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GEOTEXTILES

A Brief History of Geotextiles:


A 40-Year Update

Geotextiles often enable or enhance the use of other geosynthetics. Here, a geotextile protection layer is installed between a
geomembrane and a drainage/venting geocomposite in a landfill capping system. Photo by Chris Kelsey.

T
he discipline of geosynthetics began a response to a deadly North Sea flood in tagung” (geotechnical conference) with the
many years before it had a name. The the Netherlands in 1953. 10th ICG in Berlin.
terms “geotextile” and “geosynthet- The utilization of geotextiles in the Suffice it to say, geotextiles have en-
ics” were not coined until Dr. JP Giroud Delta Works engineering response has been joyed a long history, not only as “geotex-
used those terms in a seminal paper and part of the system’s exceptional long-term tiles” but under various names (e.g., “con-
presentation at an engineering conference durability. The American Society of Civil struction fabrics”) extending back well
in Paris in 1977. The significance of that Engineers (ASCE) even honored the Delta before they were given a formal name.
conference led to it being known, after the Works as one of the Seven Wonders of the Even Dr. Giroud was utilizing geosyn-
fact, as the First International Conference Modern World. thetics in designs years before he had more
on Geosynthetics (1 ICG). Further to the early use of geotextiles, engineering-specific names for them. Eight
This year, as Land and Water Maga- Prof. Georg Heerten published an article in years before the watershed moments at the
zine celebrates its 40th anniversary, the 1984 in the very first issue of the renowned Paris conference, where the geosynthet-
1983-founded International Geosynthetics journal Geotextiles & Geomembranes. ics field would finally transition towards
Society (IGS) will hold its 10th Interna- His topic: “Geotextiles in coastal engineer- a more unifying, forward-looking identity
tional Conference on Geosynthetics, 21-25 ing—25 years experience.” in terminology, Dr. Giroud was working
September 2014 in Berlin, Germany. Prof. Heerten formerly held a key with geotextiles and geomembranes as a
But even before the term geotextile leadership position with the manufactur- practicing engineer. His early 1970s work
was proposed, the materials were being er NAUE in Germany (which advanced included a number of field firsts, such as
used in the field. The Dutch incorporated geosynthetic clay liner materials through the first use of a double-liner system, the
geotextiles into the extraordinary Delta manufacturing innovations with needle- first use of a geotextile cushion with a geo-
Works flood protection scheme in the early punched nonwoven geotextiles). Today, membrane, and the first use of a geotextile
1960s. This design, which helped usher the Professor Heerten is Chairman of the Ger- for filtration and internal integrity of a dam
international geosynthetics manufacturer man Geotechnical Society (DGGT), which embankment.
Tencate into the geosynthetics market, was is co-locating its 2014 biennial “Baugrund- That dam—the 17 m high Valcros

