I ctions for Assem| [List of Components: ‘Other Components NOT included: Exploded View of Componentsoe 2 Plastic Fuel a a 8) \ . - \ f \ y), \ ‘ [SS | | / \ \ Electric / / } / ae: . ee / / tep 3. Push igniter assembly in Sete toes ee ae. ‘Step 2. Insert igniter assembly into until it makes contact with the step nn ioe gms. Bees plastic fuel grain, (The end with inside fuel grain, about % of an fess teeta ete tis Seat tel sep) inchs ‘Step 4. Slip the“B* Nut over 1/8" nylon hose as shown. Insert nylon hose into the compression fitting of Floating Injector ‘and tightea “B™ Nut finger tight. Using a 5/16 Hex Key on one side of injector, and 3/8 wrench on “B” Nut, tighten the “B” ‘Nut an additional 3/4 of a tum, Step S. Put one 3/4"OD x 3/32"thick O-ring on small “ 6. Working from the Igniter fuel grain end, feed diameter, and two 1” OD x 3/32"thick O-rings on large ane through Piastic fuel grain and diameter of injector, apply Krytox® lube to all three through the center hole of Igniter fuel grain. Insert injector into the Plastic fuel grain on top of Igniter grain, 2Step 7. Install the Nozzle Insulator of the Graphite Nozzle. Put one 3/4” O-ring on norzie, lubricate with Krytox®. Feed ‘igniter wire and nylon hose through nozzle and insert nozzle into opposite end of plastic fuel grain until resting against step, -about 1/2", Assembly should now appear like the following picture: — = Assembled Fuel Grain with Injector, Nozzle, Igniter Components, and Nylon Hose oc ‘Step. Apply a liberal amount of Krytox® lube to the inside of the lower end of the Monotube (the end of tube with threads ‘on outside), — —o ——, | Step 10, Secure grain and nazzle with rear nozzle Step 9. Insert fuel grain assembly, injector end first, into the enclosure. Feed igniter wire and nylon hose lower end of the Monotube until Plastic fuel grain is flush with through enclosure and serew ont motor tube the lower end. tightly. — Is — 1-116" O-ring Step 12. Insert bulkhead into motor tube and screw in Step 11. Place 11/16" OD x3/32" thick O-ring on tight. An 1/8* pin inserted in vent opening is forward bulkhead and apply Krytox® lube to O-ring. recommended to assist in tightening bulkhead.‘Cut-Away View of Properly Assembled Motor Assembled Motar CAUTION: Use only Krytox® lube when lubricating necessary parts. When cleaning use only non- flammable degreaser. Failure to follow these warnings may cause explosion during ignition or running of motorlllwadcom R.a.T.T. WORKS H7QH 1.425"x18" 06/03/00 RW@GeGB2 = H7Q-G (14% HDwadcom R.A.T.T. WORKS [8GH 1.125"%28.75" 66/03/00 RWGGGBGS = 176-0 (9% I> 30 T T T T T -@.05 G35 @.75 1.15 1.55 1.95 2.35 2.75 3.15 3.55 3.95 4.35 4.75 Secondswadcom R.a.T.T. RW@GeaRe = WORKS I9GLH 1.125"x36.25" G6/03/08 179-@ (56% 1) 35