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DESIGN GUIDELINE
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document is being reviewed and there are no changes, it should be noted that the review
was undertaken and the next review date updated.
Details of Review/Changes
Table of Contents
Description ................................................................................................................................. 4
Objective .................................................................................................................................... 4
Risk ............................................................................................................................................. 4
Reference Documents .............................................................................................................. 4
Schematic Plan .......................................................................................................................... 5
Component Description ............................................................................................................ 6
1. Tank ............................................................................................................................. 6
2. Storage Volume .......................................................................................................... 6
3. Site ............................................................................................................................... 6
4. Disinfection Design ..................................................................................................... 7
5. SCADA and Monitoring ............................................................................................... 8
6. Inlet and Outlet mains ................................................................................................ 8
7. Pipework ...................................................................................................................... 9
8. Sample Point ............................................................................................................... 9
9. Scour ........................................................................................................................ 10
10. Overflow.................................................................................................................... 10
11. Steel Lined Tanks .................................................................................................... 10
12. Cathodic Protection ................................................................................................. 11
13. Metallurgy................................................................................................................. 11
14. Reference Markings ................................................................................................ 11
15. Roof .......................................................................................................................... 12
16. Roof Access Hatch and Work Platform .................................................................. 13
17. Fall Restraint System .............................................................................................. 13
18. Tank Finish ............................................................................................................... 13
19. Tank Cleaning .......................................................................................................... 13
20. Water Quality Compliance ....................................................................................... 13
21. Challenge testing ..................................................................................................... 14
22. Tank Apron ............................................................................................................... 14
23. Tank Access ............................................................................................................. 15
24. External Lighting ...................................................................................................... 15
25. Perimeter Fence and Gate ...................................................................................... 15
26. Access Track ............................................................................................................ 16
27. Parking ..................................................................................................................... 16
Site Photos .............................................................................................................................. 17
DESCRIPTION
The water supply storage tank is a component of the reticulation system that provides 8
hour minimum reserve storage at peak day plus an allowance for diurnal fluctuations and
is positioned on a suitable elevated parcel of land.
This design guideline is for potable water ground level tanks. Tanks for uses other than
potable water may not be required to be fully compliant with this document. The project
team is to review this need on a case by case basis.
OBJECTIVE
To provide emergency storage (8 hour minimum) and a consistent satisfactory water supply
pressure to customers.
RISK
This Guideline may identify some risks and provides guidance in mitigating these risks.
However a further site specific assessment and/or HAZOP are required to address other
risks.
All materials in contact with potable water must comply with AS/NZS 4020 and utilise
WSAA National Codes and standards where applicable.
The tank and associated pipework is to be designed to withstand natural disasters and
accidents and continue to provide a secure water supply. A geotechnical investigation
and risk assessment should be considered if site location is not optimal i.e. near a steep
slope, risk of rock fall.
REFERENCE DOCUMENTS
(This should be a list of other relevant design manuals, design codes, WSAA codes, other
GVW documents, product code, developer construct manuals reference, etc. it could refer
to another actual section of design manual)
• AS/NZ 4020 Testing of products for use in contact with drinking water
• AS/NZS 3000: Electrical Installations
• AS 1657 Fixed platforms, walkways, stairways and ladders – Design construction
and installation
• AS 2832 Cathodic protection of metals
• AS 1891.4 Industrial fall arrest systems and devices – Selection, use and
maintenance.
