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REMAINING LIFE ASSESMENT VESSEL

TAG NO C-3-01A SHELL
DESCRIPTION Recycle Surge Drum PCM 2015
AREA / UNIT HCC / 3C INS. MEI 2015

Service : Hydrocarbon note

OPERATION INFORMATION
Press Ops - kg/cm2 - psi
Press Desain 7 kg/cm2 99.5 psi
Temperatur Ops°C 98 ° C 208.4 º F
Temperatur Desain 200 ° C 392 º F
MECHANICAL INFORMATION
Material konstruksi SA-516-70
strength material desain temp. (S) 17100 psi / 1204.23 kg/cm2
Outside Diameter (Do) 135.19 inch / 5.32244 mm
Tebal awal 0.67 inch / 17 mm 1982
Corrosion Allowance (CA) 0.13 inch / 3 mm
Pengukuran Tahun 1 0.65 inch / 16.40 mm 2008
Pengukuran Tahun 2 0.64 inch / 16.24 mm 2010
tebal Actual terakhir (t) 0.63 inch / 16.10 mm 2015
Long seam Eff. (EL) 1
Circ. Seam Eff. (Ec) 0.85
Under Tolerance Allowance (UTP) 0%
VARIABLE
UT = (t*UTP) 0 inch 0.00 mm *
nt = (t-CA-UT) 0.51 inch 0.02 mm *
Ri = (Do/2-nt) 67.09 inch 2.64 mm *
REQUIRED THICKNESS
ta (Long seam) 0.392 inch / 9.95 mm *
tb (Circ. Seam) 0.229 inch / 5.82 mm *
t req. = max(ta,tb) 0.392 inch / 9.95 mm *
CORROSION RATE
Corrosion Rate (CR) - Long Term 0.001 ipy / 0.027 mm/yr *
Corrosion Rate (CR) - Short Term 0.001 ipy / 0.028 mm/yr *
Remaining Life
*
b/o Internal Hoop stress 106 yrs

INSPECTION PLAN
Interval Year Next
RLT Cat. for Inspection Plan ( √ ) (√)
Insp. Inspection JUDGE
Replace with new one !!
Anticipate 1 (RLT 1 s/d 10 yrs)
Anticipate 2 (RLT 11 s/d 20 yrs)
Good (RLT 20 s/d 30 yrs)
Very Good (RLT ≥ 30 yrs)
ESTIMATE CONDITION at Next Inspection year
Max.Opr Press. (bila diperlukan saat ini) kg/cm2 / psi
Tebal Perkiraan saat Next Inspection inch / mm
Max. Opr. Press saat Next Inspection
kg/cm2 / psi
(kg/cm2)
 ©ls
REMAINING LIFE ASSESMENT VESSEL
TAG NO C-3-01A HEAD
DESCRIPTION Recycle Surge Drum PCM 2015
AREA / UNIT HCC / 3C INS. MEI 2015

Service : Hydrocarbon note

OPERATION INFORMATION
Press Ops - kg/cm2 - psi
Press Desain 7 kg/cm2 99.5 psi
Temperatur Ops°C 98 ° C 208.4 º F
Temperatur Desain 200 ° C 392 º F
MECHANICAL INFORMATION
Material konstruksi SA-516-70
strength material desain temp. (S) 17100 psi / 1204.23 kg/cm2
Outside Diameter (Do) 135.19 inch / 5.32244 mm
Tebal awal 0.67 inch / 17 mm 1982
Corrosion Allowance (CA) 0.13 inch / 3 mm
Pengukuran Tahun 1 0.65 inch / 16.40 mm 2008
Pengukuran Tahun 2 0.64 inch / 16.24 mm 2010
tebal Actual terakhir (t) 0.63 inch / 16.10 mm 2015
Long seam Eff. (EL) 1
Circ. Seam Eff. (Ec) 0.85
Under Tolerance Allowance (UTP) 0%
VARIABLE
nt = (t-CA) 0.51 inch 0.02 mm *
D = (Do - 2nt) 134.17 inch 5.28 mm *
K (ref. Table 1-4.1) 1.00
REQUIRED THICKNESS
tr 0.516 inch / 13.10 mm *
CORROSION RATE
Corrosion Rate (CR) - Long Term 0.001 ipy / 0.027 mm/yr *
Corrosion Rate (CR) - Short Term 0.001 ipy / 0.028 mm/yr *
Remaining Life
*
b/o Internal Hoop stress 107 yrs

INSPECTION PLAN
Interval Year Next
RLT Cat. for Inspection Plan ( √ ) (√)
Insp. Inspection JUDGE
Replace with new one !! 0
Anticipate 1 (RLT 1 s/d 10 yrs) 1
Anticipate 2 (RLT 11 s/d 20 yrs) 2
Good (RLT 20 s/d 30 yrs) 5
Very Good (RLT ≥ 30 yrs) 10
ESTIMATE CONDITION at Next Inspection year
Max.Opr Press. (bila diperlukan saat ini) kg/cm2 / psi
Tebal Perkiraan saat Next Inspection inch / mm
Max. Opr. Press saat Next Inspection
kg/cm2 / psi
(kg/cm2)