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Electro-Motor-Pumps ET

Reference: 200-P-991029-E-05
Issue: 11.2019 1/32
Contents page
1 General information 3
2 D.C. Electric motors 3
3 Gear pumps 6
4 Starter relays 6
5 Electro-Motor-Pumps for group 05 pumps 7
6 D.C. Electric motors for group 05 pumps 8
7 Drive and connecting flange for group 05 pumps 12
8 Group 05 gear pumps 13
9 Electro-Motor-Pumps for group 1 pumps 15
10 D.C. Electric motors for group 1 pumps 16
11 Drives and connecting flange for group 1 pumps 22
12 Group 1 gear pumps 23
13 Group 2 gear pumps 28
14 Components 29
15 Order designation examples of Electro-Motor-Pumps 30

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1 General information
Electro-motor-pump is the simplest and more compact unit Directives and standards
able to supply hydraulic power, as flow and pressure, to oil-  Atex:
dynamic actuators. The equipment and protective systems of these catalogue
The Electro-motor-pumps are largely used on industrial ARE NOT intended for use in potentially explosive atmos­
operating machines particularly on mobile machines, pheres that is to say where there is an explosive atmos­
where, through simple valves and hoses connections it phere referred to in Article 2 of the Directive 99/92/EC and
makes possible to operate and control different referred to Article 1.3 of the Directive 94/9/EC.
hydraulics actuators.  ISO 9001: 2000
In the present technical catalogue the most common ver­ Bucher Hydraulics S.p.A. is certified for research, develop­
sions, obtained as combination of DC motors and External ment and production of directional control valves, power
Gear Pumps, either 05 (AP05) and 1 (AP100) group, are units, gear pumps and motors, electro pumps, cartridge
shown, although, many and different customised versions valves and integrated operating blocks for hydraulic
have been designed and realised in order to satisfy to spe­ applications.
cific and dedicated customer' requests.

2 D.C. Electric motors


2.1 Technical information
Versions: Type of winding:
Available voltage: 12-24 V D.C. D.C. motors can be manufactured with different types of
Available power rating: 0.8 - 3 kW. field windings:
For other input voltage and power rating, consult our  Permanent magnets
Sales Department.  Series
 Compound
Direction of rotation:
Unless otherwise stated, all motors are specified clock­
wise rotation, suitable for driving counterclockwise
pumps.

Permanent magnets Series Compound

− + − + −
+

M
M M

Insulation class: cordance with CEI 2-3


The class of electric insulation reflects the maximum tem­
Continuous duty S1:
perature motor can register during operation without
Operation on-load (Steady conditions) for a period of indefi­
damage to the insulating material internally of motor itself.
nite duration, during which the motor reaches thermal equi­
librium without exceeding the maximum permissible tem­
The following table indicates insulation classes to CEI
perature.
15-26.
Short time duty S2
Operation on-load (steady conditions) for a period of limited
duration, denoted td, during which maximum permissible
Class Y A E B F H
temperature is reached, followed by an off-load period of
duration sufficient for the temperature of the motor to return
Temperature (C) 90 105 120 130 155 180 to ambient temperature.

Intermittent duty S3
A sequence of identical cycles, each 10 minutes in duration,
Type of duty: the single cycle comprises a period of operation on-load
To ensure selection of the electric motor best suited to a (td), during which the motor may reach its maximum per­
given set of operating conditions, the duty cycle needs to be missible temperature followed by an off-load period of li­
verified. Duty cycles S1, S2 and S3 are defined below in ac­ mited duration (tm), insufficient for the temperature of the
motor to return to ambient temperature. The value of S3

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indicates the duration of the on-load period (td) in relation
to the overall cycle time (tp), as a percentage.

Continuous duty S1 Short time duty S2 Intermittent duty S3


td td
P P P

tm

t t tp t
C C C
Tmax Tmax Tmax
Tl
Teq

Ta Ta Ta
td t
t t S3 = x 100
td + tm
P = load Ta = ambient temperature
Teq = temperature at thermal equilibrium td = duration of on-load period
Tmax = maximum permissible temperature tm = duration of off-load period
Tl = operating temperature tp = duration of cycle (10 min.)

Protection degree: of water.


This indicates the level of protection afforded in prevent­ The degree of protection is indicated in accordance with
ing contact between live parts of the motor and people or CEI 2-16 by the initials IP and two identifying digits:
foreign matter generally, and preventing the penetration Example:

IP 4 4
second digit
Denotes protection factor
first digit

The first digit indicates the degree of protection afforded


to the motor against contact with people or foreign bod­
ies.

