Professional Documents
Culture Documents
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table of contents
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page
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tropicalisation 2
interrupting ratings 2
ratings 2
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advantages 2
description 5
control units 6
ST 2080 for general application 6
ST 308S - ST 318S for selective application 7
an
ST 408S - ST 4 1 8S for selective application and generator protection 8
ground fault protection 9
load monitoring, fault and alarm indicators 10
built-in ammeter 11
mini test kit, portable test kLt 11
accessories 12
tM
secondary disconnects 12
location 12
spring charging motor 13
operation counter 13
"spring charged" switch 13
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closing coil 13
shunt trip 14
instantaneous undervoltage trip device 14
time delayed undervoltage trip device 14
heavy duty auxiliary switches 15
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interlocking rods 19
safety shutters, shutters lock 20
rejection feature 20
interphase barrier 20
transparent cover 20
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dimensions 30
switch 35
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appendix
routine maintenance guidelines 36
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endurances 37
international standards 38
MERLIN GERIN
Masterpact™ MP ci rcuit breaker
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i ntroduction, advantages
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standard compliance interrupting ratings
• UL489 : MasterpactTM MP 08 to MP 30
circuit breakers and their accessories are type ampere Interrupting ratings short time rating (A)
listed under UL file E63335, E1 1 3554 and 3-pole rating (A) RMS Sym. Amps (0.5 sec)
E 1 1 3555 240V 480V 600V
• international standards : MasterpactTM has
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been designed to meet all the major standard interrupting rating
standards including : MP 08H1 800 50 000 50 000 50 000 50 000
o IEC 1 57-1 MP 1 2H 1 1 200 65 000 65 000 65 000 65 000
o british BS 4 7-52 MP 1 6 H 1 1 600 65 000 65 000 65 000 65 000
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o french NF C63-1 20 MP 20H1 2000 65 000 65 000 65 000 65 000
o german VDE 660 MP 25H1 2500 65 000 65 000 65 000 65 000
o australian AS 1 930 MP 30H1 3000 65 000 65 000 65 000 65 000
• marine applications : MP 40H1 4000 1 00 000 1 00 000 1 00 000 1 00 000
o homologated by Bureau Veritas MP 50H1 5000 1 00 000 100 000 1 00 000 1 00 000
an
o approved by Det Norske Veritas MP 63H1 6300 1 00 000 100 000 1 00 000 1 00 000
and Germanische Lloyd's
o listed by Lloyd's Register of shipping high interrupting rating
o American Bureau of shipping application. MP 08H2 800 1 00,000 1 00, 000 65,000 65,000
MP 1 2H2 1 200 1 00,000 100,000 65,000 65,000
other performances MP 1 6H2 1 600 1 00,000 1 00,000 65, 000 65,000
tM
MP 20H2 2000 100 000 1 00 000 65 000 65 000
The UL 489 standard assures that the circuit
MP 25H2 2500 1 00 000 100 000 65 000 65 000
breaker has sufficient characteristics to be
MP 30H2 3000 1 00,000 1 00,000 65,000 65,000
used in normal conditions.
MP 40H2 4000 1 50,000 1 50,000 1 00,000 1 00,000
However, MasterpactTM exceeds without
MP 50H2 5000 1 50,000 1 50,000 1 00,000 1 00,000
additional costs the standard 1 ,500
ar
MP 63H2 6300 1 50,000 1 50,000 1 00,000 1 00,000
operations required in endurance. The
heavy duty mechanism and the contact
design provide a mechanical endurance of
tropicalisation ratings
1 0 ,000 operations without maintenance. The standard moisture and fungus type ampere sensor ratings (A)
protection ensure normal operation under rating (A)
lP
100% rated
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2 MERLIN GERIN
Masterpact™ MP c i rc u it breaker
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advantages
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drawout breaker design true 2-step stored energy designed for no
• The drawout assembly mechanism allows
mechanism maintenance...
the breaker to be racked in 4 positions
The closing time is less than 5 cycles. Masterpacf'"M circuit breaker has fewer parts
(connected, test, disconnected and
MasterpactTM circuit breaker is operated via (by a factor of at least 5) than conventional
withdrawn).
a stored energy mechanism which can be lines while perfonning the same functions.
• The closing and opening push buttons,
manually or motor charged. Closing and This leads to gready enhanced reliability and
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the racking handle and racking mechanism
opening operations can be initiated either reduction in maintenance.
are accessible through the front door
from the local pushbuttons on the circuit Under nonnal operating conditions, given by
cutout. Disconnecting the breaker will be
breaker front face, or by remote control. standards and controlled by tests,
therefore possible without opening the door
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0-C- 0 cycle is possible without recharging. Masterpacf'"M does not require maintenance.
and accessing live parts. Safety shutters
can be provided for protection from live
parts when the breaker is removed. field installable accessories ... but exceeds the
connected position
• As the installation develops and changes standard provided an
MasterpactTM can develop and change with
easy and reduced
an
it. Most accessories are field installable
without loosing the listing mark, without any maintenance
adjustment and with only the aid of a It is easy to remove the arc-chutes and
screwdriver. visually inspect the contacts and wear
• The uniform design of the line allows these indicator. The operation counter (option of
accessories to be common for the whole the spring charging motor) can also indicate
tM
line. on the moment where the inspection should
be done and possibly the maintenance.
After operating conditions exceeding those
given by standards, it is possible to extend
the MasterpactTM life accordingly
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proceeding to a reduced maintenance :
- replacement of arc chutes and spring
charging motor by the user
- replacement of main contacts by our after
sale service man.
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front connection of
tri
secondary circuits
All accessory terminals are located on a
connecting block which is accessible from
the front even with the breaker in the test or
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disconnected position
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MERLIN GERIN 3
Masterpact ™ MP ci rcu it breaker
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advantages
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improved safety
• segregated compartment
Once the front cover has been removed,
leaving access to the auxiliary compartment
the main contacts remain fully isolated.
Furthermore, interphase partitioning allows
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full insulation between each pole even if the
front cover has been removed.
• Isolation function by positive
indication of contact status
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The mechanical indicator is truly
representative of all three main contacts
status.
• reinforced insulation
Two insulation barriers separate the front of
the circuit breaker from main ciJ:Cuits.
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• disconnecting thru door
The racking handle and racking mechanism
are accessible through the front door cutout.
Disconnecting the breaker will be therefore
possible without opening the door and giving
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access to live parts. ar
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ca
tri
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sol id state protection and ST208D ST308S ST3 18S ST408 S<D ST 418S<D
control basic function
Masterpactm is equipped with solid state long time eickue adjustable adjustable adjustable adjustable adjustable
control units which provide all the traditional dela� fixed fixed fixed adjustable adjustable
protection of the universal power breaker short time eickue adjustable adjustable adjustable a�ustable
(long time, short time, instantaneous and delay adjustable adjustable adjustable adjustable
ground fault) plus other built-in functions :
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additional functions
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ground fault • • • •
load monitoring • • • •
fault indicators • • • •
<D not available on MP 63 type. built-in ammeter • • • • •
4 MERLIN GERIN
Masterpact ™ MP ci rcu it breaker
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descri ption
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description
2 3 1 control terminal covers
2 accessories and control unit front
connecting block
3 position carriage switches
4 arc chute
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5 opening coils
6 spring charging motor
7 front cover
8 control unit
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9 racking crank
10 handling handgrip
11 retractable rails
12 pull-out handgrip
13 safety shutters
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---- 6
9--------� tM
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8 ------
7 ------
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front vew
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12 11 1 charging handle
2 manual opening push-button
3 manual dosing push-button
4 stored energy mechanism status
indicator (charged or discharged)
tri
10 9 8 7
MERLIN GERIN 5
MasterpactTM MP ci rcuit breake r ST 2080
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control u n its for general application
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1 mechanical pop-ou,t type fault
Indicator and reset button 1 ____,
2
• prevents reclosure of the circuit breaker
__�
after fault until reset
2 ammeter (LED digital display)
3 ammeter selector used to : 3
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____
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4 sensors rating
5 long time current setting
6 Instantaneous pickup
7 test receptacle
time
4
an
___
5 ___
instantaneous
6
tM
___
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7
current
___
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overcurrent protection
long time current setting 0.4 to 1 x sensor rating
ca
built-in ammeter·
option I control voltage 1 20 to 240V 50-60Hz
tri
accuracy ± 1 ,5 %CD
fault indicators
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control u n its for selective application
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1 mechanical pop-out type fault indicator
1
and reset button
• indicates that a fault trip has occurred
• prevents reclosure of the circuit breaker
after fault until reset 2 ____
3
3 ammeter selector used to :
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___
• read phase currents ( 1, 2, 3 )
• read the phase with th e highest load
6
current (max)
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____
4 sensors rating
7
they consist of built-in light emitting diode :
____
• fault indicators differentiate the 3 causes
of tripping :overload, short circuit and
an
4
ground fault if any.
