50032 Shield Trio Wiring Diagram

1 Title Page
2 System Wiring Diagram
3 Computer
4 USB Hub
5 Guard Master
6 DC Power Distribution
7 AC Power Distribution
8 One E-stop Key Switch
9 Two E-Stop Key Switch
10 Interlocks
11 Trio Radiation Covers
12 Touch Screen Monitor
13 Stack Light Wiring Diagram
14 Detector Controller
15 IFB, Interface Board
16 Input Signals Wiring
17 Output Signals Wiring
18 Revision Log

Version
0.10
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Stack Light Detector

Detector Controller
Encoder, IFB Control
Detector
H Inputs, External I/O BLU H
Detector
Outputs (Body triggers, encoder, ejector(s) ) +12 VDC Detector
Trigger +24 VDC
LCD Touch Screen Monitor
+24 VDC YEL RJ45 Input

+24 VDC
RS232 Detector Trigger RED
Input
USB VGA
Buzzer
G +24 VDC G
Input

External USB
USB Connection
External Wi-Fi Antenna
Computer USB
F External F
VGA RS232
Network Connection USB RS232
CB3
+24 VDC
+12 VDC
Output
WIFI RS232 +24VDC Out Output
Antenna USB CB1
+24 VDC
Power System CB2 +12
Guard Master USB Output +24 VDC VDC
E Interlock System NIC 1 USB CB 4
Output Power E
Supply
+24 VDC 1Gb RJ45 USB +24 VDC
Output
Input
USB +24 VDC

NIC 2 USB MVTools CB1

+24 VDC
CB1
+24 VDC
120 Input

Interlock USB 100 Mb RJ45

USB Keyboard USB Output Output VAC IN
Mouse

D D
+24 VDC USB USB
Input

RS232

Chiller
C C

RS232 Interlock AC 120

Chiller
Spellman Circuit
Switch
VAC
Breaker
30 Amp
DXM
B HV 120 VAC In 120 VAC Out B
Power Distribution 120
AC Power Surge
AC
Main
120 VAC OUT Isatrol Circuit VAC
Quality Monitor 120 VAC OUT SPD
Breaker Switch
15 Amp
X Ray RS485 120 VAC In
120 VAC OUT 120 VAC IN
A Tube Shield Trio Wiring Diagram
SIZE Page Name
Version A
B System Wiring Diagram 0.10
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External Wi-Fi Antenna

To DXM To IFB
MA520.A.BC.008 DigiKey Taoglas See IFB Page

Cell
Computer WIFI
D Antenna +24 VDC 1.5A Antenna D

RS232 RS232 RS232 Primary Solid State HDD

Backup Solid State HDD
+24 VDC
Power USB USB

HDMI

HDMI

HDMI
100 Kb 1 Gb

USB USB RJ45 RJ45 VGA USB USB

C C

To Detector Module
Crossover Cable
Plug in Wireless
From +24VDC Power Supply Mouse Keyboard
Page DC Power Distribution Dongle

Plug In MV Tools License Dongle

USB To Touch Screen Monitor
To External USB Connector
USB 3.0 port bulkhead PN 1404514 VGA Page Touch Screen Monitor
To
To USB Hub Detector
B Computer Antennas B
Page USB and Network Hubs Controller
Page
1 – WIFI Connection
Detectors
2 – Cell Connection
To External RJ45 Connector
Computer Power
Computer Network Connections Computer USB Connections +24 VDC
1 – Detector Controller 1 – USB Hub
Must use 1GB Connection 2 – External USB Connector Computer RS232
Must use a crossover cable 3 - Touch Screen Monitor 1–
2 - Ethernet Switch 4 – To Keyboard and Mouse Dongle 2 – Spellman DXM
A 5 – MV Tools License Dongle 3 – IFB A
Page Name
Computer VGA Shield Trio Wiring Diagram
SIZE

