COMPONENT CONDITION REPORT

Trakindo WO : 5645054 Reported By : HERMANSYAH

Original WO : Reported Date : 20-03-2016

Checked by
Approved by
Foreman / : Rudolf Rambli : Yerry A
Service Head
Supervisor

(Name and Signature)

SIMS Information
DEALER EQUIPMENT CUSTOMER
CODE J 183 NUMBER DM006 NAME PT SIS
TECHNICIAN EQUIPMENT
03/20/2016
DATE IDENTIFICATION H818 LOCATION SAMBARATA
Mo / da / yr
CATERPILLAR CATERPILLAR INSTRUCTION
MODEL C-9 SERIAL No MBD9063 CHECK ENGINE EXCESSIVE BLACK SMOKE AND
HUNTING
HOURS 16565 KILOMETERS

PART NUMBER PART NAME QTY DESC,* GROUP GROUP NAME DID THIS INCIDENT DESCRIPTIVE COMMENTS (20
RESPONSIBLE CODE NUMBER MAKE THE PRODUCT SPACES MAXIMUM PER
CONTAINING INOPERABLE INCIDENT)
PART
55 Yes No
Yes No
Yes No
DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator
(Refer SIMS Guidelines : B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse Complaint
SEBD0850)

Component Information322
Component Description : injector PCR Schedule Hrs : CompTarget hrs (ex 12000)
Comp Serial No / ID : Comp Hours : Current hrs failed (ex 8000)
Comp Arr / Gp No : Life Remaining : Remain of target life (4000)
Mach Hrs Install : Comp New Price :
Mach Hrs Removed : Cost To Repair : (ex $ 10000 )
Date Comp Installed : Cost/Hr Remaining : (10000 / 4000 = 2.5 $ /hr)
Date Comp Failed :
Supporting Documentation Required
# Description Y/N Comments
1 Installation Check List N
2 Repair & Maintenance History N
3 SOS History N
4 Magnetic Plug Inspections N
5 ET/VIMS Data Y
6 TPMS / Payload Data N
7 Performance Test Data Y
8 Others Y
9 Photo Y

Bagian dari / Part of : TSD.TEC.SOP.001.R00 1 of 3 Form Number : PSDV.SVTC.FRM.001.R00

 COMPONENT CONDITION REPORT

Failure Outline:
ENGINE EXCESSIVE SMOKE AND HUNTING

Background / Research: Include all observations made during your Failure Analysis investigation including good and bad.
CUSTOMER AFTER REPLACE INJECTOR NO #5 AND #6

MACHINE VIEW MACHINE NUMBER DM006

HM:16565 ENGINE VIEW

AIR CLEANER DIRTY AIR CLEANER DIRTY

Bagian dari / Part of : TSD.TEC.SOP.001.R00 2 of 3 Form Number : PSDV.SVTC.FRM.001.R00

 COMPONENT CONDITION REPORT

EXCESSIVE BLACK SMOKE DIFFERENT OLD INJECTOR AND NEW

INJECTOR ACTUALLY

INJECTOR SOLENOID CUTOUT RESULT “OK”

CYLINEDR CUTOUT TEST RESULT FOUND PROBLEM INDICATED AT INJECTOR 1,5,AND 6

Conclusions (What Caused the Failure): Describe the root cause and the sequence of events that caused it.
WRONG PART OF INJECTOR #5 AND #6 CAUSED COMPRESSION LEAK BECAUSE INJECTOR CAN’T
SEAT CORRECTLY.AND THAN ENGINE HUNTING.AFTER CUSTOMER REPLACE INJECTOR WITH OLD
PART,ENGINE NORMALY BUT SMOKE STILL EXCESSIVE.INDICATED SMOKE EXCESSIVE FROM
INJECTOR NO 1,5,6.SUGGEST FROM LEADER HEAD PT SIS REPLACE 6X INJECTOR

Warranty Decision or Recommendation: Please mark X in only one box below.

Not warranty : Warranty Accepted : ASA Claim* :

Comments:
*) Application Severity Analysis

Solution to Prevent Reoccurrence:

REPLACE 3PCS INJECTOR
Check SIS for Service Letters and Service Magazines related to this failure. AMT history, MIM’s history, Oil sample results,
please attach supporting documents below.

Bagian dari / Part of : TSD.TEC.SOP.001.R00 3 of 3 Form Number : PSDV.SVTC.FRM.001.R00