Plans scedule health check Bulan Juni 2020

Inspection Jun
No Area Tools
Team 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 MCC Fire Alarm Group E1,E2,E3 IR, UL
2 MCC Temp. & Humi. Group E1,E2,E3 Gauge
3 IR Panel Group E1,E2,E3 IR, UL
4 IR Cable Group E1,E2,E3 IR, UL
5 Motor Temp. & Amp Group E1,E2,E3 IR, UL
6 Lighting Shift IR, UL
Visual,
7 Blower (Sensor) Shift
Heater
8 Rotating Equipment Group M1,M2,M3 Vib,
9 Steam Trap Group M1,M2,M3 Visual, UL
10 Steam Leakage Group M1,M2,M3 Visual
11 Pneumatic Leakage Group M1,M2,M3 Visual
12 Hydrant System Leakage Group M1,M2,M3 Visual
13 Water leakage Group M1,M2,M3 Visual
14 Hydraulic system Group M1,M2,M3 Visual
15 Conveyor waste Flexo Group M1,M2,M3 Visual
16 Glue System Corr Group M1,M2,M3 Visual
Vib Expert
17 Grease Group M1,M2,M3 II
Pruffechnik
18 Conveyor roll & Trolley Group M1,M2,M3 Visual
19 Conveyor staker Group M1,M2,M3 Visual
20 Slitter Corr. Group M1,M2,M3 Visual
21 Ink System Group M1,M2,M3 Visual
22 Compressor, WWT, Utility Group U Visual, UL
23 Transformer Group U IR, UL
24 Lightning Group U Earth Meter
ni 2020
Jun
17 18 19 20 21 22 23 24 25 26 27 28 29 30

No Area Inspection Team Tools

1 2 3 4 5 6 7
1 MCC Fire Alarm Group E1,E2,E3 IR, UL
2 MCC Temp. & Humi. Group E1,E2,E3 Gauge
3 IR Panel Group E1,E2,E3 IR, UL
4 IR Cable Group E1,E2,E3 IR, UL
5 Motor Temp. & Amp Group E1,E2,E3 IR, UL
6 Lighting Shift IR, UL
Visual,
7 Blower (Sensor) Shift
Heater
8 Rotating Equipment Group M1,M2,M3 Vib,
9 Steam Trap Group M1,M2,M3 Visual, UL
10 Steam Leakage Group M1,M2,M3 Visual
11 Pneumatic Leakage Group M1,M2,M3 Visual
12 Hydrant System Leakage Group M1,M2,M3 Visual
13 Water leakage Group M1,M2,M3 Visual
14 Hydraulic system Group M1,M2,M3 Visual
15 Conveyor waste Flexo Group M1,M2,M3 Visual
16 Glue System Corr Group M1,M2,M3 Visual
Vib Expert II
17 Grease Group M1,M2,M3
Pruffechnik
18 Conveyor roll & Trolley Group M1,M2,M3 Visual
19 Conveyor staker Group M1,M2,M3 Visual
20 Slitter Corr. Group M1,M2,M3 Visual
21 Ink System Group M1,M2,M3 Visual
22 Compressor, WWT, Utility Group U Visual, UL
23 Transformer Group U IR, UL
24 Lightning Group U Earth Meter
 Jun
Tools
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
R, UL
Gauge
R, UL
R, UL
R, UL
R, UL
Visual,
Heater
Vib,
Visual, UL
Visual
Visual
Visual
Visual
Visual
Visual
Visual
Vib Expert II
Pruffechnik
Visual
Visual
Visual
Visual
Visual, UL
R, UL
Earth Meter
No Date of Finding Item of Finding PIC
Location : MCC 1 of 380V W/T
MCB cooling tower mixer #12.
Temperature on terminal R=40°C
1 4/1/2020 S=40°C T=60°C. Hary Awaludin

There are having difference

temperature till 20°C.
Location : MCC Demin
1. Cable without duct/ Not tidy
2. On outgoing side cable without
2 4/1/2020 Hary Awaludin
marking.
3. Marking/ Not standard name plate,
only hand written.
Location : MCC 1 of 380VA W/T
3 4/1/2020 MCB Lighting of Basin CT#01 & Hary Awaludin
Dozing Nalco without contactor and
not standard
Priority Deadline Before After Action Plan