Version
1 – Touch Screen Monitor DRAWN KJH
B Computer 0.10

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D 7-48 VDC D

PWR
To +24VDC Distribution
GND Page DC Power Distribution

USB
0
USB 1
End Stop

C USB 2 C

USB 3 See
USB 4 Guard
Master
USB 5 Page

USB 6
USB 7
B B
USB Hub

USB
0 – To Computer Cable USB to USB
1 – Guard Master Programming Cable USB to USB
3 – Guard Master Communications Cable USB to RS232
2 – AC Monitor Cable USB to RS485
3 – Chiller Cable USB to RS232
A 4 – UPS Cable USB to RS232 A
SIZE Page Name
5– Shield Trio Wiring Diagram
Version
6– DRAWN KJH
B USB Hub 0.10
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From +24 VDC Distribution
Page DC Power Distribution Pink Wire Center Shield pin 6
Grey Wire Right Shield pin 5

Pink Wire Left Shield pin 6

00 01 02 03 04 05 06 07 08 09 10 11 Grey Wire Center Shield pin 5
D D

Center to Right Radiation Cover

Left to Center Radiation Cover
LEDS

Separator

Separator
Separator

Separator
Guard Master 440C-CR30
Earth Ground
End Stop

End Stop
+24V
+24V
+24V
+24V
Ground
Ground
Ground

21 11 21 11
Serial
24 14 24 14
8-pin 22 12 22 12
C USB C

A2- A1+ A2- A1+

Relay 1 Relay 2

On DXM
Guard Master Programming 440C-CR30 pin 00 to Grey Wire of Front Door Interlock OSSD1
J2 DB15
Guard Master Communications 440C-CR30 pin 01 to Pink Wire of Front Door Interlock OSSD2 pin 12
Page USB Hub 440C-CR30 pin 02 to Grey Wire of Tube Cover Interlock OSSD1 pin 11
B 440C-CR30 pin 03 to Pink Wire of Tube Cover Interlock OSSD2 B
440C-CR30 pin 04 to Red Wire of E-Stop (Last E-Stop) Switch 1 Return
Wires from Sensa Guard Interlocks 440C-CR30 pin 05 to Black Wire of E-Stop (Last E-Stop) Switch 3 Return
Brown Wires to Terminal Block Red +24 VDC 440C-CR30 pin 06 to Black Wire of Key Switch Return
Yellow Wires to Terminal Block Red +24 VDC 440C-CR30 pin 07 NC
Red Wires to Terminal Block Red +24 VDC 440C-CR30 pin 08 to Blue Wire of Relay 1 pin 72 Verify
440C-CR30 pin 09 to Blue Wire of Relay 2 pin 72 Verify
Blue Wires to Terminal Block Black Ground 440C-CR30 pin 10 to Grey Wire of Left Radiation Cover Interlock OSSD1
White and Green Wires are Not Used 440C-CR30 pin 11 to Pink Wire of Right Radiation Cover Interlock OSSD2
440C-CR30 pin 12 to Red Wire to of E-Stop (First E-Stop) Sw1
440C-CR30 pin 13 to Black Wire to of E-Stop (First E-Stop) Sw3
Trio Shield
All Wires for Guard Master 440C-CR30 pin 14 to Grey Wire of Left Conveyor Cover Interlock OSSD1

A
22 AWG 440C-CR30 pin 15 to Pink Wire of Left Conveyor Cover Interlock OSSD2
440C-CR30 pin 16 to Grey Wire of Right Conveyor Interlock OSSD1
Interlocks A
440C-CR30 pin 17 to Pink Wire of Right Conveyor Interlock OSSD2 SIZE Page Name
440C-CR30 pin 18 to White Wire of DXM On/Off, Relay 2 pin A1 Shield Trio Wiring Diagram
Version
440C-CR30 pin 19 to White Wire of DXM On/Off, Relay 1 pin A1 B Guard Master 0.10
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To IFB To IFB
Page Interface PCB Page
Interface
PCB

