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This paper was prepared for presentation at the SPE Latin American and Caribbean Petroleum Engineering Conference held in Mexico City, Mexico, 16–18 April 2012.
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Abstract
This paper aims to present the strategy for future exploitation of the Ku oil field, based on its historical behavior of
pressure-injection-production profiles and the advance of gas-oil and oil-water contacts.
The production performance of all wells in Ku oil field was analyzed in order to evaluate the gas and water
breakthrough and production.
A pressure maintenance program was started in 2009 by injecting nitrogen at a rate of 160 MMsfc/D, which reduced
the pressure decline from 4.45 to 1.36 kg/cm2 per year. At the end of 2011, the nitrogen injection rate was increased to 250
MMscf/D in Ku field in order to maintain reservoir pressure and minimize advance of the OWC (oil-water contact), which is
estimated at 3,140 vertical meters subsea (vmss). On the other hand, the GOC (gas-oil contact) continues to advance at a rate
of 25 m/year. To maintain production, a staggered workover schedule is utilized to open new producer intervals in every well
where the gas cap approaches.
Ku is one of the offshore oil fields located in the Ku-Maloob-Zaap Asset. It produces mainly from naturally
fractured carbonates in the Upper Cretaceous (UC), Middle Cretaceous (MC) and Lower Cretaceous (LC) formations. In
addition to high net pay thickness and structural relief, UC rocks have a very high permeability, which ranges between 4 and
9 Darcies, because of high fracture density. This condition gives the formation a thief zone characteristic during drilling,
cementing and completion jobs. In fact, during cementing of the last casing pipe on many wells, most or all cement slurry
volumes are lost to the formation, creating an unrestricted channel to flow and thus an increased tendency towards water
coning.
The remaining oil reserves volume in Ku oil field will be recovered from the oil column located between the
contacts. Therefore, it is necessary to understand the production performance under these conditions in order to establish the
optimal operative ranges under which wells will be producing. The water coning and fluids channeling effects depend upon
the rock – fluids properties, well geometry and design, and, finally, the production conditions under which the wells will be
operated.
Introduction
The production performance of all wells in Ku oil field was analyzed in order to evaluate the gas and water
breakthrough and production. A total of 48 wells were analyzed, with 18 wells exhibiting high water production rates and 9
wells with high instantaneous gas-oil ratios. Water production is controlled by the use of mechanical and chemical
treatments, which have reduced watercuts to a minimum in 4 wells. Of the 9 high gas production wells, deepening
interventions are scheduled for 6 producers, one well will be converted to a nitrogen injector and one well will be used to
continuously monitor pressure and temperature behavior in the gas cap.
A pressure maintenance program was started in 2009 by injecting nitrogen at a rate of 160 MMcf/D, which reduced
the pressure decline from 4.45 to 1.36 kg/cm2 per year. At the end of 2011, the nitrogen injection rate was increased to 200
MMcf/D in Ku field in order to maintain reservoir pressure and minimize advance of the OWC (oil-water contact), which is
estimated at 3,140 vertical meters subsea (vmss). On the other hand, the GOC (gas-oil contact) continues to advance at a rate
of 25 m/year. To maintain production, a staggered workover schedule is utilized to open new producer intervals in every well
where the gas cap approaches.
Ku is one of the offshore oil fields located in the Ku-Maloob-Zaap Asset. It produces mainly from naturally
fractured carbonates in the Upper Cretaceous (UC), Middle Cretaceous (MC) and Lower Cretaceous (LC) formations. In
2 SPE 152689
addition to high net pay thickness and structural relief, UC rocks have a very high permeability, which ranges between 4 and
9 Darcies, because of high fracture density. This condition gives the formation a thief zone characteristic during drilling,
cementing and completion jobs. In fact, during cementing of the last casing pipe on many wells, most or all cement slurry
volumes are lost to the formation, creating an unrestricted channel to flow and thus an increased tendency towards water
coning.
