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250 to 500kVA
Technical specifications
Version AA
T H E U N I N T E R R U P T I B L E P O W E R P R O V I D E R
Galaxy 7000TM UPS
Contents
1. Presentation ................................................................................................................ 2
2. Application ................................................................................................................... 3
4. Installation ................................................................................................ 7
Tables of characteristics.................................................................................................. 13
Electrical characteristics ................................................................................................ 13
Communication ............................................................................................................... 14
Physical characteristics ................................................................................................. 14
Environment and standards ........................................................................................... 15
Current and protection characteristics ......................................................................... 16
2. Applications Three-phase Galaxy 7000, 250 to 500 kVA (up to 4 MVA in parallel
configurations), includes cutting-edge technologies for high-power
applications.
Calling on over 40 years of experience in the Critical Power and Cooling Services
division of Schneider Electric, the leader in complete, high-quality electrical power
solutions, Galaxy 7000 offers optimised performance for data centers, infrastructure
and industrial processes.
Galaxy 7000 increases the productivity of these applications by providing continuity
of service through secure supply solutions that are flexible, adaptable and
upgradeable. Galaxy 7000 provides high-quality energy, compatible with all loads,
with a very high level of availability. The variety of architectures meets the specific
needs of each installation and allows easy upgrading. The communication
capabilities and proactive services provided by MGE and Schneider Electric, the
most complete and available worldwide, make for highly effective maintenance.
ω Data Centers. The strategic and economic importance of data centers made it
necessary to set up the ANSI/TIA site typology (TIER I to IV). It presents the
necessary functions of the major components, including supply via UPSs, to ensure
consistency and obtain a high level of overall availability.
Galaxy 7000, through its design and many possibilities for parallel connection, as
well as its compatibility with STS (static transfer switch) systems, meets TIER IV
requirements for fault-tolerant sites offering the highest level of availability
(99.995%).
Combined with STS units, Galaxy 7000 can supply energy via two or three different
channels for dual or triple-attach applications and also offers supervision, network
administration and remote-control solutions.
Galaxy 7000 is ideal for the large (over 500 square metre) data centers of banks,
insurance companies, internet and colocation services, telecoms, etc. where 24/365
operation is mandatory and preventive maintenance and upgrades must not require
system shutdown.
ω Infrastructure and buildings. Service continuity is also required for infrastructure
(airports, ports, tunnels) as well as the operation and technical monitoring (via
SCADA and BMS systems) of shopping centres, hospitals, office buildings, etc.
Galaxy 7000 is perfectly suited to the needs of these communicating, frequently
upgraded applications thanks to its power ratings, extension possibilities and
communication capabilities.
ω Industrial processes. Operation in industrial environments requires equipment
capable of maintaining processes, without failure, under difficult conditions, including
dust, humidity, vibrations, major variations in temperature, etc. Due to its high
electrical and mechanical level of performance, Galaxy 7000 meets these specific
needs.
Technical files are available for all the applications specified by design offices,
including Ni-Cad batteries for the chemical and petrochemical industries, high IP
values, heavy-duty reinforced cabinets, dust filters, marine configurations, rated
voltages up to 440 V, etc. The MGE UPS SYSTEMS design office, in conjunction
with a specialised industrial organisation, can also handle uncommon conditions, e.g.
outdoor installations, anti-vibration bases for marine applications, special paints with
the corresponding labels, etc.
Colour
ω Light grey RAL 9023.
3. Strong points An innovative range offering a high degree of power availability for
Technologies high-power installations and for all types of distribution systems
Galaxy 7000 design combines the best technology (double conversion) with the most
recent innovations to supply high-quality power, available 24/365, to high-power
applications, whatever the situation in the distribution system.
ω Double conversion technology (VFI as per IEC 62040-3/EN 62040-3).
This is the only technology that insulates the load from the upstream network and
completely regenerates the output voltage, thus providing high-quality, stable power.
ω IGBT-based, PFC sinusoidal-current input rectifier. The rectifier draws
sinusoidal current, without any reactive power, thus avoiding disturbances upstream
by reducing harmonic reinjection.
- Very low current total harmonic distortion THDI, less than 5%.
- Input power factor (PF) greater than 0.99 from 50% load upwards.