• alarm indicator indicates before the ___
5
been exceeded.
a
ground fault (option T)or load ____
____
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monitoring (option R):
6 ground fault or load monitoring pickups
7 ground fault time delay or load monitoring
9
pickup
8 long time pickup ____
11 test receptacle
time 11 ___
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overcurrent protection
0.4 to 1 x sensor rating <D
ca
pickup standard 28 21 18 14 11 11 11
(multiple of s ensor factory set 12-14-18 12·14 12 6-8 6-8 6-8
tri
12-14·18-21
load monitoring �
inverse time pickup lc1 0.8 to 1 x current setting
=
fault indicators
b y :. an ....::-o:..:u;:.
p
!:l.p�o.!: ty p .::.::ica
ind
current not discriminated .::lo:..:cal --- -- .
:=:... m
--;�.:.:
c::..:h=
.:e:..: :i:::
.: ca
..=
.. . :; t +
.o:
. e:
: � ..:
.
: =to::..: r - ------
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remote by overcurrent trip switch. See page 15
discriminated local with
� ��7 � option . F- � see page
� 10 - ------ ---
<D 0.5 to 1 x sensor rating with load nnon�oring option
T
T
� -
loca i an�dTr_ e_m�o�te� w�itLh optio n� -J- se�e�p�ag�e'1� 0�
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@ ���� �Y0 � @
±
Total accuracy induding current sensors:± 4,5%
. �--·-·-···---��uracy ____.:::...:. 1.:.:,5:...:..:
. o....:=------------------
MERLIN GERIN 7
Masterpact™ MP ci rcu it breake r 5T 4085 - 5T 4185
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control u n its for selective application
and generator p rotection
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1
1 mechanical pop-out type fault indicator
and reset button ___
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___
6
• read the phase with the highest load
current (max) ___ �
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4 sensors rating
5 local fault Indicators (option F) : 7 ____
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• alarm indicator indicates before the ____
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6 ground fault or load monitoring pickups
7 ground fault time delay or load monitoring
9
pickup
8 long time pickup ___ .....,
11
9 short time pickup
___
1 0 short time delay
10
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11 long time delay ___
12
12 test receptacle
___
time
lP
load monitoring
inverse time pickup lc1 0.8 to 1 x current setting
=
fault Indicators
current not discriminated loca1'-c-
--'-'-'
_ ---cb_._y_me
_ -'c-h=an'"" ica
-' --"-"l.._po:-'._p--o """' pec.-=- ind
'- 7 ut'"ty _ _i_
ca or
"'t"-
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___ _______
� '""=
remote by overcurrent trip switch - see page 1 5
discriminated local with option F - see page 1 0
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built-in ammeter
option I control voltage 1 20 to 240V 50-60H z
display phase 1 , phase 2, phase 3, phase max.
accuracy ± 1 ,5 % ®
8 MERLIN GERIN
Masterpact™ MP ci rcu it breake r ground fault protection
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control u n its
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neutral sensor location
Ground fault protection may be applied on main
304W or 303W circuits. On 304W an breaker
external neutral sensor must be used. ---
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�N _.....
�II
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T2
)
T1
S1
neutral II
�
1
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-
) ) )
S1 T1
�·
ground fault feeder
neutral CT's ) breaker
S�T2
1
external neutral sensor
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no. 18 to 14 AWG cables- max. length 60 feet
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Option Z provides selectivity and reduces
the duration of fault compared to traditional
time-delayed selectivity. By interconnecting
several control units, it locates the ground
fault and allows the upstream circuit breaker
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ground fault 1
ca
ground fault 2
Circuit breaker 8 will inform the upstream
tri
breaker.
• Masterpact circuit breaker with control
units ST308S- ST318S- ST408S and
ST 418S with option Z and W may be also
interlocked with Compact CK type molded
case circuit breakers with Z SI ground fault
option.
• no. 18 to 14 AWG cables, twisted in pairs
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MERLIN GERIN 9
Masterpact™ MP ci rcu it breaker load monitoring,
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control u n its fault and alarm i ndicators
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·--·-·-· �
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• when the current exceeds the limit lc1 (or
lc2) the contact R1-R2 (or R3-R4) closes,
following an inverse time characteristic a
• when the current drops below the limit lc1
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(or lc2) the contact R1-R2 (or R3-R4) opens
with constant time delay (3 seconds) b
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voltage 240V AC max
outputs 0.5 A triac
fault and alarm i ndicators configuration with reliable control voltage configuration with interuptible
control voltage
(option F and J)
rrI rr
tM
In addition to the mechanical fault indicator,
r--lJi
long time, short time /instantaneous and I
�;·I�::�,,.
ground fault trips are indicated separately.
Fault Indications differentiate the 3
causes of tripping : overload, short circuit
s. I�
and ground fault if any.
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Option F provides LED's indicators located
,------
612
�
)-(11
>""-�
on the front face of the control unit BAT
Option J provides LED's indicators and opto
I I r-
decoupled outputs (terminals 612-622-632)
I I
I I II�
F-
lP
I I
pickup has been exceeded. I I
§ ��
_ F!I Fl ------
0 0
indications are maintened as long as the
E[
control voltage is provided. When the
=
control voltage is considered as unreliable,
auxiliary power module (AD) and battery
pack module (BAT) may be added to
0
tri
preserve memory.
input voltage
option F 24 to 240V AC or DC
I rIo I Q Ql I IQIIII
1:
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optionJ 2 4 to 48V DC
overload
outputs 2: short circuit
3: ground fault
optionJ 1A - triac - 240V AC max.
consumption : 1OW
60Hz : 12 0V
consumption: 1 0VA
10 MERLIN GERIN
Masterpact™ MP ci rcu it breaker built-in ammeter
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control u n its mini test kit
portable test kit
�-· -�
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built-in ammeter
�:Jcl,
This built-in ammeter avoids installation of
L_l_lU
current transformers, ammeter and selector
switches.
oJ
ammeter
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by a push-button : phase 1 , 2 or 3 or the
2 3 max
Q) Q) Q) Q)
maximum current in any phase. Lights
indicate the phase selected
• current indication are done on numerical
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display. The LED type display and the 1/2 •
high figures allows easy reading regardless
of lighting conditions
• this ammeter must be supplied by a 120
to 240V control voltage
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test kits
Every control trip unit is equipped with a test
receptacle that can be used with a test kit.
This particular design allows a safe and
simple testing.
·
test plug is connected. - move lr switch. The breaker will trip (see
2 record the short time or instantaneous max. tripping time in table below).
pickup setting and set the control unit to the caution: when breaker trips release
minimum setting. • prior testing :
1 operate in "OFF load" conditions.
the iest switch Immediately.
3 close the circuit breaker.
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MERLIN GERIN 11
M asterpact™ MP ci rcu it breake r secondary disconnects
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accessories
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secondary disconnects location
Electrical accessories are listed for field
installation per UL file E 1 13554.
