pipe (Qty. 1) MK-16 (Qty. 1)
10” 1.31”
1 1/4”-11 1/2” NPT
3.56”
20”
1.31”
1 1/4”-11 1/2” NPT
3.81”
TOC
3.16”
1 1/4”-11 1/2” NPT
3.50”
1 1/4”-11 1/2” NPT
3.40”
6.50” 1.38”
4”
1.63” 1/2” 2 1/16”
6 1/2”
29.25”
32.25”
1.63”
8”
9/16” 2.25”
79
JACKS INTRODUCTION
■ 1.1 Through 74.1 Tons Air Lifting Bags ■ Air Lifting Bags
Thin, powerful & light weight, the Simplex Air Bags are the See Pages 84 - 85
answer to the toughest industrial applications. Starting with a
minimum height of 1.1”, Simplex lifting bags offer high ! !
W
TOC
■ Pow’r-Riser II™ 60 Through 200 Ton Capacities ■ Air & Electric Pow’r-Riser II™
The Simplex Pow’r-Riser II™ Railcar & Off-Road Equipment See Pages 86 to 88
Jack has been the industry benchmark for over a decade.
Simplex now offers the second generation, the
Pow’r-Riser II™ with advanced hydraulic technology and
ergonomic handling that makes the jack easier and safer to
operate. The Pow’r-Riser II™ is available in 60, 100, 150 &
200 ton capacities with electric or air power sources. The
Pow’r-Riser II™, mixed with the extensive line of drop-in
extenders and spacers, can fit under any railcar or off-road
truck in the industry. The ergonomic 3 position handle makes
the Pow’r-Riser II™ the easiest jack of its kind to maneuver
into and out of position. The Pow’r-Riser II™ also comes with
optional u-rings to hold the load mechanically in place.
80
APPLICATION SELECTION GUIDE JACKS
TOC
AIR LIFTING BAGS
■ 11 Models.
■ Drop forged base and rugged welded construction.
■ Operates in horizontal position with handle down.
■ All models include over travel protection.
■ Grooved saddles help prevent load slippage.
■ 2 through 22 ton models include screw extensions.
■ Piston rods are chrome plated to resist corrosion.
TOC
Model Cap. Min. Stroke Ext. Max. Base Piston Max. Handle
Number (tons) Ht. (in) Screw Ht. Area Dia. Effort Weight
(in) Ht. (in) (in) (in) (lbs) (lbs)
(in)
HJ2 2 7 1/8 4 1/2 2 13 5/8 4 3/8 x 2 5/8 3/4 64 5.3
HJ3 3 7 1/2 4 1/2 2 3/8 14 3/8 4 1/2 x 2 7/8 7/8 64 7.3
HJ5 5 7 7/8 4 3/4 2 3/4 15 3/8 5 1/4 x 4 1 1/4 48 8.2
HJ8 8 7 7/8 4 3/4 2 3/4 15 3/8 4 x 3 1/2 1 3/8 69 12.8
HJ12 12 9 1/2 5 7/8 3 1/8 18 1/2 6 1/2 x 4 3/16 1 5/8 73 19.7
HJ12/LP 12 6 3/4 3 3/4 3 13 1/2 6 1/2 x 4 3/16 1 5/8 73 15.0
HJ22 22 10 5/8 6 3/8 ---- 17 7 1/4 x 5 5/8 2 1/8 73 29.8
HJ22/LP 22 7 1/8 3 3/8 1 5/8 12 1/8 7 1/4 x 5 5/8 2 1/8 73 24.3
HJ35 35 11 6 3/8 ---- 17 3/8 7 5/8 x 5 5/8 2 1/2 69 45.2
HJ55 55 12 6 3/4 ---- 18 3/4 9 3/8 x 7 3/8 3 1/4 73 97.0
HJ100 100 12 6 23/32 ---- 17 23/32 12 33/64 x 10 7/16 4 29/32 93 194.0
Note: Handles are included with all models.
82
TOE JACKS JACKS
Simplex Toe Jacks Are The Heavy Haulers & Structural Movers First Choice.
Sim
most plex has th
ext e
toe ja ensive lin
cks av e of
ailabl
e.
W !!
NE
Simplex offers the largest selection of toe jacks to fit your needs.
TOC
■ 6 Models
■ Self-contained models for maximum versatility.
■ Low toe heights fit in tight clearances.
■ The lowest handle effort for easy operation.
■ The lowest weights for reduced back injuries.
■ Swivel sockets for access in close quarters. (TJH5 & TJH10 only)
■ New light weight TJH109LS and TJH105A.
Toe Jacks
Model Cap. Stroke Minimum Height Base Max. Handle Method Weight
Number (tons) (in) Area Effort Of (lbs)
TJH109LS Toe Cap (in) (lbs) Return
(in) (in)
TJH2 2 4 7/16 5/8 9 1/4 4 59/64 x 7 51 Load 18
TJH5 5 4 5/8 1 11 3/4 7 1/4 x 10 5/8 33 53
TJH10 5 7/8 1 1/4 13 1/8 9 1/2 x 11 1/4 38 85
TJH109 9 2 1/4 22 6 1/2 x 10 80 Spring 56
10
TJH105A 5 2 11/64 11 1/2 6 x9 73 37
TJH109LS 9 16 1/8 41
Note: Handles Are Included With All Self-Contained Models.
83
JACKS AIR LIFTING BAGS
Simplex Air Bags Are The Perfect Choice for Low Clearance Lifting.
1.1 Through 74.1 Ton Capacities
NE B1A 1.1
Hts. Length Width Thick PSI
(in)
2.7
(in)
6
(in)
6 1.1 .18
Pres. (lbs)
(in) (cu. ft.) (PSI)
1.32
B3A 3.1 5.1 9 9 1.1 .53 2.8
B6A 6.4 5.9 12 12 1.1 1.48 5.3
B11A 10.8 7.0 15 15 1.1 3.04 464 8.8
B14A 14.2 8.6 18 18 1.1 5.37 11.6
B22A 22.7 10.6 22 22 1.1 10.45 17.8
B28A 27.7 11.8 24 24 1.2 14.7 24.6
B35A 35.3 14.1 27 27 1.2 21.9 29.9
B46A 46.4 16.5 31 31 1.2 32.5 40.1
B59A 58.8 17.7 35 35 1.2 46.8 49.6
B74A 74.1 20 36 36 1.2 53.1 348 55.8
All Simplex Air Bags have a maximum working pressure of 116 PSI.
*See chart on page 85 for maximum lifting heights.