0 no protection
1 protection against solid particles measuring > 50 mm
2 protection against solid particles measuring > 12 mm
3 protection against solid particles measuring > 2.5 mm
4 protection against solid particles measuring > 1 mm
5 protection against dust

The second digit indicates the degree of protection The degree of protection indicated for each individual
afforded to the motor against the effects of penetration by electric motor refers to the motor when mounted to a
water. Bucher Hydraulics S.p.A. electro-motor-pump.

0 no protection
1 protection against water dripping vertically
2 protection against water dripping at 15 max
3 protection against rain
4 protected against water splash
5 protected against water spray

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2.2 Characteristic curves

Characteristic curves are given for each motors, from consumption values, and S2 and S3 duty cycles.
which to establish pressure, flow rate and current

I (A)
20 160
(l/min.)

15 120

S2 S3
90
Q

10 80

5 40

S2
0 50 100 150 200 0 2.5 5 7.5 10 12.5 15 (min)
P (bar) S3
0 4 8 12 16 20 24 (%)
11.5

2.3 Example of how the graphs are used 2.4 Mounting directions

Required data The tie bolts must not be withdrawn completely when
fitting motors, but retracted a short distance (30-50 mm
Flow rate Q = 8 l/1' max).
Pressure p =100 bar Once fitted to the electro-motor-pump, the motor should
Pump displacement be run off-load momentarily (5 seconds max) to verify its
correct operation: supply power to the windings and mea­
Determined by the intersection of the required p and Q sure the current drain, which must not exceed the follow­
curves. ing values:
In the example indicated, pump AP100/2.5 has the 24 V motor - I < 35 Ampere
required p and Q specifications. 12 V motor - I< 70 Ampere
In the event that there is no point of intersection with any
curve, a displacement as near as possible to the required Power cable
flow rate should be selected. The wire selected for power connections must be of cross
Current consumption section appropriate for the rated current of the motor.

This is determined by taking a vertical line from the pres­ Tightening torques
sure value to its point of intersection with the I curve cor­ When assembling the motor and power pack and secur­
responding to the selected displacement. ing the wires of the power cable to the motor terminals,
In the example illustrated, current consumption is: observe the tightening torque values indicated.
I = 90 Ampere
Brush life
Type of use
The brushes will wear down progressively with continued
Having established the current, the relationship of the S2 operation of the motor, and must be replaced when
and S3 curves will give the following values: reduced to their minimum useful length.
S2 = 6 min. S3 = 11.5% Since the rate of wear on the brushes is dictated by the
operating conditions and cannot therefore be broadly
specified, consult our Sales Department for guidance.

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3 Gear pumps
3.1 Suitable fluids
Only mineral oil based hydraulic fluids responding to ISO/ Attention: Use of pumps at temperatures above 80°C
DIN standard should be used. must always be agreed upon with our Technical Office,
Viscosity range: and in any case this can cause a significant worsening
recommended 20 - 120 mm2/s (cSt) in the volumetric efficiency.
permissible up to 700 mm2/s (cSt) For use under conditions different from those indicated
Operating temperature range: -15 +80 C in this catalogue, please contact our Sales Department.
For other fluids consult our Sales Department.

3.2 Inlet
Absolute pressure at the pump inlet must be
V > 0.75 bar (11 PSI)
Accordingly, avoid:
M P V
- significant differences in height of pump and tank M1 M
- long pipeline runs
- sharp bends, restrictions, etc. causing turbulent
M
flow
P
In certain applications, inlet pressure may be higher than 1
bar (14.3 PSI), or at any rate higher than atmospheric.
For pumps with standard configuration, the pressure regis­ M
tering at the gauge M1 should be:
M1 < 3.5 bar (50 PSI).

3.3 Outlet
Pressure levels: p (bar)
P1 = continuous operating pressure P3
P2 = intermittent operating pressure
P3 = peak pressure P2
The recommended delivery pipe oil speed is between: v = P1
2 - 5 m/s
In the next pages are indicated the performances for
each pump. t (s)
max. 15 s

4 Starter relays
Technical information 1. Direct
Versions: The relay is secured with screws, using holes already
Available voltages: 12-24 V D.C. tapped in motor frame. In this instance there is one standard
Heavy duty: for more arduous conditions mounting position only.
See relative table for technical data 2. Metal clip
Contact life: The relay is secured by means of a clip encircling the motor
The contacts of the relay will wear down progressively dur­ frame and inserted through special slots in the feet of the
ing operation. relay itself.
Since the rate of wear is dedicated by the type of duty and In this instance, several mounting positions are possible.
cannot therefore be broadly specified, consult our Sales Electrical diagram
dept. for guideline information. A typical arrangement for connection of the relay to the elec­
Fitment to electric motor tric motor is shown in the diagram.
Starter relays can be fitted to the frame of the motor by two
different methods:

A2, E2 10 Nm Ch.10 +
D1, E1 4 Nm
-
-
+ - +

D1, E1 A2, E2

Direct fixing Fixing with clip Electric diagram

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Heavy duty (STANDARD for wide range of DC el. motors)

Weight: 0.366 kg
41.6 (1.64")

65.4 (2.57")
7.5 (.30")

5 (.20")

23 (.91")

38 (1.49") 74 (2.91")
1.7 Nm

Ø63.5 (2.50") 29 (1.14")


13 Voltage 12 V 24 V
4 Nm
Type R109 R215
17°
Code 200544134109 200544134215

17° Amps
113.5 (4.47")

Consumption 2.2 A 1.2 A


by the coil
92.7 (3.65")

Current for continuous duty 150 A


72 (2.83")

20° 20°
Max. current (5 sec.) 800 A

Protection index IP66


56 (2.20")
Insulation class F

5 Electro-Motor-Pumps for group 05 pumps

Motor Drive/Flange Pump

Without starting relay With starting relay

12V-500W C120PD/C0 AP05/** S 819


24V-500W C220PD/C0

E56

12V-700W C128PK/A0 C128PK/A0 + R109


24V-800W C228PK/A0 C228PK/A0 + R215 AP05/** S 319

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6 D.C. Electric motors for group 05 pumps

Voltage 12 V 24 V
Protection index: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP54
Insulation class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Nominal Power 500 W 500 W Type of winding: . . . . . . . . . . . . . . . . . Permanent magnets

Rotation
reversible

Attention!
Verify the connection.
The motor must rotate
clockwise

Weight: 2.50 Kg (4.96 lb)

Motor Motor with relay

Rotation
Reversible 12 V - 500 W 24 V - 500 W

Type C120PD/C0 C220PD/C0

Code 200543912003 200543922004


Relay
Relay type

Motor mounting position

Standard positions
S A
Ĩ A1 Ĩ A1

Ī A2 Ī A2

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12 V - 500 W

6 120

5 100

4 80
Q (l/min.)

3 60

I (A)
2 40

1 20

0 0
0 25 50 75 100 125 150 175 200

P (bar)

24 V - 500 W

8 120

6 90
(l/min.)

4 60
I (A)
Q

2 30

0 0
0 25 50 75 100 125 150 175 200

P (bar)

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Protection index: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP54
Voltage 12 V 24 V Insulation class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Type of winding: . . . . . . . . . . . . . . . . . Permanent magnets
Relay fixing kit . . . . . . . . . . . . . . . . . . . . . . . 200709000090
Nominal Power 800 W 800 W Minimum brushes length: . . . . . . . . . . . 5 mm (0.2 inches)

10 Nm 4 +0 24.2 (.95")

6.43 (0.25”)
20.5 (.8") 152.5 (6")
-0.5

Ø15 (.59")
Rotation
reversible
Ø85 (3.35")

M6-6h
52 (2.04”)

A1+

Attention!
Verify the connection.
A2- The motor must rotate clockwise

Ø 89.5 (3.52")

Weight: 3.70 Kg (8.15 lb)

Motor Motor with relay

Rotation
reversible
12 V - 800 W 24 V - 800 W 12 V - 800 W 24 V - 800 W

C128PK/A0 C228PK/A0
Type C128PK/A0 C228PK/A0
+ R109 + R215

Code 200543912809 200543922801 200763310270 200763320300


Relay STANDARD
Relay type R109 R215

Motor mounting position

Standard positions Relay standard positions

S A F
Ī Ī
G
A2 Ĩ A1 A2 Ĩ A1

Ĩ A1 Ī A2 Ĩ A1 Ī A2

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12 V - 800 W

I (A)
9 120

7.5 100

S3
S2

6 80
(l/min.)

4.5 60
Q

3 40

1.5 20

S2
0 50 100 150 200 2 4 6 8 10 12 (min)
P (bar) S3
5 10 15 20 25 30 (%)
24 V - 800 W
(A)
12 120

10 100

8 80
(l/min.)