3
 Group E1 Group E2 Group E3 Group M1 Group M2 Group M3
Source Rotating Rotating Rotating
Electrical Electrical Electrical
Equipment Equipment Equipment
M Shifa Kristian Fardha Yudha
Expansion Riski Ridho P Mariyo
Fadila Hutauruk
Deni Dwi N
P

Convertin
Heru Rasiman Saruri Saepullah Sasongko Kriswanto
g
 Group U
Compressor
WWT Utility
M Hasan FR

Firman
 1st Week
Group TEAM MEMBER # of Finding
(8 Jun - 14 Jun)
E1 Riski Ridho, Heru
E2 Mariyo, Rasiman
E3 M Shifa, Saruri
M1 Kristian, Saepullah
M2 Deni Dwi N,
Sasongko
Fardha Yudha,
M3 Kriswanto

U M Hasan FR, Firman

TOTAL 0
 2nd Week 3rd Week
# of Finding # of Finding
(15 Jun - 21 Jun) (22 Jun - 28 Jun)

0 0
 Finding
Contents Week 1 Week 2 Week 3 Week 4 Week 5 Total

# of Finding 32 0 0 0 0 32

FROM 32 0 0 0 0 32
Completed / Closed
TO 4 0 0 0 0 4

FROM 100% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%

(%) of completed
TO 13% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 13%

30 14%
Week 1 Week 2 Week 3 Week 4 Week 5
13%
# of finding 32 0 0 0 0
25 12%
Completed / Cloased 4 0 0 0 0
% of completed 13% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 10%
20
8%
15
6%
10
4%

5 2%

0 0%
Week 1 Week 2 Week 3 Week 4 Week 5
 Finding
Contents Week 1 Week 2 Week 3 Week 4 Week 5 Total

# of Finding 35 0 0 0 0 35

FROM 35 0 0 0 0 35
Completed / Closed
TO 6 0 0 0 0 6

FROM 100% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100%

(%) of completed
TO 17% #DIV/0! #DIV/0! #DIV/0! #DIV/0! 17%

%
 Finding by management
Contents Plant 3
Total / Unfinished 16 / 0
Priority Priority Priority
1 2 3
# of Finding 6 19 11

Unfinished 0 0 0
Completed / Closed
Closed 1 4 11

Unfinished 0% 0% 0%
(%) of completed
Closed 100% 100% 100%

MEKANIKAL PLANT 1 FINDING 8-14 Juni #Week1

12

10

2
4

0
Priority Priority Priority
1 2 3
Plant 3

6/8/2020
Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 12 / 5 19 / 17 0 / 0 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Prio
Total 1 2 3 1 2 3 1 2 3 1
# of Finding 2 5 5 5 13 1 0 0 0 0

Unfinished 0 5 0 4 13 0 0 0 0 0
Completed / Closed
Closed 0 0 5 1 0 1 0 0 0 0

Unfinished 0% 100% 0% 0% 100% 0% 0% 0% 0% 0%

(%) of completed
Closed 0% 0% 100% 0% 0% 100% 0% 0% 0% 0%

6/9/2020
Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 8 / 0 10 / 4 7 / 4 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Total
Total / Unfinished 8 / 0 10 / 4 7 / 4 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Total 1 2 3 1 2 3 1 2 3 1
# of Finding 0 2 6 0 6 4 1 3 3 0

Unfinished 0 0 0 0 4 0 1 3 0 0
Completed / Closed
Closed 0 2 6 0 2 4 0 0 3 0

Unfinished 0% 0% 0% 0% 67% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 0% 33% 100% 0% 0% 0% 0%

6/10/2020
Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 9 / 3 12 / 4 17 / 6 1
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
# of Finding 0 3 6 0 6 6 1 4 12 0