8 March/April 2014
GEOTEXTILES

Dam in France—set the stage for a num- along waterways for erosion control and ration to extend roadway service lives and
ber of important dam and embankment scour protection. Landfills utilize geotextile decrease maintenance needs.
designs that utilized geotextile filtration for cushioning between geomembranes and The list of applications that use geo-
long-term performance. geocomposite drainage layers. (Installers textiles is extensive. The list is so long the
Valcros Dam was constructed in 1970. are particularly versed in addressing this geotextile is often not noted in project de-
It continues to perform well today. importance to geotextiles. Visit Colorado scriptions, but you can readily see geotex-
Lining International’s website, for exam- tiles in project photos.
EXPANDING FUNCTIONS ple, to find information on the many ways As example, re-open the January/Feb-
It is impossible to succinctly describe geotextiles beneficially impact waste man- ruary 2014 issue of Land and Water Maga-
the last 40 years in geotextiles, but their agement and other containment installa- zine. On page 16, you’ll find Matthew Ko-
multi-functional utility cannot be over- tions.) Geotextiles are used to wrap or line cian’s article “GeoHistory in the Making.”
looked. Indeed, geosynthetics have extend- drainage trench zones, for everything from In it, Kocian describes a 40+ year geotextile
ed into common use in every major sector buried pipes of all sizes to avenue-wide in- performance study from a low-volume road
of civil engineering; but in nearly all cases stallation. Roadways utilize geotextile sepa- in Delaware. (Kocian works for Polymer
that inclusion of a geosynthetic, that ex- Group, Inc., which produces one of the
ploration and establishment of design, has longest-utilized brands in the field’s geo-
been assisted by geotextiles. textiles: Typar.) On page 20, Kristy Morris,
Geosynthetics are function-specific Eileen Alduenda, and Nancy L.C. Steele
materials. Geomembranes, for example, write on an impressive neighborhood ret-
provide containment. Geogrids provide rofit design in “Monitoring Your BMPs.”
reinforcement. Geotextiles provide nearly Look at the photo on page 23: geotextile in
everything: filtration, drainage, separation, the infiltration trench.
protection, reinforcement, etc. In short, geotextiles play a strong role
Contaminated or weak soils are sepa- in helping other materials—geosynthetics,
rated from clean soils by geotextiles. Waste- aggregates, concrete, etc.—perform better.
Newer geotextile-geogrid composite ma-
water soils, dredged spoils, and other are This helps those materials expand their ap-
terials, such as the Combigrid® seen here,
dewatered and isolated for easy disposal plication reach.
provide a single layer solution for rein-
through geotextile tubes. Soil containers
forcement, separation, and drainage/fil-
constructed of geotextiles are filled with A CHALLENGE OF PERCEPTION
tration. Photo by NAUE.
local soils, sewn together, and installed One of the true challenges of the geo-

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GEOTEXTILES

textile market is that the materials are often On the Waterfront, Out to Sea
perceived as too common. They are com- Geosynthetics are function- Geotextiles are really extending influ-
mon, and in general they perform what specific materials. Geomem- ence in shoreline and immediate offshore
might be viewed as utility functions in branes, for example, provide installations. Geotextile sand containers
construction, but the engineering behind are being used to create soft armor defense
geotextiles is far from common.
containment. Geogrids provide against wave-induced erosion. Though
Manufacturing them requires a real reinforcement. Geotextiles “soft,” these bags are far from weak. They
understanding of polymers and installation provide nearly everything: are extremely durable in both exposed and
conditions that must be managed, such as filtration, drainage, separation, buried installations.
chemical and biological challenges in soils; A long record of exemplary installa-
UV exposure; temperature fluctuations;
protection, reinforcement, etc. tions can be found in Australia, the United
etc. Kingdom, Germany, and the United States.
Over the past 40 years, significant be found in how they are influencing engi- As noted earlier, Georg Heerten wrote
advances have occurred in manufactur- neering today and going forward. about 25 years of projects with this product
ing, such as in the additive packages on sector back in 1984.
the polymeric side. These advances have TRENDS But the feel of geotextile containers is
greatly expanded the possible strengths newer today. Artificial surf reefs, extensive
and lifetime durability of geotextiles. Yet, A Wider View of Geocomposites shoreline protection installations (walls,
the products mostly look the same. They For many years, the term “geocompos- breakwaters, etc.), and scour protection
mostly feel the same. And manufacturing ite” was used almost exclusively in reference strategies are growing. Geotextile contain-
advances have also contributed to improv- to drainage composites. These are the wick ers are even being used in offshore wind
ing the economics of geotextile produc- drains used to accelerate the consolidation farm constructions.
tion, even for the most highly engineered of soils; the sheet drains used to provide There, the geotextile containers are
geotextiles. drainage against walls or wall block (such providing scour and erosion protection
So in some respects, the science be- as within retaining walls); strip drains used around the offshore turbine footings. They
hind manufacturing, being as strong as it in landscaping or near foundations; etc. are even helping improve the construction
is, has contributed to making geotextiles These products are generally constructed of of offshore monopiles by creating a stable
seem less dynamic than they are. a polymeric core that is wrapped in a filter base which the pile may be driven through.
But these materials, no matter how fabric, which is, essentially, a geotextile. Also of note in waterside construc-
deeply or how long they are buried, should Similarly, geonets, such as those in- tions, geotextile tubes are playing a fan-
not be “out of sight, out of mind” materi- stalled in capping systems, frequently are tastic role in providing sustainable beach
als. Geotextiles have long performed excep- bonded a geotextile filtration element. defense against hurricane erosion. Grand
tionally in engineering and construction. Today, many are using the term geo- Isle, Louisiana, in fact, utilized more than
Geotextiles are being utilized in, and composite to apply to other combinations 9,000-m-long installation of geotextile
at times enabling, some of the most inter- of polymeric materials, such the fusion of tubes (Tencate Geotube®).
esting and forward-engineering occurring. geotextiles and geogrids. In wastewater, geotextile tubes are be-
So the best way to view their impact on the Some manufacturers embed the geo- ing used to separate solids and sludge. For
field may be less through a purely historical textile layer between the geogrid bars. wastewater treatment plants (WWTPs),
perspective; the most revealing look may Some bond the geotextile to a side of the
geogrid. Regardless of how it is done, the
result is a single-roll product that for all
intents and purposes in an installation is a
“single layer” material.
For constructions such as “floating
roads” (a strategy used when building upon
weak ground, such as when adding wind
farm access roads over peat-thick land in
the UK) or anywhere in which a reinforce-
ment grid alone will not prevent soft soils
from migrating, this composite reinforce-
ment strategy is attractive. It takes materi-
als that historically were both used in an The Federal Highway Administration’s
Higher strength geotextiles are having a installation and often separate by some fill (FHWA) Geosynthetic Reinforced Soil – In-
substantial and beneficial impact in chal- and converts them into a single layer, thus tegrated Bridge System (GRS-IBS) utilizes
lenging settings. Mirafi® H2Ri, for example, decreasing the need for fill. geotextiles to greatly shorten construction
has guarded against frost boil degradation NAUE’s Combigrid® and HUESKER’s windows and equipment needs while sig-
of key energy access roads in Alaska. Pho- products are notable additions to this com- nificantly lowering construction costs for
to by Tencate Geosynthetics. posite material trend. small bridges. Photo by FHWA.