6 60
Q

S3
4 40
S2

2 20

S2
0 50 100 150 200 3 6 9 12 15 18 (min)
P (bar) S3
6 12 18 24 30 36 (%)

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7 Drive and connecting flange for group 05 pumps

E56
E56 code: 200760400320

Adaptor code: 200658100030 Connecting flange code: 200658100010 Coupling code: 200659600260

6.4 (.25”)
98.3 (3.87”)
106.6 (4.20”)

63.5 (2.5”)

98.3 (3.87”)

18 (.71”)

6.4 (.25”)
4.6 (.18”)
5.5 (.22”)

25.5 (1”)

15.5 (.61”) 3 (.12”)


13 (.51”)

37 (1.46”)

90 (3.54”)

M6 nr. 2 holes M6 nr. 2 holes

Ø 22.H7
113.5 (4.47”)

66 (2.60”)
25.6 (1.01”)

M
57.5 (2.26”)

M10X1.5 (.39”)

82 (3.23”)
Ø 112 (4.41”)

The complete code includes also:


+ 2 screw code: 200521603015 (M006x035)
+ 2 screw code: 200521603012 (M006x022)
+ 4 washer code: 200530390611

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8 Group 05 gear pumps

AP05 Displacement Max. pressure n min. n max.


Cu. In. P1 P2 P3
Type cm3/rev P ≤ P1 P > P1 P ≤ P1 P > P1
P. R. bar P.S.I. bar P.S.I. bar P.S.I.
AP05/0.25 0.25 .015 170 2400 180 2600 200 2900 800 1000 6000 7000
AP05/0.5 0.5 .030 190 2700 210 3000 230 3300 650 800 6000 7000
AP05/0.75 0.75 .045 190 2700 210 3000 230 3300 650 800 6000 7000
AP05/0.9 0.9 .055 190 2700 210 3000 230 3300 650 800 6000 7000
AP05/1.2 1.2 .073 170 2400 180 2600 200 2900 550 700 5000 6000
AP05/1.6 1.6 .097 170 2400 180 2600 200 2900 550 700 5000 6000

Group AP05 Code 819

1/4” BSPP Depth 11 -.43”


Suction-Pressure
B 4
.158”
19 25+5 Nm

.197”-.196”

.866”-.864” DIA
ø22 f8
5 f7
1.004”
25.5

.295”
7.5

2.047”
3.15”

2.6”

52
80

66

6.5 12.5 5.5


.256” .49” .216”
48 A 9.5
1.89” .374”

Dimensions
Displacement Order code
Type A B
cm3/rev Counterclockwise rotation: S
mm inches mm inches

AP05/0.25 0.25 64.5 2.54 29 1.41 200100264304

AP05/0.5 0.5 67 2.64 30.5 1.2 200100364302 S


AP05/0.75 0.75 69 2.72 31.5 1.24 200100464302

AP05/0.9 0.9 70.5 2.77 32.3 1.26 200100564304

AP05/1.2 1.2 73 2.87 33.5 1.32 200100664302

AP05/1.6 1.6 77 3.03 35.5 1.40 200100864301

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Group AP05 Code 319

4 24

.866”-.864” DIA
.158” .945”

Suction-Pressure

20+5 Nm
.197”-.196”

ø22 f8
5 f7

1/4” BSPP
1.004”

.295”
25.5

7.5

19
2.047”
3.15”

2.6”
80

66

52

6.5 12.5 5.5


.256” .49” .216”
48 A 9.5
1.89” .374”

Dimensions
Displacement Order code
Type A
cm3/rev Counterclockwise rotation: S
mm inches

AP05/0.25 0.25 64.5 2.54 200100214301

AP05/0.5 0.5 67 2.64 200100314301 S


AP05/0.75 0.75 69 2.72 200100414301

AP05/0.9 0.9 70.5 2.77 200100514301

AP05/1.2 1.2 73 2.87 200100614301

AP05/1.6 1.6 77 3.03 200100814301

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9 Electro-Motor-Pumps for group 1 pumps
Motor Drive/Flange Pump

AP100 − 219
Without starting relay With starting relay

AP100 - 319

12V-1600W C135AB/H0 C135AB/H0 + R109


E45
24V-2200W C240AB/S0 C240AB/S0 + R215

24V-2200W C242AD/F0 C240AD/F0 + R215


AP100 - 819

AP100 - 319 with VMI

*
please contact our
Sales Centre
24V-3000W C248AK/Z0*

AP100 - 819 with VMI

El. motor E45


C135AB/H0 
C135AB/H0+R109 
C240AB/S0 
C240AB/S0+R215 
C242AD/F0 
C240AD/F0+R215 
* Pease contact our
C248AK/Z0* Sales Centres

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10 D.C. Electric motors for group 1 pumps

Protection index: . . . . . . . . . . . . IP44 (12 V) - IP54 (24 V)