These performance levels, combined with the three-phase input not requiring a
neutral, offer substantial savings in terms of cables and equipment.
DualPack PFC input-rectifier
component
T D
Vo
U1 i1
AC source
U2 i2
U3 i3
THDI < 5 %
PF > 0.998
100%
30%
Normal
AC input
250 V 380 V 470 V
Fig. 4. Wide input-voltage range.
ω Soft start. This system provides total compatibility with gensets through gradual
start of the rectifier, in addition to a PF of 0.99. It makes it possible:
- when AC power is absent, to progressively transfer the load from the battery to the
genset
- when the normal AC source returns to tolerances, to delay transfer from the battery
to the rectifier, thus avoiding excessive variations on the AC source.
- in a parallel system, to set up sequential start-up of the inverters.
I Rectifier/charger
In
-in
alk
W
t
Time delay 6 to 10 seconds
Time in second s
Load (%)
0 25 50 75 100
Fig. 7. Efficiency of a 300 kVA UPS.
ω Rapid battery recharging is standard (e.g. 6 hours for 10 minutes of backup
time), thus contributing to energy savings.
ω Charger operation protects the battery because micro-outages up to 3 ms do
not call on battery power.
ω Power rating increased by 7.5% for ambient temperatures below 20°C. For
example, below 20°C, 322 kVA may be drawn from a 300 kVA Galaxy 7000.
Power
uprating /
derating
coefficient
1.075 1.075 at 20°C
1.050
1.025
1.000 1 at 35°C
Slope
0.975 5% / 10°C
0.950
0.925
0.900
5 35 45 Ambient
15 25
temperature (°C)
Fig. 8. Power rating as a function of temperature.
Inverter
PFC Chopper
Voltage
Help key
Function keys
Menu key
Mimic panel
Advanced communication
Galaxy 7000 offers the entire MGE UPS SYSTEMS range of communication
systems designed to meet three essential needs.
ω Inform on UPS operation and its environment, warn users, wherever they may
be, concerning any potential and existing problems.
ω Protect server data by automatic, clean shutdown of operating systems
ω Actively supervise an entire set of UPSs.
These functions are carried out by hot-swappable communication cards running
under different protocols, depending on the environment in which Galaxy 7000 is
installed.
ω Standard relay card with programmable dry contacts (4 logic inputs and 6 logic
outputs).
ω INMC (Industrial Network Management Card) communication card with two
ports:
- JBus/ModBus RS485/RS232 protocol for communication with a BMS
- Ethernet 10/100 Mbps protocol using the Https standard (secure connection) for
supervision via the web.
Each UPS then has its own IP address making it possible for the user to:
- supervise and control the UPS via a simple browser (HTTP)
- interface with an SNMP administration system (HP Openview, etc.)
- communicate with shutdown modules installed on the protected servers
- set up external temperature and humidity monitoring (sensor environment)
- receive e-mail alarms.
ω NMTC (Network Management Teleservice Card) communication card with three
ports:
- JBus/ModBus RS232/RS485
- Ethernet 10/100 Mbps using the Https protocol.
The functions are identical to the INMC card, with in addition:
- a modem connection may be used to connect the UPS to the MGE Teleservice
centre for remote monitoring.
ω Life Cycle Monitoring software for optimised maintenance.
ω Compatible with CPSOL software from Schneider Electric for complete
installation design.
4. Installation Compact modular design with total access through the front
Galaxy 7000 uses the latest technical and mechanical advances in terms of electrical
components and power electronics. The greatly reduced number of components
offers:
ω an overall solution that is very compact, but high accessible for maintenance
ω integration of many functions in a single cabinet. The batteries, installed in a
separate cabinet, can be hot-swapped (with the UPS supplying the load).
Fig. 12. Compact modular design with total access through the front.
The UPS can be installed in both technical and computer rooms.
ω The UPS can operate correctly back to the wall or back to back, but it is preferable
to leave some space (> 600 mm) for easier maintenance.
ω Leave one meter of free space in front of the UPS for door opening.
ω At least 500 mm of clearance above the UPS is required.
MGE / Schneider Electric Edition - 03/2008 p. 8
Galaxy 7000TM UPS (cont.)