10 March/April 2014
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GEOTEXTILES

Greater Strength
Geotextiles are being produced in
significantly higher strengths, and the en-
gineering principles that govern the basic
functions to geotextiles enable faster con-
struction, including in applications that
traditionally were not geotextile applica-
tions.
The US Federal Highway Administra-
tion (FHWA), for example, has crystallized
many years of research in the field utiliza-
tion of geosynthetic-reinforced soil (GRS)
in bridge construction. Targeted to smaller,
single span bridges, such as those frequently
needed by county engineers, the GRS-IBS
(Integrated Bridge System) approach has
been found to reduce construction costs
by 25 – 30% (versus standard pile capped
abutment on deep foundations). Up to
60% savings are actually achievable. One
Typar Geosynthetics’ geotextile-based geocell has been used for a diverse range of the primary reasons for savings is the sig-
of applications, from ballistics protection walls in military conflicts to flood control nificantly shorter construction window—
(seen here) to runoff filtration and sedimentation control. Photo by Typar Geosyn- “days, not months,” the FHWA notes. Also,
thetics/Polymer Group, Inc. this type of construction decreases the need
for highly specialized construction equip-
this may mean more energy-efficient op- clients to determine more precise challeng- ment. And since deep foundations are not
erations. Dried sludge from biosolids can es to GCLs (e.g., specific slope angles, soil needed for piles, the land disturbance is
generate 6,000 Btus. If separated out, conditions, freeze-thaw cycles, roots); and greatly decreased. The construction foot-
WWTP biosolids involve many other en- the result is a rapidly expanding portfolio print of the GRS-IBS approach is, thus, a
ergy-producing elements: grit, 4,000 Btus; of GCL product options, all of which are great way to lower the carbon footprint of
screenings, 9,000 Btus; and grease, 16,000 achieving some pretty impressive perfor- construction and overall impact construc-
Btus (which is more than gasoline). Con- mance results. tion has on the environment.
sidering that WWTP and related water- Needlepunch (nonwoven geotextile) (A basic search for “GRS-IBS” online
moving and treatment operations consume technology in manufacturing and perfor- yields an enormous amount of practical in-
~4% of US energy, and factoring in that mance characteristic-enhancing coatings formation from FHWA, county engineers,
up to 60% of a water utility’s costs may be are big drivers in helping the GCL market video demonstrations, etc.)
related to energy needs (depending on mu- unveil new innovations. And it is moving In other strength-related trends that
nicipal size, state regulations, extensiveness GCLs out of a basic capping system solu- are building upon geotextiles’ past and
of treatment, etc.), geotextiles may be part tion into an extremely broad range of long- shaping their future use, a number of com-
of a much more energy-efficient future. term containment installations. panies are marketing high-strength mate-
While the construction of the prod- Companies playing an important role rials that reassert the engineering behind
ucts may be called a geotextile container or here include CETCO, GSE, Terrafix, Geo- these materials.
bag or tube, the end results are often the fabrics Australasia and NAUE. Tensar markets a high-strength geo-
same: durability, strength, excellent filtra- textile called Basetex™, which is being used
tion characteristics, erosion control, the Geosynthetic clay liners in tensioned membrane designs, such as for
ability to utilize local fill, increased sustain- load-transfer platforms with piled embank-
ability, lower costs, etc. (GCLs)—another composite ments.
product that benefits im- Tencate’s Mirafi® H2RSi series exem-
Better Liners mensely from geotextiles— plifies not only the traditional expansion
Geosynthetic clay liners (GCLs)— are seeing revitalization in functions that geotextiles have been part
another composite product that benefits of but the future in which geotextiles can
immensely from geotextiles—are seeing through both bentonite in many respects perform these functions
revitalization through both bentonite modification that enhances solely: confinement, reinforcement, drain-
modification that enhances the internal the internal sealing perfor- age, filtration, and separation. Utilizing a
sealing performance of the geosynthetic mance of the geosynthetic special yarn to provide enhanced wicking
and greater geotextile cover/carry layer per- through the plane of the geotextile and
formance. Much of the credit here is due to and greater geotextile cover/ exhibiting a tensile modulus that surpass-
manufacturers working more closely with carry layer performance. es many other “traditional” stabilization