• Australian Drinking Water Guidelines
• WSAA - WSA 201 Manual for Selection and Application of Protective Coatings
• WSAA – MRWA – Water Supply Code of Australia
• GVW Supplement to the MRWA version of the WSAA Water Supply Code of
Australia - (Water Code)
• Water Supply System Assessment Board Report – February 2007
• GVW Product Manual
• GVW Development and Construction Manual
• GVW General Electrical Specification
• GVW Preferred Equipment List
• 1.3 Assets in a Bushfire Prone Area – Design Guideline
• 1.4 Building Aesthetics – Design Guideline
• 1.5 Security Fencing GVW Assets – Design Guideline
• 1.7 Avoiding dissimilar metal corrosion – Design Guideline
• 1.8 Stainless Steel selection and use for GVW – Design Guideline
• 2.3 Water Supply Booster Pump Station – Design Guideline
• 2.9 Tank roof access hatch and work platform – Design Guideline
• 1.11 Ladders, Stairs and Platforms – Design Guideline
SCHEMATIC PLAN
Not required
COMPONENT DESCRIPTION
Items under this subject should be set out as follows:
1. Tank
All tanks are to be designed and constructed so that they will withstand natural
disasters and accidents, including but not limited to bushfires, earthquake and rock
falls. It is the responsibility of the designer for the application of good engineering
practise in selection of the most appropriate design.
All materials and coatings used shall be in accordance with AS/NZ 4020 Testing of
products for use in contact with drinking water.
All tanks are to include a manhole entry at the top and are to be fitted with suitable
mechanisms for safe access and egress for cleaning and maintenance purposes
(refer GVW 2.9 Tank roof access hatch and work platform - Design Guideline).
2. Storage Volume
If due to the remote nature of the site or other limitation, such as available space,
the target volume of 200kL could be reduced to provide an economical and efficient
solution. Please note 200kL is still the nominal storage volume.
Sufficient freeboard is to be provided between the overflow water level and the roof
to ensure the roof components to not become submerged at any time. The nominal
minimum figure for freeboard is 300mm but will be dependent on tank size and
design.
3. Site
The storage tank site is to be located within a reserve in favour of the Goulburn Valley
Region Water Corporation.
The site is not to be encumbered by existing or proposed overhead power lines and
is to provide satisfactory coverage for monitoring and control via SCADA.
The layout of the storage tank and other features must ensure that the available
space for maintenance purposes is maximised.
A minimum of 2 metre clearance between all assets and the reserve title boundary
must be achieved where possible.
It is recommended that trees are no closer to the Tank than a distance equal to 1½
times their mature height. This distance should be increased where rows or groups
of trees are planted.
4. Disinfection Design
Tanks and storages used for primary disinfection shall be designed to achieve a
minimum chlorine contact time, C.t actual of 60 mg/L.min.
The Designer of the Tank or Storage shall demonstrate that they have achieved this
by,
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Furthermore, the designer of the tank shall provide the Corporation with a
Computational Fluid Dynamics (CFD) model demonstrating that the Baffle Factor
adopted is achieved.
Baffling Baffling
Baffling Description
Condition Factor
Unbaffled 0.1 None, agitated basin, very low length to width
ratio, high inlet and outlet velocities
Poor 0.3 Single or multiple unbaffled inlets and outlets,
no intra-basin baffles
Average 0.5 Baffled inlet or outlet with some intra-basin
baffles
Superior 0.7 Perforated inlet baffle, serpentine or perforated
intra-basin baffles, outlet weir or perforated
launders
Perfect – plug 1.0 Very high length to width ratio (pipeline flow),
flow perforated inlet, outlet and intra-basin baffles
Low level and high level alarms (floats) are to be installed within the tank to generate
alarm signals. Cables for the floats shall terminate at a junction box at the top of the
tank. A hydrostatic suspension pressure transmitter is also to be installed to monitor
water level in the tank and will be used to control inflow to the tank. The hydrostatic
suspension pressure transmitter is to be mounted within a stilling tube and shall have
its cable terminate at a junction box at the top of the tank. There is to be a telemetry
(radio) link between the supply pumps and storage tank.
Cable is not preferred when the distance between the booster pumps and the storage
tank is greater than 100m.
The preferred arrangement is for the water level in the storage tank to be relayed to
the supply pump station, which displays all information on the pump station
switchboard and is connected to SCADA.
All electrical work is to comply with Australian Standards and GVW’s General Electrical
Specification.
The preference is for a dedicated inlet water supply main from the supply pumps to
the storage tank, with a separate outlet main connecting to the reticulation system.