The remaining oil reserves volume in Ku oil field will be recovered from the oil column located between the
contacts. In order to optimize reservoir exploitation, it is very important to monitor closely the advance of gas and water, to
reduce the risk of unsuccessful workovers and therefore to extend well life and increase the recovery factor. It is necessary
to understand the production performance under these conditions in order to establish the optimal operative ranges under
which wells will be producing. The water coning and fluids channeling effects depend upon the rock – fluids properties, well
geometry and design, and, finally, the production conditions under which the wells will be operated.
To fulfill the goal of proper reservoir management, the future exploitation of the Ku oil field Cretaceous must be
based on a thorough understanding of the pressure-injection-production field history and the advance of gas and water into
the oil bearing zone.
Background
The Ku oil field was discovered in 1980 with the Ha-1A well. Field production began in March 1981, from the Ku
47 and Ku 89 wells (Fig. 1). These wells produced a total oil rate of 75 thousand of STB/D at the original reservoir pressure
of 323 kg/cm2, measured at 3000 vmss (reference datum). The oil produced from the Cretaceous formation is considered
heavy oil (21 °API). The bubble point pressure is 187 kg/cm2 at 116 °C reservoir temperature and the oil viscosity is 1.7 cp at
these conditions.
The current field average reservoir pressure is 121 kg/cm2. This is below the bubble point and therefore the oil is in
a saturated state. The field’s cumulative oil production is 2,353 million of STB and average daily production rate is 290
thousand of STB/D.
Behavior of Pressure-Injection-Production
The Ku oil field reservoir development has experienced five production and injection stages (Fig. 2):
Stage 1. Discovery and start of production: The Cretaceous Ku oil field was discovered in 1980 with the Ha-1A
well. First oil was in March 1981, with two wells, Ku 47 and Ku 89. At that time the reservoir average pressure was 323
kg/cm2, at 3000 vmss. Two years later oil production rate reached 200 thousand of STB/D (1980-1983).
Stage 2. Sustained total oil production rate at 200 thousand of STB/D by increasing the number of producing wells
to 20 (1983 – 1993).
Stage 3. Production declined due to reservoir depressurization (1993-1995).
Stage 4. At the end of 1995, a continuous gas-lift system was implemented. To maintain a field rate of 200 thousand
of STB/D during the ten years of this stage, surface facilities were optimized, the gas-lift network pressure was increased, and
the downhole gas-lift mandrels were deepened (1995-2005).
Stage 5. Additional development of Ku oil field: drilled 30 new wells, initiated a secondary recovery project (Fig.
3), and installed an 8-leg jacket platform for Ku-C and a Production Complex for Ku-S in 2007. This complex processes the
production and its installation reduced the back pressure of production platforms located in Ku – C, Ku – G and Ku – I,
which resulted in a field maximum production rate of 391 thousand of STB/D in 2009, with 55 producing wells. Also in
2009, a secondary recovery project to maintain reservoir pressure was started by injecting nitrogen into Ku oil field. For this
purpose, three turbo compressors were put into operation and three producing wells invaded by gas were converted to
injection wells, Ku-45, Ku-47 and Ku- 67A (2005 to present).
Currently the production rate from Ku oil field remains at 290 thousand of STB/D (see Fig. 2) by means of 45
production wells and nitrogen injection at a rate of 200 MMscf/D.
Historical pressure
Nearly 389 well tests have been conducted to date for the Ku Cretaceous reservoir, including initial pressure
measurements of 323 kg/cm2 at datum (3,000 vmss), Fig. 2. The pressure decline behavior is indicative of four phases of field
drive mechanism, Fig. 4.
The first phase occurred from the initial exploitation date (1981) until 1982, with a steep pressure drop of 14.57
kg/cm2/year and a production-pressure ratio of 1.64 million of STB/kg/cm2.
The second phase occurred from 1982 to 1989. The reservoir pressure decline decreased to 13 kg/cm2/year and the
production-pressure ratio approached 5.34 million of STB/kg/cm2. In 1988, the reservoir pressure declined below the bubble
point at the top of the Ku Cretaceous structure, resulting in a continuous gas phase (secondary gas cap) identified by 1992,
which further decreased the pressure decline rate.