Voltage 12 V 24 V Insulation class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Type of winding: . . . . . . . . . . . . . . . . . . . . . . . . . Compound
Nominal Power 1600 W 2200 W Brushes kit: . . . . . . . . . . . . . . . . (12/1600) 200544138022
. . . . . . . . . . . . . . . . . . . . . . . . . . . (24/2200) 200544138023
Minimum brushes length: . . . . . . . . 12.5 mm (0.5 inches)

45°
158.5 (6.23”)

8.5+0.5 Nm
112 (4.41”)

+0.5
6 0 (.24")

j6
(.25”)
ø

(1.38”) Ø35 -0.011


Ø15k6 (.59")

0
+0.1 90
6.43 0
(3.54”)

+0.8
8±1 Nm
9.7 -0.3 (.38")
Weight: 6.800 Kg (14.960 lb)

Motor Motor with relay

Rotation
Right 12 V - 1600 W 24 V - 2200 W 12 V - 1600 W 24 V - 2200 W
C135AB/H0 C240AB/S0
Type C135AB/H0 C240AB/S0
+R109 +R215
Code 200543913706 200543924007 200763310240 200763310330
Relay Standard

Relay type R109 R215

Motor mounting position


Standard positions Relay standard positions

S A L H

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12 V - 1600 W
I (A)
30 420

25 350

20 280
(l/min.)

15 210
Q

10 140

S2
S3
5 70

S2
0 50 100 150 200 3 6 9 12 15 18 (min)
P (bar) S3
7 14 21 28 35 42 (%)
24 V - 2200 W
I (A)
30 180

25 150

S3

20 120

S2
(l/min.)

15 90
Q

10 60

5 30

S2
0 50 100 150 200 2 4 6 8 10 12 (min)
P (bar) S3
4 8 12 16 20 24 (%)

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Voltage Nominal Power Protection index: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP54
Insulation class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B
24 V 2500 W Type of winding: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SERIE
Brushes kit: . . . . . . . . . . . . . . . . . . . . . . . . . . 200544138034
Minimum Brushes length: . . . . . . . . . . 5 mm (0.2 inches)

40°
+2
5 -0 Nm
8
171 (6.73")
9.5
(.37")
6
112 (4.41") (.24")

(.25")
6.43
114

(1.38"DIA)

(3.87")
98.35
Ø35
8±1 Nm

(.24"DIA) 90.4
Ø6

9
(.35")
Weight : 6.5 Kg (14.99 lb)

Motor Motor with relay

Rotation
Right
24V-2500W 24V-2500W

C242AD/F0
Type C242AD/F0
+R215

Code 200543924211 200763320340


Relay Standard
Relay
R109 R215
type
Motor mounting positions Relay mounting positions
Standard positions Standard positions

S A L F E D

H G C B
Electric motor Pos.
5 C 2 4 2 A D / F 0 S
Example
Relay Pos.
R 2 1 5 L

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24 V - 2500 W
I (A)
30 180

25 150

20 120
(l/min.)

15 90
Q

S3 S2
10 60

5 30

0 0 S2
0 25 50 75 100 125 150 175 200 2 4 6 8 10 12 (min)
S3
P (bar) 4 8 12 16 20 24 (%)

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Voltage Nominal Power Protection index: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP43
Insulation class: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
24 V 3000 W Type of winding: . . . . . . . . . . . . . . . . . . . . . . . . . Compound
Brushes kit: . . . . . . . . . . . . . . . . . . . . . . . . . 200544138029
Minimum brushes length: . . . . . . . . . . 15 mm (0.6 inches)

218 (8.58”) 45°

-0.5

(0.59”)
(0.21”) 5.42 0
141 (5.55”)

ø 35 (1.38”)
8.5+0.5 Nm

+0.1

k6
0
0
8±1 Nm

(0.25”) 6.43
5.35 -0.9 (0.21”)

+0.001
+0.012
102 (4.02”)
0 ø 130 (5.12”)
7.15 -0.9 (0.28”)

ø 15
Weight : 12 Kg (26.4 lb)

Motor Motor with relay

Rotation
Right
24 V - 3000 W
Type C248AK/Z0
Code 200543924601
Relay

Relay type

Motor mounting position

Standard positions
S A

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24 V - 3000 W

I (A)

35 250

28 200

21 150
(l/min.)