They are provided with their terminals. They
are gathered and accessible on secondary
disconnecting blocks located above the
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circuit breaker.
• fixed mounted :
By one or two connecting plugs (provided).
disconnected
position
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switches terminal
block connected
position
switches auxiliary
switches overcurrent
trip switch
an
opening coil
closing coil
tM heavy usage
auxiliary
switches
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• drawout mounted
To a terminal block a located in the front of
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12 MERLIN GERIN
MasterpactTM MP ci rcu it breaker spring charging motor
accessories
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closing coil
.c
with true two step stored energy mechanism
which insures fast opening and closing
operations and compleiB sequence open
close-open without recharging mechanism.
MasiBrpactTN always has manual actuators :
charging handle, push to open and push to
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close buttons. In addition, remoiB operation
is possible with field installable accessories:
• the spring charging motor (MCH)
• a closing release (XF)
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• an undervoltage trip device (MN) or shunt
trip (MX) for opening.
The manual operating mechanism can still
be used in an emergency. The addition of
the electrical operating mechanism does
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not alter circuit breaker dimensions.
control voltage (V) 60Hz 120-240
spring charging motor DC 24-48-125
consumption AC 180VA
(MCH) DC 180W
Added to the manual operating mechanism, inrush current 2to 3 x In for 0.1s
tM
a motor charges automatically the stored charging time 3 to 4sec.
energy mechanism (when the breaker
closes) making possible 0-C-0 cy cles
without recharging. Opening and closing
operations are instantaneous.
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operation counter (COM)
With gear motor option only.The operation
couniBr is read from the front and gives the
total number of breaker operating cy cles.
lP
250V 0.25
It is delivered as standard with the spring
charging motor and has a common terminal
with it .
This device releases the breaker closing operating voltage 0.85 to 1.1x
mechanism when the spring is charged. range rated voltage
The closing coil is rated for continuous duty. control voltage (V)
The closing release is supplied on request 60Hz 120 -240
lec
I
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coil (XF), the breaker remains in the open
:£-
position after it has been opened, either by remote
manual or electrical operation. The breaker
can be re-closedonly if closing coil is
momentarily de�nergized.
note: this anti-pumping function can be
XF
disabled by series connecting a "ready to
close" switch (P F).
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MERLIN GERIN 13
Masterpact™ MP ci rcu it breaker openi ng coils
accessories
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Three types of voltage release can be used Release combinations
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for remote opening of Masterpact circuit Each Masterpact circuit breaker can be
breakers: equipped with:
• shunt trip (MX) • 1 shunt trip (MX) + 1 undervoltage trip
• instantaneous undervoltage trip device device (MN or MNR)
(MN) • or 2 shunt trips (MX)
• time deiayed undervoltage trip device
(MNR)
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shunt trip (MX)
L
- -,-
The release is rated for continuous duty and
�
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remote
operates with control voltages between 85 open
and 110%.
I
+
However, when series connected with an "a"
auxiliary switch, the shunt trip can be
operated with 55% or more of its rated
f=t
voltage and can be used for ground fault
an
protection when combined with a Class 1
Ground Fault Sensing Element.
Field installable.
tM operating time
-4--
70 ms
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control voltage (V)
60Hz 120-240-4 80-600
DC 24-48-48-125
consumption
AC 20VA
lP
DC 15W
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instantaneous undervoltage
�
--,-
trip device (MN)
ca
remote
This release instantaneously opens the open
t
breaker when its supply voltage drops below
a value between 35% and 70% of its rated
voltage.
t=t
If the release is not energized, the breaker
tri
48
125
consumption (inrush and sealed):
AC 20VA 20VA
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DC 15W 15W
14 MERLIN GERIN
Masterpact™ MP ci rcu it breaker auxiliary switches
accessories
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:===-===�--- --·�·-······ ··-······- ·····- -;:===
-1-oo------
� -closed .
�- ====;
-;y1...r"\
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heavy usage auxiliary --
t!ffim
I I I I
They are directly operated by the main
contacts and insure a large insulation
UUUU
distance in open position. They are therefore
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particularly adapted for insulation of
auxiliary circuits or reliable interlockings.
"a" contacts are open when the breaker is
open and closed when the breaker is closed.
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"b" switches are closed when the breaker is
open and open when the breaker is closed.
See page 17 for operating diagrams.
Field installable.
=-t- -t=- t=-t
--
I I I I
4 -- + -- ._ _ _._ _ -
an
i � .... ;
switches (0 and F)
standard auxi liary
¢ 1 ?'"\
1 Y1
closed
=t�trt4
open
I I
2a + 2b switches available as standard.
I
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open and closed when the breaker is closed.
nn
"b" switches are closed when the breaker is
open and open when the breaker is closed.
See page 1 7 for operating diagrams.
24 additional auxiliary
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�itt
switches (OFSU P)
an external plate holds a set of 24 SPOT
24 additional auxiliary switches switches. They are operated by the means
-L-.���
lP
Q uit
ca
82_�
In addition to the fault trip indicator/reset
=ti--
I
button, one SPOT switch provides
alarm/lockout information. This SPOT switch
u--t=
is oper.1ted only when the breaker is tripped
tri
__ .. __
ready
This SPOT switch indicates that the breaker to
is ready to close and that the following close
I
=I:f
conditions are simultaneously effective :
• the breaker is open,
• the stored energy mechanism is charged,
u=---t
• the control unit is reset,
• the breaker opening pushbutton is neither
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MERLIN GERIN 15
Masterpact™ MP ci rcu it b reake r connected and disconnected
accessories position switches
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connected position
¢+-con ected -�
--
-
r---di;�.;ct'ed
�-.y
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i'�k-k�1:
rnrrtrrm
-r--- -- -
switches (CE)
A block of 4 SP OT switch� is operated
close to the connected position.
Field installable.
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disconnected position
1361
switches (CD) I I I I I 1
A block of2 SP OT switches is operated L--� -- -!- __..___ __ ._ __ __,
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close to the fully disconnected position. I
I
Field installable. I
note: I
I
• these switches also enable the linking of I
the normally closed auxiliary contacts (N/C) _._-
of the circuit breaker in open position when connection by 1/4 male quick connect terminal
an
they are used in automatisms which do not
have to be interfered by the circuit breaker
drawout.
• see page 17 for operating diagrams
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test position indication
By series connection of CD and CE contacts
the test position may be discriminated.
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lP
ca
10
6
3
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DC 0. 5
0.2 5
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16 MERLIN GERIN
Masterpact™ MP ci rcu it breaker operating diagrams
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accessories
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I �l� II 111111111111111111111111111 1 Jl(
auxiliary switches 0 1 2
IUlllllllllllllllllllllllllllllllllllllllllllllllllllllll
0 1 2 3 4 5
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fully fully
closed open
ll�" - T1
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• 3/e"/3m
5 m
main contact position 1
between contacts
I III 1
an
I \::1
closed 3/8"/9.5mm
•
open
heavy usage (OF) 1-....-- - -'-.__ ---1 between contacts
- closed____._ m open pos1hon
- -
'\
:.,.��
t... -_ ....,.
open
--
• standard (0)
_,
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o---f f!--0 .4
closed
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• standard (F) .1Q closed
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• 24 additional (OFSUP)
.1 � 1!--o
" � 4
-2 closed
note: contacts are shown with the breaker in the open position
ca
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position switches
tri
'TLl " T� T�
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•
�
�yj.!-o �
21 open closed
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note: position switches are shown with the breaker in the connected position
MERLIN GERIN 17
Masterpact™ MP ci rcu it breaker locking devices
om
accessories summary of interlockings
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pushbutton locking device
(VBP)
This device prevents local manual operation
of the circuit breaker by covering the
opening and/or closing push buttons. This
locking device can be locked by a padlock or
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a sealing lead.
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(VSKA)
A Kirk key lock that locks the breaker in the
open position by holding the pushbutton in
its depressed position.