The third phase occurs between 1992 and 2009. As a result of the secondary gas cap formation, the pressure decline
dropped to 4.45 kg/cm2/year, with an oil production-pressure ratio of 19.29 million of STB/kg/cm2 and an average reservoir
SPE 152689 3
pressure of 126 kg/cm2. Because of the high reservoir pressure decline, a pressure maintenance project was initiated.
Finally, in the fourth phase of reservoir drive, from 2009 to the present, nitrogen injection started in January 2009,
which lowered the pressure decline rate from 4.45 to 1.36 kg/cm2/year. Currently, reservoir pressure has declined to 121
kg/cm2. At the end of 2011, the reservoir managment strategy is to maintain reservoir pressure and thereby retard the
oil/water contact advance into the oil zone.
Maintaining reservoir pressure in the oil band is integral to achieving high recoverable reserves in this secondary
recovery project and this is a critical element for Ku field development strategies.
Drive mechanisms
The drive mechanisms for moving oil from the reservoir to the wellbore are usually present in combination; however
dominating mechanisms dominate performance changes with time. There are basically four drive mechanisms to provide
natural energy to the reservoir for production purposes, including: rock and liquid expansion, water drive, gravity drainage
and gas cap pressure support and/or a combination of these. The drive mechanisms provide different levels of contribution to
supporting the oil production during different phases of reservoir exploitation.
The drive mechanisms supporting pressure in the Ku Cretaceous reservoir are discernable by changes in the slope of
the pressure versus cumulative production graph in Figure 4. At the beginning, the pressure decline is steep, associated with
the rock and liquid expansion drive mechanism, followed by a less steep slope due to a combination of drive mechanisms:
rock and liquid expansion plus water drive. After reservoir pressure declines below the bubble point, a secondary gas cap is
creating, and the dominant drives are gas cap expansion combined with gravity drainage (third slope). Currently there is an
artificial drive mechanism, pressure maintenance by means of nitrogen injection into the reservoir, indicated by the last trend
in the Reservoir Pressure vs Cumulative Oil Production graph (Fig. 4).
1. The first region includes a secondary gas cap which is between the top of the formation and the GOC of
2,835 vmss (December 2011).
4 SPE 152689
2. The second region is the upper oil column between the GOC and a horizontal plane at a depth of 3,000
vmss. This column defines the “oil production window” region of Ku oil zone with water-free production.
3. For the third region located between two horizontal planes at 3,000 and 3,080 vmss there is evidence of
water production, which may be due to water coning.
4. A fourth region is defined as a region with high uncertainty, the vertical region between the last measured
OWC at 3,140 vmss (TDT log in Ku-85) and a depth of 3,080 vmss calculated as the current OWC by the
current simulation model.
5. Finally, the fifth region is the aquifer, at 3,140 vmss, the OWC determined by TDT log in Ku-85.
where,
Fbc = 0.712 for a bad cemented or with no cement well in the AS.
Fbc = 0 for a good cemented well.
∆ Represents the potential of two non-miscible liquids in contact, grm/cm³.
Development
The present strategy of exploitation is based on the three dimensional location of well production intervals in the
reservoir; by modeling the water cone behavior due to oil production rate and optimizing the oil production at maximum
permissible rates, without water breakthrough coning in the short term (see Fig. 12) to extend the productive life of wells and
oil of the field and increase the produced reserves and recovery factor.
The future exploitation of the Cretaceous reservoir in Ku oil field can be divided into the following two stages:
SPE 152689 5
The first stage is related to exploitation of the oil column between the present GOC (2,835vmss) and 3,000 vmss, which
represents an oil pay thickness of about 165 vm (vertical meters). This interval was chosen for the well with less than 5%
water cut (Fig. 13).
As part of the strategy to exploit efficiently this oil column, the recompletion of wells which were initially
completed at shallow depth close to GOC, by isolating and perforating new producing intervals at depths of 2,950 to 3,000
vmss, as well as keeping production below critical oil rates taking account the GOC behavior in terms of time and an added
gas column due to gas coning. On the other hand, to stop the advance of the OWC a full oil reservoir pressure maintenance is
being considered; however, at the current explotation conditions, to reduce the risk of producing water, a calculation of water
coning effect was made from the top of the transition zone, which under current operating conditions (shown by the dotted
red rectangle in Fig. 12) generates a water cone of about 70 vm the Middle Cretaceous formation (MC).