14 100
Q

S2

S3

7 50

S2
0 50 100 150 200 5 10 15 20 25 30 (min)
P (bar) S3
0 10 20 30 40 50 60 (%)

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11 Drives and connecting flange for group 1 pumps

E45 E45 code: 200760400170

Bush code: 200658200061 Coupling code: 200659600060

(1.38”)
(1.65”)

(1.1”)

8 (.31”)
5.5 (.22”)

ø 28
ø 35
ø 42

14.5 (.57”)
6 (.24”)

30 (1.18”) 6.4 (.25”)


15 (.6”)

Connecting flange code: 200658200190


113.5 (4.47”)

98.3 (3.87”)
M
57.5 (2.26”)

10 (.39”)
13 (.51”)
The connecting flange code doesn't include: 82 (3.23”)
+ 4 screw code: 200521603013 (M006x025) 37 (1.46”)
ø 112 (4.41”)
+ 4 washer code: 200530390611

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12 Group 1 gear pumps

AP100 Displacement Max. pressure n min. n max.

Cu. In. P1 P2 P3
Type cm3/rev P ≤ P1 P > P1 P ≤ P1 P > P1
P. R. bar P.S.I. bar P.S.I. bar P.S.I.
AP100/1.2 1.2 .073 210 3000 250 3600 280 4000 800 1000 4500 5000
AP100/1.7 1.7 .103 210 3000 250 3600 280 4000 650 800 4500 5000
AP100/2.5 2.5 .152 210 3000 250 3600 280 4000 650 800 4500 5000
AP100/3.5 3.5 .213 210 3000 230 3300 250 3600 650 800 3500 4000
AP100/4.3 4.3 .262 210 3000 230 3300 250 3600 550 700 3500 4000
AP100/5 5.0 .305 210 3000 230 3300 250 3600 500 650 3000 3500
AP100/6.5 6.5 .396 190 2700 220 3150 240 3400 500 650 2500 3000
AP100/8 7.8 .476 180 2600 210 3000 230 3300 500 650 2500 3000
AP100/10 10.0 .610 150 2150 180 2600 200 2900 500 650 2000 2500

Group AP100 Code 219

A 4
68 .157”
2.677” B

.999”-.998”DIA
-0.020
ø 25.4 -0.053
52.4 16 65
.313”-.312”

2.063” 2.560”
-0.040
8 -0.076

.630”
.866”DIA
.472”DIA
ø 12

ø 22
1.279”

1.031”
32.5

26.2

.433”
11

2.874”
2.830”
3.425”

73
71.9
87

7.1 12 4.5 ± 0.15


.28” M6 Depth 13 - .50” .472” .183”-.171”
30 6.5
Suction-Pressure 1.181” .256”

Dimensions
Displacement Order code
Type A B
cm3/rev Counterclockwise rotation: S
mm inches mm inches
AP100/1.2 1.2 82.5 3.25 38.5 1.51 200101114306
AP100/1.7 1.7 84.5 3.33 39.5 1.55 200101214307
AP100/2.5 2.5 88 3.46 41 1.61 200101314306 S
AP100/3.5 3.5 92 3.62 43.5 1.71 200101414306
AP100/4.3 4.3 96 3.78 45 1.77 200101514306
AP100/5 5 98.5 3.88 46.5 1.83 200101614304
AP100/6.5 6.5 103.5 4.07 49 1.93 200101714304
AP100/8 7.8 109 4.29 52 2.05 200101814302
AP100/10 10 118 4.64 56.5 2.22

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Group AP100 Code 319

A 4
52.4
.157” 67
2.063”
2.638”

.999”-.998” DIA
-0.020
ø 25.4 -0.053
16 30

.313”-.312”
1.031”
26.2
1.181”

.472” DIA
-0.040
8 -0.076

.866” DIA
.630”

ø 12

ø 22
1.279”
32.5

.433”

2.874”
2.830”
3.425”

11
71.9
87

73
Suction-Pressure
3/8” BSPP

50+5 Nm
4.5
7.1
.183”-.171”
22

.28”
68 6.5
2.677” .256”

Dimensions
Displacement Order code
Type A
cm3/rev Counterclockwise rotation: S
mm inches
AP100/1.2 1.2 82.5 3.25 200101114307
AP100/1.7 1.7 84.5 3.33 200101214308
AP100/2.5 2.5 88 3.46 200101314307 S
AP100/3.5 3.5 92 3.62 200101414307
AP100/4.3 4.3 96 3.78 200101514308
AP100/5 5 98.5 3.88 200101614305
AP100/6.5 6.5 103.5 4.07 200101714305
AP100/8 7.8 109 4.29 200101814303
AP100/10 10 118 4.64

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Group AP100 Code 819

A 4
52.4
.157”
2.063” B

.999”-.998” DIA
-0.020
ø 25.4 -0.053
16 67

.313”-.312”
1.031”
26.2
2.638"

.472” DIA
-0.040
8 -0.076

.866” DIA
.630”

ø 12

ø 22
1.279”
32.5

.433”
11

2.874”
2.830”
3.425”