If these mains are constructed within private land then an easement or reserve is to
be created over the mains in favour of GVW.
Separate inlet and outlet to the tank must be provided and it is preferred that they
be located on opposite sides of the tank to minimise short circuiting and promote
mixing. In any case where this is not possible alternative measures to ensure that
short circuiting does not occur must be taken. This may involve vertical separation or
directional nozzles. The inlet and outlet are have isolation valves accessible from the
exterior of the tank, operatable at ground level.
Where the outlet pipework of the tank includes a flow meter, the pipe work is to have
sufficient fittings (valves and blank tees etc.) to allow for bypassing of the flow meter
for future replacement. The flow meter is to be installed as per GVW’s
Electromagnetic flow meters design guideline.
The inlet shall be designed to prevent sediment disturbance during filling periods.
The outlet screen if included, shall be designed to prevent sediment collection and
be accessible for diver vacuum cleaning.
7. Pipework
All pipework in the vicinity of the tanks that is above ground shall preferably be either
DICL or stainless steel. If stainless steel or other metallic materials are utilised then
insulation joints are required. Refer to GVW’s 1.7 Avoiding dissimilar metal corrosion
– Design Guideline and 1.8 Stainless steel selection and use for GVW –Design
guideline.
All exposed ductile pipe and fittings inside the tank must have all ductile surfaces
sufficiently coated. Coating is to be resistant to super chlorination and other
chemicals expected at the site. Coating is to be selected and applied as per Water
Services Association of Australia specification; WSA 201 Manual for Selection and
Application of Protective Coatings.
If the designer calculates that flexible couplings are necessary for the contractor to
adequately warrant the tank to pipework connections for the nominated design life,
then they are to be of the flexible steel type. Consideration should be given to how
these are to be dismantled and replaced in the future and designed with sufficient
isolation points between the tank and reticulation. If required, bypass arrangements
are to be provided in the design.
8. Sample Point
To enable samples to be taken to monitor the quality of the water in the storage tank,
a dedicated sample tap shall be provided on each outlet main and at other sampling
points as directed by GVW.
The sample point shall be located within the tank site perimeter fence and in close
proximity to the sample tapping. Unless located within a building, shedded or
otherwise sufficiently protected from the elements including vermin & bird roosts, the
sample tap shall be;
• Installed on a solid marker post, one metre above finished surface height
• Located clear of bird roosts & overhangs, overhanging trees and storm water
run-off from roofs.
• Ground and airspace within a distance of 3 meters from the sample tap are
to be clear of vegetation and flammable material
The sample tap shall be provided exclusively for sampling as the operation can lead
to scouring and flow interruptions of the sample line upsetting online instruments.
The sample point shall be constructed from a quarter-turn brass ball valve and except
for a terminal gooseneck, without attachments. Stop valves with loose jumper valves
shall not be permitted. All materials shall be copper tube and DR brass fittings,
WaterMark certified and compliant to AS 4020. The sample point shall be
disinfectable by flaming.
9. Scour
The tank is to be fitted with a scour valve and pipe that enables the tank to be drained
as required. The scour is to drain from the floor of tank and is to be at the lowest
point. The design of the scour point is to consider the need to ‘drain and sweep’ the
tank and for vacuum cleaning by divers. The scour point is not to have a permanently
fitted mesh cover as access is required for cleaning and for use by divers while
cleaning the tank. Were a mesh cover is installed it is to be flush with the floor of the
tank and not provide a tripping hazard.
The scour pipe is to discharge clear of the tank site, preferably into a stormwater
system. Discharge from the scour is to be directed so that it does not cause scouring,
damage or future legal problems.
Where hydraulic principals prevent the scour point being used for vacuum cleaning
by divers, a separate wall mounted vacuum cleaning point is to be installed. This to
be as per Figure 5 for concrete tanks and similar for other material.
10. Overflow
The tank is to be fitted with a bellmouth overflow pipe that is designed to accept the
ultimate inlet flow.
The overflow pipe is to discharge clear of the tank site, preferably into a stormwater
system.
