November 2000 Bulletin 51.

3:BV500

Design BV500 eplugt Rotary Eccentric

Plug Valve
The Design BV500 eplug rotary control valve controls
a broad range of industrial applications, providing effi-
cient throttling operation. The flanged valve (figure 1)
features streamlined flow passages, rugged metal trim
components, and a stepped seat ring. With these
components, the Design BV500 rotary control valve
combines globe valve ruggedness with the efficiency
of a rotary valve. Matched with a Fisher Type 1052
spring and diaphragm rotary throttling actuator, the
Design BV500 rotary control valve dependably con-
trols fluids in many process industries.

Features
D Steam Service Capabilities—Gasketed seat
ring prevents wire draw erosion between the valve
body and the seat ring, permitting use of carbon steel
valves in saturated condensate and wet steam ser- W7912–1

vices.
D Long Seat Life—Path of eccentric plug minimizes
contact with seat ring when opening, reducing seat wear
and friction. The aerodynamically contoured valve plug
eliminates flow-induced torque reversals.
D Easy Installation—Integral valve body flanges
mate with many different classes of pipeline flanges, sat-
isfying a variety of piping requirements. Flanges elimi-
nate exposed line flange bolting, shorten alignment and
installation time, and promote secure valve installations
and piping integrity.
Figure 1. Design BV500 with Type 1052 actuator and
DVC5000
less than the EPA (Environmental Protection Agency)
limit of 500 ppm (parts per million).
D Noise Attenuation—The optional noise attenua-
tion disk can be installed on new or existing installa-
tions to reduce pipeline noise. Special valve or piping
modifications are not required.

D Excellent Environmental Capabilities—The D Sour Gas Service Capability—Trim and bolting

optional ENVIRO-SEALR packing systems are de- materials are available for applications handling sour
signed with very smooth shaft surfaces and live load- fluids and gases. These constructions comply with the
ing to provide excellent sealing. The superior seal of recommendations of National Association of Corrosion
the ENVIRO-SEAL system can restrict emissions to Engineers (NACE) MR0175. D102723X012
Bulletin 51.3:BV500
Specifications
Valve Sizes(1) Installation
J 1, J 1-1/2, J 2, J 3, J 4, J 6-inch. Sizes DN The Design BV500 should be installed in the
25, 40, 50, 80, 100, and 150 are also available. pipeline with the shaft in a horizontal position. See
figure 1.
End Connection Style and Rating
Raised–face flanges available per ASME B16.5 in
Class 150 and 300 and DIN PN 10, 16, 25 and 40 Valve Plug Rotation
ratings Clockwise to close (when viewed from actuator side
of valve) through 60 degrees of plug rotation
Maximum Inlet Pressure(2)
Consistent with ASME B16.34 or applicable DIN
flange ratings Valve/Actuator
BV500 is available for use with Type 1052 spring
Maximum Pressure Drops(2) and diaphragm actuators, sizes 20 through 60 only.
See Table 1 Actuators can be field-reversible between
J (PDTC) push-down-to-close (extending actuator
Shutoff Classification rod closes valve) and
PTFE Seat: Class VI per ANSI/FCI 70-2 and IEC J (PDTO) push-down-to-open (extending actuator
60534-4 rod opens valve)
Metal Seat: Class IV per ANSI/FCI 70-2 and IEC
60534-4 Packing Constructions
Construction Materials and Material Temperature PTFE V-ring: –198 to 232_C (–325 to 450_F)
Capability (2) Graphite: –198 to 425_C (–325 to 800_F)
See tables 3 and 4 ENVIRO-SEALr Single PTFE V-ring: –46 to
232_C (–50 to 450_F)
Flow Characteristic ENVIRO-SEAL Graphite: –7 to 316_C (20 to
600_F)
Modified linear

Flow Direction Dimensions

Forward flow: Through seat ring and past valve See figure 5
plug; tends to open the valve

Flow Coefficients Approximate Weights

See Catalog 12 and table 5 See table 2
Flow Coefficient Ratio(3)
100 to 1 Options
J Noise attenuator disk and J ENVIRO-SEAL
Actuator Mounting packing system; see Bulletin 59.3:041, ENVIRO-
J Right-hand or J left-hand as viewed from the SEAL Packing Systems for Rotary-Shaft Valves for
upstream side of the valve. more information.
1. The valve sizes listed throughout this bulletin is the Nominal Pipe Size (inch) or DIN (DN).
2. The pressure or temperature limits in the referenced tables or figures, and in any applicable code limitation, should not be exceeded.
3. Ratio of maximum flow coefficient to minimum usable flow coefficient. May also be called rangeability.

