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What is This?
Article
0(00) 1–19
! The Author(s) 2011
by sol-gel technique, on
the ultraviolet protection,
antimicrobial, and self-
cleaning characteristics
of cotton fabrics
Abstract
The performance of ultraviolet (UV) protection, antimicrobial activity, and self-cleaning
characteristics of nano titanium dioxide (TiO2) with acrylic binder were assessed on the
cotton fabric using pad-dry-cure method. Titanium iso-propoxide was used as precur-
sor with two different mediums of water and ethanol to synthesize nano-sol by sol-gel
technique. The synthesized nano-sol-gel was then characterized by using Fourier trans-
form infrared (FTIR) spectroscopy, particle size analyzer (PSA), X-ray powder diffrac-
tometry (XRD), and scanning electron microscopy (SEM). The nano TiO2 finished
cotton fabrics were tested for ultraviolet protection factor (UPF), antimicrobial activity,
self-cleaning action, and physical properties. The wash fastness of TiO2 nano finished
cotton fabrics for 5th, 10th, 15th, and 20th washes was assessed and also their ultra
protection factor values and the percentage reduction in bacteria in each stage were
reported. The self-cleaning activity was assessed for 12 hours, 24 hours, and 48 hours
duration by exposing coffee stain on the specimen fabrics to sunlight. The TiO2 nano-
particles had 12 nm when ethanol medium was used and 7 nm for water. The smaller
nanoparticles had showed better results regards antimicrobial activity and self-cleaning.
1
Department of Textile and Apparel Technology, PSG Polytechnic College, Coimbatore, Tamil Nadu, India.
2
Department of Apparel Technology, PSG Polytechnic College, Coimbatore, Tamil Nadu, India.
3
Department of Fashion Technology, PSG College of Technology, Coimbatore, Tamil Nadu, India.
4
Karpagam Institute of Technology, Coimbatore, Tamilnadu, India.
Corresponding author:
C Vigneswaran, Department of Fashion Technology, PSG College of Technology, Coimbatore, Tamil Nadu,
India
Email: cvw@fas.psgtech.ac.in
In case of UV-protection function it was found that the fabrics treated with 12 nm
nanoparticles exhibit higher UPF values than the fabric treated with 7 nm nanoparticles.
The durability of the imparted function was in the range of 32–36 washes for antimi-
crobial activity and UV-protection property.
Keywords
antimicrobial activity, pad-dry-cure, self-cleaning activity, titanium iso-propoxide, ultra-
violet protection factor
Introduction
Nanotechnology is one of the key technologies of the 21st century. It is used in all
fields including textile industries for medical, hygienic, and technical textiles. In the
recent years, consumers have become increasingly aware of the need for sunrays
protection. The ultraviolet (UV) radiation can lead to acute and chronic reactions
and damage, such as acceleration of skin aging and sunburn. Approximately 10%
of sun protection of the skin against the action of solar radiation is a relatively new
objective of textile finishing, since the textile does not always guarantee adequate
protection [1]. Thus, a special additional sun protection finish is applied in the form
of UV stabilizers. Atmosphere absorbs most of the noxious radiations emitted by
the sun, only 5% of the harmful radiations reach to the surface of the earth [2–4].
Sun emits three types of UV radiation UV-A, UV-B, and UV-C [5,6]. The visible
spectrum is approximately of the range from 400 to 700 nm in wavelength. UV-B
rays range from 280 to 320 nm and they are the primary concern for protection.
The UV-A rays range from 320 to 400 nm. The actual damage to human skin from
UV radiation is a function of the wavelength of the incident radiation and the
wavelengths of maximum danger to skin are 305–310 nm. Therefore to be useful in
protecting the wearers from solar UV radiation, textiles must demonstrate
effectiveness in the 300–320 nm range [5]. The ozone layer blocks the sun output
of UV-C and most UV-B radiations. The UV-B radiation that reaches the earth
surface poses the greatest danger for sunburn and skin damages [7]. Personal risks
can be largely averted by avoiding exposure to the sun during the middle of the day
by covering up with appropriate clothing, headgear, and sunglasses, and by using
sun protection factor (SPF) 30+ sunscreen. The UV absorbers are compatible with
dyes and these finishes can be applied by normal pad-dry-cure method between 30
and 40 g/L depending on the type of fiber and its construction [8,9].