71.9
87

73
4.5
7.1
.28” .183”-.171”
68 6.5
2.677” .256”
3/8” BSPP Depth 13 - .50”
Suction-Pressure
22 50+5 Nm

Dimensions Dimensions
Displacement Order code
Type A B
cm3/rev Counterclockwise rotation: S
mm inches mm inches
AP100/1.2 1.2 82.5 3.25 38.5 1.51
AP100/1.7 1.7 84.5 3.33 39.5 1.55
AP100/2.5 2.5 88 3.46 41 1.61 200101314308 S
AP100/3.5 3.5 92 3.62 43.5 1.71 200101414308
AP100/4.3 4.3 96 3.78 45 1.77
AP100/5 5 98.5 3.88 46.5 1.83
AP100/6.5 6.5 103.5 4.07 49 1.93
AP100/8 7.8 109 4.29 52 2.05
AP100/10 10 118 4.64 56.5 2.22

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12.1 Special block with relief valve integrated

+10 69.5 (2.74”) -8


30 0 Nm 40 +10 Nm

-2
12 +4 Nm

60 (2.36”)

41 (1.61”)
AP100/** S319 **VMI
14.75 (.58”)
30 (1.18”)
â â
29.5 (1.16”)
40 (1.57”) 64 (2.52”) Pump displacement Pressure setting
ex. 15= 150 bar

Block code (including valve and fittings) Setting range


200987400450 30 - 95 bar
200987400910 95 - 210 bar

12.2 Back cover with relief valve integrated


78.2 (3.08")
73 (2.87")
36.5 (1.44")

AP100/** S 819 **VMI


â â
Pump displacement Pressure setting
15.1 (.59")
ex. 15= 150 bar
29 (1.14")

Complete pump code Setting valve range


200101214312 96 - 220 bar
200101214311 221 - 350 bar

For relief valve setting and tightening torque values, see section 12.2.1

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12.2.1Pressure relief valve : **VM01C
Direct acting Max. pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar ***
Balanced piston Max. flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 l/min.
Temperature range . . . . . . . . . . . . . . . . . . . . . -20/+100 C
Adjustable setting
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.155 Kg.
Four setting ranges
92
3.62" 83 P T
3.27"
T
10 44
.39"
P
1.73"

T
4 The valve can be sealed against tampering

M20X1.5

1.02" DIA
P

Ø 25.8
Option: plastic tamper proof cap CAP01
code 200678400562
44
(**)WASHER 1.73"
+5
13 Nm 10 -0 20
.79"
(**) Assembly instruction:
(**) Check the correct position of the front
24 +5
Nm 65 -0 copper washer and tighten with a torque
wrench at the indicated value
Pressure viscosity characteristic 46 cSt at 40°C Pressure setting
320 221-350 For present values other than those indicated, replace the
300 first two digits of the designation with the setting required.
280
260 221-350 For example, required setting 120 bar: designation type 12
240
150-250
VM01C. Always check that the required value falls within
220
200 the standard ranges of adjustment.
96-220
180
bar

160
140 96-220 Performances
120
100
80
Max. flow 60 l/min.
60 30-95
40 Pressure setting flow 5 l/min
20 5-30 (*)
0 10 20 30 40 50 60 70 l/min 200 cm/min at 80% of
Max internal leakage
nominal pressure setting
(*) see performances trace/minimum pressure setting (- - - -)
The purpose of a relief valve is to keep the maximum Oil viscosity 12 to 400 cSt
system pressure at a safe level. When the hydraulic power
unit is supplied with pressure relief valves, the correct cali­ Oil temperature -20 to 100 °C
bration is provided by Bucher Hydraulics S.p.A. and there
are no reasons to change this value. Recomanded filtration 21/19/16 (10 NAS 1638)
*** Maximum admitted pressure value: 230 bar when used
into power pack bodies. Marking info: Printed code and date

Spring Setting range Standard setting Q max (l/min) Type Code


00 Plugged Without valve - 00VC00 200978400140
02 5 - 30 bar 20 bar 30 (*) 02VM01C 200787403600
05 30 - 95 bar 50 bar 60 05VM01C 200787403480
12 96 - 220 bar 120 bar 60 12VM01C 200787403420
15 150 - 250 bar 150 bar 60 15VM01C 200787403470
23 221 - 350 bar 230 bar 60 23VM01C 200787403430

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13 Group 2 gear pumps
Since Bucher produces a wide range of hydraulic external The motor­pumps may also integrate different hydraulic cir­
gear pumps we can offer also customized motor­pumps in cuits like pressure relief valve, flow control valve, etc, in or­
larger size, for example with gear pumps of the group 2 der to simplify the customer circuit.
(series AP212). * Further information regarding AP212 pumps: see catalo­
Below are represented just a few examples of motor­pumps gue 200-P-991230-E. Please contact our Sales Centres for
combined with fan cooled and not fan cooled electric mo­ other information.
tors, both in DC and AC current.