UPS Add
O1 Jumper
Jumpers
R1 and R2
D To IFB O2 Fuse for 13, 23, 33, 24V 0.2A OOOOO OOOOO D
Page Interface
PCB O3 UPS OOOOO OOOOO OOOO OOOOO
OOOO
O4 PN 20234 13 14 23 24
OOOO O O O O O 13 14 - - - O O O O 13 14 - - -
- -+ DC
I<1 13 23 33 24V + - + -

+24V Computer, Monitor

+24V Computer, Monitor
+24V Computer, Monitor
+24V Computer, Monitor
See Guard Master Page

Out DC 5-15V 2A

In1 In2 DC I< + + +

0.2A
O - -++ DC I< + + +
14 24 34 R1 R2 OK I< OK I<
To O UPS
Detector O Control UPS
Controller
Power +24V +24VDC +24VDC
Page Detectors
O Supply
Battery Quint Quint
Controller Circuit 24V to 10 Amp 10 Amp
Breaker DC-UPS ORING
PN 20130 Power
24V Return
24V Return
24V Return
24V Return
24V Return
12V Power
Case Ground

PN 20126 PN
C Supply 20303 Supply C
To Guard O1 PN
Master 20128 PN 20125 PN 20125
O2

Plug
+24 VDC
Distribution Output
Page Guard DC 20
Master O1 + - ┌┐
Amp Input AC
O2 OOO
Input Output + + -
L N G L N G
- NC NC + + - + -
OOOO
O O O OOO O O O
OOOO
+ - ┌┐
OOO
Computer
Page Computer
B Monitor B
Page Computer
To +24V Power
USB Hub Supplies AC Input
Page USB Hub
Page AC Power
Cabinet LED Distribution
Connect A1
Logo LED
To Computer
RS232
Page Computer
Label For Circuit Breaker ORING – Set to 20A
1 – Computer Power Supply +24 to +12V – Set 5-15 VDC for +12 VDC output
2 – IFB Circuit Breaker Branches – Set Circuit 1 to 5A, Circuit 2 to 1A, Circuit 3 to 2A, Circuit 4 to 4A.
A 3 – Guard Master A
UPS – Set to 1 minute Page Name SIZE

4 – Detectors Shield Trio Wiring Diagram

Version
B DC Power Distribution 0.10
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H H

16 AWG 16 AWG L N L N
OOO OOO
G LNG NGL Wire Through O O O O O OO OO PN G
Line OUT Current Detector 12 14 16 2 18 8 10 20 22 20304
O O V1 V2 V3 N GND Input Aux Supply Circuit Circuit
11 12 Breaker Breaker
AC Power
AC Isatrol Filter Monitor AC Power Quality Monitor 15A 30A
Surge
4983-DC
Suppressor
Current I1 I2 I3 Output RS485
S1 S2 S1 S2 S1 S2 + - NC + -
AB
F Transform L N L N F
er O O O O O O OO O OO
NGL PN 20227 1 3 5 7 9 11 4 6 13 15 17
Load
O O O O O O IN
PN 20144 Power Line
NC COM NO L N G OOO
Monitor Power 120 ohm

E E
RS485 to Chiller
16 AWG USB cable
Page USB Hubs

D D
Line
To +24V Power Supplies Neutral
AC Input Line
See Page DC Power Distribution Neutral
Connect A1
C C
2L3 2L2 2L1 1L3 1L2 1L1

Main Power Switch Main Power Switch

(H226-41600-033M4) (H226-41600-033M4)
PN 20152 120 VAC Terminal Block
Chassis
PN 20154 Gray Terminal Block Jumper Bridge Power 2T3 2T2 2T1 1T3 1T2 1T1
B GND B
L LINE, Black Wire, 16 AWG, multi stranded wire

N Neutral Line
NEUTRAL, White Wire, 16 AWG, multi stranded wire
G GROUND, Green Wire, 16 AWG, multi stranded wire
SIZE Page Name
A Chiller Shield Trio Wiring Diagram
Version A
Main Power IN B AC Power Distribution
Power IN DRAWN KJH 0.10
120VAC
120 VAC DATE October 24, 2017 SCALE 1:1 SHEET 7 OF 20