In order to maintain production of Ku oil field and increase recoverable reserves, it has been planned to drill 17
high-angle wells between 2012-2015 in two phases. The first phase consists of seating of 9 5/8 inches casing pipe at 3,000
vmss and producing the oil zone from 2,835 – 3,000 vmss. At the same time, a strict monitoring and surveillance program of
wells that produce near the GOC should be carried out, to maintain producing gas-oil ratio (GOR) below 100 m3/m3 and to
optimally manage the reservoir considering to ensure an injection volume of 250 MMscf/D of Nitrogen.
The second stage involves the exploitation of the oil column between a depth of 3000 and 3,140 vmss (OWC). At
this stage the wells would produce oil with water cuts over 5%. Also the second phase of drilling new high angle wells is
planned to seat the 7 5/8 inches casing pipe at 3,150 vmss and place swellable packers in clayey or compact zones behind
casing pipe, as well as to run in hole several slotted casing joints with flow control devices (ICD), to cover a ±20 meters
distance between packers as is shown in Fig. 15. These packers can be swollen by water, gas or a mixture contact.
These implementations in casing design enable the wells to be produced in fractured zones with a minimum risk of
water channeling; as flow regulators allow all the producion intervals (covered by slotted casing joints with ICD) have a
homogeneous contribution profile and promote an even pressure drop throughout the producer interval. If a well is being
produced under critical oil production rate according to its areal and vertical location in the reservoir, its life can be extended.
At this second exploitation stage it is important that both the strategy of flowing wells under critical oil production
rate and reservoir pressure maintenance program by injecting 250 MMscf/D of nitrogen must be operating.
To sum up, the future development plan for Ku oil field include the following:
Conclusions
The main purpose of the preset paper has been to discuss the strategy for the future exploitation of the naturally
fractured reservoir offshore Ku oil field, base on its past behavior of pressure-inyection-production profiles and the advance
of GOC and OWC.
From the results of this study, the following main conclusion can be listed.
The Ku oil field has two stages of feasible future exploitation, which must meet the following tasks:
1. Drilling of wells in order to go through the uncertainty zone and the OWC depth. It will allow testing to confirm
or dismiss an area of oil production.
2. Ensure the maintenance of reservoir pressure by means of injection of 250 MMscf/D of nitrogen.
3. Ensure the arrivals on time of drilling equipment with the purpose of doing well interventions opportunely.
4. Continue the exploitation of Ku oil field by means of flowing under critical oil production rates during life of
reservoir.
5. Permanent surveillance of OWC and GOC.
6 SPE 152689
Nomenclature
Symbols
Bo = Formation (Oil) volume factor, RB/STB.
Fbc = Poor (bad) cementation factor, adimensionless.
hwc = Maximum height of the water coning, ft.
kf = Fractured permeability, md.
qo = Oil flow rate, STB/D.
re = External radius, ft.
rw = Wellbore radius, ft.
GOC = Gas-Oil contact, meter.
OWC = Oil-Water contact, meter
= Oil density, grm/cm3.
= Water density, grm/cm3.
∆ = Water-Oil density difference ( , grm/cm3.
References
1. Al-Afaleg, N.I. and Ershaghi I., 1993, (Coning Phenomena in Naturally Fractured Reservoirs), SPE 26083.
2. Hφyland L. A. and Papatzacos P., 1989, (Critical Rate for Water Coning: Correlation and Analytical Solution), SPE
Reservoir Engineering.
3. Ku-Maloob-Zaap Technical Assets, Cd. Del Carmen, Campeche, México.
4. Pérez-Martinez E., Rodriguez-de la Garza F. and Samaniego-V. F., 2010, number 10, pages 45-59, (Study of Water
Coning in Naturally Fractured Reservoirs), México, DF.
SPE 152689 7
Figures.