Unfinished 0 3 0 0 4 0 1 4 1 0
Completed / Closed
Closed 0 0 6 0 2 6 0 0 11 0

Unfinished 0% 100% 0% 0% 67% 0% 100% 100% 8% 0%

(%) of completed
Closed 0% 0% 100% 0% 33% 100% 0% 0% 92% 0%
 6/11/2020
Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 8 / 2 20 / 0 11 / 0 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Total 1 2 3 1 2 3 1 2 3 1
# of Finding 0 1 7 2 5 13 1 5 5 0

Unfinished 0 0 2 0 0 0 0 0 0 0
Completed / Closed
Closed 0 1 5 2 5 13 1 5 5 0

Unfinished 0% 0% 29% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 71% 100% 100% 100% 100% 100% 100% 0%

12-Jun
Finding by management
Contents Plant1 Plant2 Plant3 U
Total / Unfinished 8 / 0 9 / 0 6 / 0 2
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Total 1 2 3 1 2 3 1 2 3 1
# of Finding 4 2 2 0 2 7 0 2 4 0

Unfinished 0 0 0 0 0 0 0 0 0 0
Completed / Closed
 Unfinished 0 0 0 0 0 0 0 0 0 0
Completed / Closed
Closed 4 2 2 0 2 7 0 2 4 0

Unfinished 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 0% 100% 100% 0% 100% 100% 0%
 Plant 3 0

Priority Priority Priority Priority Priority Priority

1 2 3 1 2 3
# of finding 6 10 10 0 0 0

Completed / Closed 6 10 10 0 0 0

% of completed 100% 100% 100% 0% 0% 0%

Finding by manageme
Contents Plant1 Plan
Total / Unfinished 47 / 0 68 /
Priority Priority Priority Priority Priori
120%
1 2 3 1 2
100% # of Finding 6 15 26 5 33

80% Unfinished 0 0 0 0 15
Completed / Closed
60% Closed 6 15 26 5 18
40%
Unfinished 0% 0% 0% 0% 45%
20% (%) of completed
 40%
Unfinished 0% 0% 0% 0% 45%
20% (%) of completed
Closed 100% 100% 100% 0% 55%
0%
Priority
3

Utility
0 0 / 0
ority Priority Priority Priority
3 1 2 3
0 0 0 0

0 0 0 0

0 0 0 0

0% 0% 0% #DIV/0!

0% 0% 0% #DIV/0!

Utility
0 / 0
y Priority Priority Priority
 0 / 0
y Priority Priority Priority
1 2 3
0 0 0

0 0 0

0 0 0

0% 0% #DIV/0!

0% 0% #DIV/0!

Utility
1 / 0
y Priority Priority Priority
1 2 3
0 0 1

0 0 0

0 0 1

0% 0% 0%

0% 0% 100%
 Utility
0 / 0
ty Priority Priority Priority
1 2 3
0 0 0

0 0 0

0 0 0

0% 0% 0%

% 0% 0% 0%

Utility
2 / 0
Priority Priority Priority
1 2 3
0 0 2

0 0 0
0 0 0

0 0 2

0% 0% 0%

0% 0% 100%
 0 0

Priority Priority Priority Priority Priority Priority

1 2 3 1 2 3
0 0 0 0 0 0

0 0 0 0 0 0

0% 0% 0% 0% 0% 0%

anagement
Plant2 Plant3 Utility
68 / 16 40 / 2 3 / 0
riority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3
5 33 30 2 14 24 0 0 3

0 15 1 0 2 0 0 0 0

5 18 29 2 12 24 0 0 3

0% 45% 3% 0% 14% 0% 0% 0% 0%
0% 45% 3% 0% 14% 0% 0% 0% 0%

0% 55% 97% 0% 86% 100% 0% 0% 100%

 Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 26 / 0 32 / 0 24 / 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3
# of Finding 0 13 13 1 22 9 1 7 16

Unfinished 0 0 0 0 0 0 0 0 0
Completed / Closed
Closed 0 13 13 1 22 9 1 7 16

Unfinished 0% 0% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 100% 100% 100% 100% 100% 100%

25
100% 100% 100% 100% 100% 100% 100% 100% 100%
20

15

10

5
 5
0%
0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
Plant1 Plant2 Plant3

6/15/2020

Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 8 / 1 11 / 5 10 / 1 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
# of Finding 0 2 6 0 8 3 0 2 8 0

