LOCATION OF CASTABLES USED

CODE QUALITY L C 90 L C 60 PLUS 60

KILN OUTlET TIP COOLER HOOD CYLONE I & II & III

KILN OUTLET ARCH COOLER SIDE WALL

ROOF BRICKS AREA

COOLER BULL NOSE PC ( side wall ,riser, FEED PIPE

kiln inlet )

LOCATION USED HORSE SHOES CVF CVF ( roof )

TAD DAMPER TAD T A D to CVF

BURNER PIPE CYCLONE V & IV CYCLONE V & IV

( side wall & BIM ) ( ROOF )

LOW CEMENT CAST

CHEMICAL ANALYSIS PHYSICAL PROPERTIES

CODE QUALITY AL2O3 ( % ) FE2O3 ( % ) CCS

(AT temp. )

LC 45 45 1.0 110 , 1450

MEC0001544 LC 60 60 1.0 110 , 1500

LC 80 80 1.8 110 , 1500

MEC0001543 LC 90 90 1.0 110 , 1550

S USED CASTABLE STOCK & CONS.
REQUIRE
MORTER DATE QUALITY STOCK CONSUMPT BALANCE (MT)

LC 90 24 11.2 12.8 5
KILN BRICKS 16.11.19

CYCLONE BRICKS LC 60 29 11.35 17.65 5

PLUS 7.65+9.0 4.5 12.5 5

MORTOR

LOW CEMENT CASTABLES

PHYSICAL PROPERTIES THERMAL PROPERTIES

PERMANENT LINEAR
CCS AREA OF USAGE
DRY DENSITY GRAIN SIZE ( CHANGE Max service
( g/ cc ) mm ) At temp temp.
( KG / CM2 ) % 0
c / 3hrs

700 800 2.3 6 1.0 1450 1450 Inlet chamber ,Riser duct
,Cooler

600 900 6 1.0 1500 1500

2.5 Kiln Inlet , Kiln Hood Cooler

700 950 6 1.5 1500 1700 Cooler

2.85

700 950 6 1.5 1550 1700 Kiln Tip ,Cooler ,Burner

2.9
 AREA OF USAGE

Inlet chamber ,Riser duct

,Cooler

iln Inlet , Kiln Hood Cooler

Cooler

Kiln Tip ,Cooler ,Burner

 BRICKS DIMENSIONS
ITEM NO.
CODE A B C
CYCLONE & TAD BRICKS
QUALITY
1 CH -3 ( HG 35 - 30) 230 115 75
1A CH -3 ( HG 30) 230 115 75
1B CH -3 ( HG 30) 65 X X
2 CH -3 ( HG 35 - 30) 230 115 75
2A CH -3 ( HG 40 - 30) 230 115 75
2B CH -3 ( HG 40 - 30) 230 115 75
3 CH -6 (HG 35 - 30) 230 115 75
4 CH -6 (HG 35 - 30) 230 150 75
5 CH -6 (HG 35 - 30) 230 185 75
6 CH -6 (HG 35 - 30) 230 185 75
7 CH -3 ( HG 35 - 30) 230 200 75
8 CH -3 ( HG 35 - 30) 230 200 75
9 CH -3 ( HG 40 - 30) 230 230 75
9A CH -3 ( HG 40 - 30) 230 230 75
10 CH -3 ( HG 40 - 30) 230 X X
11 CH -3 ( HG 40 - 30) 115 X X
11A CH -3 ( HG 40 - 30) 115 X X
12 CH -3 ( HG 30) 230 115 75
12A CH -3 ( HG 30) 60 X X
CONE BRICKS
IH 24 CH -6 (HG 35 - 30) 230 115 88
IH 16 CH -6 (HG 35 - 30) 230 115 84
IH 10 CH -6 (HG 35 - 30) 230 115 81
IH 6 CH -6 (HG 35 - 30) 230 115 79
IG 24 CH -6 (HG 35 - 30) 230 115 88
IG 16 CH -6 (HG 35 - 30) 230 115 84
IG 10 CH -6 (HG 35 - 30) 230 115 81
 ROOF BRICKS
TYPE - 1 CH -4 ( HG 40 - 30) 90 X X
TYPE - 1A CH -4 ( HG 40 - 30) 90 X X
TYPE - 2 CH -4 ( HG 40 - 30) 120 X X
KILN BRICKS
3K418 70 - 2.5 198 180 103
3K218 SAME 198 180 103
P 18 SAME 198 180 83
P + 18 SAME 198 180 93
3K418 60 - 30 198 180 103
3K218 60 - 30 198 180 103

FIRE BRICKS COMPOSITION

QUALITY CH 3 CH 4 CH 6 CH 7

Chemical analysis
Al2o3 % 40 35 - 40 30 - 35 25 - 30

Fire resistancet0 0c > 1400 > 1350 > 1350 > 1250

CCS after heating 110 0c > 40 > 35 > 35 > 65

POROSITY ≤ 19 ≤ 20 ≤ 22 ≤ 14

Resistance thermal shock >20 >15 >15 >15

Thermal conductivity
1.3,1.4,1.5 1.3,1.4,1.5 1.2,1.3,1.4 1.2,1.3,1.4
W/max 400,700,11000c