Pressure
qiny
qo
180 480
Nitrogen Injection
qo, MSTB/D
170 • It is observed that the pressure has changed
its trend with a current rate of 1.36 420
kg/cm2/year.
160
360
150
Pressure, kg/cm2
300
140
4.45 kg/cm²/year 240
130
1.36 kg/cm²/year
qinyN2, MMscf/D
180
120
120
110
100 60
90 0
05 06 07 08 09 10 11 12 13
P=120.74 Kg/cm2 (23 November 2011)
Ku-1275
Datum = 3000 vmss
340
Pi: 323 Kg/cm2 Datum: 3000 vmss
310 Rock-Fluid Expansion
ΔNp
= 1.64 million of STB/ ( kg cm 2 )
Δp
280 Rock-Fluid Expansion
Water Drive
250
ΔNp
= 5.34 million of STB/ ( kg cm 2 )
Rock-Fluid Expansion
Pressure, kg/cm2
Δp Water Drive
220 Gravity Drainage
Secondary Gas Cap Expansion
190
ΔNp
= 19.29 million of STB/ ( kg cm 2 )
Δp
160
130
Nitrogen Injection
100
1000
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
0
100
200
300
400
500
600
700
800
900
1100
Np million of STB
Formation BTP-KS
Sealing fault.
Conductive fault.
Unknown fault properties (Need more information)
2,400
2550
(10 96)
2632 2645
2,600 (06 02) (05 05) 2682
(02 07) 2720
(07 08)
Water Tested 2747
(07 09)
2776
Resistivity Logs GOC Progress: (08 10)
27 vm/year
2,800
OGC y OWC, vmss
2799
Dec-11
Ku-1001
3140
3156
(08 -10) Ku-85
3,200 (05 -03)
3,400
Ku-1292
Jan/1984
Jan/1988
Jan/1992
Jan/1996
Jan/2000
Jan/2004
Jan/2008
Jan/2012
Figure 9. Position of the OWC, GOC and oil production window in Ku field.
Figure 10. Oil production window, coning, uncertainty and aquifer region in Ku field.
12 SPE 152689
Figure 11. Representation of the maximum height of the water coning, hwc.
350
300
250
ΔNp = 105.86
million of STB
200
qo, MSTB/D
Aditional Wells
100
Workovers
Do nothing
50
Np (do nothing) = 2705.66 million of STB
0
Jul-12
Jul-13
Jul-14
Jul-15
Jul-16
Jul-17
Jul-18
Jul-19
Jan-12
Jan-13
Jan-14
Jan-15
Jan-16
Jan-17
Jan-18
Jan-19
Jan-20
Time
2800
Secondary gas cap
2820
2840
.
2860
2880 Gas coning (Muskat)
2900
Water coning
Water coning (Peréz
(Pérez M. E., Rodriguez
, Rodríguez and
2920 de la G.Samaniego
F., and Samaniego
V. F.) V. F.)
vmss
Depth, vmss
2800
2820 Secondary gas cap, 2012
2840 2013
2860 Progress of
the GOC and 2014
2880 gas coning 2015
2900
2920 .
Dry Oil Production Window
vmss
2940
vmss
2960
LC
Depth,
2980
Depth,
3000 MC
3020
UC
3040 Waterconing
coning(Peréz
(Pérez ,M. E., Rodriguez
Water Rodríguez and
3060 de la G.Samaniego
F., and Samaniego
V. F.) V. F.)
3080
3100
3120 Area of uncertainty
3140
3160
3180 Aquifer
3200
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000 10.000
qqo,o=,STB/D
STB/D
5
Number of wells
3 68 Drilled
2 17 Scheduled
0
2012 2013 2014 2015 Ku field high-angle wells drilled for small
OCT-KU-B 0 3 2 1 windows oil production.
OCT-KU-C 0 1 1 2
Increased life span for Wells.
ADO-OCT-KU-F 0 1 3 0
OCT-KU-S 1 1 0 0 For 2013 the dehydration of crude oil is
considered .
160
Major 55
Minor 354
120
Workovers
80
40
0
2012 2013 2014 2015 2015-2020
Major repair 19 13 10 9 4
Minor repair 46 45 43 35 185