Discharge from the overflow is to be directed so that it does not cause scouring or
future legal issues.
All cathodic protection systems must comply with AS 2832 Cathodic protection of
metals.
If cathodic protection is installed in a tank, safe access to the anodes for annual
inspections and maintenance is to be provided without the need to enter the tank.
All electrical work is to comply with Australian Standards and GVW’s General Electrical
Specification.
13. Metallurgy
Consideration shall be given to the metallurgy for materials used, with no galvanised
material below the water line.
Reference markings are to be provided on the internal and external walls of tanks,
with a capacity of 200KL and above.
The reference markings are to be in the form of an analogue clock format with the
following markings at a minimum; 3, 6, 9 & 12. More reference markings may be
needed on larger tanks. Reference marking 6 is to represent the main ladder or diver
access point into the tank.
External reference markings are to be located around the tank in the centre of the
tank height.
Internal tank markings are to be located in two locations, 500mm from the top and
floor of the tank walls. On tanks walls <2m in height this can be replaced with one
marking 1m from the floor.
All valves associated with the tank are to be clearly labelled (i.e. “inlet’, “outlet” etc.)
15. Roof
All tanks are to include a roof. The roof is to be designed to prevent contamination
and particles of body size greater than 2mm from entering the tank even during heavy
storm events. The design is to take into consideration the high water level and
overflow of the tank and ensure no part of the roof structure comes into contact with
the water in the tank. The roof is to be further designed to provide suitable insect,
bird, vermin and vandal proofing to all openings.
The roof design shall allow for adequate ventilation of the tank and is to be sized to
enable a maximum air inflow/outflow in excess of the maximum flow of water in and
out of the tank.
No internal gutters are to be used and the roof is to be designed so that the natural
fall of water is away from the centre of the tank.
No gutters are to be included on the tank and the roof is to extend past the wall of
the tank and flashed to prevent water entering the tank. Appropriate ground level
drainage and landscaping is to be provided to collect the rain water and divert it away
from the base of the tank and not allow water to pool near the base of the tank.
Ends of roof sheets must be bent down to assist water to shed off the roof. If roof
sheets are lapped due to length of sheets not spanning outside to outside,
consideration should be given to ensure sealing with appropriate silicon or similar.
Otherwise there is a risk that rainwater will flow back over the sheet and into the tank,
particularly with a limited fall on roof structure.
Appropriate methods are to be used to ensure birds and other vermin cannot enter
through the roof and the design is to reduce areas for bird to construct a nest or roost.
Any manholes or access points through the roof are to be designed and flashed to
prevent rain water entering the tank (refer GVW’s 2.9 Tank roof access hatch and
work platform – Design Guideline).
Roof supports if required are to be made from stainless steel and insulated top and
bottom from other materials.
Date Approved: 1 April 2019 Page 12 of 18 Reference Number: QDOC/517
For tank roof access hatch and work platform requirements refer to GVW 2.9 Tank
roof access hatch and work platform – Design Guideline.
The design team should consider the need for a fall restraint system for access onto
the roof beyond the safety of the work platform. The system shall be designed in
accordance with AS 1891.4.
Consideration should be given to installing one central anchorage point to the main
roof structure with safety cable to the radius of the tank, minus 2m.
Any fall restraint anchorages are to be appropriately signed as per the requirements
of AS 1891.4.
Concrete Tank
Where a concrete tank is installed any exposed surfaces shall at a minimum have a
class 3 surface finish.
No external or internal paint or coating is required for concrete tanks, except for
reference markings.
Steel tanks
Where a steel tank is installed (bolted or welded) the contractor shall ensure that the
steel is protected from corrosion and provide a guaranteed minimum design life.
The tank is to be thoroughly cleaned by the Contractor to remove all organic material,
dirt, grease and residue resulting from construction activities. A cleaning program
approved by GVW is required before commencing any works.
Activities comprising the overall cleaning process include but may not be limited to:
Cleaning shall be carried out to the satisfaction of GVW prior to the commissioning
program.