Length
Width
84
AIR LIFTING BAGS JACKS
HEIGHT vs. LOAD CAPACITY @ 116 PSI (8 BAR)
B1A THROUGH B6A AIR BAG CHART
7
Maximum Lifting Capacity (Tons)
6
5
4
3 B6
A
2 B3
A
1 B1A
0 1 2 3 4 5 6 7
Maximum Lifting Height (Inch) B11A THROUGH B74A AIR BAG CHART
70
0 5 10 15 20 25
Maximum Lifting Height (Inch)
TOC
BC4A - Single Safety Controller
BC9A
“Y” Connector
BC1A
BC12 Pressure Regulator
Deluxe Dual Deadman BC6A
BC8A In-Line Relief Valve
Control Shutoff Valve w/Nipple
85
JACKS POW’R-RISER II
Simplex Pow’r-Risers Are The Ideal Choice for Railcar & Off-Road Equipment Jacking.
Ton
200 rsion
Ve
Simplex Pow’r-Risers™
are used to pick up the
largest earth haulers in
the world. “We use the
Simplex jack due to its
easy transport and the
many optional extensions and lock rings that ensures the level of
safety required in mining operations.”
TOC
Model Capacity Min. Stroke Motor Max. Additional Control Power Noise Weight
Number (tons) Height (in.) Stack Ht. Using Valve Source Level (lbs.)
(in.) Optional Extension (Db)
System
JA6024 24 14 Air Motor 390
Air 89
JA6037 60 37 27 32* Manual 50 CFM 80 PSI 600
JE6024 24 14 Electric 115 VAC 80 390
JE6037 37 27 50/60 Hz 20 amps 600
JA10026 26 16 510
Manual
JA10037 37 27 Air Air Motor 89 600
JAS10026 26 16 Remote 50 CFM 80 PSI 510
JAS10037 100 37 27 21** 20’ Pend. 600
JE10026 26 16 115 VAC 510
JE10037 37 27 Electric 50/60 Hz 20 amps 80 600
JEB10026 26 16 Manual 230/460 VAC 530
JEB10037 37 27 3 Phase 620
JAS15026 26 15 1/2 Remote Air Motor 570
Air 89
JAS15037 37 26 1/2 20’ Pend. 50 CFM 80 PSI 708
JE15026 26 15 1/2 115 VAC 570
JE15037 150 37 26 1/2 21** 50/60 Hz 20 amps 708
JEB15026 26 15 1/2 Electric Manual 230/460 VAC 80 590
JEB15037 37 26 1/2 3 Phase 728
JAS20026 26 15 1/2 Remote Air Motor 640
200 Air Contact Factory 20’ Pend. 50 CFM 80 PSI
89
JAS20037 37 26 1/2 825
* Based on (1) 18” and (1) 11” extension and (1) 3” spacer.
**Based on (1) 18” extension and (1) 3” spacer.
WARNING: Any two extensions may be stacked for loads up to 60 tons per jack. For loads from 60 tons to 150 tons only
1 extension and 1 spacer can be used.
86
POW’R-RISER II JACKS
NOTHING ELSE IS EASIER OR SAFER:
■ 24”, 26” & 37” Minimum Heights. C LOWER
24”
■ 60, 100, 150 & 200 ton capacities to handle the
RAISE
D
toughest jobs.
■ Sup’r-Stack™ extension system gives the jack
a wide variety of minimum heights. ON
OFF
JOG
time.
A
■ Only 24” wide/fits in tight spots. SE
R
RI
TOC
NOTHING ELSE COMES CLOSE:
■ Rugged, fully enclosed frame; no exposed
fittings or hoses.
■ Runs on air, 115VAC/15 amp and 230VAC/
10 amp service.
■ Secondary back-up filtration system for
reliability.
■ Light weight for greater mobility and less
back strain.
■ Optional dual porting for use with remote
cylinders.
■ Automatically controlled, “chatter free”
load lowering for maximum safety in
descent.
■ All Pow’r-Riser II™ models comply with
ASME/ANSI B30.1 Specifications.
87
JACKS POW’R-RISER II/ACCESSORIES
The Simplex Pow’r-Riser II, When Used With Sup’r-Stack™ Extension Set and Spacer Set, Can Handle All
Rail Cars and Off-Road Equipment Without Blocking.
POW’R-RISER II® INDIVIDUAL SUP’R-STACK™ EXTENSIONS ES6024 Extension Set
( Use one extension & one spacer only for loads over 60 tons.)
Model Description
Number
Min. & Max. Height For Lifting Can Be Achieved By Using The Following Spacer/Extender Combination
Min. Height 25 26 27 29 30 31 32 33 34 35 36 37 38 40 42 43 44 45 47 48 49 50 51 52 53 54 55 56
Ext. Height 39 40 41 43 44 45 46 47 48 49 50 51 52 54 56 57 58 59 61 62 63 64 65 66 67 68 69 70
Spacer +1 + 1 + 2 +3 +1 +2 +3 +5 +1 + 2 +3 +5 +1 +7 +1 +2 +3 +11 +1 +2 +3
Drop-In Extender 1 2 3 5 5 7 7 7 7 11 11 11 11 11 18 18 18 18 18 +5 18 +7 +7 +7 18 +11 +11 +11
Combination 18 18 18 18 18 18 18
Use tallest extender on the bottom.
Piston
TOC
Lock Rings
JU151
JU13 JU11 JU155 JU153
JU14 1”
JU110 3” 1” JU1510 5 1/2” 3”
4 1/2”
10” 10”
JUS126 60 Ton 24”/100 Ton 26” (2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”
JUS137 60 Ton 37”/100 Ton 37” (2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”, (1) JU110 - 10”
JUS1526 150 Ton 26” (2) JU151 - 1”, (1) JU153 - 3”, (2) JU155 - 5 1/2”
JUS1537 150 Ton 37” (2) JU151 - 1”, (1) JU1510 - 10”, (2) JU155 - 5 1/2”
JUS2026 200 Ton 26” (2) JU201 - 1”, (1) JU203 - 3”, (2) JU205 - 5 1/2”
JUS2037 200 Ton 37” (2) JU201 - 1”, (1) JU2010 - 10”, (2) JU205 - 5 1/2”
88
INTRODUCTION PRESSES
Maximum daylight
Friction brake winch for for larger jobs &
easy adjustment of work easy loading.
bed. Will not drop if
handle is released.
All electric pumps on 25
through 200 ton presses
come standard with remote
pendant control.
Wide choice
of electric,
air or manual
power
sources.
Adjustable work
bed for maximum Rigid frame under
flexibility. full load.
TOC
■ Wide Variety ■ Maximum Daylight
Simplex offers presses with capacities from 5 through 200 Simplex presses have large work areas that accommodate
tons. Choose from a wide range of pressing, cylinder strokes larger jobs and makes loading and unloading easier. Open
& styles, and your choice of Simplex manual or power pumps. sides have large clearances for loading work through the side
Choose from C-Frame or H-Frame designs. daylight.
89
PRESSES ACCESSORIES
10”
.30” DIA./10 PLACES 6”
.53” DIA./4 PLACES
3.5” 11” 3”
24.38”
All mounting hardware is included.
