Professional Documents
Culture Documents
Consultant:
Exceltech Consultancy and Projects Pvt. Ltd.
Plot No. – 10 & 11, Natraj Nagar, Imli Phatak, Jaipur – 302015 Rajasthan
Contact No. - +91-9166444666
EXCEL E-mail: excel.projects@rediffmail.com, excelprojects06@gmail.com
Table of Contents
1. Executive Summary .................................................................................. 8
2. Technical Note on Project ....................................................................... 37
3. Execution Methodology and Plan for Laying of Sewer Lines .................. 61
4. Main Report .......................................................................................... 140
5. Background of the Study ...................................................................... 143
6. Field Investigation ................................................................................. 144
7. Project Components ............................................................................. 145
8. Operational Plan ................................................................................... 146
9. Environment and Social Impact Assessment ........................................ 147
10. Abstract of Cost................................................................................ 149
11. Implementation Framework ............................................................... 151
12. Training And Capacity Building ......................................................... 153
13. Operation and Maintenance .............................................................. 158
14. Inventory of Assets............................................................................ 159
15. Plan for Monitoring of Implementation ............................................... 160
16. List of Bench Marks........................................................................... 162
Page 1 of 206
Table 13 Rehabilitation of new sewer line by Trenchless Technology in
Udaipur Wall City Area (Smart City)............................................................... 29
Table 14 Design Parameters of Raw Sewage .............................................. 32
Table 15 Population Projection Calculation .................................................. 39
Table 16 Dia wise Comprehensive details of Sewer Lines ........................... 43
Table 17 Dia wise details of sewer lines for AMRUT Phase-1st ................... 44
Table 18 Dia wise details of sewer lines for AMRUT Phase-2nd .................. 44
Table 19 Rehabilitation of existing sewers by Pipe Bursting / CIPP
Technology in Udaipur Wall City Area (Smart City) ....................................... 44
Table 20 Historical Population Growth Rate ............................................... 140
Table 21 Projected Population .................................................................... 141
List of Figures
Figure 1 Map of Udaipur Town........................................................................ 9
Figure 2 Population Trend In Udaipur ........................................................... 11
Figure 3 Existing organizational structure of UMC ........................................ 13
Figure 4 Manually operated flushing Tank .................................................... 50
Figure 5 Automatic Flushing Tank ................................................................ 51
Figure 6 Types of Bedding for Conduit in Trench.......................................... 75
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List of Abbrevations
1. DPR Detailed Project Report
2. STP Sewerage Treatment Plant
3. SPS Sewerage Pumping Station
4. UIDSSMT Urban infrastructure Development Scheme in Small and Medium Towns
5. MLD Million Litre Per Day
6. RCC Pipe NP Reinfoced Cenment Concrerte Pipe - Non Pressure
7. GRP Glass Fibre Reinforced Plastic Pipe
8. DI Ductile Iron Pipe
9. GI Galvanized Iron
10. RUIDP Rajasthan Urban Infrastructure Development Programme
11. PVC-U Poly Vinyl Chloride unplasticized
12. BT Road Bituminous Tar Road
13. CC Road Cement Concrete Road
14. BOD Bio Chemical Oxygen Demand
15. COD Chemical oxygen Demand
16. TSS Total Suspended Solids
17. lpcd Litre Per Capita Per Day
18. PHED Public Health Engineering Department
19. SOR Schedule of Rates
20. PC Precast Concrete
21. AC Asbastos Cement
22. SW Stoneware Pipe
23. PSCC Prestress Cement Concrete
24. u-PVC Unplasticized Poly Vinyl Chloride
25. DWF Dry Weather Flow
26. CPHEEO Central Public Health Engineering and Environment Organization
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UDAIPUR MUNICIPAL CORPORATION, UDAIPUR
FOREWORD
with comprehensive DPR, AMRUT Phase-I was approved for amount Rs. 85
Crores and for which tendering has been done by Municipal Corporation
Udaipur, sewerage works under AMRUT Phase-II, Wall city area under Smart
City ABD area and construction of STPs work proposed on Hybrid Annuity
project. The STP has been proposed on Hybrid Annuity Model (HAM). The
project cost.
Commissioner
Udaipur Municipal Corporation
Udaipur
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Certificate
Commissioner
Udaipur Municipal Corporation
Udaipur
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UDAIPUR MUNICIPAL CORPORATION
Name of Work : Providing, Laying, Jointing, Testing and Commissioning of Sewer System
(Lateral, Branch and Main Sewers) and all ancillary works including construction of Manholes,
Septage Management, Construction of Sewage Pump House & Rising Main and Restoration of
Roads etc including 1 year defect liability and thereafter 10 years O&M along with Design,
Construction, Supply, Installation, Testing and Commissioning (Civil, Mechanical & Electrical
Works) of STP and associated works including 1 year defect liability and there after 10 years O&M
(Turnkey Basis) for Udaipur Town.
GENERAL ABSTRACT OF COST
A Sewerage Works
1 Works taken under AMRUT Mission / ADB
5 Provision for O&M of Sewer System, SPS for 453.85 554.70 888.69 3479.28
10 years with 10% increase per year.
6 Provision for House Connection under 421.68 1544.24 1208.16 336.24 9377.20
Swatch Bharat Mission
Total Cost 8525.55 17300.12 10766.98 1560.24 147617.97
(including Basic Cost + Provisional Sum +
O&M + House Connection)
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S. Particular AMRUT Wall City AMRUT RUIDP Comprehensive
No. Phase-2nd Area Phase-1st work Sewerage
Amount (Smart Amount under Project Amount
(In Lacs) City) (In Lacs) ADB (In Lacs)
Amount Amount
(In Lacs) (In Lacs)
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1. Executive Summary Chapter – 1
A. City profile
Udaipur city is known for its history of warriors and rich cultural heritage. It has
been the historic capital of the kingdom of Mewar of the former Rajputana
dynasty. The foundation of the present day Udaipur was laid in 1559 by
Maharaja Udai Singh. Udaipur city is a part of Girwa tehsil of Udaipur district
in southern Rajasthan. The city is surrounded by the spectacular and mineral
rich Aravalli hills at its northern and eastern sides. The average altitude of the
city is 577m above mean sea level. Udaipur is directly linked to the major
cities of India like New Delhi, Jaipur, Ahmedabad, Mumbai, etc. through road,
rail, and air. It is situated at a distance of about 450 kms from Jaipur and 250
kms from Ahmadabad on National Highway 8. It also has the distinction of
being the only city in the country to have both the East-West Corridor and the
North-South Corridor of the Golden Quadrilateral Highway Project passing
through it.
The city is a famous tourist attraction, with approximately 15 to 18 thousand
tourists visiting it daily and is often called as the "Venice of the East", as well
as the “Lake City". The lakes Pichola, Fateh Sagar, Udai Sagar and Swaroop
Sagar in city are considered some of the most beautiful lakes in the state.
Udaipur has witnessed multifold development in the last two decades. The
city is an industrial, administrative, and education centre. The economy of
Udaipur is diversified with significant contributions from tourism, trade and
commerce, and industrial Sector.
The city is also known for its high quality peculiar green marble and other rich
mineral deposits. There are many large and small-scale industries in Udaipur,
mainly in manufacturing of synthetic yarn, tyre tube, cement, marble tiles and
marble slabs, gases, synthetic threads, oil refinery etc. Udaipur has some of
the major industrial set-ups of country. Besides these, Udaipur is also an
educational hub with 5 universities, 6 colleges and more than 160 high
schools. The city is host to several state and regional public offices. Udaipur is
already an important tourism destination among international travellers. The
region falls in the Golden Quadrilateral project. Such opportunities would lead
economic development of the city.
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However the city has been facing major issues, which hinder its holistic
development. The absence of broad gauge connectivity to the city has been
affecting potentials in industrial as well as commercial growth. The
Infrastructure facilities like sewerage, drainage and solid waste management
need to be improved. The city is rich in heritage resources but lacks civic
awareness on heritage and conservation aspects. Rajasthan can be stated as
predominantly a rural state with more than 75% of its population living in rural
areas. However, the rate of urbanization in the last decades has increased
considerably and has witnessed a 29% growth. There are 31 districts in the
state, out of which Udaipur district stands fifth in position in terms of total
population. As compared to the state’s average rate of urbanization of 29%,
Udaipur district has urbanized at a rate of 26.8%.
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B. Demographic profile and growth trends
As per census 2011, the total urban population in Udaipur district is 3,068,420
persons, whereas of the Udaipur city is 451,735 persons. Hence it is evident
that Udaipur city is contributing to more than 75% of district’s total urban
population.
As per census 2011, the total urban population in Udaipur district is 3,068,420
persons, whereas of the Udaipur city is 451,735 persons. Hence it is evident
that Udaipur city is contributing to more than 75% of district’s total urban
population.
Udaipur is the sixth largest city in Rajasthan amongst the cities with
population more than 1 lakh. The city has witnessed considerable population
growth in the last four decades acting as a magnet city in the region. The
growing economy and increasing tourism growth of the city have attracted
both urban as well as rural populace. It is evident from the in-migration
statistics published under census 2001 that Udaipur has witnessed 34% rural-
to-urban and 49% urban-to-urban migration of the total migration.
1991 2001
Percentage of total Outsid within others Outside within Other
migrants e State state State state s
Total Migrants - -
Rural to Urban 30 34
Urban to Urban 40 49
Migration within 24 - 2 24 74 30
State
Migration within 20 16 30 31 43 26
district
The city has been a growth pole for the region. However the decadal
population growth rate has reduced in recent past, and it has reached to
natural growth of population. The probable reason of today’s stabilization
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point of city can be increased number of main workers in the city, as well as
reduced / lesser opportunities for marginal jobs and lack of infracture facilities
in the town. Such condition reduces the chances of worker and professionals
to settle in the city leading to lower population growth rate.
Decadal Growth
Year Population
Rate %
1961 1,11,139
1971 1,61,278 45.11
1981 2,32,583 44.21
As per census 2011, the total urban population in Udaipur district is 3,068,420
persons, whereas of the Udaipur city is 451,735 persons. Hence it is evident
that Udaipur city is contributing to more than 75% of district’s total urban
population.
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Table 4 Decadal Variations in Demographic Indicators for Udaipur Town
increased population growth has laid impetus on city’s basic infrastructure and
housing needs. The present density of city is 7065 persons per sq. km. If
compared to the cities with similar areas, the density of population is
considerably high.
Table 5 Rajasthan Cities and Density
The economic development in the city, has also contributed to the formation
of squatters and slum pockets, 10.66% of total population in city is living in
slums (as per survey conducted in 2009 for Rajiv Awas Yojana (RAY)). These
are the immigrant rural populace who are working in industrial units or
construction sites (as marginal workers), selling their art handicrafts or
working as help in domestic areas. The urban service providers have to
create a definite infrastructure to amalgamate the slum areas in city.
Table 6 Demographic Indicators
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C. Urban Governance
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The elections are conducted at a regular interval of 5. Then next municipal
elections are due in year 2019.UMC has 14 divisional (ward) committees, out
of which seven are mandatory under section 55 of the Rajasthan
Municipalities Act, 2009. These committees include elected members from
wards, officials of respective department from the corporation, and the
nominated members. The major committees are finance committee, health
and sanitation, slum improvement committee, development committee etc.
The committees have been assigned responsibility for a department. The
finance and executive committees are the financial decision making bodies.
Water supply of city is maintained and executed by PHED and Sewerage of
city is fully maintained by UMC but some of the area like Ambamata, Malla
Talai, Brahm pole, Amber mata, Amber Garh, Naga Magri, Guni Dayal Marg
etc is maintained by UIT.
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Haridasji Ki Magri, Ambamata Scheme, Raja Colony, Yadav Kachi Basti,
Bagore Ki Haveli, Purohit Ji Ki Haveli, Brampole, Gangor Ghat, Lalghat,
Gadia Deora etc. gravitate to Hathipole through 800mm dia sewer line from
where it is carried by existing sewer line already functional from Hathipole to
Manwa Kheda. There is one pumping station near Hanuman Temple in
Ambamataa area because of some low lying areas such as Yadav Kachi
Basti, Ambavgarh, part of Ambamata scheme etc. In this area, the main
sewer line runs from Mallatalai to Hathipole via Chandpole. The sewer line is
telescopic with starting dia meter of 500mm to 800mm at Hathipole. Part of
this sewer line has been laid in the bed of Lake Pichola. The ductile Iron
(800mm) pipe line has been laid in the lake bed. Along with a network of 24
Km sewer, about 3400 sewer house connection have been done
simultaneously.
Initially PHED introduced the sewerage system in the city and they
constructed sewerage network for 84.2 Ha area in the walled city in the year
year 1976 - 78. The total length of the network is 21.5 km and has
approximately 5000 house service connections. The colonies or areas served
by the PHED scheme are listed below:
“Chand Pol Area ,Shivaji Nagar, Ganesh Ghati, Shakti nagar, Bhupal Wadi,
Ashok Nagar, Delhi Gate, Subhash Nagar, Hathi Pol,Hiran Magri Sector-3 “
The trunk sewer of the above sewerage system starts at Suraj Pol and drains
into River Ahar at Manwakheda. The size of pipes in the sewerage system
ranges from 150 mm to 300 mm and the size of the trunk main ranges from
400 mm to 800 mm.This system is in highly degraded condition, therefore
whole area has been proposed for new sewer line.
The Udaipur Improvement Trust (UIT) built sewerage system of 24 kms length
for the following areas around the lakes in the year 2002-04, to avoid
untreated sewage being discharged in to the lakes. The sewerage network
built under this scheme covers peripheral areas of lake Pichola as well as
internal areas like Delhi Gate, Chandpole, etc. Appriximately 6000 house
service connections are provided through this system. Main areas covered by
the above scheme are as follows. Hari Das Ji Ki Magri Ambamata Malla Tallai
Brahm Pol Area Amber Mata Brahm Pol Magri Amber Garh Left side area of
Rang Sagar lake Guni Dayal Marg Naga Magri.
UIT constructed this sewerage system in two phases. In first phase, it covered
an area of 144 Ha around the lakes, which includes the colonies like
Ambamataa, Chandpole, city palace area, fateh palace area etc. In the
second phase UIT covered an area of 212 Ha which includes the colonies like
malla thalai, ekalavya colony, Raza colony, Amar Nagar, Kaimi Ekta Nagar,
Pragati Nagar etc. There are total 17 Sewage Pumping and Lifting Stations
and the length of the pumping mains is 6.9 km.
The existing trunk line from Hathipole to Manwa Khera is not sufficient to bear
the heavy load of sewage from these areas. In the year 2013-16, UIT with
assistance of Hindustan Zinc Limited, laid a 7.78 KM trunk line of diameters
varying from 800 mm to 1400 mm for conveying the waste water to STP of 20
MLD capacity at Ekingpura. This STP was based on MBBR technology and
was constructed in the year 2013-16 with assistance from Hindustan Zinc
Limited.