Unfinished 0 1 0 0 5 0 0 1 0 0
Completed / Closed
Closed 0 1 6 0 3 3 0 1 8 0

Unfinished 0% 50% 0% 0% 63% 0% 0% 50% 0% 0%

(%) of completed
Closed 0% 50% 100% 0% 38% 100% 0% 50% 100% 0%

6/16/2020
Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 6 / 0 8 / 2 8 / 0 2
 Contents Plant1 Plant2 Plant3
Total / Unfinished 6 / 0 8 / 2 8 / 0 2
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
# of Finding 0 4 2 1 5 2 0 0 8 2

Unfinished 0 0 0 0 2 0 0 0 0 0
Completed / Closed
Closed 0 4 2 1 3 2 0 0 8 2

Unfinished 0% 0% 0% 0% 40% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 100% 60% 100% 0% 0% 100% 100%

6/10/2020

Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 5 / 0 5 / 0 3 / 0 1
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
# of Finding 0 2 3 0 4 1 0 1 2 1

Unfinished 0 0 0 0 0 0 0 0 0 0
Completed / Closed
Closed 0 2 3 0 4 1 0 1 2 1

Unfinished 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 0% 100% 100% 0% 0% 100% 100%
 6/18/2020

Finding by management
Contents Plant1 Plant2 Plant3
Total / Unfinished 3 / 0 4 / 0 3 / 0 2
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
# of Finding 0 2 1 0 4 0 0 2 1 0

Unfinished 0 0 0 0 0 0 0 0 0 0
Completed / Closed
Closed 0 2 1 0 4 0 0 2 1 0

Unfinished 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 0% 100% 100% 0% 100% 0% 0% 100% 100% 0%

12-Jun
 Utility Plant1 Plant2

5 / 0
Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3
3 0 2 # of finding 0 13 13 1 22 9

0 0 0 Completed / Closed 0 13 13 1 22 9

3 0 2 % of completed 0% 100% 100% 100% 100% 100%

0% 0% 0%

100% 0% 100%

120%
100% 100%
100%

80%

60%

40%

20%
 40%

20%
0%
0%
Priority Priority Priority
1 2 3
Utility

Utility
0 / 0
y Priority Priority Priority
1 2 3
0 0 0

0 0 0

0 0 0

0% 0% 0%

% 0% 0% 0%

Utility
2 / 0
 Utility
2 / 0
y Priority Priority Priority
1 2 3
2 0 0

0 0 0

2 0 0

0% 0% 0%

% 100% 0% 0%

Utility
1 / 0
y Priority Priority Priority
1 2 3
1 0 0

0 0 0

1 0 0

0% 0% 0%

% 100% 0% 0%
 Utility
2 / 0
y Priority Priority Priority
1 2 3
0 0 2

0 0 0

0 0 2

0% 0% 0%

% 0% #DIV/0! 100%
 Plant3 Utility

Priority Priority Priority Priority Priority Priority

1 2 3 1 2 3
1 7 16 3 0 2

1 7 16 3 0 2

100% 100% 100% 100% 0% 100%

 Finding by management
Contents week 1 week 2 week 3
Total / Finished % 158 / 100% 87 / 100%
Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 0 1 2 3 1 2 3 1 2 3
# of Finding 13 62 83 5 44 38 0 0 0

Unfinished 0 0 0 0 0 0 0 0 0
Completed / Closed
Closed 13 62 83 5 44 38 0 0 0

Unfinished 0% 0% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 100% 100% 100% 100% 100% 0% 0% 0%

140
100% 100% 100% 100% 100% 100% 100%
120
100
80
60
40
20
 40
20 0% 0% 0%
0
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3 1
week 1 week 2 week 3

15-Jun
Finding by management
Contents week 1 week 2 week 3
Total / Finished % 158 / 99% 29 / 76% 187
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 9 1 2 3 1 2 3 1 2 3 1
# of Finding 13 62 83 0 12 17 0 0 0 13

Unfinished 0 2 0 0 7 0 0 0 0 0
Completed / Closed
Closed 13 60 83 0 5 17 0 0 0 13

Unfinished 0% 3% 0% 0% 58% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 97% 100% 0% 42% 100% 0% 0% 0% 100%