All mounting hardware is included. Fits all 2 gallon & 10 Series 1 gallon reservoirs.
90
H-FRAME BENCH 10 & 15 TONS PRESSES
Only Simplex offers Bench Presses with up to 15 ton
capacities, moveable work heads and adjustable beds for
maximum flexibility. For small production jobs, the adjustable
bed eliminates wasted time approaching the work. IPB1010 &
IPB1510 presses include a 10” stroke cylinder.
■ 10 or 15 ton capacities.
■ Adjustable bed.
■ Moveable work head.
■ Wide variety of power sources. 1”
■ Large daylight.
■ Heavy duty construction. 7.87” 7.87”
15.75” 3.73”
18”
Ordered Separately 25.50”
12”
Capacity Suggested Suggested Suggested Suggested Gauge Weight 6”
(tons) Hand Electric Hose Gauge Adaptor (lbs) 6.48”
Pump Pump 0.41”
4.75”
10 ton
P42 PEM2031 HC6 G6 GA1 130
15 ton 15” 10.50”
19” 12”
Contact Factory for additional dimensions.
TOC
IPC10 R1010 Cylinder Only 10 10 110
1.50”
15”
Contact Factory for
additional dimensions.
10” 11”
9.5”
4”
4”
18”
8”
■ Strong welded construction.
■ Open throat design for easy loading. 7.50” 23.38” 10”
■ Mounting holes for solid bench mounting.
■ Available with air, electric or manual power sources.
0.75” 6.61”
1.75” 10”
91
PRESSES H-FRAME - 10 TONS
10 Ton Press Used In Assembly Of Manual Hoists.
3 1/2"
2 1/2"
TOC
21" 22"
TOC
See Page 90
93
PRESSES H-FRAME - 55 TONS
Simplex 55 Ton Press Handles Hundreds Of Different Jobs At Industrial Repair Shops.
■ Large daylight with open sides for easy loading.
■ Heavy duty construction.
■ Rigid frame under full load.
■ Moveable work head for maximum versatility.
■ Adjustable work bed with friction brake winch.
■ Wide choice of pumps & pressing cylinders.
■ Choose double-acting presses for fast retraction.
■ Includes tonnage gauge.
■ IED & IES Series comes with pendant control.
15 21/32" 7 3/4"
15 1/2" 15 1/2" 3" thru 42"
13 3/4" Pump Mounting Kit
6 11/16" For Hand Pumps: Model IM2
76" For Power Pumps: Model IM3
See Page 90
6 13/16"
29 1/2" Single & Double Acting:
7 1/2" Model MC55
See Page 90
36" 36"
TOC
Cylinder Mounting Kit
29 1/2"
8 1/16" Single-Acting: Model MC100
7 3/4" Double-Acting: Model MCD100
Included with press.
40" 36" See Page 90
Rail car repair shops are constantly faced with large jobs,
reforming rail car components, installing and removing
bolster parts and straightening or bending under-carriage
assemblies. These applications require a reliable and safe
14 3/4" high tonnage press. "The Simplex Monster Press gave us just
20 1/2" 20 1/2" what we were looking for, a large work area and easy
8" thru operation."
55 1/2"
14 1/2"
90" 22 1/16"
Presses ordered with pumps
TOC
96
TORQUE
INTRODUCTION WRENCHES
SIMPLEX HYDRAULIC TORQUE WRENCHES
■ Wide Variety
Simplex offers a wide variety of hydraulic torque wrenches
available in light weight square drive design or the flattest low
clearance wrenches available. These tools are the most
versatile in the business. Optional attachments and accesso-
ries are available to complement both style wrenches.
■ WT-Series Square Drives
See Pages 98 & 99
■ WT-Series Square Drive Wrenches
The Simplex square drive wrench combines strength and
simplicity to handle the toughest bolting jobs. Simplex square
drive wrenches come with a push through drive in the 3/4”, 1”
and 1 1/2” models, eliminating pulling the drive out of a
wrench to change drive direction. The WT-Series wrenches
can react off the wrench body for close quarter applications.
Several optional accessories are available.
TOC
97
TORQUE
WRENCHES SQUARE DRIVE WRENCHES
I F
job right.”
B
SQUARE DRIVE WRENCH SPECIFICATIONS
Model A B C D E F G H I Wgt. Output Square Available Available
Number Length Length Height Width Width Width Radius Height Length (lbs.) (ft./lbs.) Drive Socket Socket
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) Size Size
(in.) (mm)
WT-2 4.68 6.10 4.20 2.00 2.76 4.42 0.98 3.42 5.32 3.90 1,270 3/4 1/2 - 2 3/8 13 - 60
WT-3 6.10 8.10 5.30 2.62 3.68 5.81 1.30 4.54 6.68 9.00 3,330 1 3/4 - 4 1/2 19 - 114
WT-5 8.00 10.74 6.99 3.61 5.06 7.98 1.70 6.05 9.48 19.00 7,170 1 1/2 1 5/16 - 5 3/8 33 - 137
WT-10 9.21 12.21 7.79 3.93 5.43 8.72 1.95 6.70 10.36 29.00 11,010
WT-27 12.29 16.29 10.19 5.26 7.73 11.63 2.43 8.82 13.87 70.00 27,200 2 1/2 1 5/8 - 9 1/4 41 - 235
98
TORQUE
SQUARE DRIVE WRENCHES WRENCHES
99
TORQUE
WRENCHES LOW CLEARANCE WRENCHES
Width Length
Model Length Height Radius Max. Output *Weight Available Link Sizes
Number (in.) (in.) (in.) Tool (ft./lbs.) (lbs.) (in./mm)
Width
(in.) From To A Division Of Templeton, Kenly & Co., Inc.
WX-2 5.67 4.00 0.36 1.25 1,930 3.5 3/4”/19mm 2 3/8”/60mm Height
WX-4 7.80 5.60 0.46 1.63 3,950 6 1”/25mm 3 1/8”/80mm
WX-8 9.80 7.00 0.54 2.05 8,630 11.7 1 7/8”/50mm 4”/90mm
WX-16 11.90 8.50 0.76 2.45 15,600 16 2 5/8”/65mm 4 5/8”/115mm
WX-32 15.30 10.90 0.93 3.24 31,600 34 3 1/8”/80mm 6 1/8”/155mm
*Weights are for Drive Units only. Weight on Links will vary by size. Radius
100
TORQUE
LOW CLEARANCE WRENCHES WRENCHES
HOW TO BUILD YOUR LOW CLEARANCE WRENCH
1. Select a WX drive unit
that will give you the
amount of torque you
are looking for.
101
TORQUE
WRENCHES TORQUE WRENCH PUMPS
■ The PET20 Series is a light weight, two speed, easy to carry workhorse, ideal for smaller wrenches.