For rehabilitation of old sewerage lines the following steps shall be carried
out:
i. CCTV survey;
ii. Cleaning of the sewers and removing obstructions;
iii. Preparing the inside surface of the sewers for insitu rehabilitation of
the existing sewer; and
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iv. Rehabilitation of the sewers by CIPP lining or other techniques
available in the market.
Major deficiencies in the existing sewage collection system are listed below.:
The sewage collection system is not laid to cover all areas of the city. In fact it
does not fully cover even the areas for which branch and main sewers have
been laid. The sewers laid by PHED by more than 30 years old therefore they
have completed the design life, hence complete old system has been
proposed to be replaced with new system. In UIT area which has been laid in
2005 has not covered the complete area. The size of sewer is 150 mm,
therefore facing the frequent over flow problem. Out of total line of 23.5 km in
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UIT area , 15.52 KM is 150 mm sewer, therefore during the design, it has
been proposed to replace the system with 200 m dia, but the replacement has
been proposed in II phase of project. All the on going sewer in UIT area has
been retained the the comprehensive sewerage project and intrgrated with the
design.
Presently the sewerage coverage population wise is 10% only through sewers
laid by PHED (21.5 kms in the year 1976-78) and UIT (24 kms in the year
2002-04). Total House service connections is 11,000 Nos.
In order to increase the coverage various projects have been launched and
undertaken under various schemes. These works are as follows:
ii. Laying of sewerage networks in ward No. 33, 34 and 38 of about 50.63
Kms length at an estimated cost of Rs. 53.10 Crores (Expected that
4.97% of the population shall be benefited).
Total = 60.67%
Except the area in which UIT has laid sewer lines does not have house
connections, without which the sewer lines cannot function properly. Only
about 3600 old sewer connections exist in the entire city as against 75183
households as per census 2011 therefore all the remaining houses have been
proposed to be connected with property connections.
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1.2.10. Sewage treatment plant(STP)
There is only one no sewage treatment system of capacity 20 MLD in the city
in Manavkheda / Eklinpura. The trunk line from the old city area is falling in
the River Ayad in Manwakhera village.
The wastewater (sewage) or black water generation for future has been
calculated at 80% of the water demand. The water demand for this purpose
has been calculated at the rate of 135 lpcd. Additionally the institutional and
fire demand and the unaccounted losses for water have also been considered
for calculations the water demand as per the CPHEEO.
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The project is basically for Comprehensive Sewerage Scheme to be provided
in Udaipur town.
Table 7 Sewage Generation
Accordingly @ 108 lpcd, for the projected population of 7.66 lakhs for year
2033, the sewage produced will be to the tune of 86.90 MLD and for 2048 it
will be 113.2 MLD. As per the projected population of 2048, the capacity of
the STP will be 113.20 MLD.
The major components of Comprehensive project are:
1. Construction of Sewer line (DWC/RCC NP Pipes), 1136.00 km of 200 mm
dia to 1000 mm dia, Rehabilitation of existing sewers by Pipe Bursting /
CIPP Technology & new sewer line by Trenchless Technology in Udaipur
Walled City.
2. Construction of 69126 Nos of Manholes of various sizes on the sewer lines
of Brick Masonry and Pre-cast RCC Manholes.
3. Providing 166332 Nos of property connections with sewer lines and
providing, laying & jointing of 110 mm PVC-U pipe line for collection of
sewage from each house building line to street manhole.
4. Provision of trenchless in congested area and deep sewer areas.
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5. Provision of Vent Shaft on trunk main sewers.
6. Provision for the Pumping Stations and Rising Main.
7. Provision for Sewage Treatment Plant based.
8. O&M of 10 Year for Sewerage Network and SPSs.
9. Cutting & repairing of existing roads damaged during execution of sewer
line work.
10. Provision for restoration of underground utilities i.e. Water supply pipe line
and service connection etc.
G. Field Investigations
Before preparing these proposals, the following detailed survey work has
been carried out;
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• Fixing of bench marks (List of bench mark with value is enclosed).
H. Population Projections
As per 2011 census the total population of municipal area of Udaipur town is
451100 souls and for 2048 it is projected as 997992. It is proposed to take up
the base year as 2011 and the design period is kept as 30 years and
therefore, the whole system has been designed for the year 2048. Population
projection with various methods is tabulated below:
Table 8 Forecasted Population Calculated With Different Methods
Looking to the trend of growth and as per set practice in sewer projects,
average of above methods has been recommended/ proposed i.e. 997992
persons for year 2048.
I. Project Components
The various project components are as under:
• Providing, laying & jointing of RCC NP & DWC sewer pipeline for
lateral, branch and trunk mains as per design.
• Rehabilitation of existing sewers by Pipe Bursting / CIPP
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Technology & new sewer line by Trenchless Technology in Udaipur
Walled City.
• Precast manholes are proposed.
• Providing, laying & jointing of 110 mm PVC-U pipe line for collection
of sewage from each house building line to street manhole.
• Construction of sewage treatment plant of 5.0 MLD, 10.0 MLD and
25.0 MLD based on SBR process along the Ayad River at Kajrali
house, near FCI Godown and Kaladwas respectively.
• The width of repairs of BT road shall be taken as follows:
1. Width of cut plus 30cm on either side for Deep sewer
2. Width of cut plus actual cut on either side for deep sewer for
Cement Concrete road. It is also recommended that the CC road
cut shall be done by Cutter instead of JCB so that repair cost shall
be minimized.
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J. Design Parameters for Proposed Sewer line Works
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Description Design Parameter
Size pipe size as minimum for sewerage. However, minimum pipe
size of 200 mm dia has been adopted by RUIDP considering as
the quality of pipe and cover to steel in pipe is not generally
good and same practice has been adopted and minimum pipe
size considered is 200mm dia.
Pipe Material RCC NP-4 / DWC pipes for sewer lines with granular bedding
are proposed. From 200 mm to 250 mm size, DWC pipe has
been proposed for 60% of total quantity of sewer line as an
alternative pipe material. This combination will help in laying
sewer in dense populated area/ market & busy roads to reduce
the public inconvenience for longer period. PVC-U pipe as per
IS: 15328 for property connection and DI K-7/9 pipe for nallah
crossing and rising main.
Structural Design of Sewers The structural design of sewers will be done in accordance with
the guideline of the manual of sewerage and sewage treatment
and in accordance with IS Code 4127-1967, 783-1959.
The load over pipe will be calculated of refilling material both
under trench and culvert condition. If the load calculated by use
of trench formula is more than the load calculated by the culvert
formula, the latter will be taken as the load on the pipe in trench
due to filling material. Load imposed where necessary, on the
pipe due to surface load has been considered, depending upon
the class of wheel load. Care will be taken to see that the field
loads on the pipe leave a factor of safety of 1.5 over its
corresponding supporting strength. If the worst combination of a
field loading on the pipe is achieved, then it is assumed that the
supporting strength of the pipe shall leave a factor of safety of
1.5. RCC pipes of class NP4 will be selected as suggested in
the above criteria.
Ventilating Shaft Pre Cast concrete shaft of 9 m height at the spacing of 300 mtr.
C/C is proposed
Construction of sewer Construction of sewer is proposed as per Manual. Trench less
technology is suggested/ proposed to cross the railway line.
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Description Design Parameter
Geology of the project area The general water table is 20 - 25 mtr. Below the general
ground level but at some locations near out fall, water table is
near ground due to impounding. Soil Strata conditions have
been reported in DPR and enclosed.
Maintenance of sewer The sewer network proposed to be laid shall be maintained by
network the contractor for 10 years and 1 year defect liability period.
Schedule of Rates The rates for estimates in general are as per RUIDP SOR-
2013.
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Table 9 Dia wise Comprehensive details of sewer lines
Dia Length
200 MM 1043302.0 mtr
250 MM 25652.0 mtr
300 MM 17263.0 mtr
350 MM 7287.0 mtr
400 MM 3940.0 mtr
450 MM 2040.0 mtr
500 MM 4904.0 mtr
600 MM 12539.0 mtr
700 MM 5893.0 mtr
800 MM 6530.0 mtr
900 MM 4123.0 mtr
1000 MM 2527.0 mtr
Total Length 1136000.0 mtr
1136.00 Km
Dia Length
200 mm 78796
250 mm 1669
300 mm 1715
350 mm 987
400 mm 92
500 mm 1383
600 mm 638
800 mm 3137
Total Length 88417 Mtr
88.42 Km
Dia Length
200 mm 71807
250 mm 1341
300 mm 668
350 mm 170
700 mm 1356
800 mm 2286
900 mm 96
Total Length 77724 Mtr
77.72 Km
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Table 12 Rehabilitation of existing sewers by Pipe Bursting / CIPP Technology in
Udaipur Wall City Area (Smart City)
Dia Length
200mm 34772
250mm 41
300mm 910
400mm 917
500mm 1155
800mm 152
Total Length 37947 Mtr
37.95 Km
K. Construction of STP
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the Udaipur Municipal Board. During rainy season remaining effluent will be
disposed off in nearby low lying area / nallah.
(ii) Remaining 60% of Nagar Nigam/ USCL share shall be paid 1.28
=
annually in 15 instalments. Per annum payment
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The bidder shall share 50% of the treated water with Nagar Nigam/ USCL free
of cost. The bidder shall make own arrangements for reuse of its 50% share
of the treated water.
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Table 14 Design Parameters of Raw Sewage
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1.2.17. Design Parameters of STP
Description Design Parameter
Design period The sewerage system is designed for a period of 30 years.
Outfall sewer is proposed to meet the sewage flows expected in
the year 2048. Treatment plant shall have a design life of 30
years but STP shall be provided in the phases. However, civil
structure of STP shall cater for design period of 30 years and
pumps etc shall cater for design period of 15 years.
Quantity of sewage flow Estimated flow as mentioned above is 113.2 MLD (ultimate
average flow) in year 2048 (design year). STP with capacity of
40.0 MLD is proposed.
Design base of STP “MANUAL ON SEWERAGE AND SEWAGE TREATMENT (2nd
Edition December 1993) Published by Central Public Health
Engineering and Environment Organization, Ministry of Urban
Development , New Delhi has been followed.
peak to average flow ratio 2.25: 1 peak to average flow shall be adopted for design
purposes.
Average Flow 113200 M3/day
Sewage Characteristics
Design parameter Value for design purpose
5 days BOD at 20 degree C 300 mg/lit
temp.
COD 650 mg/lit
TSS 650 mg/lit
pH 6-9
TKN(as N) 55 mg/lit
TP 6 mg/lit
Flow 113.20 MLD Average flow
and Peak Flow- 254.7 MLD
Process of STP Sequential Batch Reactor Technology (SBR)
Line of Treatment Method of treatment of sewage is fairly standardized and the
CPHEEO Manual describes various processes and their design
criteria that may be adopted while designing a STP. Accordingly
the treatment process may be divided in to three parts
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Description Design Parameter
Primary Treatment
Screens: – Coarse and fine screens, grit separator to remove
suspended particulate matter. Primary settling Tanks to reduce
the load on secondary treatment.
Secondary Treatment
Consisting of Sequential batch reactor (SBR).
Sludge Treatment
In SBR process the raw sewage is directly taken in SBR reactor
for treatment. For small capacity plant (may be up to 20 MLD)
provision for primary tanks to remove primary sludge is not kept.
As there is no feasibility to recover the bio gas. But here primary
tank can be taken if use of bio gas for power generation or
bottling is planned. The secondary excess sludge is also
digested therefore no further digestion is required in digesters to
collect the gases.
Digested excess sludge will be taken out from SBR reactor and
will be dried /thickened on filter press. The dried/ thickened
sludge may be utilized as manure otherwise may be disposed
off in land fill site.
Treated Effluent Water Considering the fact that the treated effluent shall be discharged
Quality into a River. The treated effluent from the STP must conform to
effluent quality standards prescribed by the State Pollution
Control Board detailed below:
BOD < 10 mg/l
COD < 50 mg/l
TSS < 10 mg/l
Total nitrogen < 10 mg/l
Total Phosphorus < 2 mg/l
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Description Design Parameter
Other Facilities to be Programmable Logical Controller (PLC)
provided at STP Laboratory
Security room
PMCC room
Control room
Rest room
Workshop cum store
Open store yard
Covered vehicle park
Land- Scaping
Road network and street lighting
Electrical works
Pantry and facilities
Tube well for drinking water
O&M It has been proposed for 10 years of Operation and
Maintenance to be included in the tender documents.
Completion period 24 months from the award of contract.
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L. Cost Estimates
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Chapter – 2
2. Technical Note on Project
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region falls in the Golden Quadrilateral project. Such opportunities would lead
economic development of the city.
However the city has been facing major issues, which hinder its holistic
development. The absence of broad gauge connectivity to the city has been
affecting potentials in industrial as well as commercial growth. The
Infrastructure facilities like sewerage, drainage and solid waste management
need to be improved. The city is rich in heritage resources but lacks civic
awareness on heritage and conservation aspects.
Rajasthan can be stated as predominantly a rural state with more than 75% of
its population living in rural areas. However, the rate of urbanization in the last
decades has increased considerably and has witnessed a 29% growth. There
are 31 districts in the state, out of which Udaipur district stands fifth in position
in terms of total population. As compared to the state’s average rate of
urbanization of 29%, Udaipur district has urbanized at a rate of 26.8%.
The Udaipur city is divided into 55 wards for which elections are held every 5
years. In the 2011 India census, Urban population of Udaipur was 451100.
Municipal Corporation has taken up this scheme to improve infrastructure
facility and overall sanitation scenario of town in the coming years.
C. Population Projections
As per 2011 census the total population of municipal area of Udaipur is
451100 souls and for 2048 it is projected as 997992 It is proposed to take up
the base year as 2011 and the design period is kept as 30 years and
therefore, the whole system has been designed for the year 2048. Population
projection with various methods is tabulated below:
Looking to the trend of growth and as per set practice in sewer projects,
average of above methods has been recommended/ proposed i.e. 997992
persons for year 2048.
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There are 55 wards in Udaipur, having population 4,51,100 persons as per
2011, For the design purpose, the population forecast has been distributed
in wards considering the availability of water supply consumption, topography
of wards etc.
D. Field Investigations
Before preparing these proposals, the following detailed survey work has
been carried out;
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made lake constructed in the 19th century. Its capacity is 12,108 ML and its
maximum drawable limit is 12.5 MLD.
Jaisamand Lake is located approximately 50 kms from Udaipur. It was
constructed during 1730 A.D. for irrigation. Gross storage is around 415,000
million litres and minimum storage capacity is 75,000 million liters. Jaisamand
Lake has a much larger storage in comparison to Pichola and Fateh Sagar
and therefore it offers prospects of future development for water supply for
Udaipur. During emergency water is drawn from Badi Lake, which is located
on the outskirts of Udaipur. Its‘ gross storage is very less; hence it is not a
regular source of water and maximum withdrawal of water is only 0.25 MLD at
present.