The Kirk key lock is provided.
an
Factory mounted.
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'connected' position. If the breaker is put
'disconnected' position by the means of 1 to
into the 'connected' position with the door 3 padlocks (padlocks not provided) or 1 Kirk
open, the latter can be closed without key lock (option VSKC - Kirk key lock is
disconnecting the breaker.
provided -Factory mounted).
note : for more safety, this interlock may Mounted on the stationary assembly and
be used with racking interlock (VPOC)
ar
accessible with the cubicle door locked
below.
note :
• key lock is of the captive key type, free
racking interlock (VPOC) when locked.
This lock prevents racking in the breaker • on special order, locking may be possible
lP
�-----Tlo�-
closing coil
• disconnecting when breaker • priority of opening orders
closed (standard)
During any disconnecting attempt when the Opening coils (undervoltage trip devices
tri
�
breaker is closed, an interlocking device shunt trip) and opening push button have
ensures the tripping of the breaker before priority over the closing coils and closing
�F�
the real separation of the main disconnects. push button.
The breaker remains, however, operable in • mechanical pop-out type indicator
;
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I I
the closing of the breaker if the connecting is reset.
I I
.E
! ON
VPEC and VPOC options prevent the • anti-pumping function (standard)
compartment door from being opened when
the breaker is in the •connected position·
and from connecting the breaker when the
door fs open.
In case of permanently energization of the
closing coil (XF), the breaker remains in the
open position CD after it has been opened,
either by manual or electrical operation. The
breake I :
status
...J
I
r- -, .-------ON L
1 I I
breaker can be closed only if closing coil is w1thout
ant1-pump1ng
w
I I I
momentarily denergized ®
funct1on
note : this anti-pumping function can be
I I I
-OFF !oFF�
disabled by series connecting a •ready to
...
ww
18 MERLIN GERIN
Masterpact™ MP ci rcu it breaker interlocking rods
om
accessories
.c
Two or three MasterpactTM can be Possible mounting arrangements
mechanically interlocked by means of rods between 3 stacked breakers
or cables.
T T f
This accessory is mountable on the right
side of the breaker.
This adaptation can be made on site without
modifying the breaker.
ls
mechanical interlock
between 2 or 3 stacked I Il
)--------:)--------:) I
ua
breakers
This interlocking is obtained by the
adjunction of : 1 use, power supplied by :
• one adaptation block
• either 2 transformers N 1 and N2 which are
an
• one or two adjustable and unadjustable
connected in parallel
rods. • or one stand-by source G
• maximum distance between the 2 fixing
.... ...
surfaces of the devices : 35" (890 mm)
N1 N2
c A.A.I'w
--,t--�---?
mechanical interlocks
breakers
tM
between 2 side by side
N1 N2 N3
T T T
I lI)-------}-------) I
tri
lec
MERLIN GERIN 19
Masterpact™ MP ci rcu it breake r safety shutters
om
accessories fouling plate
interphase barrier
transparent cover
.c
safety shutters shutters lock (VVC)
Comprising two independant parts, line and A mobile and lockable slide (padlock not
load side, the safety shutters automatically supplied) is used to :
block access to the main disconnects when • lock the line or load shutters in the closed
the breaker is in the disconnected, test or position
full withdrawn position. • hold the line or load shutters in the open
ls
position.
A support is provided at the back of the
stationary assembly to hold the slide when
not in use.
ua
Factory mounted.
an
rejection feature Possible arrangements :
frame stationary frame stationary
Installed as option on drawout mounting
type breakers, rejection feature allows or assembl assembl
A-B-C 4-5-6 B-C-D 1 -5-6
tM
not to connect or to disconnect a frame
A-B-D 3-5-6 B-C-E 1 -4-6
within a stationary assembly having similar
A-B-E 3-4-6 B-C-F 1 -4-5
features.
A-B-F 3-4-5 B-D-E 1 -3-6
They are made of 2 parts (one for the frame
A-C-D 2-5-6 B-D-F 1 -3-5
and one for the stationary assembly) and
A-C-E 2-4-6 B-E-F 1-3-4
allows the possibility of 20 combinations .
ar
A-C-F 2-4-5 C-D-E 1 -2-6
A-D-E 2-3-6 C-D-F 1 -2-5
A-D-F 2-3-5 C-E-F 1-2-4
A-E-F 2-3-4 D-E-F 1 -2-3
lP
ca
stationary frame
assembly
tri
transparent cover
Hinged-mounted and locked with a milled
head, this cover is designed to be installed
on the door escutcheon. It provides a higher
w
20 MERLIN GERIN
Masterpact™ MP ci rcu it breake r
om
time cu rrent cu rves
.c
overcurrent protection ST208D
ls
RMS Sym. Amps
700 240V 4BOV 600V
r- lr 0.4 ... 1 x sensor rating (In)
600 current setting:
500 =
standard interrupting rating
400
-+-
MPOBH1 BOO 250-800 50,000 50,000 50,000
-
ua
- -
I MP12H1 1200 B00-1200 65,000 65,000 65,000
i
300
MP16H1 1600 1200-1600 65,000 65,000 65,000
c-- -
\
I MP20H1 2000 1600-2000 65,000 65,000 65,000
200 MP25H1 2500 2000-2500 65,000 65,000 65,000
l
MP30H1 3000 2500-3000 65,000 65,000 65,000
\
MP40H1 4000 2500-4000 100,000 100,000 100,000
\
MP50H1 5000 4000-5000 100,000 100,000 100,000
an
100 MP63H1 6300 5000-6300 100,000 100,000 100,000
90
BO '\
\. I
70 high interrupting rating
\
60 MPOBH2 BOO 250-BOO 100,000 100,000 65,000
50
� -- MP12H2 1200 B00-1200 100,000 106,000 65,000
40 f- MP16H2 1600 1200-1600 100,000 100,000 65,000
T
tM
MP20H2 2000 1600-2000 100,000 100,000 65,000
l
30 MP25H2 2500 2000-2500 100,000 100,000 65,000
1\
f- - - -- MP30H2 3000 2500-3000 100,000 100,000 65,000
20
\
MP40H2 4000 2500-4000 150,000 150,000 100,000
MP50H2 5000 4000-5000 150,000 150,000 100,000
1\
\
I i
- MP63H2 6300 5000-6300 150,000 150,000 100,000
�
ar
I I I
10 10
9 9
B B
\.
lP
"0
"'
c:
a
u
\.
- 1----
"'
"'
c:
�
j-
f- j---
E
"' I
ca
instantaneous:
lm 10 ·x
2 10
- = 2 .. current setting (lr)
1---
1
9
B
tri
-- ·-
-
r-- - 1--- _J__ -
lec
!