■ The PET70 Series is a fast, two speed design with higher crossover, ideal for larger wrenches.
■ The PET 70 Series is available in 4 port or 8 port configurations for 2 or 4 tool simultaneous operation.
■ Rated for continuous duty.
■ PET7042 incorporate a psi/bar top mounted gauge at a 30° angle for accurate control.
■ PET7842 incorporate a psi/bar flush mounted gauge for accurate control.
■ Ideal for use with long extension cords.
■ Quick-connect, No-Drip couplers with Safety Locking Collar.
■ PET2041 & PET7042 incorporate an auto shut-off switch to prevent inadvertent overheating.
■ Powerful permanent magnet motor starts at full load and runs on as little as 60 VAC.
■ Pumps include one set of couplers installed for single tool use.
19.28”
14.46”
6.43”
44779
11.38”
7.88” 16.67”
PET2841
Resvr. Valve Motor Control *Manifold Motor Specifications Flow Rate Weight Type of
Model Size (Permanent Magnet) @ 115 VAC (lbs) Wrench
Number (Gal.) Control Type 600 10,000
PET2041 Auto Shut-Off 8 Ports for 4 Tool Use
1 Solenoid 4 Way/3 Pos. 0.5 HP Single Phase 400 20 65 Double Acting
PET2841 Manual Shut-Off 2 Ports for 1 Tool Use
Optional multi-port kit for the PET2841, order (1) WMT4 bolt-on manifold kit and a CTP212 for each additional tool you need up to 4 tools maximum.
Retract pressure is preset at 1,300 PSI.
19.44
19.44
TOC
6.13
6.13
Resvr. Valve *Manifold Pump Motor Specifications Flow Rate Weight Type of
Model Size Coupler Set (Permanent Magnet) @ 115 VAC (lbs) Wrench
Number (Gal.) Control Type 600 10,000
PET7042 8 Ports for 4 Tool Use
2 Solenoid 4 Way/3 Pos. CTP212 1.5 HP Single Phase 400 50 75 Double Acting
PET7842 4 Ports for 2 Tool Use
*Order a CTP212 for each additional tool to be used simultaneously with a single pump.
Retract pressure is preset at 1,300 PSI
102
TORQUE
PUMP & ACCESSORIES WRENCHES
PAT4542 - 1.5 HP AIR POWER UNIT
16.75
16.75
25.50
25.50
20.44
20.44
R A
5.38
5.38
Resvr. Valve *Manifold Pump Motor Specifications Flow Rate Weight Type of
Model Size Coupler Set (cu. in.) @ (lbs) Wrench
Number (Gal.) Control Type 50 cfm/90 psi
PAT4542 8 Ports for 4 Tool Use 1.5 HP Rotary Air 400 50
PAT5042 2 Solenoid 4 Way/3 Pos. CTP212 50 Double Acting
2 Ports for 1 Tool Use 4 HP Rotary Air 550 80
*Order a CTP212 for each tool to be used simultaneously with a PAT4542.
Retract pressure is preset at 1,300 PSI.
WH-15 15 15’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers
WH-20 20 20’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers
WH-40 40 40’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers
RATCHET JACKS
Positive Shoulder
Available with Stops for Safety.
aluminum or ductile
iron housing.
Drop-forged steel
load cap is serrated to Single chrome-moly
prevent load slippage. ball reduces operating
friction.
Four-way head
permits lever bar
Ductile-iron insertion at four
housing angles.
for strength.
TOC
Welded Stop
for safety.
SCREW JACKS
104
MECHANICAL
RATCHET JACKS JACKS
■ 8 Models.
■ Double-lever sockets for jacking in close quarters.
■ Multiple-tooth pawls for strength & safety.
■ Drop-forged, alloy steel, heat-treated components.
■ Adjustable spring links.
■ Plated springs to resist corrosion.
■ Precision machining throughout.
■ Large base insures a firm foundation.
■ Supports full rated capacity on the toe or the cap.
■ Steel lever bars sold separately.
1017
22B
2029
Ratchet Jacks
Model Supporting Lifting Stroke Handle Cap Toe Base Weight Steel Lever Bars
Number Cap. Cap. (in) Effort Min. Min. Size (lbs) Order Length Dia. Weight
(tons) (tons) per Ton Height Height (in) Number (in) (in) (lbs)
(lbs) (in) (in)
84A 7 14 28
85A 5 5 10 32 17 1 3/4 5 x 7 3/8 30 10640 36 1 8
86A 13 20 35
1017 9 1/2 17 1/4 2 6 x 8 3/4 40
A1022 10 10 30 42 10665 60 11/4 17
12 21 5/8 2 1/4 6 1/2 x 10 1/4
22B 70
A1538 15 8 22 32 ----- ----- 8 x 8 1/4 62
24A 13 23 1/4 8 x 10 1/4 93 10675 72 11/4 20
20 15 32 2 1/4
2029 18 28 1/4 8 x 11 104
TOC
Pivot Bases are included on model A1538. Note: 10665 & 10675 lever bars are
Optional for the A1538 are I-Beam Base (#10800) and Chain (#10760). interchangeable. The longer 10675 bar
results in lower handle efforts.
105
MECHANICAL
JACKS REEL JACKS
Simplex Reel Jacks Are Standard Equipment At Utilities.
■ 4 Models.
■ Double-lever sockets.
■ Multiple-tooth pawls for strength & safety.
■ Forged alloy steel, heat-treated components.
■ Adjustable spring links.
■ Plated springs to resist corrosion.
■ Precision machining throughout.
■ Steel lever bars sold separately.
■ Tough hardwood bases laminated for extra
strength.
321B
■ Model 320B
With three hooks; top fits up to 64mm spindles; side hooks fit up to 2”
spindles.
■ Model A1029
Using A1029-R and A1029-L, utilities can easily handle large
The A1029 has a light weight aluminum alloy housing and three hooks;
reels. The large wooden bases and low handle efforts
top fits up to 3” spindles, side hooks fit up to 2 3/8” inch spindles.
enhance safety and reduce operator fatigue. Simplex Reel
Equipped with right or left-handed t-base, supported by three adjust- Jacks are also an excellent choice for wire rope and sling
able steel rods to provide a sturdy, non-rocking foundation for outside manufacturers.
use. Caps swivel for easy reel mounting. Steel lever bars are ordered
separately.
Reel Jacks
Model Capacity per Pair Handle Stroke Reel Top Weight Steel Lever Bars
Number Side Top Effort (in) Dia. Hook (lbs) Order Length Dia. Weight
Hooks Hooks per Ton (in) Height Number (in) (in) (lbs)
(tons) (tons) (lbs) (in)
320B 5 10 32 10 20-60 21 51 10640 36 1 8
321B 12 20-96 34 1/2 128
TOC
■ 8 Models.
Jacking Column ■ Holds the load indefinitely without creep down.