The awareness of UV radiation of health and hygiene has increased the demand
for functional textiles or protective textiles. One of the approaches to improve the
UV-blocking property, antimicrobial activity, and self-cleaning activity of fabrics is
to coat the surface with nanoparticles [10,11]. Zinc oxide (ZnO) nanoparticles
Sundaresan et al. 3
embedded in polymer matrices like soluble starch are a good example of functional
nanostructures with potential for applications such as UV protection [12,13]. Metal
oxides like titanium dioxide (TiO2) and ZnO UV blockers are more stable
compared to organic UV-blocking agents [14]. TiO2 and other ceramic materials
have an absorption capacity in the UV region of 280–400 nm and reflects visible
and infrared (IR) rays [15,16]. Hence, a common nanosize TiO2 and ZnO will
enhance the UV-blocking property due to their increased surface area and intense
absorption in the UV region [17,18]. Moreover, treating the fabric with nanosized
silver particles found to improve antibacterial properties [19,20]. To certain degree,
sterilizing effect are displayed by metallic ions and metallic compound. A part of
the oxygen in the air or water is turned into active oxygen by means of catalysis
with the metallic ion, thereby dissolving the organic substance to create a sterilizing
effect. The use of nanosized particles would help to maximize antibacterial activity
as the number of particles per unit area is higher. TiO2 is a photocatalyst, when it is
illuminated by light with energy higher than its band gaps, the electrons in titanium
dioxide will jump from the valence bond to the conduction bond [21, 22]. Several
articles have discussed the use of the photocatalytic property of TiO2 in the field of
textiles. A fabric treated with TiO2 could provide effective protection against
bacteria and the discoloration of stains due to the photocatalytic activity of
nano TiO2.
In the present work, Titanium iso-propoxide is synthesized into nano-sol by
sol-gel technique with water (T1) or ethanol (T2) as a medium. Two sets of nano-
particles were successfully synthesized. The synthesized nano-sol was then charac-
terized using the typical methods of FTIR, PSA, XRD, and SEM. These nano-sols
were then applied on to the sample fabrics using a pad-dry-cure method. Then, the
treated fabric samples were tested for the functions of antimicrobial activity, ultra-
violet protection factor (UPF), and self-cleaning activity as per American
Association of Textile Chemists and Colorists (AATCC) standard tests. The trea-
ted samples were also tested for the durability of the effect after repeated washes.
Characterization of nanoparticles
The nanoparticles were characterized for their size, shape, chemical, and physical
structures using the following techniques.
X-ray powder diffraction method (XRD). The crystallinity of the nanoparti-
cles was determined by XRD using a SHIMADZU–XRD 6000 advanced X-ray
diffractometer equipped with a Cu Ka radiation, = 1.5406 Å source (applied
voltage 30 kV, current 30 mA). The dried particles were deposited as a randomly
oriented powder onto a plexiglass sample container, and the XRD patterns
were recorded at angles between 10 –80 , with a scan speed of 5 /minute,
sampling pitch of 0.02 , and preset time 0.24 second. The crystallite domain
diameters (D) were obtained from XRD peaks according to the Debye-Scherrer’s
equation [8,10].
0:89
D¼ : ð2:1Þ
W cos y
Sundaresan et al. 5
Where;
is the wavelength of the incident X-ray beam (1.54 Å for the Cu Ka),
y is the Bragg’s diffraction angle, and
W is the full width of the X-ray pattern line at half peak-height in radians.
Fourier transform infrared spectroscopy (FTIR). The make/model of the FTIR
spectrometer used was SHIMADZU–FTIR 8400 S, spectral range of
400—4,000 cm1. Spectra were collected with a resolution of 0.9–1.0 cm1 and
given as the ratio of 200 single beam scans to the same number of background
scans in pure KBr (IR grade supplied by Alrich). KBr was ground to a fine powder
and mixed with samples (2% weight by weight [w/w]).
Particle size analyzer (PSA). The size distribution of nanoparticles was deter-
mined using PSA (windox 5). The size of the nanoparticles was obtained through
PSA, using a Sympatec GmbH, NANOPHOX (0143 P). The nanoparticles measur-
ing duration was 150.10 second, temperature 27 C, laser power 75%, and measuring
range 1–1,000 nm.