I
1 1
09 09
.E
OB OB
07 07
06 1\. 06
05 05
- +-
04 04
03 ..... 03
02 \ 02
w
i \
i
! I I
I i 01
g �.. g g ggg
.01
ww
0 0 0 000
.5 .6 7 B.9 1 1.2 1.5 5 6 7 B910 20 Jo 40 so so R ggg 2oo 300 400 g 0
g «t , oocn�
CD,...._
MERLIN GERIN 21
Masterpact™ MP ci rcu it breake r
om
time cu rrent cu rves
.c
overcurrent protection ST 3085 - ST 308ST
ls
240V 480V 600V
-- --- - -
�:���� -"�:c::�-:c�--------:c-c:"-:�c::�-=� - :�:��� :�:���
standard interrupting rating
-
MP08H1 800 50,000 50,000 50,000
---
ua
MP20H1 2000 65. 000 65 . 000 65 . 000
MP25H1 2500 65,000 65,000 65,000
MP30H1 3000 65, 000 65.000 65,000
MP40H1 4000 1 00.000 100,000 1 00.000
an
high interrupting rating
-
MPOBH2 800 1 00.000 100,000 65.000
-- -65,000
M P 1 2H2 1200 1 00,000 1 00,000 65,000
- -- --- -
M P 1 6H2 1600 100,000 1 00.000 65,000
- -- -
-
��io-��- ��6- - - -- - ----������.�����'---c�c;�;o�:�����:---c:�:cc;:�:;;�;;-�
MP20H2 2000 100,000 1 00.000
tM
- -
- - -
-+-�-
1' f-+-l---1-+-1
--- ---
1---+-++-+��-+--+-�+-1'
.. 1\-
\H-
1\ +-+-+-H-+-+---+---+--i--+-- -
MP40H2 4000 1 50.000 1 50.000 100,000
30
MP50H2 5000 1 50.000 1 50.000 100,000
___
-- r-
-
'
MP63H2 6300 1 50.000 1 50,000 1 00.000
1\
1"1
I
?0 �+-���--����� � ' �+-+-��+--�-+-��������-
'' +-�
I - -j multiple of
type ampere sensor instantaneous pickup
-t-
sensor rat1ng
rating (A) rating (A)
--- - -
-- - -
1\
28 22 '400
'
800
;cMc;c;P-:-;12;----;-12;;;0:;cO-- --______- -
800 28
-
22.400
-
--- -
lP
1000 28 28.000
"'
- I
MP16 1 600 28 33,600
8 -
1200
2
"' 1600 28 44,800
"'
"' - t-
II
2000
E
21 42.000
ca
-- -- - - - - -- - -
2500 18
___;__
.
-- --t- MP30 3000 2500 18 45, 000
2. .
MP40 4000 2500 18
42,000
45,000
1 =
1 0 x current setting (lr)
3000 14
4000 11 44,000
I
- --- - - - -- - -
tri
]'.. I II'..
5000 11 55.000
_l_+++::=j:_ I i i ' i I I !
t;:\::;::+:�=i=+
- -
MP63 6300 5000 11 55.000
-----
.2
r--Mr- 1 1 '-+��+---����+++-H
'I
--r-1---
1
(
t-t=Ht+l=t�
1-f-r-+1-l-1-
-
-+---1--�--t-l���H-t 6 9
. rt-t-T
11 r- �rt-i--
.E
instantaneous pickup - 08
�r-t-+ - 07
+--+-T-T+
06
. --f--
-+ -1
05
0
02
w
L...i LL.L
..l... I .L.LL..L.J-LlL
I ..L-..LI__l_-'--.L..L.l
.. i' -L
I L-LLL...J.....I...J
.5 8 91
01
5 6 5 6 Jo 40 so so R g g g .4
ww
7 8 9 1 1 2 1 5 7 8 910 20 6 7 6 7 8 9 10
m ultiple-of current setting (lr)--------• •----- multiple o f instantaneous pickup ------1•
22 MERLIN GERIN
Masterpact™ MP ci rcu it breake r
om
time cu rrent cu rves
.c
overcurrent protection ST 31 85 - ST 31 8ST
5 6 7 8 91 1 2 1 5 4 - 5 6 7 8 910 20 30 40 so so R g g§ 200
1000
900 type ampere sensor interrupting ratings
800 rating (A) rating (A)
ls
-+
RMS Sym. Amps
700
240V 480V 600V
600
rt current
-1-- f-- -f--
500
standard interrupting rating
---1--
400 setting: MP08H1 800 250-800 50,000 50,000 50,000
ua
1-- lr = sensor raling (In) -1----
0.4 . . . 1 x t--1--
---
MP12H1 1 200 800-1 200 65,000 65,000
�
65,000
300
_L
MP16H1 1 600 1 200-1600 65,000 65,000
\
65,000
\
1-- -
MP20H1 2000 1 600-2000 65,000 65,000 65,000
j
200 MP25H1 2500 2000-2500 65,000 65,000 65,000
I
MP30H1 3000 2500-3000 65,000 65,000 65,000
--t- �
MP40H1 4000 2500-4000 1 00,000 1 00,000 1 00,000
an
MPSOH1 5000 4000-5000 1 00,000 1 00,000 1 00,000
100 MP63H1 6300 5000-6300 1 00,000 1 00,000 1 00,000
90
80 80
. '
70 \ 70
\
60 60
50 50
--� --
tM
40 40
� I
1---
.
20 20
-- t---- --
[\
f-· -
�
ar
9
10 10
9
8 8
"
'
"c:
lP
J)
0
"'"'
0
I'
.0: 2
"' 1-- +-
E
ca
�� j\t\ 10�
1- -- f--
I'\
tri
'\
r- '\
.3 .\ --
lec
f--
' _I )
-I-
I I\, ' .2 ( I
1_ I
1
I
I "r-. i i 1
I
1'..
09 09
.E
I
08 08
07 07
I
06 06
OS
t- -+- --
05
-
04 04
......
- 1-- [-..
03 03
0
I
-
I
I I
02 02
i
w
I
i
i I
I
i I I I I I
g 8 g ggg g R � �g
"' o �'" g g ggg
01
5 .6 7 .8 9 1 1 2 1 5
01
40 so 60
ww
0 0 0 0 0 000
--- ---------
5 6 7 8 910 20 30 200 300 400
- ---------
0 0
MERLIN GERIN 23
MasterpactTM MP ci rcu it breake r
om
time cu rrent cu rves
.c
overcurrent protection ST 4085 - ST 408ST
so soR � � 8-
r-r::
..-
5 6 7 8 91 1 2 1 5 4 5 6 7 8 910 20 30 40
1 0000
9000 t pe ampere rating (A) interrupting ratings
y
8000
7000
f---1- RMS Sym. Amps
f-1- 240V 480V 600V
r-�
6000 f-c-
ls
5000
standard interrupting rating
current setting: r-
lr 0.4 . . . 1 x sensor rating (In) r-1-
4000 MP08H1 800 50,000 50,000 50,000
t-1- MP12H1 1200 65,000 65,000 65,000
3000
f-1- MP16H1 1 600 65,000 65,000 65,000
t-� MP20H1 2000 65,000
ua
65,000 65,000
2000
f-'--
3000
MP25H1 2500 65,000 65,000 65,000
4000
MP30H1 65,000 65,000 65,000
I=t-C:::
t-1-
5000
MP40H1 100,000 100,000 1 00,000
MP50H1 100,000 100,000 100,000
900
1000
800
f- high Interrupting rating
700
f-t-
f-+=
MP08H2 800 100,000 100,000 65,000
an
600
1-t- MP12H2 1200 1 00 ,000 100,000 65,000
500
MP16H2 1 600 100,000 1 00 ,000 65,000
400
f-t- MP20H2 2000 100,000 100,000 65,000
" 1-
f-t- MP25H2 2500 100,000 100,000 65,000
300
f-t-
1\ 1\ 1 \
MP30H2 3000
\
100,000 100,000 65,000
f-t- MP40H2
5000
4000 150,000 150,000 100,000
200
f-t- MP50H2 150,000 150,000 1 00,000
1\1\
tM
t-t- t pe
y
ampere sensor Instantaneous pickup
rating (A) rating (A)
r-+=
sensor rating
multiple of (A)
28
t-1-
100
r-
400
90 MP08 800 250 7,000
�
1\�
80
28 1 1 ,200
70
\
\ \ f-1-
l=f=
600 28 16,800
60
f---1- 800 28 22.400
50
ar
MP12 1200 800 28 22,400
40
f-1- 1 000 28 28,000
;.•
!-I-
1\. � 28
1200 28 33,600
30
+---I- MP16
' /\' I'
� r\ 1\ 1\ 1\
28
1 600 1200 33,600
!-I- 1600 44,800
20
t-1-. MP20
2000
2000
�
1 600 28 44,800
1\
lP
0 21 42,000
''
-g f-I- MP25 2500 2000 21 42,000
0
u
!=I- 3000
2500 18 45,000
:ll
(\•'-�·
£ 9
10 1-
3000
MP30 2500 18 45,000
� 8
E 4000
14 42,000
!-I-
t-1-
1
7
3000
MP40 2500 18 45,000
ca
t-
6
t-1-
+=
4000
14 42,000
!-I-
4000
14 56,000
Q 5000
MP50 5000 14 56,000
+---
!-I-
I'
14 70,000
!-I-
I\
'
f- -
f--
\'
� r\�
tri
1'1..
h
......