Types of cabinets
Rating H x W x D (mm) Max. weight (kg)
UPS cabinets
ω 250 kVA 1900 x 1412 x 855 960
ω 300 kVA 1900 x 1412 x 855 960
ω 400 kVA 1900 x 1412 x 855 1110
ω 500 kVA 1900 x 1812 x 1812 1470
External-bypass cabinets
ω 800 kVA 1900 x 1012 x 855 320
ω 1200 kVA 1900 x 1412 x 855 665
ω 2000 kVA 1900 x 1412 x 855 1700
SSC cabinets
ω 800 kVA 1900 x 1012 x 855 425
ω 1200 kVA 1900 x 1412 x 855 720
ω 2000 kVA 1900 x 2424 x 855 2200
Redresseur Redresseur
PFC PFC
Onduleur Onduleur
Charge Charge
Fig. 14a : Modular UPS unit Fig. 14b : parallel UPS unit
MGE / Schneider Electric Edition - 03/2008 p. 9
Galaxy 7000TM UPS (cont.)
ω Parallel connection uses a CAN bus with a maximum length of 200 metres.
ω ECO mode is not possible in a parallel configuration.
ω When the parallel configuration includes a redundant unit, an alarm signals loss
of redundancy.
Load
Fig. 15. 2 modular UPS units in parallel for redundancy.
Load
Bypass
Nomal Normal Normal
AC input
AC input AC input AC input
Battery Battery Battery
Load
Synchro
STS 1
Load 1
STS 2
Load 2
Galaxy 7000 UPS units offer the following equipment and functions.
6. Equipment and Standard
diagrams Normal Bypass ω IGBT-based, PFC three-phase rectifier
AC input AC input ω Phase-sequence check on input
Battery
ω Chopper for battery charging, insulated from
AC input, charge adjusted for ambient
UPS
Q1 Q4S temperature
ω Static switch (except parallel UPS units)
Rectifier ω Manual bypass (except parallel UPS units)
QF1 ω Three-phase IGBT inverter with free-
Charger Q3BP frequency PWM chopping
ω Redundant ventilation for power components
SS
ω HMI with graphical interface, 19 languages,
Inverter menu, function and ON/OFF keys
ω Mimic panel with status LEDs
ω Time-stamping of last 2500 events
Q5N ω Battery protected against deep discharges by
a circuit breaker
ω Cold start on battery power
ω Soft start with walk-in ramp and sequential
Load start in parallel configurations
Fig. 19. Single UPS. ω EMC, level B
ω Parallel connection of modular or parallel UPS
units
ω DigiBat digital battery monitoring and
calculation of true backup time
ω Programmable relay card, dry contacts, 4
logic inputs, 6 logic outputs
Options
ω Connection through the top
ω Isolation/voltage matching transformer
ω Synchronisation module
ω B1000 or Cellwatch battery-monitoring system
for block by block management
ω Lightning arrestor (built into the UPS cabinet)
ω Backfeed protection
ω Synchronisation module
ω Multi-standard communication cards:
- Jbus/Modbus + Ethernet 10/100
- Jbus/Modbus + Ethernet 10/100 + Modem
- 2 ports with dry contacts and/or remote
shutdown
ω Battery circuit breaker unit
ω Supervision and shutdown software:
- Enterprise Power Manager V.2
Galaxy 7000 centralised static switch cabinets offer the following equipment and
functions.