2
 Bulletin 51.3:BV500

FLANGED CONSTRUCTION –
NACE MATERIALS –
STANDARD
STANDARD OPTION

ROTARY ATTENUATOR DISC–

AVAILABLE WITHOUT BODY
SMOOTH OPERATION –
MODIFICATION
AERODYNAMICALLY CONTOURED PLUG
ELIMINATES FLOW–INDUCED TORQUE
REVERSALS.

GASKETED SEAT RING – PREVENTS WIRE DRAW

STEPPED SEAT PROVIDES STAGED DROP –
EROSION BETWEEN VALVE BODY AND SEAT RING
NOISE AND CAVITATION ARE REDUCED AT
IN WET STEAM APPLICATIONS
SMALL OPENINGS
W8081 / IL

Figure 2. BV500 Product Features

3
Bulletin 51.3:BV500

ATTENUATOR DISC (OPTIONAL)

PACKING FLANGE

SPACER
VALVE SHAFT BEARING

SHAFT BEARING
THRUST GASKET
RETENTION BOLT WASHER
PACKING PACKING
GASKET FOLLOWER
FLANGE STUD
SEAT
GROOVE PIN VALVE
SEAT RING RING
RETAINER PLUG

THRUST COLLAR

SHAFT RETENTION RING

W8080 / IL

Figure 3. Sectional View of BV500

PACKING
SPRINGS PACKING
BOX STUD VALVE PACKING
FLANGE
SHAFT BOX
RING

ANTI–
EXTRUSION
VALVE
RINGS
SHAFT

PACKING PACKING SPRINGS GRAPHITE

FLANGE BOX RING PACKING
PACKING SET
FOLLOWER
PTFE
PACKING PACKING W6125–1 / IL

FOLLOWER V–RINGS
SHOWN
PTFE PACKING GRAPHITE PACKING
W5806–2 / IL

Figure 4. Typical ENVIRO–SEAL Packing Systems available with BV500.

4
 Bulletin 51.3:BV500
Design BV500 Valves
Table 1. Maximum Allowable Pressure Drop
MAXIMUM ALLOWABLE PRESSURE
DROP(1) AT 0 DEGREES ROTATION
VALVE SHAFT FORWARD FLOW ONLY (FLOW INTO FACE
PORT DIAMETER OF PLUG)
VALVE SIZE SPLINE SIZE NOTE
Spring-Opens; Spring-Closes;
Air-Closes (PDTC) Air-Opens (PDTO)
mm In. mm In. Bar Psig Bar Psig
Type 1052 Actuator Only
18.3, 14.7,
0.72, 0.58,
DN 25 1 12.7 1/2 12.7, 51.7 750 51.7 750
0.50, 0.32
15.9 5/8 8.1
19.0, 12.7 .75, .50 51.7 750
12.7 1/2 23.1, 0.91 51.7 750 38.6 560 The maximum
DN 40 1
1-1/2
1/2 26.9, 1.06 26.9 391 allowable pressure
ressure
26.9, 23.1 1.06, 0.91, drop is based on the
15.9 5/8 51.7 750 51.7 750
19.0, 12.7 0.75, 0.50 shaft strength limit or
31.8 1.25 45.1 654 18.1 263 the Class 300
2.7 1/2 pressure limit. Do not
DN 50 2 39.7 1.56 27.4 398 10.2 148
exceed the valve
15.9 5/8 31.8, 39.7 1.25, 1.56 51.7 750 51.7 750
body pressure rating
46.0 1.81 35.0 508 25.2 366 limit; for example,
DN 80 3 15.9 5/8
57.2 2.25 21.7 315 15.4 223 Class 150 WCC
58.7 2.31 28.1 408 9.6 139 materials is limited to
19.1 3/4
76.2 3.00 15.9 230 4.8 70 20 bar at 38_C
38 C (290
DN 100 4 psi at 100_F).
58.7 2.31 51.7 750 51.7 750
25.4 1
76.2 3.00 34.1 494 34.1 494
85.7 3.38 19.1 277 19.1 277
DN 150 6 25.4 1 101.6 4.00 13.2 191 13.2 191
114.3 4.50 10.1 147 10.1 147

Table 2. Approximate Weights

APPROXIMATE WEIGHT
VALVE SIZE,
SIZE
Class 150 Class 300 PN 40
INCHES
kg
1 5.9 7.7 7.7
1-1/2 7.7 9.1 9.1
2 10 11 10
3 17 22 21
4 35 42 41
6 52 67 65
lbs
1 13 17 17
1-1/2 17 20 20
2 19 23 21
3 34 44 42
4 70 84 82
6 105 135 133