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To +24V VDC Terminal Block

H Page Guard Master H
1

One E-Stop To 440C-CR30 Guard Master pin 06

Sw1
NC No
Page Guard Master Normally Switch
G Closed here G
2

Key Switch
F F

Switch 4 stacks on
1 1 1 3
top of Switch 3
Sw1 Sw2 Sw3 Sw4 creating a second
E NC NC NO E
Normally LED Normally Normally level of switches
Closed Closed Open
Level1 Level1 Level1 Level2
2 2 2 4

E-Stop
D D
To 440C-CR30 pin 04 Red Wire, E-Stop Switch 1 Rtn
To 440C-CR30 pin 05 Black Wire, E-Stop Switch 3 Rtn
Page Guard Master

C To 440C-CR30 pin 12 Red Wire, to E-Stop Sw1 C

To 440C-CR30 pin 13 Black Wire, to E-Stop Sw3
To Ground Guard Master Terminal Block
To +24VDC Guard Master Terminal Block
Page Guard Master
B E-stop Allen Bradley 800FP-LMT44PN3RX03 B
Normally Open Switch Allen Bradley 800F-X10

SIZE Page Name

Shield Trio Wiring Diagram
Version
A DRAWN KJH
B One E-Stop and Key Switch 0.10 A
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H To +24V VDC Guard Master Terminal Block H

Page Guard Master
1

Optional Two E-Stops Sw1

To 440C-CR30 Guard Master pin 06 NC No
Page Guard Master Normally Switch
G Closed here G
2

Key Switch
F F

1 1 1 3 1 1 1 3
Sw1 Sw2 Sw3 Sw4 Sw1 Sw2 Sw3 Sw4
E NC NC NO NC NC NO Switch 4 stacks on E
Normally LED Normally Normally
Normally LED Normally Normally
top of Switch 3
Closed Closed Open Closed Closed Open
Level1 Level1 Level1 Level2 Level1 Level1 Level1 Level2
creating a second
2 2 2 4
2 2 2 4 level of switches
Left E-Stop Right E-Stop
D D

To 440C-CR30 pin 12 Red Wire, to Left E-Stop Sw1 To 440C-CR30 pin 04 Red Wire, Right E-Stop Switch 1 Return
C C
To 440C-CR30 pin 13 Black Wire, to Left E-Stop Sw3 To 440C-CR30 pin 05 Black Wire, Right E-Stop Switch 3 Return
To Ground Guard Master Terminal Block To Ground Guard Master Terminal Block
To +24VDC Guard Master Terminal Block To +24VDC Guard Master Terminal Block
Page Guard Master Page Guard Master
B B
E-stop Allen Bradley 800FP-LMT44PN3RX03
Normally Open Switch Allen Bradley 800F-X10
SIZE Page Name
Shield Trio Wiring Diagram
Version
A DRAWN KJH
B Two E-Stops and Key Switch 0.10 A
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Left Conveyor Door

Front Door
H H
TB Red +24V Brown 2 TB Red +24V Brown 2
TB Red +24V Yellow 4 TB Red +24V Yellow 4

M12 Connector/Cable

M12 Connector/Cable
TB Red +24V Red 8 TB Red +24V Red 8

M12 Connector

M12 Connector
440C-CR30 pin 00 OSSD1 Grey 5 Solid 440C-CR30 pin 14 OSSD1 Grey 5 Solid
440C-CR30 pin 01 OSSD2 Pink 6 State 440C-CR30 pin 15 OSSD2 Pink 6 State
G G
Interlock Interlock
Not Used White 1 Not Used White 1

Not Used Green 3 Not Used Green 3

TB Black Ground Blue 7 TB Black Ground Blue 7
F F
Tube Cover Right Conveyor Door
TB Red +24V Brown 2
TB Red +24V Yellow 4 TB Red +24V Brown 2