Apart from the surface water source, water is also drawn from 50 tube wells
and 32 step wells located in the various parts of UMC. Besides, there are 8
tube wells constructed through RSMM (Rajasthan State Mines and Minerals)
located at about 8-14 kms from the city in Jamar Kotra Mines and Kharbadiya
Mines supplying water to city through Kaladawas Pumping Stations.
Municipal Corporation Udaipur has taken up the work of providing safe
drinking water supply to 100 % population of Udaipur. In some areas of town,
present service level is less than 135 LPCD, and to reorganization of water
supply system Municipal Corporation Udaipur in making continuous efforts to
increase service level to 135 lpcd standard.
F. Waste Disposal
Udaipur city is not fully covered by an integrated underground sewerage
system. At present, the city has a skeleton existing sewerage system, which
covers the high density populated areas of the walled city. The old sewerage
system in the catchment areas of the lakes consist of 3500m of sewers
varying in diameters from 150-350mm covering a population of about 10,000
in Ambamata, Brahmapuri, Lalghat, Navghat, and Chandpole area. The
sewage from these sewers used to flow by reaping up to Jhatwadi by a pump-
house located at Chandpole (ridgeline) from where it was gravitating to
Hathipole through 400 mm diameter gravity sewers.
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G. Storm Water Drainage
Udaipur region is very rich in drains and rivers. Ayar River and its tributaries
drain Udaipur city. Kotra River one of the biggest tributary of Ayar
commands an extensive catchment area in the southern west part of the city.
Most of the rainwater in Kotra River pour into Pichola Lake and enter the river
Ayar through Swaroop Sager Lake and Gumania Drain. In general the
undulating topography and existence of a number of huge water bodies do not
cause any drainage problem.
Most of the existing roads of the city have lined drains alongside and most
part of the area run off is discharged into the Ayar River. The city is generally
free from prolonged drainage congestion except in few places identified as
problematic areas. The main drains leading to storm water receivers are
irregular and mostly unlined. The vents of the cross drainage works are
almost choked and are not functioning properly resulting sluggish flow.
Moreover the service pipes in many places crossing through drains also
impede the flow. The internal drainage network also needs to be improved in
some places.
H. The Project
The Comprehensive sewerage project including area under AMRUT phase II
and Smart City ABD area (Wall city area) is proposed to be covered. In the
proposed sewerage system for the dense populated old area and the area
suggested Udaipur Municipal Corporation has been considered and 40 MLD
(25+10+5) SBR based STP has been proposed.
Comprehensive sewerage project for the town has been designed in totality
considering outer area and further expansion of town. However estimation
has been done in phases due to constrains of fund available with Municipal
Corporation and State Government. In the present area has proposed for
execution.
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• Existing and proposed layout with regard to right of way, width of road,
traffic densities of roads and streets.
Udaipur town area comprises of 55 wards. It covers the entire habitation of
the city. The entire area of Udaipur is undulated due to its dune type terrain
and there is so many localize depressions (Ponds) and water bodies,
Under this project, 1136 KM sewer line of dia 200mm to 1000 mm will be laid.
the details of dia wise length of sewers is as follows:
Dia Length
200 MM 1043302.0 mtr
250 MM 25652.0 mtr
300 MM 17263.0 mtr
350 MM 7287.0 mtr
400 MM 3940.0 mtr
450 MM 2040.0 mtr
500 MM 4904.0 mtr
600 MM 12539.0 mtr
700 MM 5893.0 mtr
800 MM 6530.0 mtr
900 MM 4123.0 mtr
1000 MM 2527.0 mtr
Total Length 1136000.0 mtr
1136.00 Km
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Table 17 Dia wise details of sewer lines for AMRUT Phase-1st
Dia Length
200 mm 78796
250 mm 1669
300 mm 1715
350 mm 987
400 mm 92
500 mm 1383
600 mm 638
800 mm 3137
Total Length 88417 Mtr
88.42 Km
Dia Length
200 mm 71807
250 mm 1341
300 mm 668
350 mm 170
700 mm 1356
800 mm 2286
900 mm 96
Total Length 77724 Mtr
77.72 Km
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Table 20 Rehabilitation of new sewer line by Trenchless Technology in Udaipur Wall
City Area (Smart City)
Dia Length
200mm 34772
250mm 41
300mm 910
400mm 917
500mm 1155
800mm 152
Total Length 37947 Mtr
37.95 Km
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L. Project Components
The various project components are as under:
• Providing, laying & jointing of RCC NP & DWC sewer pipeline for
lateral, branch and trunk mains as per design.
• Rehabilitation of existing sewers by Pipe Bursting / CIPP
Technology & new sewer line by Trenchless Technology in Udaipur
Walled City.
• Precast manholes are proposed.
• Providing, laying & jointing of 110 mm PVC-U pipe line for collection
of sewage from each house building line to street manhole.
• Construction of sewage treatment plant of 5.0 MLD, 10.0 MLD and
25.0 MLD based on SBR process along the Ayad River at Kajrali
house, near FCI Godown and Kaladwas respectively.
• The width of repairs of BT road shall be taken as follows:
1. Width of cut plus 30cm on either side for Deep sewer
2. Width of cut plus actual cut on either side for deep sewer for
Cement Concrete road. It is also recommended that the CC road
cut shall be done by Cutter instead of JCB so that repair cost shall
be minimized.
M. Design Criteria
The proposals and recommendations of the Manual of Sewerage and Sewage
Treatment (Second Edition), Ministry of Urban Development, 1993 and its
previous version of 1986, are normally complied with by all engineering
consultants and authorities throughout India for the design of sewerage
systems. In addition to the Sewerage Manual, sewerage design parameters
for Rajasthan have been standardized and documented by the Technical
Committees of the Public Health Engineering Department (PHED) and the
Rajasthan Water Supply and Sewerage Management Board (RWSSMB). In
general, the proposals comply with the criteria and recommendations of these
documents.
The design criteria adopted for preparation of the proposed project are
as under.
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Population Forecast:
The projected population has been estimated on the basis of average of
all the four methods (arithmetical increase, geometrical increase, incremental
increase and graphical method) as mentioned in the CPHEEO manual.
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Flushing Tank – There is also provision in IS for an independent tank or
chamber in which water is stored and discharged into sewer at intervals for
flushing sewer.
N. Design Considerations
As per IS the sewer at least half-bore over the whole length of sewer to be
flushed or from one flush point to the next. The head at which the flush is
discharged should give an initial velocity much higher than the self-cleansing
Velocity, so as to ensure that solids already deposited will be removed. The
approximate quantity of flushing water per flush over a length of 75 m to 90 m
is as follows:
S. No. Diameter of Pipe (mm) Quantity of Water (litres)
1 250 1400 to 1700
2 350 1700 to 2700
3 400 2700 to 3600
4 450 3600 to 4500
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Manually Operated Flushing Tank –
It consists of a small independent chamber of masonry or concrete similar to a
manhole of size enough to store water required for flushing the sewer once. It
is connected with the manhole, in which flush is to be discharged. The
diameter of connecting pipe should normally be the same as that of sewer to
be flushed. It is provided with slots at the outlet side to receive a wooden stop
gate to be operated manually. An overflow pipe is also provided beyond the
required depth of water in this chamber, so as to avoid flooding the flushing
tank if gate is not opened at appropriate time. A connection to the water
supply system provides a small but constant supply of water so regulated that
the tank will fill at least once daily. A manually operated flushing tank is shown
below:
Figure 4 Manually operated flushing Tank
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Figure 5 Automatic Flushing Tank
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that suitable arrangement in manhole may be provided for flushing of sewer
lines by treated waste water taken from STP through tankers.
Manholes Spacing
Provision of manholes has been taken as per CPHEEO manual clause
4.2.1.1. Spacing of manholes up to dia 300mm has been taken 15 mtrs due to
congested habitation. Maximum Spacing of Manholes of this dia need to be
limited to 30 mtrs during construction. Spacing of manholes dia between 300
mm to 800 mm has been kept 20 mtrs and for manhole dia above 800 mm
spacing has been kept 45 mtrs.
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Manholes cover
Ferro Cement Covers Cast Iron covers and frames were commonly used in
the past in other towns but, because of the widespread theft of these for the
scrap value of the cast iron, manhole covers are now usually Pre-cast Ferro
Cement type enclosed in a cast iron frame which is embedded in a reinforced
concrete manhole cover slab as were used in Jaipur by JDA / RHB. The same
is proposed to be adopted for this project by modifying the RUIDP SOR item
accordingly.
Footsteps
Mostly, steps in the manholes of the old sewer lines are made of cast iron.
However, since about 1990, the trend has been to use precast Ferro cement
concrete steps which are cheaper than cast iron and are less likely to be
stolen.
Ferro cement manhole covers 500mm dia having designed to take 22T
ultimate load have been proposed. Ferro cement footsteps have been
proposed with spacing of 30 cm horizontally and vertically. In general the
spacing of manholes has been taken as per the existing housing pattern of
the locality but keeping maximum spacing of manholes for sewers restricted
to following distances:-
Up to 450 mm dia 30 Meter
Above 450 mm & Up to 900 mm dia 40 Meter
Above 900mm & Up to 1600mm dia 50 Meter
For sewers of above1600 mm, the spacing can be 60 meter.
Sewage fouling, possibilities of sewer corrosion and sewer ventilation
Sewer ventilation is necessary for several reasons including:
• To prevent undue concentrations of hydrogen sulphide and other gases
potentially dangerous to concrete and other materials;
• To prevent undue concentrations of methane and other gases potentially
dangerous to operatives;
Hydraulic requirements
The existing regulations and practices are the following:
The Design Manual recommends that sewers are designed to flow at 80% of
full capacity in order to allow for ventilation and indicates that ventilating
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columns should be considered on the sewerage system where there are older
property connections with intercepting traps.
The National Building Code of India realizes the need for and encourages
sewer ventilation through ventilating pipes on property connections.
Rajasthan Water Supply and Sewerage Management Board' (RWSSMB)
recommends that ventilation pipes are in all cases provided on main trunk
sewers at every fifth manhole.
The RWSSMB also recommends that where ventilation pipes are provided as
part of the house drainage' connections, ventilation columns are not required
on area sewers. It is recommended, however, that they are used on main
trunk sewers for sizes 300 mm & above with a spacing of 250 mtr and every
property drainage system should have a vertical ventilating pipe at the upper
end of every drain, in addition to any down-pipes' discharging into other parts
of the drains and which have ventilators to prevent water seals from being
broken.
In practice, the spacing of ventilation pipes should vary from about 150 meters
on small diameter sewers up to 450 meters on large trunk sewers.
In the present proposals, estimates for manholes been prepared with
construction in RCC/random rubble stone masonry / brick masonry
conventionally used in Rajasthan but alternative approach of pre-cast
concrete block masonry or pre-cast RCC manholes could also be adopted
looking to the fact that they would be faster in construction and would require
comparatively less excavation.
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developments for house drains and connections. These will be used in house
& property connection.
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2.3 Sewerage Pumping Stations and Pumping Mains
General
A ‘sewage pumping station' is a station which is part of a sewerage system.
When a sewerage system is being designed the aim should be to avoid
sewerage pumping stations wherever possible. This is because' the pumps
and associated equipment automatically form a weak point in the system.
However they are necessary where gravity drainage is 'not feasible in low
lying areas or where gravity drainage is not economical because of the cost of
excavation and feasibility in laying of sewer lines in narrow lanes in dense
area.
Recommendations
=> All pumping station shall be preceded by coarse bar rack. A clear spacing
between bars as 50 mm at sewage treatment plant and at lift station shall be
provided.
=> For simplicity of maintenance, the sewerage pumping stations of the wet
well type are proposed. The electrically driven pumps should be non clogging
and wear-resisting types, capable of passing solids up to 100 mm spheres,
and should operate close to their points of maximum efficiency. Standby
pump units should be provided at all pumping stations.
=> Manual of Sewerage and Sewage treatment by CPHEEO recommends
following arrangement of Pumps" The capacity of pumps shall be adequate to
meet the peak flow rate of flow with 50% standby. The capacity of pump is
usually stated in terms of Dry Weather Flow (DWF) estimated for pumping
station. 4 pumps are usually provided comprising of 2 of half of Average Flow,
1 no of Average Flow and 1 no of peak Flow capacity. It is proposed to
provide pumps of configuration as per recommendations of Sewerage
manual.
=> The vulnerability to power failure, and the potential impact of consequent
flooding, is considered for each pumping station. Looking to the doubt for the
reliability of the electricity supply, standby power diesel generators are
proposed to be provided.
=> All pumping station wet wells need to be ventilated to avoid a build-up of
hydrogen sulphide.
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As per manual clause 9.6.2 provision of wet welling proposed. The capacity of
sump is also proposed as per manual. (Not exceeding 30 min of average flow.
The provision of flooring like a hopper to avoid deposition of solid has been
proposed) In general no maintenance inside the sump is required during
operation. Only pumps are required maintenance for which removal of pumps
and lifting provision has been taken.
Pumping Mains
The recommendations are as following:
=> Pumping mains should be designed with a minimum velocity of 0.9 m/s to
avoid sedimentation. The maximum velocity should be determined from an
economic comparison between pipeline and energy costs for different
diameters of pipe.
=> The minimum diameter for pumping mains should be 200 mm to minimize
the chances of blockages. Anchor blocks are required at all changes in
direction of the pumping main.
=> Where high points in the pumping main are absolutely unavoidable,
sewage type air relief valves, including an isolating valve to aid maintenance,
should be provided,
=> Washouts, leading to a ditch or preferably to a nallah, should be provided
at all low points.
=> Manholes should be well-ventilated to avoid a build-up of hydrogen
sulphide, the release of which is commonly caused of accidents.
In case of a pumping main discharging sewage into manhole, a provision of
pressure breaking chamber has been taken to avoid the turbulence in the
chamber.
Sewer Crossings
Gravity trunk sewers must obviously cross beneath roads and railway tracks.
They can either cross above nallahs on a pipe bridge, or they can cross
beneath the nallah:
=> It could be, but this is unlikely, that the sewer is so deep that it can cross
under the nallah without altering manhole depths and gradients. Provided that
there is sufficient cover between the top of the sewer and the firm, true bed of
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the river, then there is no problem. However, the sewer must always be
protected by concrete against possibilities of scour.
=> It is more likely that it will be possible to cross the nallah via a pipe bridge
that is, by supporting each length of sewer pipe, which should be ductile iron
or protected mild steel, on concrete or other rigid, firm pillars. This is
acceptable provided that the sewer line is sufficiently high so that it is clear of
the water during maximum flood flow levels.
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Chapter – 3
A. General
During construction full care needs to be taken for diverting traffic and for
barricading and safety of the excavation sites. The excavated materials may
have to be transported to other suitable sites (to maintain flow of traffic) and
transported back for refilling of trenches, if required.