15-50 ton capacities
■ Positive stop.
■ High capacities.
■ Low handle efforts.
Lifting Screw
Available will not creep down ■ Steel lever bars sold separately.
with under load.
aluminum or
ductile iron
Positive Shoulder
housing.
Stops for safety.
Reversal Ratchet Outdoor use and weld splatter can shorten the life of
Ball Bearings standard jacks. "We chose Simplex Superjacks for the
for smooth operation Socket w/quick spin
handle. bullet proof construction and holding power." They
& low handle effort provide trouble-free service in the roughest applications.
Superjacks
Model Cap. Min. Stroke Handle Base Weight Steel Lever Bars
Number (tons) Height (in.) Effort Dia. (lbs) Order Length Dia. Weight
(in.) Per Ton (in) Number (in) (in) (lbs)
(lbs.)
A1510C 15 9 28
2510C 10 1/4 5 43
A2510C 25 6 34 10640 36 1 8
A2515C 15 9 5 1/2 43
TOC
3510D 44
35 10 1/4 5 5
A3510D 34
5010B 50 10 5/16 4 4 7 1/4 80 11/8
A5010B 61 10660 56 16
107
MECHANICAL
JACKS SCREW JACKS
■ 9 Models.
■ Ductile iron bodies for strength.
■ Positive stop for safety.
■ Supports loads indefinitely, and won't
creep down.
■ Serrated load cap.
■ Steel lever bars sold separately.
Drop-forged steel
load cap is serrated to
prevent load slippage.
Single chrome-moly
ball reduces operating
friction.
Ductile-iron
housing.
Welded Stop
Screw Jacks
Model Order Sustaining Closed Stroke Handle Base Weight Steel Lever Bars
Number Number Capacity Height (in.) Effort Dia. (lbs) Order Length Dia Weight
(tons) (in.) Per Ton (in) Number (in) (in) (lbs)
(lbs.)
1 1/2 x 6 03060 9 3/4 3 3/4 4 3/4 10
1 1/2 x 8 03090 12 11 5/8 5 3/4 16 5 1/2 12 10621 24 3/4 4
1 1/2 x 12 03120 15 5/8 9 3/4 6 1/4 16
2x8 03165 11 3/4 5 6 17
2 x 10 03195 20 13 3/4 7 6 1/2 20 10635 36 13/16 6
TOC
}
B DIMENSIONAL DATA FOR
SCREW AND CAP
ASSEMBLIES
The shoulder D E
nut is placed
B
into piping, C
A
fixtures or other
L D
fixed forms E
supplied by the
user. C
DIS OF TA
DIA
HR
5-0 2 1/2 20 14 5/8 11 4
.
20°
ADI NK
5-6 2 1/2 4414 22 15 11 4
US=
6-0 3 24 16 3/8 12
6-6 3 26 14 5/8 10
7-0 4 28 18 1/4 13 1/4 6
7-6 4 30 18 5/8 13 1/4 HB
8-0 4 32 19 13 1/4 CB
8-6 5 4418 35 20 14 6 8
9-0 5 37 19 1/2 13 DB
9-6 5 39 20 13
8 8
10-0 6 41 21 14
For side pipe connections
Tank Pipe Sug. Jack "DB" "HB" "CB" Qty. Required
Dia. Dia. Model (in) (in) (in) Under Over
(ft-in) (in) Number 12 Ft. 12 Ft.
3-6 --- 14 6 1/2 4
4-0 --- 16 6 3/8 3 1/2
4-6 --- 18 6 3/4 3 1/2
TAN =
. OF IUS
20°
DIA RAD
8 8
10-0 --- 42 10 3/4 3 1/2
Use the installation data charts, with accompanying drawings, to determine the size and number of jacks your application will require.
110
MECHANICAL
PUSH/PULL JACKS JACKS
3 3/16”
1 1 1/4”
2 3/8”
3/4”
5/16” 5/16”
Min 2 7/8”
Max 7 5/8”
10”
Model Centered Hook/Toe Travel Handle Screw Length Weight Steel Lever Bars
Number Capacity Offset Load (in) Effort Dia. (in) (lbs) Order Length Dia Weight
(tons) Capacity Per Ton (in) Number (in) (in) (lbs)
(tons) (lbs)
TOC
111
MECHANICAL
JACKS SPREADER JACK
The model 3A Spreader Jack Is used when working in
close quarters.
The Spreader Jack has a closed height of only 3”, with
1” stroke for adjustments, yet it can support 3 tons. The
serrated cap rotates to prevent twist out, but does not pivot. The
Spreader Jack may also be used as a planer jack.
1” 1/2”
PLANER JACKS
Four different models are available, with capacities ranging from 2 to
8 tons. They are used in leveling work on plane beds, millers and other
machinery.
Screw's operation provides infinite height adjustments for exact
leveling. The side-locking screw keeps the jack extended and prevents
lowering due to vibration. The ball and socket cap swivels to center load
forces. The notched base fastens easily to machine beds.
112
MECHANICAL
TRENCH BRACES JACKS
10
* Refer to OSHA Standard, 29CRF 1926, subpart P-Excavations (tables C-1.1 & C-1.2).
113
MECHANICAL
JACKS MINE ROOF SUPPORTS
Type S Head
Type FS Head 36 square inches
Base Assembly For support with wooden or in support area.
Head Assembly Model 09220 rubber cap pieces.
Model 09167
A B A B
F 09819 78 64
Type S Head S 09824
36 square inches in support area.
115
MODEL NUMBER INDEX
MODEL PG. MODEL PG. MODEL PG. MODEL PG. MODEL PG. MODEL PG. MODEL PG.
NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO.