16-Jun

Finding by management
 Finding by management
Contents week 1 week 2 week 3
Total / Finished % 158 / 99% 49 / 82% 207
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 10 1 2 3 1 2 3 1 2 3 1
# of Finding 13 62 83 3 21 25 0 0 0 16

Unfinished 0 1 0 0 9 0 0 0 0 0
Completed / Closed
Closed 13 61 83 3 12 25 0 0 0 16

Unfinished 0% 2% 0% 0% 43% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 98% 100% 100% 57% 100% 0% 0% 0% 100%

10-Jun
Finding by management
Contents week 1 week 2 week 3
Total / Finished % 158 / 100% 63 / 92% 221
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 5 1 2 3 1 2 3 1 2 3 1
# of Finding 13 62 83 4 28 31 0 0 0 17

Unfinished 0 0 0 0 5 0 0 0 0 0
Completed / Closed
Closed 13 62 83 4 23 31 0 0 0 17

Unfinished 0% 0% 0% 0% 18% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 100% 100% 100% 82% 100% 0% 0% 0% 100%
 Unfinished 0% 0% 0% 0% 18% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 100% 100% 100% 82% 100% 0% 0% 0% 100%

11-Jun
Finding by management
Contents week 1 week 2 week 3
Total / Finished % 134 / 81% 134
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 25 1 2 3 1 2 3 1 2 3 1
# of Finding 11 57 66 0 0 0 0 0 0 11

Unfinished 2 22 1 0 0 0 0 0 0 2
Completed / Closed
Closed 9 35 65 0 0 0 0 0 0 9

Unfinished 18% 39% 2% 0% 0% 0% 0% 0% 0% 18%

(%) of completed
Closed 82% 61% 98% 0% 0% 0% 0% 0% 0% 82%

12-Jun
Finding by management
Contents week 1 week 2 week 3
Total / Finished % 159 / 91% 159
Priority Priority Priority Priority Priority Priority Priority Priority Priority Priority
Unfinished 15 1 2 3 1 2 3 1 2 3 1
# of Finding 15 63 81 0 0 0 0 0 0 15
 # of Finding 15 63 81 0 0 0 0 0 0 15

Unfinished 0 14 1 0 0 0 0 0 0 0
Completed / Closed
Closed 15 49 80 0 0 0 0 0 0 15

Unfinished 0% 22% 1% 0% 0% 0% 0% 0% 0% 0%
(%) of completed
Closed 100% 78% 99% 0% 0% 0% 0% 0% 0% 100%
 Total week 1 week 2

245 / 100%
Priority Priority Priority Priority Priority Priority Priority Priority Priority
1 2 3 1 2 3 1 2 3
18 106 121 # of finding 13 62 83 5 44 38

0 0 0 Completed / Closed 13 62 83 5 44 38

18 106 121 % of completed 100% 100% 100% 100% 100% 100%

0% 0% 0%

100% 100% 100%

120%
100% 100% 100%
100%

80%

60%

40%

20%
 40%

20%

0%
Priority Priority Priority
1 2 3
Total

Total
187 / 95%
Priority Priority Priority
1 2 3
13 74 100

0 9 0

13 65 100

0% 12% 0%

100% 88% 100%

 Total
207 / 95%
Priority Priority Priority
1 2 3
16 83 108

0 10 0

16 73 108

0% 12% 0%

100% 88% 100%

Total
221 / 98%
Priority Priority Priority
1 2 3
17 90 114

0 5 0

17 85 114

0% 6% 0%

100% 94% 100%

 0% 6% 0%

100% 94% 100%

Total
134 / 81%
Priority Priority Priority
1 2 3
11 57 66

2 22 1

9 35 65

18% 39% 2%

82% 61% 98%

Total
159 / 91%
Priority Priority Priority
1 2 3
15 63 81
 15 63 81

0 14 1

15 49 80

0% 22% 1%

100% 78% 99%

 week 3 Total

Priority Priority Priority Priority Priority Priority

1 2 3 1 2 3
0 0 0 18 106 121

0 0 0 18 106 121

0% 0% 0% 100% 100% 100%