All necessary tests should be listed and carried out with due diligence, and
detailed in the technical specifications, manuals and IS codes:
The surface drains should not be connected to the sewer systems as they
also carry rain water, solid wastes and silt which tend to choke the sewers. As
mentioned at earlier para the surface drain planning and designing need to be
done under detailed storm water plan.
Works should be generally started at the downstream end of the systems i.e.
from outfall to lateral .First priority shall be for STP, second for outfall sewer
and then lateral and for other related works .
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• It should also be ensured that construction program should be
prepared in practical manner. The following order of priorities may be
kept into consideration:
D. Alignment
In Case there is any variation in slope /levels during confirmatory survey in
that case before assigning work, L-section of each outfall should be
rechecked by the executing agency in consultation with designer of consultant
so that any short coming in flow is checked and rectified before execution of
lateral and sub main lines which are intended to join the out fall at specified
locations .The lateral lines shall be governed by the node to node ground and
invert levels as the distance between node to node is between 30 to 100
meters only.
The alignment and bed level of trench should be checked before laying of
granular sub base/PCC base as the case may be for pipes.
Laying of pipes as per design gradient is the most important factor for
successful working of sewerage networks. Therefore, it should be ensured
that the pipes have been laid as per the designed gradient in all sections of
sewer line.
The center line of pipe and gradient of the pipes, once laid in trench should be
checked regularly and this fact should be recorded every day in the site
instruction book. Any defect in the alignment and gradient should be pointed
out and corrected immediately.
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E. Barricading, diversions, display boards for safety
The adequate & proper barricading shall be provided at site to have proper
safety and facilitation to traffic / inhabitants in their day to day activities and
should be decided by the Engineer in-charge to follow adequate safety
measures based on prevailing site conditions.
It should be ensured that the barricading has been carried out properly and
display boards for diversion, warning, work in progress, schedule of
completion of activity in the area are displayed at required places and proper
lighting arrangement at work sites are made during night for convenience &
safety of the public.
(a) For excavated sites close to public roads/pathways, the area notice
boards should have lights during night hours.
F. Shoring
As far as possible, the installation of shores should be done from the surface
for sewers deeper than 1.5 M. The trench jack or horizontal braces should
never be used as a ladder for getting in or out of a trench as they are not
designed to take vertical load. Where shoring and shuttering for depth more
than 1.5 M is to be provided the same shall be designed by contractor and
shall be got approval from the engineer in-charge. At project formation stage it
does not seem practical to generalize the design as many parameters affects
the design load therefore where ever it is actually provided during construction
stage.
G. Wooden shoring
Polling boards, walling and struts shall be suitably designed by the contractor
during construction stage to meet different soil conditions that might be
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encountered in excavating trenches / pits. The horizontal and vertical spacing
of struts shall be such that not only the sides of trenches shall be prevented
from collapse but also easy lowering of pipe in trenches shall be ensured
without creating undue obstructions for the excavation of the work. While
taking out shoring planks, the hollows of any form must simultaneously be
filled in with soft earth well rammed with rammers and with water.
Engineer may order portions of shoring to be left in the trenches / pits at such
places, where it is found absolutely necessary to do so as to avoid any
damage which may be caused to buildings, cables, gas- mains, water mains,
sewers, etc. in close proximity of the excavation, by pulling out the shoring
from the excavations.
H. Removal of shoring
When the removal of shoring is planned, the possible collapse of trench sides
should be anticipated. The newly installed utility line will then be safeguarded
in the normal course by being covered with loose or compact fill before the
shores are removed. If the trench is likely to cave in on removal of the shores,
it can be filled up to the bottom with horizontal brace. It is a safe way for the
worker to go down on the ladder and remove this brace, after which additional
trench space can be filled up to the next horizontal brace or screw jack.
If the trench is to stay after the removal of shoring, the ladder should not be
removed till all work within the trench is completed and the newly installed
utility line has been protected or covered.
J. Manholes
Design of sewerage networks is only indicative in respect of actual location of
manhole and street chamber, which needs to be decided at the site as per
site conditions. It is therefore required that before starting the work in a
section, the location of manhole and street chamber should be decided, while
deciding location of manhole chamber, it shall be ensured that no drinking
water pipe line is passing through it.
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K. Manhole Covers
The Manhole cover frame and outer frame shall be of CI as per drawing and
as is being used in JDA i.e. JDA pattern conforming to I.S. 12592 (part I & II).
c) The cover should be fixed keeping the direction flow arrow towards
the flow direction.
(a) The trench should be refilled in the layers not more than 15 cm and
should be compacted and rammed manually with rammer below 1.5
m depth (portion in which timbering is there) so as to achieve the
desired dry density. The soil around the pipe and above up to 30 cm
height shall be compacted carefully manually with rammer with
watering as required.
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importance that all measures are taken to prevent it. Stipulated measures for
protection against pollution of water supply lines due to sewer lines & its near
man holes should be followed in accordance to Water Supply and Treatment
Manual (clause 10.11 pages 389).
The maximum possibility of pollution in water supply lines is when these lines
pass through manholes of sewers. Therefore this condition should be totally
avoided and during construction of manhole. It should be ensured that no
water pipe line passes through Manhole.
Connectivity from house to the sewer line should be encouraged & ensured to
all consumers as soon as line is commissioned, so that the consumers are
benefited without delay.
Any construction defect causing road repair, choking in sewer lines etc.
should be taken care of by line agency during defect liability period.
N. Safety
In addition to the Cost, Time & Quality, the safety is also one of the important
components of the construction management. The safety should not be
compromised in any construction activity. The term "Safety" is defined as "A
thing is provisionally categorized as safe if its risks are deemed known and, in
the light of that knowledge, judged to be acceptable".
The most important ingredient in a safety program is the quality of the people
and quality of their training. Safety is habit that can only be developed through
repetition. Good habits are only developed by constant trainings in task in
correct manner until the act is performed in a safe manner. It is therefore
envisaged that stress shall be given on complying safety measures during
construction and on-site training for the working staff.
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(a) Ladder shall be extended from the bottom of the trench to at least 1
meter above surface of the ground. Sides of a trench which is 1.5
meters or more in depth shall be stepped back to give suitable
slope, or securely held by timber bracing, so as to avoid the danger
of sides collapsing. Excavated material shall not be placed within
1.5 meters of the edge of a trench or half of the depth of the trench,
whichever is more.
(a) With the use of power shovels and draglines, the banks of trenches
become Instable and thus dangerous for persons working nearby.
These conditions should be watched and suitably remedied.
(b) The vehicles should not be permitted to be driven too close to the
pit. Care should be taken for locating roads leading to or from the
pit. While loading manually, the vehicle should not be taken too
near the wall of the pit. Use of post legs will reduce the risk of
accidents where the vehicle is reversed for loading.
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(c) Workers should be provided with proper tools. Overlooking the
importance of providing the right tools and protective gears for the
job is perhaps the most serious risk to workers.
(d) Workers using tools should guard against the danger arising out of
the sudden movement of material which may throw them off
balance. They should be adequately spaced to avoid being
accidentally struck by tools of others working nearby.
Quite often the pathways become slippery due to accumulation of mud, sand
or gravel. This should be avoided. Further, the pathways should be strong
enough to withstand the intended use.
R. Additional Precautions
The precautions should be taken of the power lines, cables during excavation
and other operation. The alignment should be checked properly prior to
excavation for any power cable etc.
(b) Water for construction activities, rain water and water flowing in the
drains are major cause of slides. Proper arrangement of diversion/
bailing out of such water should be done.
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manners. It should be our endeavor to ensure that such events do not prove
to be problematic to people and structures in particular. Some of the probable
occurrences are discussed below.
ii. The Labour team should be equipped with vehicle, gum boots,
raincoats and T&P to tackle such situation during and after rains.
Adequate quantities of earth, debris and gravel should be stacked at
strategic places so that no time is lost in procuring such material.
iii. In trenches where pipe laying has been done and duly tested and
approved, refilling should be done soon after and all surplus material
relocated to safe disposal sites such that it does not obstruct traffic or
waterways.
iv. The execution of works having deep excavation in smaller lanes and
congested areas should be completed well before monsoon. The
works of deep excavation during monsoon should not be preferably
taken up or extensive care should be taken for execution of such
works.
vii. Provision for first aid box also need to be taken in contract
agreement
T. Laying of Pipes
The laying of pipes and fittings / specials shall comply with all currently
applicable statutes, regulations, standards and Codes. In particular, the
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following standards, unless otherwise specified herein, shall be referred. In all
cases, the latest revision of the standards / Codes shall be referred to. If
requirements of this Specification conflict with the requirements of the
standards / Codes, this Specification shall govern.
U. Codes of practice
IS: 783 Code of Practice for Laying of Concrete Pipes.
IS: 5822 Code of Practice for Laying of Welded Steel Pipes for Water Supply.
IS: 6530 Code of Practice for Laying of Asbestos Cement Pressure Pipes.
W. Excavation
The excavation of trenches and pits for manholes / chambers shall be carried
out in accordance with the Specification and shall be done such that it does
not get far ahead of the laying operation as approved by Engineer.
At every 30 meters interval and at every change in the gradient, sight rails
shall be provided. The sight rails and boning rods for checking the excavation
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and inverts of the pipes shall be of the quality approved by the Engineer. The
road metal and also the rubble packing shall first be stripped off for the whole
width of the trench / pit and separately deposited in such place or places as
may be determined by Engineer.
The material from excavation shall be deposited on either side of the trench
leaving adequate clear distance from the edges of the trench and pit or as
may be necessary to prevent the sides of the trench / pit to slip or fall or at
such a distance and in such a manner so as to avoid covering fire hydrants,
sluice values, manhole covers, etc. and so as to avoid abutting the wall or
structure or causing inconvenience to the public and other service
organization or otherwise as Engineer may direct.
The excess excavated material shall be carried away from site of works to a
place up to a distance as directed by Engineer. This shall be done
immediately so as not to cause any inconvenience to the public or traffic.
X. Refilling of trenches
Where the excavation is in rock shall be with the surplus soft soil from pits
located in the nearby area where sewer line work is also in progress and soft
soil is available, to handle otherwise situation lump sum provision for
transportation of soft soil from suitable has been taken in BOQ.
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Granular bedding (where Bc is outer dia of pipe) at bottom of trench with
offset of 75mm on either side at every 1.5 m depth. However, if the soil is
loose and collapsible, timbering shall be done and if it is allowed to execute
excavation in extra width, it shall be determined with the angle of repose of
the soil and accordingly may be allowed. However, it shall be decision of the
Engineer In-charge to decide whether excavation is allowed in extra width or
timbering shall be done based on the economical criteria and site conditions.
Extra width for top 3.5m height may be allowed with total width of up to 4.0m
or actual at site, whichever is lesser in case of excavation for higher depth
(more than 3.5 m) and by mechanical means for taking the mechanical
equipment (such as hydra etc) at appropriate depth to carry out excavation at
depth more than 3.5 m with use of mechanical means. However, due care
shall be taken by considering the road width available and danger to the
adjacent structures but in no case extra width for excavation shall be allowed
for depth more than 3.5m.
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5. Providing for disposing of water flows from storm, drains, nallas or
other sources, suitably,
BB. Dewatering
During the excavation, if subsoil water is met with, Contractor shall provide
necessary equipment and laborers for dewatering the trenches / pits by
bailing out water or water mixed with clay. If pumping out subsoil water is
found to be necessary, sufficient number of pumps shall be provided for
pumping out of water to carry out the work. Dewatering may also be done by
well point system to carry out laying work with ease. In both the above cases
the excavation shall be done to the required level and the pipes shall be laid
to proper alignment and gradient. Necessary arrangements shall also be
made for the disposal of drained water to nearby storm water drain or in a pit,
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if allowed by Engineer. In no case the water shall be allowed to spread over
the adjoining area. Before discharging this water into public sewer / drain,
necessary permission shall be taken from the local authorities.
CC. Shoring
Engineer In-charge may order portions of shoring to be left in the trenches /
pits at such places, where it is found absolutely necessary to do so as to
avoid any damage which may be caused to buildings, cables, gas- mains,
water mains, sewers, etc. in close proximity of the excavation, by pulling out
the shoring from the excavations. Provision for such items (timbering to be left
in trench) has been considered in the estimates but if timbering is left
mistakenly or without the approval/ consent of Engineer In-charge, payment
for timbering left in the trench shall not be allowed.
The sight rail of size 250 mm X 40 mm shall be screwed with the top edge
resting against the level marks. The centre line of the pipe shall be marked on
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the rail and this mark shall denote also the meeting point of the centre lines of
any converging pipes. A line drawn from the top edge of one rail to the top
edge of the next rail shall be vertically parallel with the bed of the pipe and the
depth of the bed of pipe at any intermediate point may be determined by
letting down the selected boning staff until the tee head comes in the line of
the sight from rail to rail.
The post and rails shall be perfectly square and planed smooth on all sides
and edges. The rails shall be painted white on both sides and the tee hands
and cross piece of the boning staves shall be painted black.
For the pipes converging to a manhole / chamber at various levels, there shall
be rail fixed for every different level. When a rail comes within 0.60 m of the
surface of the ground, higher sight rail shall be fixed for use with the rail over
the next point.
The posts and rails shall in no case be removed until the trench is excavated,
the pipes are laid and Engineer gives permission to proceed with the
backfilling.
EE. Bedding
The bedding for pipe shall be provided as specified in the BOQ or as per
direction of Engineer
As per CPHEEO manual following are the reference for class of bedding for
conduits to be laid in trenches. In this project the bedding is of Granular sub
base in all the case.
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FF. Concrete cushion, embedment and encasement
Concrete embedment and encasement wherever required, shall be
constructed as directed by the Engineer. Where concrete bedding is to be
placed beneath the pipeline, the sub-grade shall be prepared to dimensions
as shown in the Drawings. The bottom of the trench may be sloped on the
sides or kerbed, but the thickness of concrete shall be as specified in the
Drawings or as directed by the Engineer. Dry mix will not be permitted.
For earth, granular material or concrete embedment, each pipe section shall
have uniform bearing on the sub grade for the full length of the pipe barrel,
suitable excavation shall be made to receive the pipe, bell or collar and allow
adequate room for proper workmanship in making the joint. Adjustment to line
and grade shall be made by scraping away or filling in with gravel or concrete
and not by wedging or blocking up the bell. Pipe sockets and barrels shall be
clean and free from dirt at the time of jointing.
The concrete for bedding portion will be mixed moist or damp to give a slump
of not more than 25 mm and for sides and top portions of encasement, if
specified, will be mixed to obtain a slump between 25 mm and 80 mm. All
water in the trench must be disposed off prior to placing of concrete. There
should be no cleavage line between the bedding concrete and the side
embedment concrete. Clear out space shall be left for jointing and lowering
pipe in place and bringing to grade by tamping under pipe or removing excess
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concrete under pipe. After the joint is made, the remainder of the concrete
embedment may then be poured and thoroughly tamped to make bond with
original concrete. Care must be exercised in tamping to prevent lifting of the
pipe out of alignment or grade. Back filling shall be done in a careful manner
and such time after the concrete cushion, embedment or encasement is
placed, as not to damage the concrete in any way.