A233 59 DS-18 76-77 HR10 70-71 JAS20037 86-88 PA91D 60-61 PES5055 52-53 R7513 13
A323 10 DS-25 76-77 HR20 70-71 JE5 86-88 PA91-1 60-61 PES5056 52-53 R1006 13
A326 10 DSB-31 76-77 HRC3 70-71 JE7 86-88 PA91-R 60-61 PES5065 52-53 R10010 13
A328 10 DSB-38 76-77 HRC6 70-71 JE9 86-88 PA91-1R 60-61 PES5066 54-55 RAC303 16
A347 10 DSB-44 76-77 HRC10 70-71 JE11 86-88 PA95 60-61 PES6035 54-55 RAC306 16
A348 10 DSB-53 76-77 HRC20 70-71 JE14 86-88 PA95-1 60-61 PES6036 54-55 RAC603 16
AO1 69 DSB-56 76-77 HJ2 82 JE18 86-88 PAM4032 58-59 PES6045 54-55 RAC606 16
AO5 69 DSB-69 76-77 HJ3 82 JS4 86-88 PAM4035 58-59 PES6046 54-55 RACD302 17
AO12 69 DSBU-44 76-77 HJ5 82 JS3 86-88 PAM4042 58-59 PES6055 54-55 RACD306 17
AO55 69 DSBU-53 76-77 HJ8 82 JS2 86-88 PAM4045 58-59 PES6056 54-55 RACD3010 17
AS20 22 DSBU-69 76-77 HJ12 82 JS1 86-88 PAT4542 103 PES6065 54-55 RACD502 17
AS30 22 ES6024 88 HJ12/LP 82 JTS60 86-88 PED1001 44-45 PES6066 54-55 RACD504 17
ATS10 10 F1 69 HJ22 82 JTS100 86-88 PED2001 46-47 PES7032 50-51 RACD506 17
ATS25 10 F3 69 HJ22/LP 82 JUS126 86-88 PED2002 46-47 PES7035 50-51 RACD5010 17
ATS100 10 F6 69 HJ35 82 JUS137 86-88 PED7002 50-51 PES7042 50-51 RACD1002 17
B1A 84-85 F7 69 HJ55 82 JUS1526 86-88 PEM1021 44-45 PES7045 50-51 RACD1004 17
B3A 84-85 F9 69 HJ100 82 JUS1537 86-88 PEM1031 44-45 PES7052 50-51 RACD1006 17
B6A 84-85 F11 69 IAS256 93 JUS2026 86-88 PEM1041 44-45 PES7062 50-51 RACD10010 17
B11A 84-85 F13 69 IAS2514 93 JUS2037 86-88 PEM2021 46-47 PET2041 102 RACD1502 17
B14A 84-85 F15 69 IBP1010 91 M1 69 PEM2022 46-47 PET2041A 102 RACD1506 17
B23A 84-85 F16 69 IBP1510 91 M2 69 PEM2031 46-47 PET2841 102 RACD15010 17
B28A 84-85 F17 69 ID3014 93 M2A 69 PEM2032 46-47 PET2841A 102 RAL502 15
B35A 84-85 G5 72 ID556 94 M3 69 PEM2041 46-47 PET7042 102 RAL504 15
B46A 84-85 G6 72 ID5512 94 M4 69 PEM2042 46-47 PET7042A 102 RAL506 15
B59A 84-85 G7 72 ID1006 95 MK106 78-79 PEM2052 46-47 PET7842 102 RAL5010 15
B74A 84-85 GA1 72 ID10012 95 MK4 78-79 PEM2062 46-47 PET7842A 102 RAL1002 15
BA10 10 GD1 72 ID15012 96 MK5 78-79 PEM4022 48-49 PGM4032 56-57 RAL1004 15
BA25 10 GD2 72 ID20012 96 MK6 78-79 PEM4025 48-49 PGM4035 56-57 RAL1006 15
BC1A 84-85 GT5 72 IED3014 93 MK7 78-79 PEM4032 48-49 PGM4042 56-57 RAL10010 15
BC2A 84-85 GT20 72 IED556 94 MK8 78-79 PEM4035 48-49 PGM4045 56-57 RAL1502 15
BC3A 84-85 GT25 72 IED5512 94 MK9 78-79 PEM4042 48-49 PGHM5032 56-57 RAL1506 15
BC4A 84-85 GT30 72 IED1006 95 MK10 78-79 PEM4045 48-49 PGHM5035 56-57 RAL15010 15
BC6A 84-85 GT100 72 IED10012 95 MK11 78-79 PEM4052 48-49 PGHM5042 56-57 RAS302B 14
BC8A 84-85 GTH12 72 IED15012 96 MK12 78-79 PEM4055 48-49 PGHM5045 56-57 RAS306B 14
BC11 84-85 GTH60 72 IED20012 96 MK13 78-79 PEM4062 48-49 PGM6032 56-57 RAS502B 14
BC12 84-85 H3 70-71 IES1010 92 MK14 78-79 PEM4065 48-49 PGM6035 56-57 RAS504B 14
BC10 10 H6 70-71 IES256 93 MK15 78-79 PEM5035 52-53 PGM6042 56-57 RAS506B 14
BC15 10 H10 70-71 IES2514 93 MK16 78-79 PEM5036 52-53 PGM6045 56-57 RAS5010B 14
BC25 10 H20 70-71 IES556 94 MK17 78-79 PEM5045 52-53 PGTM8035 56-57 RAS1002B 14
BCR5 10 H36 70-71 IES5513 94 MK18 78-79 PEM5046 52-53 PGTM8036 56-57 RAS1004B 14
BCR10 10 H50 70-71 IES1006 95 MK19 78-79 PEM5055 52-53 PGTM8045 56-57 RAS1006B 14
BCR15 10 HC3 70-71 IES10010 95 MK20 78-79 PEM5056 52-53 PGTM8046 56-57 RAS10010B 14
BCR25 10 HC6 70-71 IM2 90 MK21 78-79 PEM5065 52-53 PI2 62 RAS1502B 14
BHB16A 84-85 HC10 70-71 IM3 90 NS1319 74 PEM5066 52-53 PI3 62 RAS1506B 14
BHR16A 84-85 HC20 70-71 IMS1010 92 NS1924 74 PEM6035 54-55 PIT4 103 RAS15010B 14
BHY16A 84-85 HC36 70-71 IMS256 93 NS2432 74 PEM6036 54-55 R50 12&19 RC120 22
BHB32A 84-85 HC50 70-71 IMS2514 93 NS3241 74 PEM6045 54-55 R51 11 RCQ120 22
BHR32A 84-85 HD3 70-71 IMS556 94 NS4150 74 PEM6046 54-55 R53 11 RC121 22
BHY32A 84-85 HD6 70-71 IMS1006 95 NS5060 74 PEM6055 54-55 R55 11 RC1211 22
C209 68 HD10 70-71 IPC5 91 NS6075 74 PEM6056 54-55 R57 11 RC123 22
C211 68 HD20 70-71 IPC10 91 P20 36 PEM6065 54-55 R59 11 RC202 22
C213 68 HD50 70-71 IS256 93 P22 36 PEM6066 54-55 R101 11 RC206 22
C509 68 HD75 70-71 IS2514 93 P30 37 PEM7022 50-51 R102 11 RC302 22
C511 68 HDC3 70-71 IS556 94 P32 37 PEM7025 50-51 R104 11 RC306 22
C513 68 HDC6 70-71 IS5513 94 P41 36 PEM7032 50-51 R106 11 RC603 22