Prior to acceptance into service all storages and tanks used in Drinking water must
be disinfected with 12% liquid sodium hypochlorite (pool chlorine) at a dose rate of
Date Approved: 1 April 2019 Page 13 of 18 Reference Number: QDOC/517
15 Litres of chemical per 0.5 Megalitres water. The liquid chlorine is to be dosed
incrementally into the inlet or slug dosed and thoroughly mixed mechanically before
being held for 48 hours prior to compliance sampling and testing. The final water
quality must comply with the water quality limits as specified in the latest version of
GVWs New Water Infrastructure Water Quality Procedure, available online at GVWs
website
Water used during the cleaning operation is to be tested for chemical residuals prior
to scouring to local drainage to avoid potentially harmful effects to the environment.
Alternative means of collection and disposal may be necessary.
Prior to acceptance into service all roofed storages and tanks used to store Drinking
water shall be challenged by blackout (where applicable) and flood tested to ensure
the integrity of the roof. Blackout testing involves closing the hatch, turning off all
lights and videoing the inside of the tank for light penetration. Flood testing involves
simulating a heavy rain event by pumping water onto the roof of the storage and
checking for ingress.
To pass the challenge testing, there shall be no light penetration through the roof and
no water entering the tank. All faults are to be rectified prior to acceptance.
A digital video record is to be provided to the corporation as evidence that the tests
have been completed and the asset complies.
All tanks are to include a tank apron that doubles as a foot path and access for an
elevated work platform around the tank. Its primary purpose is to direct water away
from the tank to protect the tank foundation.
The apron around the tank should be made from an impervious material, preferably
concrete, of adequate strength to serve purpose.
The apron is to be fully sealed against the tank structure to prevent drainage seepage
into the tank foundation.
Considerations need to be given to the settlement of the ground under the tank and
apron.
Measures to prevent any negative impacts on the tank during the construction
process must also be considered.
It is the responsibility of the designer for the application of good engineering practise
in selection of the most appropriate apron properties and dimensions.
Refer to GVW’s 1.11 Fixed Platforms, Walkways, Stairways and Ladders – Design
Guideline for requirements on access to tanks and GVW’s requirements relating to
AS 1657.
Internal ladders are to be vertical and made of stainless steel (SS) or Fibre Reinforced
Plastic (FRP). If ladders or fittings are made from SS then consideration shall be given
to metallurgy and the need for electrical insulation of the ladder or fittings. Ladders
in tanks are not to have cages. These cause a recovery issue for divers accessing the
tanks.
Depending on the location and setting of the tank, LED external vandal proof lighting
around the tank perimeter should be considered. If LED lighting is installed it should
installed so that it is a simple plug in system and above 2.5m in height, removing the
need for testing and tagging of the lead. Refer to Figure 4.
All electrical work is to be as per AS/NZ 3000 and GVW General Electrical
Specifications.
The site perimeter is to be fenced with security fencing around the complete site
boundary as per GVW’s 1.5 Security Fencing GVW Assets – Design Guideline
A minimum 4m wide chain mesh security hinged double gate is to be provided at the
entrance to the GVW site. The gates are to be hinged so that they open out completely
and can be secured back against the perimeter fence when required.
The gate is to be located in a position that allows sufficient safe space for the gates
to be opened with staff and vehicles clear from all traffic and other hazards.
Minimise aesthetic issues for neighbouring properties and the general public. This
may require perimeter buffering planting or screens and should be investigated with
Council and local residents.
NOTE: Additional land will be required to be provided for the reserve if screen
plantings are required.
The site must be accessible by vehicles by means of an all weather road. The
minimum width of the access is 3 metre wide and sufficient space is to be provided
for a light truck vehicle to turn.
If the access track is created over private land, then a carriageway easement in favour
of GVW is to be created over the track and any parking/turning areas required.
27. Parking
A minimum of 2 parking spaces are required, they are to be accessible and usable in
all weather conditions.
Consideration should be given to the location of parking so it is safe and clear from
other traffic.
SITE PHOTOS