JJ. Backfilling
Trenches shall be backfilled with approved selected excavated material only
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after the successful testing of the pipe line. The tamping around the pipe shall
be done by hand or other hand operated mechanical means. The water
content of the soil shall be as near to the optimum moisture content as
possible. Filling of the trench shall be carried out simultaneously on both sides
of the pipe in such a manner that unequal pressure does not occur. Back
filling shall be consolidated by watering, ramming, care being taken to avoid
damage to the pipe line. In case of mild steel pipes / specials, the spiders
provided during assembly and welding shall be retained until the trench is
refilled and consolidated. Where timbers are placed under the pipe line to aid
alignment, these timbers shall be removed before backfilling.
Measurement for pipes and fittings / specials shall be in accordance with the
relevant clause(s) of Specification for particular types of pipes.
MM. Manholes
The following standards, unless otherwise specified herein, shall be referred.
In all cases, the latest revision of the Codes shall be referred to. If
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requirements of this Specification conflict with the requirements of the Codes
and standards, this Specification shall govern.
All materials shall conform to the relevant IS code and requirements laid in
contract agreement. Erected and secured reinforcement shall be inspected
and approved by Engineer prior to placement of concrete.
OO. Workmanship
All bricks shall be thoroughly soaked in clean water for at least one hour
immediately before being laid. The cement mortar for brick masonry work of
manholes shall be in the proportion specified. Brick work 230 mm thick and
over shall be laid in English Bond unless otherwise specified. 115 mm thick
brick work shall be laid with stretchers. For laying bricks, a layer of mortar
shall be spread over the full width of suitable length of the lower course. Each
brick shall be pressed into the mortar and shoved into final position so as to
embed the brick fully in mortar. Bricks shall be laid with frogs uppermost.
All brickwork shall be plumb, square and true to dimensions shown. Vertical
joints in alternate courses shall come directly one over the other and be in
line. Horizontal courses shall be leveled. The thickness of brick courses shall
be kept uniform. For walls of thickness greater than 230 mm both faces shall
be kept in vertical planes. All interconnected brickwork shall be carried out at
nearly one level (so that there is uniform distribution of pressure on the
supporting structure and no portion of the work shall be left more than one
course lower than adjacent work. Where this is not possible, the work shall be
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raked back according to bond (and not saw toothed at an angle not exceeding
5o. But in no case the level difference between adjoining walls shall exceed
1.25 m. Workmanship shall conform to IS: 2212.
Brick shall be so laid that all joints are well filled with mortar. The thickness of
joints shall not be less than 6 mm and not more than 10 mm. The face joints
shall be raked to a minimum depth of 12 mm by raking tools daily during the
progress of work when the mortar is still green, so as to provide a proper key
for the plaster or pointing to be done. When plastering or pointing is not
required to be done, the joints shall be uniform in thickness and be struck
flush and finished at the time of laying. The face of brickwork shall be cleaned
daily and all mortar droppings removed. The surface of each course shall be
thoroughly cleaned of all dirt before another course is laid on top. If mortar in
the lower courses has begun to set, the joints shall be raked out to a depth of
12 mm before another course is laid. No extra payment will be made for
raking joints.
FLOW BYPASSING:
For carrying out the desilting and rehabilitation job, a number of pumps at
different locations in the sewer line shall be installed as per site requirement
for over-pumping / bypassing the sewage flow. the necessary pump with
suitable capacity, conduit / pipe network and other equipment to divert the
flow of sewage around the manhole shall be installed. Suitable sewer line
plugs shall be inserted / temporary brick wall shall be constructed into the
line upstream & downstream of the section being worked. Plugs shall be
designed in such a way that any portion of the sewage can be released or
pumped out. After completion of the work in a particular stretch, the plugs /
temporary wall shall be removed and the flow restored to the normal
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conditions. During the operation, we will keep the necessary labour and
supervisors to set up and operate the pumping and bypass system.
If required the pumping operation shall be for 24 hour basis so that this will
not cause flooding or damage to Public / Private Properties. As far as the
pump is concerned, using suitable capacity of deep suction centrifugal
pumps / submergible pumps according to the site requirement.
DESILTING OPERATION:
The following method shall be followed for the desilting of the sewers.
The concept of flushing with more water with less pressure shall be used for
this cleaning operation. A specially designed rotary nozzle shall be used for
the cleaning operation. High pressure water jet equipment will have about
120 meters long hose which will push the debris, sand in the opposite
direction to the travel of the hose and the suction hose with suitable suction
nozzle shall be used to remove all the debris, sand, sludge, etc., from the
manhole into sludge tank. During the cleaning operation, manhole jack and
hose guide system shall be used wherever it is necessary to prevent
damage to the high-pressure hose. The jetting & suction operation can be
operated simultaneously for effective cleaning of the pipeline. The suction
operation can continue till the sludge tank is filled with slurry, sludge, sand,
etc. The safety valve provided inside the sludge tank will stop the operation
once the high level is reached. Afterwards for discharge of the debris either
this unit can move to the destination for dumping the debris or can transfer
this material into another tanker for transportation to the site by blow
operation or sludge can be transferred to barrels and the barrels can be
transferred to the dump yard / treatment plant. As far as this process is
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concerned, the silt for drying either at site or any other place shall not be
dump or stack. Various special nozzles for sewer cleaning and root cutting
application shall be used. Wherever there is no approach to take the jetting
cum suction unit, other conventional method for desilting shall be followed.
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dumping yard, the payload carrier shall be returned back for further collection
of silts.
SEWER CLEANING:
During the cleaning operation, manhole jack and hose guide system shall be
used wherever it is necessary to prevent damage to the high pressure hose. A
trolley / truck mounted high-pressure water jet system for sewer cleaning shall
be used.
After desilting and before starting l i n i n g works and pipe bursting work, a
detailed inspection of sewer by CCTV System shall be done. This shall be
executed with a CCTV camera, operated from the surface. At the same time,
the depth of the manholes and the invert levels of the connected sewers
shall be measured and indicated on the plan. Af t e r C CT V su r ve y 2
c o p ie s o f vid e o t a p e s (colour, PAL format) / 2 copies on CD, 2 copies of
the inspection and classification report including colour and still photographs
shall be submitted. The reporting shall be according to the “Manual of
sewer condition classification"
After cleaning, the sewer shall be surveyed using remote controlled CCTV
video camera equipment. The camera unit has pan, tilt and zoom capability
to enable close inspection of any points of interest. It shall be crawler
mounted and positioned so that it shall be in the Denter of the pipe being
surveyed. It shall be powered by cable from the surface, which also
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measures the chain age to enable location of specific points. The survey
shall be recorded in MPEG format on DVD / videocassette which shall be
allowed to prepare a detailed reporting and analysis.
The CCTV and video inspection shall be done before lining and also after
lining.
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FIG. PNEUMATIC PIPE PLUG
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FIG. DESILTING OPERATION
FIG.CCTV CAMERA
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FIG.CONTROL UNIT & MONITOR
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METHODOLOGY FOR EXECUTION THE SEWER REHABILITATION PROJECT
USING PIPE BURSTING TECHNOLOGY
CONSTRUCTION PROGRAMME AND METHODOLOGY
The replacement of sewers by 'No-Dig" method of pipe bursting with appropriate
upsizing of the existing sewer in all the packages by Expandit pipe bursting
equipment strictly as per MCU's/ USCL's technical specification and requirement shall
be done. The Expandit pipe bursting equipment is operated by a compact hydraulic
power pack which can replace the existing clay ware / stoneware / RCC sewer pipe. By
this method the present sewer size can be upsized to the required size without any
difficulty. New pipe material proposed shall be of polyethylene of PE 8 0 / 1 0 0 grade
with suitable pipe thickness as per site design conditions and will comply with IS
14333. With the help of Expandit system we can upsize the pipe without any
excavation (No-Dig) from the existing manhole to the next manhole as per
requirement. In this method, there is no need of excavating a pit for locating the
equipment (launch pit) and reception pit (insertion pit) for pipe. Basically in this process
the bursting head shall be lowered into the manhole chamber after opening the
manhole cover. Necessary pipe protection shield, pipe ramming cylinder, winch
unit shall be positioned in the manholes, During the pipe bursting operation, the old
pipe shall be fragmented and the new short pipe shall be installed from one manhole
to another manhole without any road excavation. Hence, this latest technology shall be
appreciated by public and road users since there is no surface excavation.
INTRODUCTION
The pipe replacement shall be done by Perco's Expandit equipment, which is a unique
latest hydraulic pipe bursting technology which is used in Indian Territory by reputed
companies, thereby, upsizing of clay ware and RCC pipe can be done easily. No
trenches are required on the road by our pipe bursting technology.
The main advantage of this process is that the pipe bursting and replacement of the
existing sewer pipes without any excavation of the road surface can be done and will
not create nuisance to the public or diversion of traffic or closure of roads. In this
process, the equipment shall be installed through the existing manhole and bursting of
old pipe and installation of new pipe shall be simultaneously carried out and this
process does not create any sound, vibration and noise. We shall be using short length
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of pipes as per the manhole dimension with a special jointing arrangement called Snap-It
(patterned rubber ring joint), thereby, avoiding any pipe insertion pits. We have
considered HDPE pipe of PE 80 / PE 100 grade and the pipe wall thickness shall be as
per PN4 / PN6 grade as per IS 14333 and the invert level of the gravity sewer. The
service life of installed pipe shall be more than 50 years under live sewer conditions.
DESIGN LOADS:
The pipe thickness is designed in such a way to take care of the superimposed
loads produced from the combination of earth pressure, hydrostatic loads and traffic
surcharge loads for each particular pipe section. The vertical earth pressure will
comprise full height of soil above the pipe without reduction in trench effects. We
have also assumed water table is located at surface level. Traffic surcharge load
also consider for a maximum load conditions. The pipe thickness is selected based
on the SDR rating of 19 for pipes up to 16 feet depth and SDR rating of 17 is
considered for pipes below 16 feet depth.
HDPE PIPES:
• Pipe will seal sewer to prevent the infiltration of ground water into the
sewer and infiltration of sewage into the surrounding ground
• Pipe shall be provided with protective layer inside the pipe which also
give a good clear reflective surface while taking CCTV survey
• The pipe thickness minimum required for the short pipe installation
methods (Snap-It) shall be SDR 17 (PN 6) or SDR 19 (PN 4) according
to the depth of the sewer.
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SEQUENCE OF PIPE REPLACEMENT OPERATION:
For the replacement of sewer lines by pipe bursting method (online trenchless pipe
replacement) with appropriate upsizing of the existing sewers we propose to follow the
sequence of operations
• Method.
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GENERIC METHOD STATEMENT FOR SEWER REPLACEMENT BY EXPANDIT METHOD
SCOPE OF WORKS
Work involves the replacement of existing clay ware / stoneware / RCC sewer pipes using
the Expandit system of 'No-Dig' Technology strictly as per requirement. New pipe shall
be polyethylene and comply with IS 14333. The Expandit system will use the existing
manholes for both launch and reception of the pipe and equipment without any surface
excavation.
GENERAL
1. Work in general shall be carried out in accordance with necessary
safety codes and procedures being followed. All operations shall be
carried out using experienced personnel.
2. Work within the public road / highways shall be carried out after
taking necessary work permission from UMC/USCL authority and from
traffic police department.
■ Gas Detectors
■ Breathing apparatus
■ Safety helmets
■ Safety belts
■ Tripods
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■ Forced ventilators
8. No work shall be carried out in manholes without the system where possible being
vented by the removal of covers on the upstream and downstream chambers.
PORTABLE TOOLS
MECHANICAL EQUIPMENT
The following critical equipment of required quantities shall be used in the pipe
replacement work according to the project planning and scheduling.
• CCTV system
• Pneumatic plugs
• Compressor
• Expandit system with various heads for pipe sizes of 355, 450 and 630 mm
• Hydraulic winch
• Electric generator
• Safety equipment
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DESCRIPTION OF THE PIPE BURSTING EQUIPMENT:
Equipment:
The pipe bursting device shall be hydraulically operated. The bursting header will have
peddle type expander at the nose of the machine that will break out the existing
pipeline to a diameter sufficient to allow the replacement pipeline to be inserted.
The diameter of the hole formed by the expander will not exceed the outside diameter
of the replacement pipeline by more than 40 mm.
The pipe bursting tool shall be pulled through the sewer by a winch located at the
upstream manhole. The bursting unit shall pull the pipe with it as it moves forward. The
bursting head shall incorporate a shield / expander to prevent collapse of the hole
ahead of the PE pipe insertion. The pipe bursting unit shall be remotely controlled from
the surface.
The pipe bursting tool shall be hydraulic. The bursting action of the tool shall increase
the external dimensions sufficiently, causing breakage of he pipe at the same time
expanding the surrounding ground. This action will not only break the pipe but also
create the void into which the burster can be winched and enables forward progress to be
made. At the same time the pipe directly attached to the sleeve on the rear of the burster
shall also move forward.
Bursting tool:
Bursting tool shall be capable of breaking clay ware, stoneware and RCC pipes and
displacing the fragments of the existing pipe and creating an annulus sufficient for new
pipe of desired diameter. The bursting head will provide controlled radial expansion to
break the old pipe evenly over 360 deg. The bursting head is pulled forward to the
receiving manhole by the winch unit. Simultaneously, the new pipe is added to the rear of
the bursting head by a hydraulic jacking ram cylinder.
Winch Unit:
A winch shall be attached to the front of the bursting unit. The winch will provide a
constant tension to the buster in order that it may operate in an efficient manner. The
winch will ensure directional stability in keeping the unit on line.
The winch shall be hydraulically operated providing a constant tension throughout the
operation. The winch shall be of the constant tension type but shall be fitted with direct
reading load gauge to measure the winching load. The winch automatically maintain a
constant tension at a set tonnage reading.
The constant tension winch will supply sufficient cable in one continuous length so
that the pull may be continuous between approved winching units.
The winch, cable and cable drum must be provided with safety cage and supports so
that it may be operated safely without injury to persons or property.
Ram:
A hydraulic ram cylinder is provided to jack the short pipe behind the bursting head during
the bursting and pipe installation operation. This ram cylinder shall be located inside the
manhole chamber.
Two numbers hydraulic power pack shall be used for the pipe bursting and new pipe
installation operation. The power pack shall be driven by a diesel engine of suitable
capacity to achieve the desired load. This power pack will provide necessary hydraulic
power to the bursting head, winch unit, ram cylinder. This hydraulic power pack is
designed as a compact unit to suit the site conditions. The hydraulic pressure can be
adjusted according to the load requirement of the bursting system depending upon the
diameters of the pipe to be installed.