M12 Connector/Cable
TB Red +24V Red 8 TB Red +24V Yellow 4
E E

M12 Connector
TB Red +24V Red 8

M12 Connector/Cable
440C-CR30 pin 02 OSSD1 Grey 5 Solid

M12 Connector
440C-CR30 pin 03 OSSD2 Pink 6 State 440C-CR30 pin 16 OSSD1 Grey 5
440C-CR30 pin 17 OSSD2 Pink 6 Solid
Interlock
Not Used White 1 State
Not Used White 1 Interlock
D D
Not Used Green 3
TB Black Ground Blue 7 Not Used Green 3
TB Black Ground Blue 7

C C
Notes:
Not Used Wires: Cut the wires near
the end of cable bundle on the flying
leads end and add shrink tubing on
B For Radiation Cover Interlocks wires to prevent shorts.
B
See Page: Trio Radiation Covers

SIZE Page Name

Shield Trio Wiring Diagram
Version
A DRAWN KJH
B Interlocks 0.10 A
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440C-CR30 pin 10 to Grey Wire, Left Radiation Cover OSSD1 Left Radiation Cover
TB Red +24V Brown 2
TB Red +24V Yellow 4
TB Red +24V Red 8

M12 Connector/Cable

M12 Connector
440C-CR30 pin 10 OSSD1 Grey 5
D Solid D
To Terminal Block Left to Center Pink 6
State
Not Used White 1 Interlock

Center to Right Radiation Cover

Left to Center Radiation Cover
Not Used Green 3
TB Black Ground Blue 7

Rear Door and Center Radiation Cover

TB Red +24V Brown 2
TB Red +24V Yellow 4
C TB Red +24V Red 8 C

M12 Connector/Cable

M12 Connector
To Terminal Block Left To Center Grey 5
To Terminal Block Center to Right Pink 6 Solid
State
Not Used White 1 Interlock

Not Used Green 3

TB Black Ground Blue 7

Right Radiation Cover

B TB Red +24V Brown 2 B
TB Red +24V Yellow 4
TB Red +24V Red 8

M12 Connector/Cable

M12 Connector
To Terminal Block Center to Right Grey 5
440C-CR30 pin 11 OSSD2 Pink 6 Solid
440C-CR30 pin 11 to Pink Wire, Right Radiation Cover OSSD2
State
Not Used White 1 Interlock

Not Used Green 3

TB Black Ground Blue 7

A A
SIZE Page Name
Shield Trio Wiring Diagram
Version
B Trio Radiation Covers 0.10
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H H

Computer Monitor
G G

F F
HMI Touchscreen
Peco Part Number 20098
Attach Computer
Monitor Ground Lug Power USB
E to Case Ground VGA E
Supply

To Computer USB
Page Computer
D D

From +24VDC Distribution From Computer VGA

Page DC Power Distribution Page Computer

C C
Notes:
Measured < 1 ohm measured for:
1. Monitor to door
2. Door to cabinet
3. Tube to cabinet
B B
4. DIN Right to cabinet
5. DIN Back to cabinet
6. DXM to cabinet
AC & DC must be on separate DIN rails SIZE Page Name
Shield Trio Wiring Diagram
Version
A DRAWN KJH
B Touch Screen Monitor 0.10 A
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+24V Patlite LS7

D BLUE D

To IFB Cable Amber

Page Interface PCB Stack Light

PN 20106
3 Tier, Integrated buzzer
RED
LS7-302SFBWC-9D-
RYBNN
C C
Orange Wire
Yellow Wire
Purple Wire
Blue Wire
Red Wire BASE