Scanning electron microscopy (SEM). The fabric samples treated with the nano-
particles were mounted on a specimen stub with double-sided adhesive tape
and coated with gold in a sputter coater and examined with a SEM, Jeol Model
JSM-6360.
Where;
R – percentage reduction,
A – the number of bacteria recovered from the inoculated, treated test specimen
swatches in the jar incubated for over 24 hours, and
B – the number of bacteria recovered from the inoculated, treated test specimen
swatches in the jar immediately after inoculation (at ‘0’ contact time).
Evaluation of UV protection
The in vitro method is used for assessing the UV protection of the cotton fabric as
per the AATCC-183 (2004) test method. It measures the transmittance or blocking
of UV radiation through fabrics by UV-vis spectrophotometer. The make/model of
the instrument used was Varian, Cary 5000, spectral range of 175–3,300 nm. The
UV profiles of the untreated samples were compared to the spectra collected from
the same fabrics treated with nanoparticles, and the effectiveness in shielding UV
radiation was evaluated by measuring the UV protection, transmission, and reflec-
tion. Each measurement is the average of four scans obtained by rotating the
sample by 90 . The transmission data was used to calculate the UPF, according
to the following equation [3,8]:
P400
280 E S
UPF ¼ 4P
00
ð2:3Þ
E S T
280
Where;
Washing fastness
The wash fastness of TiO2 nanocoating on fabric was tested by following AATCC
method 61 (1996) test no. 2 A using Atlas Launderometer LEF instrument. One wash in
the Atlas launderometer LEF is equivalent to five home machine launderings.
Sundaresan et al. 7
ðK=SÞunexposed ðK=SÞexposed
% decrease in K=S of exposed part ¼ 100 ð2:4Þ
ðK=SÞunexposed
Where
K – absorption and
S – scattering.
Figure 1. Fourier transform infrared (FTIR) spectrogram of (a) untreated fabric sample, (b) T1
nano-sol synthesized by procedure I, and (c) T2 nano-sol synthesized by procedure II.
Sundaresan et al. 9
Sample code Particle size (nm) Full width half-maximum (b) 2y (deg)
Figure 3. Particle size analysis of (a) T1 nanoparticles (water as medium) and (b) T2 nanopar-
ticles (ethanol as medium).
Sundaresan et al. 11
Figure 4. Scanning electron microscope (SEM) analysis of (a) untreated 100% cotton fabric,
(b) TiO2-treated 100% cotton fabric for T1 nanoparticle (procedure I), and (c) TiO2-treated 100%
cotton fabric for T2 nanoparticle (procedure II).
Sundaresan et al. 13
Table 3. Number of washes predicted using the forecast statistical analysis for antibacterial
activity
is getting from 74.2% to 31.6% for the nano-treated TiO2 7 nm (T1) on the cotton
fabric, and from 71.2% to 28.2% for the nano-treated TiO2 12 nm (T2) on the
cotton fabric by increasing the number of washes. This fully confirms the concept
that the nanoparticles get bound to the fibre (and thus the fabric) surface on their
own because of their high surface energy. The large size nanoparticles possess less
surface energy than the small size nanoparticles and hence, the large nanoparticles
get released after less number of washes. T1 (water) fabric sample exhibits a better
value of antimicrobial activity compared to T2 (ethanol) fabric sample.
The FORECAST function is used to predict the number of washes for which
the fabrics will be completely devoid of any microbial activity. The details of the
prediction are given in the Table 3.
Figure 7. Ultraviolet protection factor (UPF) values for the fabric samples.
Sundaresan et al. 15
Table 4. Number of washes predicted using the forecast statistical analysis for UPF values
From Table 4, it is clear that the predicted number of washes for (to reach
untreated UPF value of 1.6) TiO2 (T1) nanoparticles treated fabrics are found to
be 32, 33, and 33 for 1%, 1.5%, and 2% concentration levels. And TiO2 (T2)
nanoparticles treated fabrics are found to be 35, 36, and 36 for 1%, 1.5%, and
2% concentration levels.
after the first 12 hours of exposure of the sample, it was observed that the decrease in
K/S value was nearly 68%.
Physical properties
The physical properties of cotton fabrics such as fabric weight, thickness, crease
recovery, drape coefficient, abrasion resistance, tensile strength, elongation, air
permeability, stiffness, and tearing strength of the untreated and TiO2-treated
cotton fabrics were analyzed as per AATCC and ASTM standard methods and
their test results are given in Table 5. The mechanical properties of cotton fabrics
do not detetoriate after finished with TiO2.