Control desk:
Two hydraulic control station shall be provided for the operation of the bursting head,
hydraulic winch, ram cylinder This is designed as a compact unit which can be located
near the manhole for the remote control operation of the pipe bursting job. .
PE 80 APE 100 grade pipe manufactured by ISO 9001 Company in India shall be used.
All relevant standards, technical schedule, test certificates, etc., of the HDPE pipe shall
be followed. Each short pipe length shall be suitably jointed by a patterned "Snap-It"
mechanical jointing method, designed for use with hydraulic pipe bursting system.
Snap-It is a proprietary pipe joints and is available in the range of outside diameters
ranging from 150 to 800 mm. The jointing uses nitrile / EPDM rubber 'O'-ring to seal the
joints once snapped together. The pipes can be cut into any length to suit the
application and internal diameter of the manhole. It is standard practice to use a pipe
length of 800 mm to 1000 mm as they fit neatly into the manhole and are light enough
to manually lift. The thickness of the pipe shall be decided based on the invert level of
the sewer.
TEMPORARY LIGHTING
All temporary lighting for night working shall be provided
HOUSEKEEPING
It shall be ensured that the work place shall be kept tidy and dispose of any waste
material on a regular day-to-day basis.
SIGNS AND NOTICES
Prior to work commencing on site each household directly affected by the works shall be
visited in order to establish points of contact.
A CCTV survey can be undertaken on various sewer lines, if required to establish the
location of any existing laterals. These shall be marked on the surface in order that they
can be excavated prior to bursting being undertaken on that particular length.
Work will commence preparing existing manholes by removal of the benching in order to
accommodate the new pipe and equipment. Unless noted otherwise existing manholes
need to be a minimum of 1200 mm diameter, or min. 900*1200 mm brick manholes,
constructed in accordance with Sewers for Adoption. This shall be in accordance with the
work programme. The cover & frame if required shall be removed and reinstalled after
completion of work.
Work will commence in preparing the existing manhole by removal of the benching in order
to accommodate the new pipe and equipment. Over pumping shall be established in
order to isolate those sections where the pipe replacement is being taken.
Installation :
In pipe bursting a chain is passed through the sewer between manholes. The Expandit
equipment is attached to the chain at the launch manhole and is then fixed to the winch
already established at the reception manhole.
The Expandit equipment now fixed to the chain is entered into the existing pipe where it
is winched forward. Behind the Expandit within the base of the launch manhole a
hydraulic pushing ram is now installed.
As the Expandit head is hydraulically opened and closed the existing fracturable pipe is
forced into the compressible material creating an annulus sufficient for the new pipe.
Expandit is designed to replace a fracturable pipe in compressible material. Expandit is
then pulled forward to the receiving manhole. Simultaneously the new pipe work is
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added to the rear of Expandit, or preceding pipe. Using the hydraulic ram the special
sections are attached together by a Snap-it coupling. Expected rates of progress are
10-12m per hour, based upon suitable ground conditions. Extremely cohesive soils and
some sands (including running sand) can cause excessive skin friction, which may
reduce progress and achievable bursting lengths. Expected bursting lengths are based
upon 70 m (max.) Continued use of the ram pushes the pipe into the annulus created
by Expandit and on to the receiving manhole.
Due to the force created by the hydraulic ram it is important to ensure the existing
manholes are of sufficient integrity to withstand such loads (i.e. PCC manholes with
150mm concrete surround)
Where lateral connections are to be remade these shall be undertaken using fusion
welded stubs and proprietary couplings to reconnect the existing clay ware.
On completion of the pipe works existing manholes are re-benched. The temporary flow
isolation plug shall be removed and the sewer flow shall be restored.
work schedule in the format of MASTER PERT CHART showing the timeframe of 24
months to complete the project within which various significant activities of the works
shall be executed and completed in all the packages shall be prepared.
4. Since Pipe sizes can be increased / upsized upto 175% of the original
size.
9. This offers long term full structural solution to the existing old
sewer pipeline.
10. Use of patterned short pipe with snap-it coupling eliminates any
road excavation and increases the installation speed.
11. Minimum 50 years of life expectancy for the new H.D.P.E pipe
Before starting desilting of the sewer, block the certain sewer length taken up for
desilting and rehabilitation work depending upon the schedule and pump the
sewage out of this sewer length to the downstream or drain. pneumatic plugs for
flow control applications for a smaller dia sewers and temporary brick wall
construction for bigger sewers shall be used.
As long as desilting, inspection and rehabilitation work in the concerned
sewer length is going on; over-pumping the arriving sewage water in the
blocked sewer from upstream to the first manhole downstream shall be done.
Sufficient precautions shall be taken to protect the upstream sewer lines from
damage that might result from sewer surcharging. Also, sufficient precautions
s h a l l b e taken to ensure that sewer flow control operations do not cause
flooding or damage to public or private property being served by the sewer
involved.
3 FLOW BYPASSING:
For carrying out the desilting and rehabilitation job a number of pumps at different
locations in the sewer line as per site requirement for over-pumping / bypassing
the sewage flow shall be engagged. necessary pump with suitable capacity,
conduit / pipe network and other equipment to divert the flow of sewage around
the manhole section in whichin which work has to be performed shall be installed.
If required, diversion nearby S.W.D or D/S manholes of same sewer line will
made. Suitable sewer line plugs shall be inserted / temporary brick wall shall be
constructed into the line upstream & downstream of the section being worked.
Plugs shall be designed in such a way that any portion of the sewage can be
released or pumped out. After completion of the work in a particular stretch, the
plugs / temporary wall shall be removed and the flow restored to the normal
conditions. During the operation, the necessary labour and supervisors to set up
and operate the pumping and bypass system shall be kept.
The over-pumping system shall be of sufficient capacity to handle the maximum
peak flow.
As far as the pump is concerned suitable capacity of deep suction centrifugal
pumps / submergible pumps according to the site requirement shall be installed.
The following method shall be followed for the desilting of the sewers.
For a non-man entry desilting application shall be used with high pressure water
jetting system along with a suction machine. The water jetting hose shall be
introduced into the sewer through the manhole to dislodge the silt and push
towards the manhole. In the manhole chamber a suction hose for cleaning all the
debris shall be used. Once the tank is filled with the silt, it shall be sent to the
dumping yard for disposal of the silt.
super sucker units with pay load carriers for desilting of the man-entry sewer line
by deep suction machine shall be engaged. The equipment shall be provided with
dewatering arrangement so that only essentially solid silt shall be sent to the
dumping yard. As far as our process is concerned dumping or stack ting the silt for
drying either at site or any other place shall not be allowed. The removed silt,
sludge, debris etc. shall be immediately transported to a municipal or similar
approved dumping site.
Once the first payload carrier is filled with silt, it shall be sent for dumping yard and
the second payload carrier shall be connected to the super sucker unit so that the
process can be continuous without any time loss. After dumping the silt in the
dumping yard, the empty payload carrier shall be returned back to the desilting site
for further collection of silts. We shall be deploying high capacity desilting
equipment with necessary payload carrier.
If the silt deposit is hard, then a high pressure water jet equipment to dislodge the
hard deposits is to be used, so that it shall be easy for desilting by the super sucker.
Wherever there is no approach to take our super sucker unit, other conventional
method for desilting shall be followed.
The cleaning method will not damage the sewer or jeopardize its stability.
5 SEWER CLEANING:
During desilting operation if there is any hard deposit of silt high pressure water
jetting system shall be used to dislodge the same. After desilting to remove any
deposits inside the sewer line, we shall be using a high-pressure water jet system
with specially designed manipulator with nozzle for cleaning. High pressure
cleaning system can jet water
at about 100 to 170 bar which can be adjustable as per the requirement by
control valve. It shall be ensured that no damage occur to the existing sewer.
During the cleaning operation, manhole jack and hose guide system shall be
used wherever it is necessary to prevent damage to the high pressure hose. We
a trolley / truck mounted high-pressure water jet system for sewer cleaning shall
be used.
H.P water jet system will consist of high pressure pump driven by diesel engine
and necessary H.P hose of about 120 meter length with suitable nozzles.
After desilting and before starting lining works, we will carry out a detailed
inspection by CCTV System.
This shall be executed with a CCTV camera, operated from the surface. At the
same time, the depth of the manholes and the invert levels of the connected
sewers shall be measured and indicated on the plan.
After CCTV survey 2 copies on CD, 2 copies of the inspection and classification
report including colour and still photographs shall be submitted. The reporting
shall be according to the "Manual of sewer condition classification" (UK water
Industry, August 1993, Third Edition)
After cleaning, the sewer shall be surveyed using remote controlled CCTV video
camera equipment. The camera unit has pan, tilt and zoom capability to enable
close inspection of any points of interest. It is crawler mounted and positioned so
that it is in the center of the pipe being surveyed. It is powered by cable from the
surface, which also measuresthe chainage to enable location of specific points.
The survey shall be recorded in MPEG format on DVD which will allow to prepare
a detailed reporting and analysis. We shall be using Granite XP data collection
and management software offering unmatched flexibility, customization and ease
of use. These software's are designed with asset based architecture so it is
possible to navigate to a particular asset (e.g. pipe segment or manhole) and
view all inspection. These software's have the ability to support and synchronize
with multiple data sources such as Microsoft access, oracle or SQL server.
7 PROPOSED WORK METHOD FOR REHABILITATION OF SEWER LINE BY CIPP PROCESS
7.1 SITE PREPARATION:
As explained above before taking up the lining operation by CIPP liner, the sewer
shall be desilted, cleaned and inspected by CCTV system. After NDMC's
approval the sewer shall be lined before removal of stanking / flow bypass
arrangement.
Preliminary design calculation as per ASTM shall be submitted, but after desilting
and cleaning all sewer measurement shall be done the liner shall be re designed
to suit the site condition. Material used in the liner manufacturing is polyester
needle felt with PU/PE coating and polyester resin. This material shall be non-
corrosive, chemical and abrasion resistance to sewage as well as gases. The
liner physical and chemical qualities are such that it gives a life of more than 50
years under severe conditions and toxic effect of sewage and gases, resistant to
scouring, acids, alkalis, solvent, etc. and will provide for water tightness. Our
Stand alone structural liner will increase the carrying capacity of the sewer.
Wherever appropriate the lining shall continue through manholes.
Cleaning the host pipe:
All parameters of the cleaning procedure like: the number of cleaning runs, the
speed at which the tube is drawn, the number of jets and the direction of the jets
has to be chosen appropriately. Before the reconstruction work is performed, the
efficacy of the cleaning has to be checked by sending a mobile TV-camera
through the pipe once again.
Mechanical cleaning:
Each manhole shall be inspected and cleaned. The top portion of the manhole
into which the CIPP liner is going to be inserted for inversion shall be removed (if
required) for proper inversion. After completion of the lining the manhole shall be
reinstated.
The host pipe shall be cleaned, with any obtrusions being removed and leaks
preferably sealed. High pressure water jet cleaning shall be done after desilting.
Debris should typically be removed to avoid backing up of any flows. Necessary
CCTV surveys shall be completed before relining works can commence. If any
infiltration is found, it shall be stopped by suitable grouting method.
Manhole Inverts:
Where possible the CIPP liner will pass through successive manholes. Wherever
it terminates in the manhole we shall be doing proper end sealing to make it flush
and water tight. The crown of the liner can be removed for the length of the
manhole and in doing so the invert of the manhole is relined and a consistent flow
path is provided.
Dividing the rehabilitation into sections:
Preparation is one of the most important issues of any contract, for it is at this
stage that the design is chosen. A thorough investigation with sufficient personnel
and equipment to safely permit physical access to the pipe to be lined is therefore
essential.
Initially, all manholes/access points along the length of the pipe to be lined have
to be located and distances are measured.
Once this is achieved, the number and lengths of the liners to be installed can be
determined. Important characteristics are: the material of the pipe, the number of
bends, the diameter of the pipe, and the condition of the pipe and possible
diameter-reductions. The inversion can be done through preexisting access- or
control-shafts when sewage canals are involved, and it is also possible to drive
tubes through intermediate shafts.
For pipes with a diameter of 400 mm and above, restrictions in installation
lengths are not due to the inversion process but factors such as size and weight
of the liner, transportation difficulties, or the inability to fully heat and circulate the
inversion water during the curing process. But on an average we can plan to
install a liner length of 100 to 150 meters.
Pre-liner:
A pre liner can be used when a pipe does not dry up after cleaning. A pre liner is
a non-porous, thin flexible Polyester sleeve, that is manufactured with the same
diameter and length as the pipe to be lined and is inserted into the pipe prior to
liner. The pre-liner may be pulled or inverted into the pipe; the liner is then
inverted through the pre-liner.
Another reason for applying a pre-liner is infiltration. In the event of heavy
infiltration into the host pipe, a pre-liner shall be used to prevent "wash out" of the
resin during the installation process, or partial curing.
The Resin:
For this project we shall be using good quality Thixotropic Isophthalic Polyester
Resin.
The main advantage of these resins is that the curing temperatures and times
can be tuned according to specific project requirements. Polyester resins also
have good physical & mechanical properties and have a good chemical
resistance. In addition they have good pigment ability.
Once traffic management has been established, the first operation is to erect the
scaffold tower for the inversion. The liner is attached onto the top ring device at
the head of this scaffold. The scaffold should be erected so that the inversion ring
is central within the tower and vertically above the inversion point.
This scaffold must be capable to withstand the loading imposed by the vertical
water column, site crew, impregnated liner and any other equipment that is
necessary. The hold back rope will also impose a load on the scaffold, especially
if the pipe being lined has a steep gradient.
Water supply should be made ready to the inversion ring. This is usually done via
a hose fitted to a nearby water tanker, provided that there is sufficient pressure to
fill the volume of the liner in 2 to 3 hours. Once the inversion is complete, a lower
volume supply shall be needed during the curing process to top up the boiler and
inversion head as necessary.
Finally if it is intended to force cool the liner then a tanker shall be required during
this operation.
Installation of thermocouples:
Finally, a "stop end" should be positioned in the liner at the termination manhole.
It is used to prevent the liner from inverting beyond its termination point. It has to
withstand the loading imposed on it by the pressure in the liner.
For smaller diameters a simple timber construction shall be sufficient; however
for diameters exceeding 350 mm, a steel construction is needed because
loadings on the end sealing can exceed 10 tonnes. Indicative figures for the
pressure on the end sealing (depending on the diameter and hydrostatic
pressure) are given in Table 2 below.
Table 2: Pressures (in kN) on the end sealing in relation to diameter and
hydrostatic pressure:
The interface between the liner face and the stop end is usually covered with a
piece of polythene, to prevent the liner from bonding to the stop end. The stop
end should be positioned such that, on its removal sufficient working space is
available to cut out the tail end of the liner. As a rule of thumb, the stop end is
positioned within 300mm of the end of the pipe.