Orange Wire
Yellow Wire
Purple Wire
Stack Light Wire

Blue Wire
Red Wire
M12 Stack Light Wire
connector

M12 Connector
Function Wire Color Pin Number

+24 VDC Yellow 5

B M12 B
Blue LED Dark Blue 7
Connector
Amber LED Orange 4

Red LED Red 6

Buzzer Purple 2

A A
SIZE Page Name
Shield Trio Wiring Diagram
Version
B Stack Light Wiring Diagram 0.10
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Qty 3 Detector 13013464 X-Scan F01080307B

Qty 1 Detector Controller 13012965 X-GCU EX-H
Qty 3 Detector to Detector Controller Cable 13012557 Data Cable 5m IP67 RJ45-RJ45
Qty 4 Detector Controller Power Cable 13012659 Power Cable 2m IP67 M16-J10F
D Qty 1 Trigger Cable 13012754 Trig Cable 5m M16 - bare D

Left Detector
Detector
X-Link
Technology
0.8 Series F
PWR
Cat 5
Cable
Cat 5
C Cable C
To Center To Left
Detector Detector
RJ45-2 RJ45-1
X-Link 2 X-Link 1 Green Power LED
Center Detector To Right X-Link 3
See
Detector Trigger
Detector Detector

Trig
RJ45-3
X-Link Trigger Information
Technology Trio RJ45-1 Left, RJ45-2 Center, RJ45-3 Right Cable From IFB
Drawing
0.8 Series F X-Link 4 Crescendo RJ45-1 Left, RJ45 Right
PWR

ENET
Solo RJ45-1 Crossover

RJ45-A
RJ45-4
B Cat 5 Cable 1Gb B
Cross
X-Link 5 over To Computer
RJ45-5
+24VDC and GND

PWR
To DC Power
Cat 5 PWR1 PWR2 PWR3 PWR4 PWR5 Distribution
Cable
Right Detector To PWR To PWR To PWR
Left Detector Center Detector Right Detector
Detector
X-Link
Technology
0.8 Series F
A A
PWR SIZE Page Name
Shield Trio Wiring Diagram
Version
B Detector Controller 0.10
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From Trigger Cable

Page Trigger Cable

To Computer
D Page USB and Network Hubs D
To Stack Light
Page Stack Light

To Shutter Control
Page Shutter Control

To Power Monitor
Page DC Power Distribution

To LED Lights
C Page Internal Lights C

To External Connectors for Inputs, From +12 VDC

Outputs and Encoder From +24 VDC
See IFB I/O Wiring Page
Page DC Power Distribution

50 pin 44 pin 15 pin

B B

IFB

A A
SIZE Page Name
Shield Trio Wiring Diagram
Version
DRAWN KJH
B IFB, Interface PC Board 0.10

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External Inputs

E
D N Brown Wire +24 VDC D
Encoder C White Wire Signal
O
D Blue Wire Ground
E Signal Input
R

I
C Default Input Brown Wire +24 VDC C
Expect NPN N
White Wire Signal
connection. P
Blue Wire Ground Signal Input
Sink current U
T

Input
B Can Be B
I
Reconfigure with N Brown Wire +24 VDC
a Hardware
Change
P White Wire Signal Signal Input
Expect PNP U Blue Wire Ground
connection T
Source current
Shield

A A
SIZE Page Name
Shield Trio Wiring Diagram
Version
B IFB I/O Wiring 0.10
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D D

Revision:
0.2 revision: Initial release of Trio Shield Wiring Diagram
0.3 revision: Added Left and Right X-ray Detector Shield to Guard Master Drawing. Changed Relay 1 and 2 types
0.4 revision: Change name to include part number(50032) of wiring diagram
0.5 revision: Add Detector Trigger Cable Definition
0.6 revision: Add Temperature Probe. Update Detector Trigger Cable pinout
C C
0.7 revision: Move ground wire on 2nd 24VDC power supply, off one pin
0.8 revision: Add Circuit Breaker for individual functions
0.9 revision: Review changes added. Moved Cable/Harness Info to separate Shield Trio Wiring Harness.

B B

A A
SIZE Page Name
Shield Trio Wiring Diagram
Version
B Revision Log 0.10
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