. 3 .3
.2 2
" r\
I
.
I'.
.E
09
08
1 "
.1 '.� instantaneous pi ckup
1
09
08
07 07
06 06
05 05
04 04
03 ' 03
w
0 0
02 02
I
ww
6 7 8 .9 1 1 2 1 5 BO R g �§ 7 .8 .9 1 4 7 8
01 01
5 4 5 6 7 8 9 10 20 30 40 50 .2 .3 .4 .5 .6 5 � 910
•------ multiple o f current aeHing (lr) -------. •---- multiple of Instantaneous pickup ------1�
24 MERLIN GERIN
Masterpact™ MP ci rcu it breake r
om
time cu rrent cu rves
.c
overcurrent protection ST 41 85 - ST 41 8ST
0
5 6 7 8 91 1 2 1 5 4 5 6 7 B 910 20 30 40 so so R � �o
�
1 0000
9000 type ampere rating (A) interrupting ratings
� � ! �� �
8000 RMS Sym. Amps
7000 240V 480V 600V
6000
--r--1--
5000 I I I I I I
ls
0.4 . . . 1 x sensor raung (In)
c rre t ., t g standard interrupting rating
4000 lr
r-- MPOBH1 BOO 50,000 50,000 50,000
·-
--t -+--
I
MP12H1 1 200 65,000 65,000 65,000
3000 MP16H1 1 600 65,000 65,000 65,000
· --
MP20H1 2000 65,000 65,000 65,000
ua
HI
2009 MP25H1 2500 65,000 65,000 65,000
-
MP30H1 3000 65,000 65,000 65.000
1
MP40H1 4000 100,000 100,000 1 00,000
1000
MP50H1 5000 100,000 100,000 100,000
900
BOO BOO
700
!
700
600 600
an
500 500
400 400
\. r-
I
300 300
\I\ 1\
\
r---·-
1\ I
200 200
t -
1\ \1\ ,1\
tM
I
r--
I
100 100
90 90
BO BO
1\\�
70 [}._ [}._ 70
60 \. \ 60
\
.
50 50
ar
....,·\
40 40
"8
30
20 ' "
\. 1\
1--
� •
\ 1\
I'
---
- -�-
30
20
�\
..,
0
lP
1\ � 1\
r-- -1-- -
l\..�.
�
,!;
10 10
9 9
�
B B
�
I
�¥1 II\
ca
(;\ -
I
� I
!'(
1\ �
- -
j I
tri
'
9
B
I
lec
1"-
--- -�-
.3
-
\ I
r-..
1'\ 1\ .2 (
I"
\
.E
1 1
09 09
08 OB
07 07
06 06
05 05
04 04
03 ' 03
.
.....
I
w
0
02 02
I
I
I
ww
0 0 0 0 0 0 00 so sa 0
f'- 0 0
6 7 .8 9 1 1 2 1 5
01
0
01
0 <Xl C'l s
N
5 4 5 6 7 8 910 20 30 40 200 300 400
MERLIN GERIN 25
Masterpact™ MP ci rcu it breaker
om
ti me cu rrent cu rves
.c
� 0: --: 7 8 910
Ll1 tO t-- CO C'l
° 0 0 4 5 6 7 .8 . 9 1 1 2 1 .5 4 5 6 20
2
----
1000
900 type ampere sensor
800 rating (A) rating (A)
--
MP08 800 250, 400, 600, 800
ls
MP12 1 200 800' 1 000' 1 200
1--r--
i
MP16 1 600 1 200, 1 600
�-
t MP20 2000 1600, 2000
r- - .
j
t---- 1 c- Mf> 25 2500 2000, 2500
ua
--+- --
MP30 3000 2500, 3000
f- :
-
MP40 4000 2500, 3000, 4000
T I
MP63 6300 5000 , 6300
j - i
ST308ST see curve n ° 685 391
� � -
+---f-' note: overcurrent proteCtiOn
an
.2 .6 80
90
I
- - -
I I
70
I I I I I i
60
-- I
50
t---- pickup: - - -
-
� 0.2 ... 0.6 x sensor rating for ratings BOO, 1 200, 1 600 and 2000A 40
j
� 0 . 2 . . . 0.4 x sensor rating for ratings 2500 and 3000A - -
tM
� 1 200A for ratings 4000, 5000 and 6300A 30
'
I
-
-
- 1
i
20
I
I
� - --- -r---- -
I
-
! i I 10
ar
9
8
- '
- -- f-
lP
-
f- - -- r-
'
I
-
t----
�1
:
II
I I
ca
1
-
i 1
9
8
tri
'
.4
' .3_I
--
./ I
I
\I
I
�1
lec
- )
t
I .2 ! I I
_I I
I
I I I !
-
I
I
1 I ' 1
08
09
.1 08
09
07 07
.E
06 06
05 05
---
04 04
03
I 03
I
'
r- -
! I
02 : 02
f-
'
w
01 I I I l I I I i
l 01
4 5 6 7 8 9 1 1 2 1 5 2 4 5 6 7 8 910 20 30 40 so 60 ;:: � g g 200
ww
26 MERLIN GERI N
Masterpact™ MP ci rcuit brea ke r
om
time cu rrent cu rves
.c
load monitoring ST 308SR - ST 31 8SR - ST 408SR - ST 41 8SR
ls
600
500
1-- c-
... lr � 0.8 . . . 1 x sensor rating (In) -
400
...._
- -
current setting: - -
current setting:
- lr � 0.8 . . . 1 x sensor rating (In) -
ua
300
\
- ·- -
load limit: load limit:
-II
!\ \
200 lc2 � 0.8 .. 1 x cu rrent lc1 � 0.8 . . . 1 x current -t
-
I- setting ( l r)
,----
sett1ng (lr)
\
I
-
-+
I
'
1 00
an
90
80
\
70
1\ \ \
60
50
-
r--- - f-·
- ,
40
r
_ ··-
j t -
\
tM \
30
1\ i\
I
--
-- - ---� --
-- r-- - 1-- -
2 \ 1\ 2
?0
I \
---- - -- - --
'
f----'-
1\ \ I
1\ 1\ \
ar
10
9
8
7
,
'
6
\
'-....
\ ,... .\
-
4
-r-f-- time delayed -'
lP
"� rT
f-- -- 1- below lc1 l.t.
2
time delayed
"t-.... I
-
- when load
I � I
ca
I
time delayed
-f-+-
decreases
-
-- below lc2 -- when load
10 10
exceeds lc1
1 time delayed
9
8
when load
7
exceeds lc2
tri
6
5
" --
4
-
-
1---f--- I- -· ·-
I
I -
- - - -
3
I t -
lec
i
-
i
r- -
1-
2
;
i
'
I
·
-
-+ [-- -
- -
I I
I
1
09
08
.E
07
06
05
1---- -
-l - -
04
03
I
02
I
w
r--
01
i I
3 4 5 6 7 .8 .9 1 1 2 5 2 3 4 5 6 7 8 910 15 .1 2 3 4 5 .6 . 7 .8 9 1 1 .2 1 . 5 2 3 4 5 6 7 8 910 1?
_
__
_____.
MERLIN GERIN 27
Masterpact™ MP ci rcu it breake r basic wiring diagrams
wi ring diag rams for breakers and switches
om
�l � �l �
.c
d raw ou t posi tion swi tches auxil� � switches r e m ot e o peration
__ __ __ ____ __�
__
ls
trip device trip to operator
�
....,..
I
>f.-
rl<.__ - W I
I
I iL
I I I I I I I I I
}-0
· closed - - - ..,.-
1 1 1
ua
I I I I I remote
I '>Pri ng
-•� J
:
I
1 open
t_
� �� � �
disconnected
-h
I 1 charged !