Site Occupation:
The site occupation during cleaning is only limited to the length of the jetting unit
and the pit size. The total length normally does not exceed 20m on a single traffic
lane. Though, if no water is available in the vicinity, at least one water tanker
needs to be considered, requiring a little more space.
The site occupation for inversion with water usually amounts up to 30m (for a single
traffic lane) for the installation of diameters larger than 600mm or even up to 1200mm.
For even larger diameters the site occupation will include two traffic lanes and the
length will likely be up to 60m.Fig. 3 gives an impression about the site set up for the
inversion of a CIPP liner.
In this example the units are arranged in a straight line for ease of traffic flow. It is
preferable to have the liner truck positioned in the same direction as the pipe being
lined but this is not essential. While the construction site is small, the inconvenience
resulting from construction can be kept at a minimum, which is especially in favor of:
• Road traffic
• Damage to the road and other surfaces,
• Inconvenience to neighbors, shopkeepers etc.,
• The risk of damaging other subterranean supplying networks
Determination of the liner length:
On top of the length of the liner that has to be re-lined, one has to take into account
the following allowances to the length of the liner:
• Inversion head needed for the installation pressure
• Entrance into and exit from pipe
• Turn-back: add 0.5m
• Safety : add 1.0m
• Additional : extra 1 m
NB These lengths assume that an accurate measurement of the pipe to be lined is
available. The exact length of impregnation is normally obtained by measuring
through the pipe to be lined using a measuring tape then adding a suitable length for
safety (1 to 2 m). Approximate lengths, obtained from CCTV surveys or over ground
measurements should be avoided wherever possible as errors in this measurement
could have serious practical consequences.
The first stage in preparing the liner for impregnation is to form the "turnback". This is
achieved by simply turning back, one layer at a time, the felt layers of the liner to the
req Two layer liners with a turn-back in excess of 10m should be reinforced using an
The time for impregnation and inversion has to be shorter than the maximum
processing time (curing time) of the chosen resin. The two components: basic (A) and
hardening component (B), are delivered in packed drums that contain the exact right
quantities. A complete emptying of the drums is essential in order to keep the correct
proportional mix and for ecological reasons. They have to be mixed carefully by slow
operating mechanical mixers, to get a homogeneous result (minimum of 3 minutes). If
mixing is done on site, one must be aware of the air drawn into the resin and try to
prevent it as much as possible, and mitigate if necessary.
Impregnating the liner:
It is recommended to do the impregnation in the factory and then transport the liner in
a refrigerated container to the site. This way, the temperature of the resin can be kept
at a constant (low) level. However, for the smaller diameters, the impregnation can
also be done on site.
The process described below, follows the steps, as they have to be taken during an
impregnation in a factory, though impregnation on site is similar.
Key to the impregnation process is a constant vacuum of about 0.5 mbar that has to
be applied on the liner. Therefore the pump that is used has to have a minimum
capacity of 190 m3/h = 3.2 m3/min or 3200 L/min, which is about 4 KW = 5.4 HP.
Secondly, the maximum temperature and pot life of the resin should not be exceeded.
This will ensure a completely saturated laminate and guarantee that the whole
processing time of the resin can be used.
Then, the liner has to be sealed off at the end of the liner and a vacuum has to be
applied there. Preferably this procedure takes place the evening before the CIPP
installation. A clamp or closed roller at the beginning of the liner makes sure that the
vacuum that is applied at the end will remain in the liner (see 7). On the day of
installation the resin is prepared and poured into the first section of the liner. After the
roller is slowly opened, or the clamp is removed, the vacuum in the liner draws the
resin into the liner, completely impregnating the felt. The larger the length and the
thicker the liner is, the more critical the impregnation is.
After finishing the impregnation, the liner has to be transported to the site
Clamp at the beginning of the liner (a) and the vacuum pump at the end (b).
This is without doubt the most critical part of the CIPP process. A mistake during the
following procedures could result in a failure of the liner both in its flexible or cured
state with potential serious consequences. Whilst this section covers in detail the
procedures to be followed during the installation of a CIPP liner, practical experience
gained on a CIPP training is essential.
At this stage there must be sufficient personnel to assist in the liner installation. In
addition all tools that shall be used during the installation should be ready and
available.
In other words, everything must be in position to ensure that once the liner is
impregnated, installation can proceed immediately!
Inversion:
Initially the truck carrying the liner should be reversed to within 1m of the scaffold
tower, preferably along the same line as the pipe being lined.
Once the liner transport is in position the turn-back section of the liner should be
pulled from the truck (either by hand or mechanically assisted) over the rollers and
lowered through the inversion ring and into the manhole until the mouth of the liner is
just touching the pipe invert.
At this stage the top section of the turn-back should be turned over the top of the
inversion ring and secured in place using a ratchet strap or similar.
NB: This must be fastened securely as the full weight of the vertical column of water
and liner will eventually be suspended from this point.
Any excess material should be cut off and discarded - extreme care should be taken
when cutting off surplus turn-back not to cut the polyurethane layer of the impregnated
liner beneath.
The polythene sleeve should now be cut off and discarded. A G-clamp should be fixed
onto the mouth of the liner on the side facing the pipe to be lined (see Figure 8).
A rope attached to the G-clamp should be pulled vertically until the mouth of the liner
has opened and the top of the mouth is 100mm above the crown of the pipe.
Water should now be added to the turn-back until it reaches 1m to 1.5m above the
pipe invert level. For the inversion of small diameter liners (250mm or less) the
addition of a lubricant is essential. About 5 gallons of mineral oil or a similar lubricant,
added to the inversion water, eases the polyurethane layers to slide freely over each
other during the inversion process.
The liner should now be fed through the inversion ring, about 300mm, and the mouth
of the liner should be seen to "roll" forward (invert) towards the pipe being lined.
This will result in a horizontal mouth to the liner, which is recommended for circular
pipes. In the case of egg shaped or non-circular sections where the vertical dimension
exceeds the horizontal, a vertical mouth is recommended. The mouth of the liner
should initially be positioned about 300mm from the entrance to the pipe so that the
fully impregnated liner inverts into the pipe.
Fixture.
Coating on the
inside
Felt on the outside
Feeding water hydrant Protection Hose
After the air has escaped from the burp tube, it is sealed to prevent ingress of water.
With the burp tube sealed and the circulation hose and hold back ropes attached, the
inversion can now continue in a controlled manner to the termination manhole.
Detached water column:
When the water table is considerable, or the liner is rather thin, it is possible to fix the
liner not to the scaffold, but to a funnel near the liner mouth instead. This is called a
detached water column (see figure 10).
With this method, the funnel has to be laid down at the ground and the liner shall be
pulled through with a rope and fixed with strap or a bandit band to the funnel. Then
the water column can be suspended into the manhole. Rest of the method is the same
as for the "Top Inversion".
Once the liner is in its fully inverted position, the hold back rope should be pulled tight
and tied off to a secure point. The liner truck is now replaced with the boiler truck. The
water in the liner is heated and is circulated from a boiler through a few heating
hoses. An example is given in Figure 11. In this figure the yellow and light blue hoses
bring the hot water to the front of the liner, while at the same time; water is withdrawn
at the rear end (black hose). Refer drawing no: CPT/SEPC/NDMC/9278 for CIPP liner
heating scheme.
Figure: Schematic overview of the water column installation and curing method
After the water is drained, the tail end of the liner can be cut away and the hold back
rope and circulation hose can be removed. Now, the liner must be trimmed down within
50 to100mm of the manhole wall using diamond tipped grinders or similar equipment
A CCTV survey of the full liner should now be undertaken to confirm the condition of the
liner before the commencement of any lateral reopening.
Implementation recommendations:
There are some special circumstances that must be taken into account during the
installation of the CIPP liner. The following list does not pretend to be all-inclusive, but
briefly summarizes some necessary recommendations in order to implement the CIPP
liner in a successful way.
Overhead Restrictions:
Bearing in mind the inversion head required, check there is sufficient headroom at the
insertion point for the scaffold and the crane if necessary.
Bitumen Lined Pipes:
Phenols present in bitumen can adversely affect the cure of polyester resins. If the pipe
to be lined has an internal bitumen coating then either a pre-liner must be used to
separate the resin from the phenol, during curing or a non-polyester resin system (e.g.
epoxy), should be used.
The manhole that is used to start the inversion of the pipe has to be large enough.
Space is required for fitting the liner into the pipe, but also for one of the crewmembers
to "start" the liner. This usually requires being at the mouth of the liner as it is initially
inverted into the pipe. For liners with a 0 up to 500 mm, a crewmember is usually
sufficient. For larger diameters, a "knee" is needed to guide the liner into the host pipe.
Bypass pumping hoses may also require access to the starting location. It may be
necessary on larger diameter liners to remove the manhole cover and slab or in some
instances even build a new manhole.
Intermediate Manholes:
As the liner passes through any intermediate manholes, it is possible that the liner could
invert out of the pipe channel. It is recommended practice for a member of the crew to
be present at these manholes as the liner passes through to guide it if necessary.
Inversion should proceed in a controlled manner until the liner inverts into the stop end.
Prevention of rope burn:
In the case of larger diameter liners (450mm and above) or steep gradients at the entry
pit, it can be possible for the rope to "burn" through the liner because it rubs against the
liner at the bottom of the inversion manhole.
This can result in loss of internal water and ultimately failure of the installation. Passing
the hold back rope through a wire-armored hose can prevent this rope burn. The. casing
is lowered down the hold back rope in the inversion column until it is at the bend at the
entry point of the host pipe (the place where the rope burn would -occur). See also Fig.
16
Excessive Gradients:
Inverting a liner upstream can be a problem when the gradient is steep, because the
pressure from the water table does not apply to the end of the liner. So, it is
recommended to have a maximum rise of 3m in invert level of the host pipe.
Shallow pipes:
When the host pipe is shallow, or if there is a large fall along the pipe, the internal
pressure of the water, expanding the liner against the host pipe at the lower end, may
be sufficient to break open the pipe beyond its original size. This is of particular concern
in the case of brick or badly cracked pipes where the existing structure offers little
resistance to the expansion of the liner.
Wherever the CIPP liner thickness is more there we shall be installing the CIPP liner
first by pulling the resin impregnated tube into the position inside the sewer using a
power winch. The saturated fabric tube shall be pulled through an existing manhole to
fully extend to the next designated manhole or termination point. Once the fabric tube is
in place, it shall be attached to a vertical stand pipe so that the calibration hose can be
inverted into the centre of the resin impregnated resin fabric tube. The vertical stand
pipe will have sufficient height of water column to hold the fabric tube tight to the
The liner-end detail is the method used to seal the end of the liner after impregnation
and before inversion. The end detail incorporates a burp tube, to allow the escape of air
This is the most common used end detail, most suitable for smaller diameters (0 up to
450mm), and is generally fitted to the liner as the stacked section of the liner is to be
inverted. To fit the liner end, initially a burp tube (made of a 0 25mm clear plastic hose
or similar) must be inserted approximately 1m into the open end of the liner and left
protruding approximately 2m.
The liner should be gathered around the burp tube and fastened in position using
'bandit' tape. Care should be taken to ensure that the passage of air through the burp
tube is not restricted. About 18mm of rope should be fastened to the tail end using a
self-tightening knot system (e.g. half-hitch), and secured in position with more bandit
tape. The rope is fastened to the hold back rope to control the passage of the tail end to
the inversion ring.
Factory fitted end detail:
Pre-fabricated rope-ends are made as shown in Fig. 18 to suit the diameter of the liner.
Once the liner has been cut to the correct length, two 15mm holes corresponding to the
position of the hoops in the 6mm diameter rope should be drilled through all layers of
the liner.
The polyurethane sleeve should be folded back to expose the 6mm rope
hoops, and the lay-flat hose. The lay-flat hose should be positioned
approximately 1m into the centre of the liner, and the 6mm rope hoops
should be positioned to coincide with the 15mm holes drilled in the liner. A
further length of 6mm rope should be used to 'stitch1 the liner and hoops
together.
The polyurethane sleeve should then be pulled over the end of the liner beyond the
stitch ropes and properly bonded in this position (usually with THF). Care should be
taken to ensure an airtight sealing is achieved.
The hold back rope can be attached to the loop formed by the 25mm clear plastic
reinforced hose. The lay-flat hose can be used to pump the resin through for
impregnation. Following this, it should be removed. The gap left in the Polyurethane
sleeve is then used as a burp tube to allow the escape of air and gasses accumulated
during inversion.
5.3 MANHOLE REHABILIATION:
All manholes shall be repaired including cement plastering / epoxy coating of walls as
per tender requirement. We will take all necessary measure in order to rehabilitate the
manhole including stopping of any infiltration flow into the manhole and rising of
manhole, etc. Our scope of work will include cleaning, removal of debris, scrapping of
weakened cement plaster and removing of dislodged bricks, disposal, replacement of all
machine bricks with new bricks, chemical grouting to stop all leakages, etc. The
GENERAL: After survey of sewers and if sections of the existing sewer are found to
have settled (reverse gradients) these sections shall be informed to The Engineer. If so
instructed by the Engineer, the settled sewer shall be replaced using narrow trench
excavation techniques or trench less method. Replacement includes demolishing and
evacuation of the existing sewer, laying sewer of and lining through the laid sewer.
We will submit to the Engineer for approval, calculations to show that the sheet piles,
walling and props selected for use in the works are of the correct size and thickness,
considering the depth of excavation, soil type and adjacent superimposed loads
Following narrow trench excavation to expose and remove the existing settled sewer,
we will undertake a soil investigation to establish the strength of the trench formation for
each settled sewer length.
Where the sewer has severe deformation or joint displacement, and lining is not
possible without excessive loss of flow capacity, the pipe section shall be replaced by
confined space excavation. This shall be limited to the immediate area required to
safely remove the section of affected sewer, using sheet piling and dewatering if
required. The bedding shall be prepared with concrete raft slab between the remaining
pipe ends.
The entire length of this section shall be relined from manhole to manhole, including the
exposed area where the affected pipe shall be moved and the pipe shall be installed. In
this way, the replaced pipe and liner pipe are compatible and continuous, as they are in
fact the same pipe. The backfilling and surface reinstatement can then be completed in
the normal manner.
The piled sheet below the earth surface shall be left as it is without removing. If the
settled sewer is below the road surface necessary relaying / patching of road work shall
be done by us.
Procedure for confined space excavation and rehabilitation of sewers in settled area as
follows.
• After desilting & sewer cleaning during the CCTV survey we will
know where the sewer is settled or the deflection / deformation is
Quality Assurance in all aspect of work / components from the designing, topographical
survey, cleaning of sewer, Lining of sewer, Sewer Internal condition survey, civil works
commissioning and maintenance in accordance with the requirement.
Our main objective is to achieve total quality system, through effective involvement of
work by all level of employees.
Our Quality plan to achieve total quality system is by implementing inspection on
continuous basis.