C515 68 HDC10 70-71 IS1006 95 P42 36 PEM7035 50-51 R108 11 RC606 22
C516 68 HDC20 70-71 IS10012 95 P71 37 PEM7052 50-51 R1010 11 RC1003 22
CR215 68 HDC50 70-71 JE6024 86-88 P72 37 PEM7042 50-51 R1012 11 RCD302 23
CT200 68 HE6 70-71 JA6024 86-88 P140 38-39 PEM7045 50-51 R1014 11 RCD307 23
CT201 68 HE10 70-71 JE6037 86-88 P140D 38-39 PEM7062 50-51 R152 12 RCD6010 23
CT202 68 HE20 70-71 JA6037 86-88 P140DF 38-39 PES2031 46-47 R154 12 RCD1001 23
CT210 68 HEC6 70-71 JE10026 86-88 P140F 38-39 PES2032 46-47 R156 12 RCD1003 23
CT211 68 HEC10 70-71 JA10026 86-88 P82 38-39 PES2041 46-47 R1510 12 RCD1006 23
CT212 68 HEC20 70-71 JA10037 86-88 P1603A 40 PES2042 46-47 R1514 12 RCD10010 23
DS-31 76-77 HP3 70-71 JE10037 86-88 P1604A 40 PES2052 46-47 R251 12 RCD1505C 23
DS-38 76-77 HP6 70-71 JAS10026 86-88 P1606A 40 PES2062 46-47 R252 12 RCD2006C 23
DS-44 76-77 HP10 70-71 JAS10037 86-88 P230 38-39 PES4032 48-49 R254 12 RCD3006C 23
DS-53 76-77 HP20 70-71 JEB10026 86-88 P230D 38-39 PES4035 48-49 R256 12 RCD5006C 23
DS-56 76-77 HP36 70-71 JEB10037 86-88 P300 38-39 PES4042 48-49 R258 12 RDA1010 29-30
DS-69 76-77 HP50 70-71 JE15026 86-88 P300D 38-39 PES4045 48-49 R2510 12 RDA308 29-30
DS-78 76-77 HPC3 70-71 JA15026 86-88 P461 38-39 PES4052 48-49 R2512 12 RDA3014 29-30
DS-81 76-77 HPC6 70-71 JE15037 86-88 P461D 38-39 PES4055 48-49 R2514 12 RDA556 29-30
DS-45 76-77 HPC10 70-71 JA15037 86-88 P10003A 40 PES4062 48-49 R308 13 RDA5512 29-30
DS-54 76-77 HPC20 70-71 JAS15026 86-88 P10004A 40 PES4065 48-49 R552 13 RDA5524 29-30
DS-63 76-77 HPC36 70-71 JAS15037 86-88 P10006A 40 PES5035 52-53 R554 13 RDA1001 29-30
DS-72 76-77 HPC50 70-71 JEB15026 86-88 P10008A 40 PES5036 52-53 R556 13 RDA1006 29-30
DS-10 76-77 HR3 70-71 JEB15037 86-88 P100012A 40 PES5045 52-53 R5513 13 RDA10012 29-30
DS-12 76-77 HR6 70-71 JAS20026 86-88 PA91 60-61 PES5046 52-53 R756 13 RDA1506 29-30
116
MODEL NUMBER INDEX
MODEL PG. MODEL PG. MODEL PG. MODEL PG. MODEL PG. MODEL PG.
NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO. NUMBER NO.
RDA15012 29-30 RLR5006 25-26 VRS3CC 65 WST1660 99 24A 105 139A-F-42/66 114-115
RDA2006 29-30 RLR50012 25-26 VRS4 66 WST1662 99 2029 105 139A-E-48/78 114-115
RDA20013 29-30 RLR6002 25-26 VRS4CC 66 WST2422 99 A1538 105 139A-F-48/78 114-115
RDA3002 29-30 RLR6006 25-26 WA12XX 99 WST2423 99 1 1/2 X 6 108 139A-E-54/90 114-115
RDA3006 29-30 RLR60012 25-26 WA16XX 99 WST2424 99 1 1/2 X 8 108 139A-F-54/90 114-115
RDA30012 29-30 RLR8002 25-26 WA24XX 99 WST2425 99 1 1/2 X 12 108 139A-E-66/102 114-115
RDA4002 29-30 RLR8006 25-26 WA24-10XX 99 WST2426 99 2X8 108 139A-F-66/102 114-115
RDA4006 29-30 RLR80012 25-26 WA40XX 99 WST2427 99 2 X 10 108 139A-E-78/114 114-115
RDA40012 29-30 RLR10002 25-26 WCH-1 98 WST2428 99 2 X 12 108 139A-F-78/114 114-115
RDA5002 29-30 RLR10006 25-26 WH-15 103 WST2429 99 2 1/2 X 8 108 139A-S-42/66 114-115
RDA5006 29-30 RLR100012 25-26 WH-20 103 WST2430 99 2 1/2 X 12 108 139A-S-48/78 114-115
RDA50012 29-30 RP25 20 WH-40 103 WST2431 99 2 1/2 X 18 108 139A-S-54/90 114-115
RDA6002 29-30 RP55 20 WST1212 99 WST2432 99 3A 112 139A-S-66/102 114-115
RDA6006 29-30 RLS101 18 WST1213 99 WST2433 99 1 1/2BC-30-6 109 139A-S-78/114 114-115
RDA60012 29-30 RLS201 18 WST1214 99 WST2434 99 1 1/2BC-30-8 109 320B 106
RDA8002 29-30 RLS302 18 WST1215 99 WST2435 99 1 1/2BC-30-12 109 321B 106
RDA8006 29-30 RLS502 18 WST1216 99 WST2436 99 2BC-30-8 109 A1029R 106
RDA80012 29-30 RLS1002 18 WST1217 99 WST2437 99 2BC-30-10 109 A1029L 106
RDA10002 29-30 S2000 75 WST1218 99 WST2438 99 2BC-30-12 109 10621 108
RDA10006 29-30 S3000 75 WST1219 99 WST2439 99 2 1/2BC-30-8 109 10635 108
RDA100012 29-30 SF5 75 WST1220 99 WST2440 99 2 1/2BC-30-12 109 10640 105
RFS10 19 SPD35 77 WST1221 99 WST2441 99 2 1/2BC-30-18 109 10655 108
RFS20 19 SPD35S 77 WST1222 99 WST2442 99 1 1/2NS-25 109 10660 107
RFS30 19 SPD35SP 77 WST1223 99 WST2443 99 2NS-25 109 10665 105
RFS50 19 SPD35M 77 WST1224 99 WST2444 99 2 1/2NS-25 109 10675 105
RFS75 19 SPD35MP 77 WST1225 99 WST2445 99 4406 110
RFS100 19 SPH35 76 WST1226 99 WST2446 99 4410 110
RFS150 19 SPH35S 76 WST1227 99 WST2447 99 4414 110
RLN302 27-28 SPH35SP 76 WST1228 99 WST2448 99 4418 110
RLN306 27-28 SPH35M 76 WST1229 99 WST2449 99 4846 110
RLN502 27-28 SPH35MP 76 WST1230 99 WST2450 99 A1510C 107