'A'
1
'h'. -
!
: r
I I I I I I remote _ I I
, 'I'
Y1
, :
_ _
->r'
I
II
I
I
11[ 521� r
close
I l l ,
connected - - . open . - - - I
I I I I
I
I I
1
1
I
'
nl!r m
an
I I I
1 1 1 r 1
I 1 I
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28 MERLIN GERIN
Masterpact™ MP ci rcu it breake r wiring diagrams
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wi ri ng diag rams for breakers only equipped
with options I, F, J, T and R
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I ammeter I local fault indications remote fault indications ground fault protection
or load monitoring
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* �2 R3'R42 l� - - i
----- - --- - - - - --- - - --, - - -r- - ..,. -r- - - - - - - - - - - - - - - - 1- - i - - - - -
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- - - -
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upstream III
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breaker
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rt tM l�jtte-_ -�--t
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-
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f f
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LT ST Gnd alarm �
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option T or Z or
option I option SDE option in option R
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F J I
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f f t f l : f t
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24ttoDCt48V
I I I 1 01 1
12050-60Hz
to 240V 24ACtoor240V
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downstream
II:
I I
DC 1 1 breaker
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_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - -- - - - - - - - - - - - - - - - - - ---- - ...
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®Zone
breaker. SelRemove ective theInterljumper.
ocking with a downstream circuit
MERLIN GERIN 29
Masterpact™ MP ci rcu it breaker door escutcheon,
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dimensi ons door interlock,
Inch I mm rear cutout,
external neutral sensor
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door escutcheon (drawout mounting)
door cutout drilling of the door
... +
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+
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door escutcheon (fixed mounting)
door cutout drilling of the door
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mounting holes
1 .48 . 1 9 dia
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37, 5 ¢5
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3.15 3.15
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_ 1 .39/10 MP08 to MP16 1 .73 .79120 MP30 3.31
I 84 _
.79/20 MP20 to MP25 -· t 44 .7 , 18. �44, 51,. ' �14,3
"' 1 . 1 8/30 MP40
1
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30 MERLIN GERIN
Masterpact™ MP ci rcu it breaker MP 08 - MP 1 2 - MP 1 6
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di mensions
Inch I mm
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fixed mounting operation at by
�1
1 00%
rati c l e space
H 1 7112
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t------ 1378
4 88 ____ 1.77 5. 12
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Ventilation is not required .
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924356 1.77
·
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45 - "disconnected" position
116�1
-- - - - - -
insulate cell
--
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255. 17 12.3258 2.5175 -3.94 +-- 6.89___(-385.35
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4.21
- 100 ' 1 75
107 I ·
13.350,58o ---+-+--
MERLIN GERIN 31
Masterpact™ MP ci rcu it breaker MP 20
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dimensions
Inch I mm
note:
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.05614,3dia
fixed mounting
53 3.35
4.1 5153-�-4.115-1 rating suiin taablmienforimumconticubinuous operation at by
cle space
H 1 71t2
1 00%
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insulate cell
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_ L ___ ,ur
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- - - - ----r
5.12
130 mini
J L J l
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.1413 15.40075
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61
___ ___ ___ --H
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note:
rating suiin taablmienforimumconticubinuous operation at by
cle space
H 1 71!2
1 00%
Ventilbyation is inot
W21 016 nches.required.
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9.2435& 1;,�7-"disconnected"
14.21 position
r---- 361 -----1
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0 0
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17435
. 14
325
32 MERLIN GERIN
Masterpact™ MP ci rcu it breake r MP 25 - MP 30
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dimensions
Inch I mm
note:
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fixed mounting
rating suiin taablmienforimumconticubinuous
by at top
inchesandwibottom.
016
operation atby
cle space
th a ventilation of sq. inches H26
30
1 00%
W21
both
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1437888
I I I I
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r "withdrawn" position
i9.56 1·77 "disconnected"
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position
243 45
14·2 1 � insulate cell
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- - -------
--- --------�
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1.75
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(4) mounti ng
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hol es
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2.17
55
i 12.8
325
i - 2.1
55
7
17.14
435
MERLIN GERIN 33
Masterpact™ MP ci rcu it breaker MP 40 - MP 50 - MP 63
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dimensions drawout mounting
Inch I mm
�-,-�.25 9.91�4 l:
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MP 40
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0 0 0
0 0
o§� �r I[L6) mountihol.44edisang tM
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I ( l o l Q ol I 101 �1
2.17 3.94+--6.17589----1-385.35
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2.6036 13.3578 13.35078
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32.81508 55
'_4.21100
17.448,665
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-- ____ _,
MP 50 - MP63
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MP 63
1.57 18475.7 18.7
40 475
2.17
55
41 1 045
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34 MERLIN GERIN
Masterpact™ MP switch
om
.c
ratings CD
type ampere short time rating short circuit withstand when protected
3-pole rating (A) (RMS Sym. Amps) by Maaterpactm circuit breaker (A)
SOOV AC max. max. frame (A) SOOV AC max.
MP OSNA 800 50 000 800 50.000
MP 1 2NA 1 200 50,000 1 200 50.000
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MP 1 6NA 1 600 50,000 1 600 50.000
MP 20NA 2000 50,000 2000 50.000
MP 25NA 2500 50,000 2500 50.000
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MP 30NA 3000 50 000 3000 50.000
MP 40NA<2l 4000 85,000 4000 85.000
MP 50NA® 5000 85,000 5000 85.000
MP 63NA® 6300 85,000 6300 85.000
accessories - dimensions -
an
connections
Switch accessories, dimensions and
connection are identical to those of the
corresponding circuit breaker. Overcurrent
construction trip switch is not available with switch
tM
MasterpactTM switch is designed identically to version.
M P circuit breaker, except that it is not page
equipped with a control unit. accessories 12
wiring diagrams 28
dimensions 30
Caution :
ar
switch does not provide overcurrent
protection.
Switch can be protected by a MasterpactTM
circuit breaker.
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MERLIN GERIN 35
Maste rpact™ MP ci rcu it breaker routine and maintenance
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appendix guidelines
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recommended inspection insulation resistance tests Important
intervals When breakers are subjected to severe All tests shall be made on circuit
operating conditions, an insulation breakers which have been de
energized, and disconnected so as
Masterpactm circuit breakers are designed
resistance test may be performed as
to be maintenance-free (see page 37). to prevent accidental contact with
indicated in NEMA standard publication no
However, all equipment with moving parts live parts.
AB2-1984.
requires periodic inspection to ensure
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An insulation resistance test is used to
optimum performance and reliability. We Caution
determine the quality of the insulation
recommend that the circuit breakers be Since circuit breakers contain
between phases and phase to ground. The
routinely inspected six months after factory-sealed and calibrated
resistance test is made at a DC voltage
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installation, followed by an annual elements, It Is essential that the
higher than the rated voltage, to determine
inspection. Intervals can vary depending on seal not be broken and the circuit
the actual resistance of the insulation. The
your particular use and experience. breaker not be tampered with.
most common method employs a "megger"
In the case of malfunction, the
type instrument. A 1 000-volt instrument will
inspection of terminals provide a more reliable test because it is
breaker shall be replaced at the
Merlin Gerln factory, or by an
an
Connections of circuit breaker : capable of detecting tracking on insulated
• terminals may be inspected. If there is authorized representative.
surfaces. Resistance values below 1
discoloration due to overheating, the joint megohm should be investigated.
should be dissassembled and the surface The insulation test shall be made :
cleaned before reinstallation. • between line and load terminals of
It is essential that electrical connections individual poles with the circuit breaker
tM
are made carefully in order to prevent contacts open.
overheating. • between adjacent poles and from poles to
• Check for terminal tightness. the metallic supporting structure with the
circuit breaker contacts closed. This test
inspection of main may be made with the circuit breaker in
ar
place after the line and load conductors
contacts have been removed, or with the circuit
The arc chutes are easily removable to breaker bolted to a metallic base which
allow access to the main contacts and to simulates the in-service mounting.
the wear indicator. It consists of a groove
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In the end, the wear of the contacts will instantaneous tripping, in accordance with
make the groove appear. NEMA standard publication no AB 2. They
The contacts will have to be changed when are not within the scope of normal field
the groove is fully visible. operation.
tri
cleaning
Remove the dust and dirt that may have
accumulated on the circuit breaker surface
and terminals.