Quality System
The Quality System is fully integrated for all our Works through out the contract and
accomplishes employer satisfaction by all aspects.
Quality Plan
The implementation of the Quality System shall be prepared by our organization and the
documented procedures shall be as per the following points.
• Management Procedures
• Design
• Supply/ Procurement
• Construction
• Putting to work/ Commissioning
• Operator Training and Maintenance
The sewer desilting and cleaning of various diameters shall be done by our mechanical
equipment. Flow in the sewer line shall be isolated during the desilting, CCTV survey
and lining operation to prevent debris being trapped between the lining and the original
conduit.
A closed circuit television (CCTV) inspection shall be carried out after desilting and after
installation of liner to establish that the lining has been installed in the desired manner
and that all connections have been properly reinstated.
Delivery and installation of the lining shall be carried out in accordance with D.J.B's
delivery schedule.
Installation:
all legal environmental regulations as well as the measures stipulated in the following
sections of these specifications shall be complied.
No silt, Malba or debris shall be allowed to remain or stocked at the site of the work, but
should be evacuated on a permanent basis. The CIPP lining materials shall be stored
properly at the site before installation in such a way that it will not create any
environmental problem.
After completion of the work the site shall be cleaned and we will remove all hutments
put up by our labourers on site and temporary constructions set up by us.
13 SAFETY REGULATIONS:
As with all industrial processes, site safety is an important issue. Local regulations shall
be followed in the establishment and monitoring of safety systems on site.
As the current Machine spiral wound liner rib steel process may require trained people
within the line, operator safety is critical and all safety equipment shall be supplied by
us and safety procedures followed at all times. Smoking, fires will not be permitted
within 5 meters of any manhole. Man working in manholes or sewers shall be provided
with necessary gas masks and detectors
Safety measures on site shall be confirmed with the current regulations as per BIS
11792 - 1987, internationally accepted standards shall be followed and as per
requirement. Some of the important safety regulations are as follows:
necessary safety equipment, special dress including shoes, bump helmet, lead acetate
paper, masks, gas detection equipment, oxygen breathing apparatus, resuscitation
apparatus, artificial air respirator, rope, khapachi, torch head lamps, safety belts,
inhalator, tripod first aid kits and portable air blowers for forced ventilation shall be
provided.
All the motors are weather and flame proof. any sewer man to enter the manhole
without compliance of this safety device shall not be allowed.
Suitable scaffolding shall be provided wherever necessary, ladder with extra mazdoor
shall be engaged for all works as per the requirement.
Working platform, gangways and stairways shall be constructed if the stairway is more
than 300 m.m. The every opening shall be provided with suitable fencing or railing to
avoid fall of persons or material.
Adequate precaution shall be taken to prevent danger from electrical equipment.
Necessary fencing and lighting shall be provided to protect the public from accidents.
No material shall be placed to cause danger or inconvenience to the public.
Motors, gearing, transmission, electrical wiring and other dangerous parts or hoisting
appliances shall be provided with efficient safeguard.
safety inspection by labour officer, engineer in-charge of the
department or the representative shall be allowed. !
In-depth sewer water level may be checked before entering.
• Boiler system
• Liner impregnation unit
• Liner inversion process
• Liner heating process
1.1 Introduction
The present study has been taken up by M/s Exceltech Consultancy and Projects
Pvt Ltd, Jaipur for Udaipur Municipal Corporation for preparation of project of
Comprehensive Sewerage Scheme for Udaipur town. With development of any town,
there is always a population increase in all sections of the society. A large number of
people from adjoining rural areas or migrate to the towns in search of a job. Also a
lot of tourist , visit the town , due to the city being of historical importance.
Udaipur has witnessed a good growth in population but the pace of development in
Udaipur was slow as compared to surrounding other towns, as the town faced lot
migration and resulting in reduced incremental increase of population in the town.
With growth of the town, Udaipur faces problems that most of the developing towns
and cities face. The infrastructural development has not taken place in pace with the
population growth. The infrastructural development has not taken place in pace with
the population growth as well as industrial growth. Udaipur lacks sewerage system
and adequate waste disposal system.
The present study has been taken up under direction of Municipal Corporation
Udaipur to study the area, existing infrastructure and suggest improvement of
drainage system of the whole city.
A. Demographic Profile
The population increase in Udaipur is by and large natural. The migration in Udaipur
was not very significant. The statistics of population is depicted below:
B. Population Projections
As per 2011 census the total population of municipal area of Udaipur is 451100 souls
and for 2048 it is projected as 997992. It is proposed to take up the base year as
2011 and the design period is kept as 30 years and therefore, the whole system has
been designed for the year 2048. Population projection with various methods is
tabulated below:
6. Field Investigation
7. Project Components
Construction and
commissioning of Completion of
Tenders sewer system project
1.1 Introduction
Execution of a project is likely to bring changes in existing environment and social
scenario in the project area / region. These changes are both negative and positive
in nature. The project aims at achieving positive changes in the environment and to
minimize the negative impacts by change is design and methodology of execution.
The ultimate objective of environment assessment is making the project environment
friendly and people friendly.
A Sewerage Works
5 Provision for O&M of Sewer System, SPS 453.85 554.70 888.69 3479.28
for 10 years with 10% increase per year.
6 Provision for House Connection under 421.68 1544.24 1208.16 336.24 9377.20
Swatch Bharat Mission
CHAIRMAN
VICECHAIRMAN
PUBLIC REPRESENTATIVE
ADMINISTRATION
CEO
Technical Department
(Civil) (SE/XEN/AEN/JEN)
Horticulture Department
General Section
Accounts
Sanitation Department
Revenue Department
The maintenance of the project for ten years from the date of completion shall be
responsibility of the executing agency and the monthly payment for sewerage
system shall be made by ULB and for STP by bidder on HAM. The operation and
maintenance charges shall be borne by the contractor including all power charges
etc complete and necessary condition has been added in the bid documents.
The expected expenditure towards the operation and maintenance of the project
shall be as under:
A) For sewer line O&M is assumed on the basis of Past rates for similar works in
PHED and is @ 0.75 % of the Capital cost for first year and (@ 0.75% plus
10% increase) for subsequent years up to ten years.
B) For STP O&M is assumed on the basis of Past rates for similar works in
PHED/Nagar Nigam Delawas STP and is @ 6.00 % of the Capital cost
including all (power and consumables in addition to labour) for first year and
(@ 6.0%plus 10% increase) for subsequent years up to ten years
C) The O&M charges also include the training to Clients Staff responsible for
O&M along with providing O&M manuals.
The assets created consequent upon completion of the project are required to be
entered into assets record. This would facilitate the planning of operation and
maintenance of the project too. The following fields need to be addressed in O&M of
the project:
The assets created e.g. public sewer, chambers, Pumping stations and STP shall be
taken on assets record of the Municipal Council by the senior most Engineers. The
assets shall be supervised by the engineering staff during the defect liability /
maintenance period when the O&M would be with the executing agency. On
completion of the defect liability / maintenance period, the assets created would be
handed over to the respective line departments (ULB) for further O&M.
S.No. Activity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 Award/Agreement
of Mobilization
2 Site Clearance
and Demarcation
3 Construction of `
Sewerage System
(a) Construction of
Sewer line
(b) * Construction of
Page 160 of 206
S.No. Activity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Chamber
(c) * Construction of
House connection
4 Construction of
Pumping station
5 Construction of
Sewerage Treatment
Plant
6 Final checking and
rectification of the
defects in all respect
7 Commissioning of
STP
A Sewerage Works
1 Works taken under AMRUT Mission /
ADB
Providing, Laying, Jointing & 7500.02 7500.13 1200.00 116216.00
Commissioning of Sewer System including
associated works.
2 Works taken under Smart City
Rehabilitation of existing sewers by Pipe 14903.11 14903.11
Bursting / CIPP Technology & new sewer
line by Trenchless Technology in Udaipur
Walled City including associated works.
Total of Part-A 7500.02 14903.11 7500.13 1200.00 131119.11
B Septage Management
3 Sewer Network for Septage System 1000.00 1000.00
including Construction of Septic Tanks and
Treatment Plant.
5 Provision for O&M of Sewer System, SPS 453.85 554.70 888.69 3479.28
for 10 years with 10% increase per year.
6 Provision for House Connection under 421.68 1544.24 1208.16 336.24 9377.20
Swatch Bharat Mission
2 RUIDP 17.1.1 In all types soils such as moorum, sand, sandy silt, clay, black cotton
Integrated soil, kankar, etc.
SoR 2013
3 17.1.1.1 Depth upto 1.5 m 56882.00 Cum 203.00 11547046.00
4 17.1.1.2 over all depth of excavation above 1.5 m and upto 3.0 m 20979.00 Cum 233.50 4898596.50
5 17.1.1.3 over all depth of excavation above 3.0 m and upto 4.5 m 2008.00 Cum 268.50 539148.00
6 17.1.1.4 over all depth of excavation above 4.5 m and upto 6.0 m 249.00 Cum 309.00 76941.00
7 17.1.1.5 over all depth of excavation above 6.0 m and upto 7.5 m 26.00 Cum 355.00 9230.00
8 RUIDP 17.1.2 In Ordinary Rock
Integrated
SoR 2013
9 17.1.2.1 Depth upto 1.5 m 13087.00 Cum 876.00 11464212.00
10 17.1.2.2 over all depth of excavation above 1.5 m and upto 3.0 m 3497.00 Cum 1007.00 3521479.00
11 17.1.2.3 over all depth of excavation above 3.0 m and upto 4.5 m 2008.00 Cum 1159.00 2327272.00
12 17.1.2.4 over all depth of excavation above 4.5 m and upto 6.0 m 499.00 Cum 1332.00 664668.00
13 17.1.2.5 over all depth of excavation above 6.0 m and upto 7.5 m 52.00 Cum 1532.00 79664.00
14 RUIDP 17.1.4 In Hard Rock
Integrated
SoR 2013
15 17.1.4.1 Depth upto 1.5 m 39261.00 Cum 2830.00 111108630.00
16 17.1.4.2 over all depth of excavation above 1.5 m and upto 3.0 m 10490.00 Cum 3396.00 35624040.00
17 17.1.4.3 over all depth of excavation above 3.0 m and upto 4.5 m 6022.00 Cum 4070.00 24509540.00
122 22.1.6 Columns, Pillars, Piers, Abutments, Posts and Struts. 200.00 Sqm 385.00 77000.00
123 RUIDP 23.19.4 Reinforcement for R.C.C. work at all levels including straightening, 4000.00 Kg 64.50 258000.00
Integrated cutting, bending, placing in position and binding all complete. Hot rolled
SoR 2013 deformed bars
124 RUIDP 25.1.1 Random rubble masonry with hard stone in foundation and plinth : 120.00 cum 2780.00 333600.00
Integrated Cement mortar 1:6 (1 cement : 6 coarse sand)
SoR 2013
125 RUIDP 24.5.1 Brick work with bricks of class designation 75 in superstructure above 120.00 cum 4090.00 490800.00
Integrated plinth level upto two stories in all shapes and sizes in : Cement mortar
SoR 2013 1:4 (1 cement : 4 coarse sand)
126 RUIDP 32.1.1 Cement plastering including T&P, scaffolding, material and complete 200.00 Sqm 134.00 26800.00
Integrated labour, including cost of water, curing, racking of joints etc. with 12 mm
SoR 2013 cement plaster of mix: 1:4 (1 cement : 4 fine/ coarse sand)
127 RUIDP 17.65 Empting of septic tank/ soakage well etc, disposing of sludge within a 1220.00 each 3380.00 4123600.00
Integrated lead of 5km and taking out sewage including refilling with local earth,
SoR 2013 ramming and compaction in layers, cleaning of site.
128 RUIDP 34.12 Providing and fixing G.I. pipes complete with G.I. fittings including
Integrated trenching and refilling etc. External work :
145 RUIDP 19.11.1 Fabrication, supply of flanged/ plain ended MS pipe made from MS 210.00 Kg 157.00 32970.00
Integrated sheet strips of relevant IS specification of approved thickness by
SoR 2013 welding, lowering, laying, aligning, fixing in position at all level/ depths in
trenches complete (excluding flanged jointing wherever required)
including all material, labour, testing and commissioning along with pipe
line as per RUIDP Standard Specifications and as per direction of
Engineer. MS pipe upto 600mm dia (with minimum 5mm thickness
sheet)
146 RUIDP 17.55.1 Construction of road side inspection chamber of "Type-A" with internal 1757.00 each 6270.00 11016390.00
Integrated dia 450mm and depth of 900mm with 200 mm thick PCC M10 in
SoR 2013 foundation, 75mm thick PCC M15 flooring in slop, 230mm thick brick
masonry/ RR stone masonry in CM (1:4), 20mm thick inside and outside
plastering with CM (1:3), inside plaster finished with neat coat of
cement, with "circular 450 mm dia precast RCC manhole cover and
frame HD-20" embedded in 200mm thick PCC M20 grade concrete,
refilling of Jhiri with watering and ramming including fixing 2 Nos. 110
OD uPVC pipe pieces (stiffness class SN 8) as per IS 15328 and
plugging the same etc complete as per approved standard drawing
and/or directed by Engineer. With brick masonry wall 230mm thick
Note : Only Excavation work will be measured and paid separately. With
brick masonry wall 230mm thick With brick masonry wall 230mm thick
147 RUIDP 5.10.2 Excavation for taking trial pits along pipe/sewer line -Trenches/pits size
Integrated 1.0mx1.0mx1.5m - for field verification for location/details of utilities, and
SoR 2013 refilling of excavated trench/pit as per standard engineering practices:
148 5.10.2.1 Area with Cement Concrete Roads 168.00 Sqm 1300.00 218400.00
149 5.10.2.2 Area with Bituminous road Surface 143.00 Sqm 1200.00 171600.00
150 5.10.2.3 Area with metal/unmetal surface 143.00 Sqm 650.00 92950.00
3 Non SOR Provision for online monitoring of the blockage of main / outfall sewer 50.00 Nos 100000.00 5000000.00
strategic locations, chambers with respect to raising of level above
specified height above invert level and with installation of integrated
GSM modem specified to send messages of manhole over flow to client,
operator and master control center.
1 Non SOR House Service connection work inside plot boundary and upto
connecting the street sewer chamber outside plot boundary including
dismantling, excavation, laying of 110 mm dia pvcU pipes for connecting
the kitchen and all toilets of the house, required specials such as gully
traps, master trap, masonry / CC chambers with cover, plastering etc
complete at turns, with bedding, testing, site clearence complete for
following (cost of chamber outside plot boundary not included)
2 Non SOR a) For pipe length upto 5 meter 1845.00 Each 8000.00 14760000.00
3 Non SOR b) For pipe length 5-10 meter 2108.00 Each 8000.00 16864000.00
4 Non SOR c) For pipe length more than 10 meter 1318.00 Each 8000.00 10544000.00
Total Cost of Part-C 42168000.00