Professional Documents
Culture Documents
ID: 2017000600007
Country of origin: Bangladesh
Location: Madhabdi, Norshindi, Bangladesh
Size: 980386sft (22 Acre)
SITE ANALYSIS
Programs
• Main factory
✓ Vehicular Entry ✓ Pump room
✓ Pedestrian Entry ✓ AC Plant
✓ Guard Room ✓ Laboratory & Research room
✓ Loading-Unloading area ✓ Finish Good Storage
✓ Fabric and Trims Inspection Room ✓ Production Room
✓ Fire Stair ✓ Waste material room
✓ Electrical Room ✓ Day Care
✓ Raw material storage ✓ Toilets
✓ Health care ✓ Prayer Space
✓ Kitchen
✓ Dining
• Complex Area
✓ Grocery shops/Food Courts
✓ Restaurant ✓ Library
✓ Multipurpose Hall ✓ Residence for Workers
✓ Mosque ✓ Administrative Building
✓ Ware House
Program Analysis
Total- 90,332sft
Combine Factory Program Factory Complex Program
Total – 69,600sft
• Factory area total – 138,302sft
• Factory Complex Area – 69,600sft
Total –207,902sft
- 5 Acre (approximately) in total
SPINNING MILL
• Blow room is the starting of the spinning operation where the fiber is opened, cleaned, mixed, micro
dust removed and evened thus passed to carding machine without increasing fiber rupture, fiber neps, broken
seed particles and without removing more good fibers.
(Mixing, blending, cleaning)
• Breaker Drawn Frame is a machine for combining and drawing slivers of a textile fiber (as of hemp for rope
manufacture or cotton for spinning). Drawing is the operation by which slivers are blended, doubled and leveled.
• To convert or transfer the opened and cleaned cotton fiber into a sheet form of definite width and uniform unit length
is called Lap Former.
• A combing machine is a one type spinning machine for spinning process of yarn which has comb to straighten
the fibers and extract neaps, foreign matter and short fibers. Combing machine is used to produce higher count
yarn(stronger , more even, more compact, finer, smother).
• Finisher Draw Frame is done to give further strength and stability to the silver. The drawn silver from breaker
Draw frame is again drawn .
• Simplex for spinning process is an industrial machinery used for spinning process of Textile technology to
transform the drawn sliver into roving. The main function of simplex machine is the attenuation of drawn sliver
and insert small amount of twist to give required strength of roving.
• The machine in which the final draft is given to the roving and converted to yarn is called ring frame.
Layout of Ring Spinning Unit
Machine Data, Production & Man force Analysis
Spinning Section
02. Blow Room Machine 02. Blow Room Machine – Bale opening
Mixer
Superblender B12
Fine cleaner
Pre cleaner
To the
cards
To the
cards
Bale opener
http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
Mixing 8x 4 = 32
Bale
O pening 1. Super blender B12 Carding surface +35%
Section
KW installed -35%
Cle Up to 70%
Pre- ani
C leaning 2. Duo cleaner B390L ng
section effi
cie
nc
y
Mixing 3. Auto mixer B143L
section 4. Motor fan B152
http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
02. Blow Room Machine - Pre Cleaning 02. Blow Room Machine -Mixing
Duocleaner B390L Automixer B143L
Legends
1 Dust Separator B450L
2 Double cleaning rolls
3 Independent adjustable grid
4 Bucket wheel lock
5 Control Panel
http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
02. Blow Room Machine – Fine Cleaning
http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
03. Carding Machine 04. Drawing Machine
Optimal use of space
142
Card Sliver
2250
2380
CH +
680
Candimensions
Cans Ø [mm] 1 000
Can height[mm] 1 200, 1 300, 1 500
Double-head draw frame SB-D 26
3 550 (4 100**) 1 000*
Production Upto 225 kg/hr
Sliverfineness 0.1 - 0.2 ne
∅
C2
Typical layout
2 980 (3
380**)
L
6 Delivery 2
L
8 Delivery speed Up t o 1 2 0 0 [ m/ mi n ]
MACHINEDATA
Included in the head stock for all tube shapes, cylindrical or conical; storage capacity 310 tubes
UNIfeed tube loader Versions DS (double sided)* or DE (double ended)* with double sided tube loader, positioned
separately at the end stock, storage capacity 2 × 347 tubes
B1 mm 1075 iDS Higher machine efficiency with the intelligent drive system (iDS), because robot avoids idle travelling
Machine Data
R 66 rotor spinning machine
R66withroundbow
1500
R
E
191
3
H I
C
C
K
A
854
155
8
171
0
1230
2460
1272 1272
326
5
4
2
162
0
6
123
0
155
0
155
205
170
8
CD
5418 AB
K
R66withoutroundbow
220
2
5
0
D
123
0
191
3
346
4
C
B
A
123
0
Spacerequirementsfor
R 66 with 3 andmore
123
robots
0
155
854
8
171
0
127
2
5
4
1
326
246
162
0
0
6
127
123
155
2
0
155
8
170
205
0
4
CD
AB
K
HEIGHT
DIMENSIONS
KH C E I R
Canheight[mm] [mm] [mm] [mm] [mm]
1070 1175 2950 1308 3500
➢ Head office (Corporate Office) : Adamjee Court (5th &6th Floor), 115-120,
➢ Phone No.7176207-8,9572135,9569669,Fax-880-2-9565282
No. of machine:
Production capacity:
Man power:
Inspection Warping
Weaving sizing
Winding on
Looming weavers beam
Denting Drawing
Weaving
preparatory
process Weft Warp yarn
yarn processing
processi •Winding
ng •Warping
•Sizing
• Weft yarn
•Drawing and
(Cone form)
Denting
•Knotting
•Looming
Winding
Winding is the process of transferring yarns from ring,bobbin,hank etc.
into a suitable package.
Machine Specification
Name of the m/c: Benninger
Name of origin: Switzerland
Creel capacity : 1224
RPM : 750
Beam width : 2400 mm
Sizing
The process of applying a protective adhesive coating upon the warp
yarns surface is called sizing.
Machine specification
Machine Name :Benninger
Origin : Switzerland
Cylinder : 14
R.P.M :160 Max
Lease rod : 29
Beam capacity : 32
Cylinder Temperature : 145 degree
Loom #01
AIR jet
Machine specification
Name of the machine : Toyota
Brand : Toyota JAT 710
Origin : Japan
RPM : 800
Shedding : Tapped & Dobby
Weft insertion : By Air
Operating system : Computerized
Loom #02
Machine specification
Picanol Optimax
Maintenance
Types of Maintenance:
(Ⅰ).Reactive Maintenance
(Ⅱ).Periodic Maintenance
(Ⅲ).Proactive Maintenance
Utilities used in the industry
The design, by Jubair Hasan of Archeground, takes its inspiration from a traditional Bengali pavilion – a
simple post-and-beam structure with pitched roof that can be found in villages all around Bangladesh.
Design Concept
The loom shed was built on a vacant land in the back end of the
factory’s compound.
The floor is in concrete with a cement finish. Even though the inspiration of the structure comes from traditional
Bengali pavilions, the construction technology used in this building is a relatively modern welded steel structure,
concrete/cement-based materials, and bamboo with chemical treatment.
Buyers are driven in the loom shed where they can
see the quality of the products and how the factory
is operated.