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Bulletin 51.3:BV500
Table 3. Material Temperature Capabilities
PART MATERIAL
WCC
Valve body
CF8M (316 SST)
Seat ring retainer S31600 (316 SST)
Seat ring gasket (Graphite 3”, 4”, 6”) (316 SST 1”, 1 1/2”, 2”)
316 SST
Seat ring with metal seat
316 SST with CoCr-A (alloy 6) seat
Seat ring with PTFE seat 316 SST / PTFE insert
Chrome-plated 316 SST (standard for 2 through 6-inch)
Valve plug
lug (Alloy 6) (standard for 1 & 1-1/2-inch)
316 SST with CoCr-A (alloy 6) face (optional for 2 through 6-inch)
Noise attenuator disk 316 SST
Valve shaft S20910 (Nitronic 50)
Seat ring retainer 316 SST
Spacer S30400 (304 SST)
S44004 SST (standard for WCC valve)
Bearings PEEK/PTFE (standard for 316 SST valve and optional for WCC valve)(1)
Alloy 6 (optional)(2)
Thrust washer PEEK, Alloy 6 optional
Thrust collar 316 SST
Shaft retension ring 316 SST
PTFE V-ring (standard)
Graphite Ribbon (optional)
Packing ring
ENVIRO-SEAL PTFE (optional)
ENVIRO-SEAL graphite (optional)
Packing follower assembly 303 SST, fiberglass/PTFE, fluoroelastomer o-rings
Packing flange 18–8 SST
Cap screws, studs and nuts 316 SST
Shaft retention bolt gasket 316 SST
1. Required for WCC valve bodies for NACE com
compatibility.
atibility.
2 Required in SST valve bodies when process temperatures exceed 232_C (450_F) or in WCC valve bodies for NACE compatibility when process temperatures exceed 232_C
2.
(450_F).

Table 4. Operating Temperature Range Table 5. Maximum Flow Coefficients (Cv) at 60_ Rotation,
PROCESS Forward Flow
VALVE GUIDE TEMPERATURE VALVE WITHOUT ATTENUATOR WITH ATTENUATOR
SEAT RANGE
BODY BUSHING SIZE, INCH Full Reduced Full Reduced
oC oF
1 14 2.8, 5.6, 8.4 --- ---
440C SST –29 to 427 –20 to 800
1-1/2 30 6, 12, 18 --- ---
PEEK/PTFE
–29 to 260 –20 to 500 2 45 30 39 28
Metal (optional)
3 107 77 86 67
Alloy 6
–29 to 427 –20 to 800 4 195 118 162 110
(optional)
WCC Steel
440C SST 6 410 224, 310 362 210, 281
PEEK/PTFE
PTFE
(optional) –29
29 to 232 –20
20 to 450
(optional)
Alloy 6
(optional)
–196 to –320 to
PEEK/PTFE
260 500
Metal
Alloy 6 –196 to –320 to
316 SST (optional) 400 800
PEEK/PTFE
PTFE –196
196 to –320
320 to
Alloy 6(1)
(optional) 232 450
(optional)
1. Required in SST valve bodies when process temperatures exceed 232_C (450_F)
or in WCC valve bodies for NACE compatibility when process temperatures exceed
232_C (450_F).

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 Bulletin 51.3:BV500

R S
VALVE
(SHAFT
SIZE, A B D K CLASS CLASS PN PN T U W
DIA)(1)
DIN 150 300 10-16 25-40
mm
DN 25 102 51 122 54 62 58 58
DN 40 114 57 135 64 78 75 75
188 16 118 ---
DN 50 124 62 141 76 83 83 83
14
DN 80 165 83 170 95 105 100 100
DN 100 194 97 246 114 127 110 118
214 25 152 29
DN 150 229 114 278 140 159 143 150
VALVE
SIZE, Inches
INCH(2)
1 4.00 2.00 4.81 2.13 2.44 2.27 2.27
1-1/2 4.50 2.25 5.31 2.50 3.06 2.96 2.96
7 38
7.38 5/8 4 62
4.62 ---
2 4.88 2.44 5.56 3.00 3.25 3.25 3.25
0 56
0.56
3 6.50 3.25 6.69 3.75 4.13 3.94 3.94
4 7.62 3.81 9.69 4.50 5.00 4.33 4.63
8 44
8.44 1 6 00
6.00 1 25
1.25
6 9.00 4.50 10.94 5.50 6.25 5.61 5.91
1. Shaft diameter versus spline diameter.
2. Nominal Pipe Size (NPS).

D K R

jS
B

A
W

T 1, 1-1/2, 2, & 3 INCH

BODY MOUNTING

ANSI CLASS 150, 300,

AND PN 10-40
RAISED FACE FLANGES

T 4 & 6 INCH
BODY MOUNTING

E0404 / IL

Figure 5. Dimensions of the Design BV500

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Bulletin 51.3:BV500

eplug, ENVIRO-SEAL, Fisher and Fisher-Rosemount, are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners. This product may be covered by the following patent; 6,024,125, or by pending patents.
EFisher Controls International, Inc. 2000; All Rights Reserved.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher:

Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461

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Printed in U.S.A.