12 March/April 2014
GEOTEXTILES

products, the material is being used in rail


construction, roads, embankments on soft
soils, MSE structures, voids bridging, and
SIMPLY ENGINEERED.
much more. Naturally Vegetated Channel Protection
Polymer Group, Inc.’s geotextile-based
geocellular confinement product Defen-
Cell® has been used not only by the military GEOWEB®
for protection against ballastics but in the The Green Solution
civilian market (often as Typar® Geocell) for Managing
for flood defense, load support, slope pro- Stormwater.
tection, secondary containment berms, and
erosion and sediment control.
HUESKER’s Comtrac®, a high-quality,
water-permeable woven for soil reinforce-
ment was one of the world’s first geosyn-
thetic reinforcement products. Since it was
first used in 1974, the product has proven
itself on thousands of projects in a wide
variety of applications, such as earthwork
reinforcement or sludge lagoon capping.
The geotextile features high tensile strength
in conjunction with low strain, low creep,
high resistance to microorganisms as well as
chemical and physical action, and integral
separating function. Because of its high-
strength, low-creep properties, Comtrac®
can permanently accommodate high ten- PRESTO GEOSYSTEMS® Appleton, Wisconsin, USA
sile forces even at low elongations. +†]Ëoååˆy|oˆÏ|Ô|ËVˤˆšÔåˆÈÏoˆ¤ÏÔoËVËÝÝݱ¬ÁjÄ͝~j±W”
AP-7507

THE TAKE AWAY


It is impossible to concisely tell the
historical and current story of geotextiles. aquablok.com
But they continue to be materials that
demonstrate extraordinary utility and in-
novation. Fiber optics are being embedded
in them to offer real-time monitoring of When traditional methods
installations (e.g., levees in flood zones).
Their increasing strengths are blurring the
don’t hold
old lines in soil stabilization products. In
short, they are doing what they have always
done: making engineering and construc-
tion stronger and more economical; and
providing better environmental perfor-
water ™

mance. L&W
Basin Construction Trench Dams/ Manhole Sealing Dam/Berm/
& Rehab Water Stops Levee Rehab
by Chris Kelsey
Chris Kelsey is a frequent contributor to
Engineered Bentonite
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thetica, an online publication that documents • Apply dry or through standing water
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©2012 AquaBlok Ltd. All rights reserved.

www.landandwater.com 13

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