RLN506 27-28 ST101A 31 WST1232 99 WST2451 99 2510C 107
RLN5010 27-28 ST102A 31 WST1612 99 WST2452 99 A2510C 107
RLN1002 27-28 ST106A 31 WST1613 99 WST2453 99 A2515C 107
RLN1006 27-28 ST1010A 31 WST1614 99 WST2454 99 3510D 107
RLN10010 27-28 ST201A 31 WST1615 99 WST2455 99 A3510D 107
RLN1502 27-28 ST252A 31 WST1616 99 WST2456 99 5010B 107
RLN1506 27-28 ST254A 31 WST1617 99 WST2457 99 A5010B 107
RLN15012 27-28 ST256A 31 WST1618 99 WST2458 99 1P 112
RLN2002 27-28 ST2514A 31 WST1619 99 WST2459 99 2P 112
RLN2006 27-28 ST556A 31 WST1620 99 WST2460 99 3P 112
RLN20012 27-28 ST1002A 31 WST1621 99 WT-2 98 4P 112
RLN3002 27-28 STL302 32 WST1622 99 WT-3 98 SE-12 113
RLN3006 27-28 STL306 32 WST1623 99 WT-5 98 SE-16 113
RLN30012 27-28 STL502 32 WST1624 99 WT-10 98 SE-18 113
RLN4002 27-28 STL504 32 WST1625 99 WT-27 98 BE-25 113
RLN4006 27-28 STL1002 32 WST1626 99 WT2-ALCO 99 BE-35 113
RLN40012 27-28 STL303HC 32 WST1627 99 WT3-ALCO 99 ER-10 111
RLN5002 27-28 STL306HC 32 WST1628 99 WT5-ALCO 99 ER-20 111
RLN5006 27-28 STL603HC 32 WST1629 99 WT10-ALCO 99 ER-30 111
RLN50012 27-28 TJH2 83 WST1630 99 WT2-EX1 99 ER-40 111
RLN6002 27-28 TJH5 83 WST1631 99 WT2-EX2 99 610 75 & 111
RLN6006 27-28 TJH10 83 WST1632 99 WT2-EX3 99 610-15 111
RLN60012 27-28 TJH109 83 WST1633 99 WT3-EX1 99 MS9L-FS 114-115
RLN8002 27-28 TJH105A 83 WST1634 99 WT3-EX2 99 MS17L-FS 114-115
RLN8006 27-28 TJH109LS 83 WST1635 99 WT3-EX3 99 MB-17 114-115
RLN80012 27-28 V1 67 WST1636 99 WT5-EX1 99 MS9L-S 114-115
RLN10002 27-28 V2 67 WST1637 99 WT5-EX2 99 MS9L-FS 114-115
RLN10006 27-28 V3 67 WST1638 99 WT5-EX3 99 MS17L-FS 114-115
RLN100012 27-28 V5B 67 WST1639 99 WT10-EX1 99 A9225-E-39/59 114-115
RLR306 25-26 V10E 67 WST1640 99 WT10-EX2 99 A9225-F-39/59 114-115
RLR506 25-26 V10EC 67 WST1641 99 WT10-EX3 99 A9225-E-45/71 114-115
RLR5010 25-26 VP2 65 WST1642 99 WX-2 100 A9225-F-45/71 114-115
RLR1006 25-26 VP3 65 WST1643 99 WX-4 100 A9225-E-57/95 114-115
RLR10010 25-26 VP4 66 WST1644 99 WX-8 100 A9225-F-57/95 114-115
RLR1502 25-26 VPA4 66 WST1645 99 WX-16 100 A9225-E-69/107 114-115
RLR1506 25-26 VPL3 65 WST1646 99 WX-32 100 A9225-F-69/107 114-115
RLR15012 25-26 VPL4 66 WST1647 99 WXL2 101 A9225-E-75/113 114-115
RLR2002 25-26 VPSL3 65 WST1648 99 WXL4 101 A9225-F-75/113 114-115
RLR2006 25-26 VPSL4 66 WST1649 99 WXL8 101 A9225-E-88/126 114-115
RLR20012 25-26 VPS3 65 WST1650 99 WXL16 101 A9225-F-88/126 114-115
RLR3002 25-26 VPS4 66 WST1651 99 WXL32 101 A9225-S39/59 114-115
RLR3006 25-26 VPS4-230 66 WST1652 99 84A 105 A9225-S-45/71 114-115
RLR30012 25-26 VR3 65 WST1653 99 85A 105 A9225-S-57/95 114-115
RLR4002 25-26 VR3CC 65 WST1654 99 86A 105 A9225-S-69/107 114-115
RLR4006 25-26 VR4 66 WST1655 99 1017 105 A9225-S-75/113 114-115
RLR40012 25-26 VR4CC 66 WST1656 99 A1022 105 A9225-S-88/126 114-115
RLR5002 25-26 VRS3 65 WST1658 99 22B 105 139A-E-42/66 114-115
117
NOTES
118
POW-R-JAC® ENGINEERED SOLUTIONS
AVAILABLE ACCESSORIES
■ Bellows Boots
■ Stop Nuts
■ Top Plates
■ Clevis Ends
■ C-face Motor Adaptors
■ Limit Switches
■ Couplings
■ Mitre Gear Boxes
■ Reducers
■ Motors
DESIGN FEATURES
■ Capacities available from 500 to 500,000 lbs.
■ Available velocities up to 400 inches inches per minute.
■ High strength rolled thread load screws or ball screws.
■ Units include tapered roller bearings.
■ Antibacklash units from 5,000 to 60,000 lbs.
■ Largest assortment of gear ratios in the market.
■ Rugged aluminum alloy and ductile iron housings.
■ Available in double clevis designs.
■ Available with translating, rotating and keyed load screw
designs.
Email: sales@tksimplex.net
www.tksimplex.com
CANADIAN WAREHOUSE
637 McCaffrey
St. Laurent, PQ H4T1N3
ACCESSORIES
VALVES AND
EUROPEAN WAREHOUSE
Economiestraat 39, Unit 8
6433 KC, Hoensbroek, Netherlands
HYDRAULIC
Phone: +31-45-5234545
TOOLS
Fax: +31-45-5234556
Email: info@tksimplex.nl
www.tksimplex.nl
Fax: +612-9736-2170
JACKS
Email: fcimenti@tksimplex.net
MEXICO SOUTH
Phone: +52-55-2163 0630
Fax: +52-55-2163 0636
MEXICO NORTH
PRESSES
CHILE
Phone: +56-2-238-1112
Fax: +56-2-238-2695
WRENCHES
daniel.escobar@revesol.cl
TORQUE
www.tksimplex.com
MIDDLE EAST
Phone: +32-10-223322 DISTRIBUTED BY:
Fax: +32-10-229444
omourrah@tksimplex.net
MECHANICAL
SOUTH AFRICA
JACKS
Phone: +27-11-908-1721
Fax: +27-11-908-5806
lifting@bellambie.co.za