Conclusions
The nano TiO2-treated cotton fabrics were tested the important functional properties
viz. antimicrobial activity, UV protection, and self-cleaning activity. The durability
characteristics of the multifunctional treatments of the cotton treated fabrics were
studied. The influences of the surface treatment of nanoparticles on the mechanical
properties of the treated fabrics were examined.
The following conclusions have been drawn from the test results:
. In the synthesis of TiO2, water medium at 30 C yields nanoparticles of size 7 nm,
whereas ethanol medium at 75 C yields nanoparticles of size 12 nm.
. The FTIR analysis was carried out to analyze the presence of TiO2 on the cotton
fabric. The presence of an IR signature in the region 432 cm1 in the finished
product indicate the presence of TiO2 in the treated fabric. The PSA was used to
analyze the nanoparticles, which conforms that water medium give nanoparticles
of size 7 nm and ethanol medium of size 12 nm. The XRD spectra of the TiO2
cotton
S.No Properties fabric 1.0% 1.5% 2.0% 1.0% 1.5% 2.0%
[27.8.2011–8:05am]
2
1 Fabric weight (g/m ) 118 2.68 119 3.12 119 3.14 120 2.94 119 3.10 120 2.98 120 2.98
2 Fabric 0.168 0.005 0.175 0.004 0.176 0.004 0.176 0.004 0.176 0.003 0.176 0.003 0.178 0.003
thickness (mm)
3 Crease recovery Warp 68.5 2.05 71.5 1.82 71.5 1.84 71.5 1.84 71.0 1.78 71.0 1.80 71.0 1.82
(angle) Weft 62.0 1.86 65.0 1.79 65.5 1.62 65.5 1.60 65.0 1.64 65.0 1.58 65.5 1.66
[1–19]
[INVALID Stage]
4 Drape 50.4 1.50 59.2 1.68 59.2 1.62 59.4 1.70 58.8 1.61 59.0 1.66 59.0 1.70
coefficient (%)
5 Abrasion 6.1 0.18 5.8 0.16 5.8 0.16 5.62 0.12 6.0 0.18 5.9 0.19 5.8 0.17
resistance (%)
6 Tensile Warp 29.66 0.98 30.12 0.98 30.12 0.92 30.12 0.94 30.12 0.94 30.12 0.94 30.12 0.92
strength (kg) Weft 25.41 0.83 25.78 0.76 25.78 0.76 25.78 0.76 25.78 0.74 25.78 0.74 25.78 0.76
7 Elongation (%) Warp 11 0.34 11 0.33 11 0.33 11 0.33 11 0.34 11 0.33 11 0.32
Weft 13.30 0.39 13.30 0.38 13.30 0.39 13.30 0.39 13.30 0.40 13.30 0.39 13.30 0.39
nanoparticle were analyzed and the presences of well-defined peaks indicate the
crystalline structure.
. The particle size plays a primary role in determining their adhesion to the fibers.
It was observed that the larger particle agglomerates and were easily removed
from the fabric surface, while the smaller particle penetrate deeper and adhere
strongly into the fabric matrix.
. In the case of antimicrobial activity, the fabrics treated with smaller sized TiO2
nanoparticles (T1) 7 nm show better results than the fabrics treated with slightly
large sized (12 nm) TiO2 nanoparticles (T2). These results are due to the fact that
a decrease in the size of particles increases the surface area.
. In the case of UV-protection function, it was interesting to find that the fabrics
treated with slightly larger sized (12 nm) TiO2 nanoparticles (T2) have higher
UPF values than the fabrics that were treated with smaller sized (7 nm) TiO2
nanoparticles (T1).
. In the case of self-cleaning activity, the smaller nanoparticle size in situ coating of
TiO2 derived using sol-gel technique; nano-sol TiO2 (T1) show better self-cleaning
activity as compared to large nanoparticles of nano-sol TiO2 (T2).
. The UPF and antimicrobial activity increases enormously after TiO2 finishing
on cotton, when compared to untreated fabric and is retained until 10 washes;
beyond 15 washes there was deterioration in UPF values and antimicrobial
value. The durability of the imparted functions was in the range of 32–36
washes for antimicrobial activity and UPF value.
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