Bypass Standard
AC input
ω Designed for parallel connection of up to 8
parallel UPS units
ω Centralised static switch cabinet sized for
Static
Switch the power of the installation
Cabinet Q4S ω All the necessary switches for automatic and
maintenance bypass functions
Q3BP ω Connection possible from the bottom or the
top
ω Centralised graphic display and monitoring
ω Current-based alarm signalling loss of
redundancy
UPS
Optional
Q5N
ω Synchronisation module
ω Connection through the top
Load
Table of characteristics
Electrical characteristics
Power rating Pn (kVA) 250 300 400 500
(rated output apparent power)
Active power for PF = 0.9 (kW) 225 270 360 450
Electrical input characteristics (rated values and tolerances)
Number of phases 3 ph
Voltage Normal AC input at Pn: 380 V / 400 V / 415 V (1) ± 10% at 30% Pn: 250 V
Bypass AC input 380 V / 400 V / 415 V (1) ± 10%
Frequency Utility 50 or 60 Hz ± 10%, i.e. 45 to 65 Hz
Power factor 50 to 100% load 0.99
Current total harmonic distortion THDI (2) < 5%
Current See table on input currents
Phase sequence Device to check the phase sequence (correct connection)
Electrical output characteristics (rated values and tolerances)
Number of phases 3Ph + N
Rated voltage 380 / 400 / 415 V ± 1% three-phase at 50 Hz
(rated rms output 380 / 400 ± 1% three-phase at 60 Hz
value) Fine adjustment possible via human-machine interface to Un ± 3%
Frequency AC power sync 50 or 60 Hz ± 0.5 Hz (adjustable)
Free running ± 0.02 Hz
Power factor 0.9
Voltage distortion Linear load ≤ 2% ph/ph or ph/N
THDU (3)
Inverter short-circuit capacity 2.5 to 3 x In for 150 ms (4)
400 V : 3 In for 250 kVA, 2.5 In for 300 and 400 kVA , 2.75 In for 500 kVA
Inverter overload capacity 125% for 10 minutes - 135% for 1 minute - 150% for 30 seconds
Static-switch overload capacity Ipeak / In for 20 ms (4) – values below
Single or modular Up to 25 In (16 In for 400 and 500 kVA - 21 In for 300 kVA, 25 In for 250 kVA)
UPS unit
Crest factor at 380 / 400 / 415 V Up to 3 In
Dynamic performance: voltage variation for ± 2% for load step changes from 0 to 100% and 100 to 0%
load step changes Recovery time (return to ± 1% tolerance) < 100 ms
Voltage and phase imbalance 1.5% and 2 degrees for 50% current imbalance
Maximum frequency variation 1 Hz/s or 2 Hz/s (adjustable)
Efficiency
Double-conversion 50 to 100% Up to 94.5% (97% in ECO mode)
mode
Conditions for transfer without interruption between normal and bypass lines (synchronisation with bypass source)
Bypass-source voltage tolerances Un ± 10%
Bypass-source frequency tolerances 50 or 60 Hz ± 0.5 to 8% of rated frequency, adjustable to 0.5 - 1 - 2 - 4 - 8%
Phase-difference tolerances 3 degrees
Transfer with interruption If any parameters are outside tolerances, transfer can be carried out with an adjustable
(bypass source outside tolerances) interruption of 13 to 100 ms, after authorisation by the user via the operator keypad
Battery
Type Sealed lead-acid or optional vented lead-acid or nickel-cadmium
Service life Up to 10 years or more
Backup time 5 - 10 - 15 - 20 - 30 minutes standard
Charge time (5) 5 minutes 4 hours 4 hours 4 hours 4 hours
depending on backup 10 minutes 6 hours 5 hours 6 hours 6 hours
time
15 minutes 6 hours 7 hours 7 hours 7 hours
20 minutes 7 hours 7 hours 6 hours 7 hours
30 minutes 8 hours 8 hours 9 hours 9 hours
Communication
Power rating Pn (kVA) 250 300 400 500
(rated output apparent power)
Active power for PF = 0.9 (kW) 225 270 360 450
HMI (Human-machine interface)
Standard Operating LEDs (load protected, minor fault, major fault)
N&B graphical display, SVGA (800 x 600 pixels), 32 cm
Help key
Function keys
Menu key
ON and OFF buttons
Mimic panel with status LEDs
Communication
Standard Programmable relay card, dry contacts, 4 logic inputs, 6 logic outputs
Options Multi-standard communications card with two or three outputs:
- INMC with 2 outputs: JBus/Modbus/RS232/RS485 + Ethernet 100/100 bps
- NMTC with 3 outputs: JBus/Modbus/RS232/RS485 + Ethernet 100/100 bps + Modem
- 2 ports with dry contacts and/or remote shutdown
Software
Standard Solution Pac (parameter setting by trained and qualified personnel)
Options Enterprise Power Manager V2
(1) Protection devices for single-UPS units, supplied with 400 V, 50 to 60 Hz, confirmation required.
Check compliance with local standards and suitability for specific installation conditions, notably:
ω withstand for short-circuit current at point of installation
ω protection of static-switch semiconductors with respect to maximum permissible currents
ω discrimination with UPS output protection devices in case of operation via the bypass.
(2) Depending on the installation short-circuit current.