Available on demand only. Minimum batch quantity may be required

AP212 with standard AP212 with relief valve AP212 with flow regulator
back cover VM series QI or QE series

P Q1 Q1

T
T

AP/APR212 AP/APR212LN
Max. pressure n min. n min. n min.
Displacement Displacement n
P2 < 100<n< 180<n<
P1 P2 P3 max.
100 bar 180 bar P2
Cu.In. Cu.In. (continuous) (intermittent) (peak)
Type cm3/rev cm3/rev
P.R. P.R.
bar P.S.I. bar P.S.I. bar P.S.I. rpm rpm rpm rpm
4.5 4.4 .269 4.5 .275 250 3600 280 4000 300 4300 600 1200 1400 4000
6.5 6.4 .391 6.6 .403 250 3600 280 4000 300 4300 600 1200 1400 4000
8.5 8.4 .513 8.7 .531 250 3600 280 4000 300 4300 600 1000 1400 4000
11 11.1 .677 11.5 .702 250 3600 280 4000 300 4300 500 900 1200 3500
15 15.1 .921 15.7 .958 250 3600 280 4000 300 4300 500 750 1000 3500
19 19.2 1.172 19.8 1.208 210 3000 240 3500 260 3700 500 750 1000 3000
22 22.2 1.355 23 1.404 180 2600 210 3000 230 3300 500 750 900 3000
26 26.2 1.599 27.1 1.654 170 2500 200 2850 220 3150 500 750 1000 2800
22** 22.2 1.355 23 1.404 220 3150 240 3450 260 3700 500 750 900 3000
26** 26.2 1.599 27.1 1.654 200 2850 230 3300 250 3600 500 750 1000 2800
** obtained with a specific balancing plate, please contact our Sales Centres

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14 Components

14.1 Steel bracket SL01 14.2 Protective plastic cover for D.C. motors PP01

Ø 11 n2 holes

(1.89”)
48 147.5
(.43”)
(5.8”)

(4.3”)
110
Ø 9 n4 holes

ø 149
(5.8”)
(.35”)
(5.51”)

(3.23”)
(4.88”)
140

124

82

125 203
(4.9”) (8”)
124
(4.88”)
140
Code* (5.51”) Code* For : C134AK-C238AK-T82K
200777400120 200968800090 Motor type only

* Supplied with screws, washers and nuts too

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15 Order designation examples of Electro-Motor-Pumps

Group 05 E. motor without relay ET240AB/S0 - 100/1,2 S 219


ET120PD/C0 - 05/0,25 S 819
Electric motor Pump pump
displacement series
Electric motor Pump pump
displacement series Group 1 E. motor with relay and VMI
Group 05 E. motor with relay
ETC240AB/S0 + - 100/2,5 S319 12VMI
ET128PK/A0 + R109 - 05/0,25 S 819 R215

Electric motor Pump pump Electric motor Pump pump pressure


displacement series displacement series setting

Group 1 E. motor without relay

Product identification plate

Rotation :
S= Counterclockwise rotation
Manufacturing

S 9M year and month

200272002029 BHRE Code


ET135AB/H0 100/1.7 S 819

Description
MADE IN ITALY

Manufacturing Manufacturing year


month 2017 2018 2019 2020 2021 2022 2023
January 7A 8M 9M 0M 1M 2M 3M
February 7B 8N 9N 0N 1N 2N 3N
March 7C 8P 9P 0P 1P 2P 3P
April 7D 8Q 9Q 0Q 1Q 2Q 3Q
May 7E 8R 9R 0R 1R 2R 3R
June 7F 8S 9S 0S 1S 2S 3S
July 7G 8T 9T 0T 1T 2T 3T
August 7H 8U 9U 0U 1U 2U 3U
September 7I 8V 9V 0V 1V 2V 3V
October 7J 8Z 9Z 0Z 1Z 2Z 3Z
November 7K 8X 9X 0X 1X 2X 3X
December 7L 8Y 9Y 0Y 1Y 2Y 3Y

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02/2001 Id.Nr. 200.599.991208

info.it@bucherhydraulics.com www.bucherhydraulics.com
 2018 by Bucher Hydraulics S.p.A., I-42124 Reggio Emilia
All rights reserved.
Data is provided for the purpose of product description only, and must not be considered as warranted characteristics in the legal
sense. The information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are
subject to continual improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 440.405.000

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