DENSITY 2300 2300 2100 2200

TOLERANCE % ± 1.5 % ± 1.5 % ± 1.5 % ± 1.5 %

CV FURNACE BRICKS

3k 211

3k - 311

3k - 411

3k - 322
3k - 522
3k - 622
RHB S HANGING BRICKS
RHB S HANGING BRICKS
SRB - 100
SRB - 100 - A
NSIONS no of STATUS
REMARKS
D bricks STOCK CONSUME
DATE 1.11.19
A
65 SIDE ARCH 2579
B
65 SIDE ARCH 1000
X SIDE ARCH
X STRAIGHT C 2000
X STRAIGHT 750
X STRAIGHT 750
65 SIDE ARCH
D
X STRAIGHT
65 SIDE ARCH
X STRAIGHT
65 SIDE ARCH 600
X STRAIGHT 100
X 500
X
X 500
X 250
X 250
60 SIDE ARCH
X

64 SIDE ARCH 25
68 175
71 390
73 630
64 END ARCH 60
68 375
71 270
 X
X
X 500
Ratio 68:22
93.5 SIDE ARCH 68 nos / line 23.11.19 8925
84 22 nos. / line 3400
77 450 nos. bricks / meter
87
93.5 3200
84 1000

HAL
70-25 60 - 30

70 60

1500 1600

> 70 > 50

18 - 20 14 - 16

≥ 30 ≥ 50

1.9,1.9,1.8 1.5,1.6,1.7

2800 2500

± 1.5 % ± 1.25 %

575

704

1346

227
101
161
 264
695
2100
485
STATUS
BALANCE ORDER REQ

2160

1620

756
48
5300
1700
 ANCHORS
ANCHOR DIMENSION REMARKS
ITEM NO
MATERIAL CODE A B C D PITCH
A1 MEC0003975 90 30 3 X 200 sq
A2 MEC0003976 190 45 6 X 325 sq
A3 MEC0003977 155 70 4 X 230 sq
A4 MEC0003978 185 105 4 X 230 sq
A8 MEC0003979 215 145 6 X 200 sq
A9 MEC0003980 80 30 3 X 200 sq
A10 MEC0003981 275 125 6 X 200 sq
A14 MEC0003982 350 190 6 X 300 sq
A15 MEC0003983 295 100 6 X 350 sq
A19 MEC0003984 450 125 6 X
A20 MEC0003985 365 240 6 X 250 sq
A21 MEC0003986 120 60 4 X 200 sq
A22 MEC0003987 265 110 6 X 350 sq
A23 MEC0003988 205 110 6 X 250 sq
KL 1 MEC0003993 160 45 6 25 200 sq
KL 2 MEC0004432 40 10 6 20 100 sq
KL 3 MEC0004433 60 X 6 X 100 sq
KL 4 MEC0004899 60 10 6 20 100 sq
KL 5 MEC0004898 70 20 4 T A DAMPER 150 sq
BURNER 55 8mm dia 150 sq
A. SUPPORT MEC0004429 ANCHOR SUPPORT ( B.PIPE )
PLASTIC CAP MEC0004430 ANCHOR PLASTIC CAP
H1 MEC0003989
H2 MEC0003990 COOLER BRICKS HOLDING ANCHOR

H3 MEC0003991

COOLER A 10 BULL NOSE , THROAT WALL

A 14 COOLER SIDE WALL
 A 15 COOLER SIDE WALL ,DISCHARGE
A 19 STATIC GRADE ( horse shoes )
A 20 COOLER SIDE WALL
HOOD A4 COOLER HOOD & ARCH
 ANCHOR STATUS
DATE STOCK CON. BALANCE
24.11.19 500
750
750
1000
1000
A 1000
C 300
B 250
500
D 50
100
300
300
A 300
200
200
300
500
NIL
1000
500

KILN TAD CVF CY 1

KL 1 KILN INLET / OUTLET A2 TAD CASING A8
KL 2 KILN OUTLET SECTOR PLATE KL 5 TAD DAMPER
KL 4 KILN OUTLET SECTOR PLATE
A8 KILN INLET SLOPE / ARCH / SIDE WALL
ATUS
ORDER

CY 3,4,5 PC
A1 CY. ROOF A8
A2 CY. ROOF
A4 CY. WALL
A4 CY. CONE
 INSULATION BLOCK

CODE SIZE ( mm ) DATE STOCK CONS. BALANCE

500*150*100 16.11.19

500*150*75

500*150*65

500*150*40

500*150*25

INSULATING MATERIALS COMPOSITION

INSULATING MATERIALS IA -1 IA -2 IA -3 IA -4
block
block insulation block insulation insulation ceramic
Type of products
calsium silicate calsium silicate calsium fibre
vemiculite
Max, service temp. ≥ 1100 ≥ 1000 ≥ 1100 ≥ 1250

CCS N/mm2 ≥ 1.6 ≥ 1.6 ≥ 1.1

permanent linear shrinkage ( % ≤ 1.0; ≤ 1. 0 ; ≤ 1.5 ; ≤ 1.75 ;

heating 0c/hrs 1050/12 1000/12 1000/12 1050/24

change of length by % at 800 0c 0.55 0.55 0.55

thermal conductivity W/mxk at

.07,.09,.10 .07,.11,.13 .07,.14,.17 .1,.15,.22
2000c,4000c,6000c,8000c
REQUIRE (M2) REQ. NO REQ. NO

15 4076 4076

20

20

20

20

≤≤≤

IA -5

ceramic fibre

≥ 1250

≤ 1.75 ;
1050/24

.09,.13,.17
CODE ITEM DESCRIPTION QUALITY DENSITY

CERAMIC FIBRE IA - 4 (12500c ) 96 Kg /m3

CERAMIC FIBRE IA - 4 (12500c )
CERAMIC FIBRE IA - 6 (12500c )
CERAMIC FIBRE SHEET IA - 6 (12500c )
0
 ORDERr(
DIMENSION MM date stock BUNDLE )

700 X 600 X25 16.11.19 15

701 X 600 X12 15
702 X 600 X40