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mechanical checks
For long periods circuit breakers may not be
required to operate on overload or short
circuit conditions. Therefore it is essential
to operate the breaker periodically.
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36 MERLIN GERIN
Masterpact™ MP ci rcu it breake r endurances
om
appendix
.c
Importance notice :
all the endurances given are based on
table 1 - endurance without maintenance
normal operating conditions and MasterpactTM MP 08 MP 1 2 MP 1 6 MP 20 MP 25 MP 30 MP40 MP SO MP 63
conventional tests: mechanical 1 0' 000 1 0' 000 1 0,000 1 0,000 1 0,000 1 0,000 5,000 5,000 5,000
• closing and opening operations at rated electrical
current, 480V 3,000 2,000 1 ,500 1 ,200 1 ,000 800 700 600 600
· power factor : 0.75 0.80.
•
600V 2,500 1 ,600 1 ,200 1 ,000 800 600 600 500 500
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As actual conditions differ, use
these values only as Inspection table 2 - endurance with end user maintenance
guidelines and check periodically electrical (480 or 600V)
contacts wear. 480V 9,000 6,000 4,500 3,600 3,000 2,400 2, 1 00 1 ,800 1 ,800
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600V 7,500 4,800 3,600 3,000 2,400 1 ,800 1 ,800 1 ,500 1 ,500
Under normal operating conditions of use,
given by U L 489 or ANSI standards (see
table 3 endurance with after sales service maintenance
-
an
However, MasterpactTM exceeds without
maintenance and additional costs the
endurances required by standards. table 4 - standards
See table 1 . frame size 800 1 200 1 600 2000 2500 3000 4000 5000 6300
It is nevertheless possible to exceed these UL489
values by an easy maintenance : mechanical 3,500 2,000 2,000 2,000 2,000 1 ,500 1 ,500 1 ,500 1 ,500
• on site by end user. this maintenance
consists of changing arc chutes and some
visual inspections. See table 2.
• on site by our after sales service. This
maintenance consists of changing contacts,
electrical
ANSI
mechanical
electrical tM
500 500
1 2,500 NS
2,800 NS
500
4,000
800
500
4,000
800
500
NS
NS
400
1 ,500
400
400
1 ,500
400
400
NS
NS
400
NS
NS
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arc chute and some other parts. See table 3.
example
MP 25 at 480V : requires no maintenance
below 1 0,000 cycles (mechanical) or 1 ,000
cycles (electricalat 480V).
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MERLIN GERIN 37
Maste rpact™ MP ci rcu it b reaker international standards
om
appendix
.c
molded case circuit breaker A 4-pole version complements the product spring charging motor
In addition to UL 489, MasterpactTM circuit line. For further information, please contact
rated voltage (V)
breakers comply with IEC 1 57-1 standard as your Merlin Gerin representative.
UL 489 listed IEC 1 57-1
per table below: 60Hz 1 .20 - --'5::...:0.c...: z_ 1 00- 1 27_
.;; �;. _ : H=
0.c...:
: /6::...: . --;;.;
�.--;�"-
240 200-240
'1 UL489
type ampere ' interrupting ratings
24 DC
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3-pole rating (A) IEC 1 57·1 DC 24-30
48 48-60
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RMS Sym. Amps
1 25 1 00- 1 25
I P1
240V 480V 600V , 4 1 5V 660V
I
I P2 P1 P2
closing coil
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1 50,000
standard interrupting rating rated voltage (V)
MP 08H 1 800 50,000 50,000 50,000 50,000 50,000 50,000 UL 489 1isted IEC 1 57- 1
1 65,000
MP 1 2H 1 1 200 , 65,000 65,000 65,000 65,000 65,000 65,000 65,000 60Hz 1 20 50/60Hz 1 1 0- 1 27
1 65,000
MP 1 6H 1 1 600 65,000 65,000 65,000 65,000 65,000 65,000 240 220-250
MP 20H 1 2000 65,000 65,000 65,000 65,000 65,000 65,000
! 65,000
DC 24 DC 24
MP 25H 1 2500 65,000 65,000 65,000 65,000 65,000 65,000
an
48 48
MP 30H 1 3000 65,000 65,000 65,000 65,000 65,000 65,000 65,000 1 25 1 25
MP 40H 1 4000 1 00,000 1 00,000 1 00,000 1 00,000 1 00,000 75,000 75,000
MP 50H 1 5000 1 00,000 1 00,000
1
1 00,000 1 00,000 1 00,000 75,000 75,000
MP 63H 1 6300 i 1 00,000 1 00,000 1 00,000 1 00,000
I 1 00,000 75,000 75,000
shunt trip
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high interrupting rating rated voltage (V)
MP 08H2 800 1 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 U L 489 1isted IEC 1 57- 1
MP 1 2H2 1 200 i 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 60Hz 1 20 50/60Hz 1 1 0- 1 27
MP 1 6H2 1 600 1 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 240 220-250
MP 20H2 2000 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 480 440-480
MP 25H2 2500 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 600 600
ar
MP 30H2 3000 i 1 00,000 1 00,000 65,000 1 00,000 80,000 85,000 65,000 DC 24 DC 24
MP 40H2 4000 1 1 50,000 1 50,000 1 00,000 1 50,000 1 20,000 85,000 85,000 48 48
1 25 1 25
1 1 50,000
MP 50H2 5000 1 1 50,000 1 50,000 1 00,000 1 50,000 1 20,000 85,000 85,000
MP 63H2 6300 1 50,000 1 00,000 1 50,000 1 20,000 85,000 85,000
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undervoltage trip
auxi liary and pOSitiOn SWitcheS (IEC 1 57- 1 ratings) rated voltage (V)
voltage (V) auxiliary switch overcurrent ready to position switch UL 489 Iisted IEC 1 57- 1
OF 0 OFSUP trip switch close switch CE CD 60Hz 1 20 50/60Hz 1 1 0- 1 27
ca
1 25
DC 48 5 3 3 3 3 3 3
1 25 3 0.5 0.5 0.3 0.3 0.5 0.5
250 3 0.25 0.25 0. 1 5 0.15 0.25 0.25
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500 0.5
OF: heavy duty - 0: standard - OFSUP: 24 additional - CE: connected - CD: disconnected
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38 MERLIN GERIN
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Masterpact ® c i rc u it b reaker
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table of contents
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page
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ratings 2
tropicalization 2
standard compliance 2
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other performances 2
advantages 3
description 5
control units 6
STR 280 for general application 6
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STR 38S for selective application 7
STR 58U for universal application 8
neutral protection, zone-selective interlocking 10
fault and alarm indicators 11
load monitoring 12
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mini test kit, portable test kit 12
accessories 13
secondary disconnects 13
spring-charging motor 14
operation counter 14
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"spring charged" switch 14
closing coil 14
shunt trip 15
instantaneous undervoltage trip device 15
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transparent cover
switch 22
dimensions 30
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appendix
routine maintenance guidelines 37
endurances 38
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international standards 39
thermal memory 40
Masterpact ® c i rc u i t b reaker
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i ntrod uction
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i nterrupting ratings
UL489/NEMA AB1 UL1 066/ANSI C37-1 3/NEMA SG3 C2J
type rating 480V 600V short type rating 480V 600V short
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MP08 H1 800 65kA 65kA 50kA MC08 N1 800 50kA 50kA 42kA
MP12 H1 1 200 65kA 65kA 50kA MC1 6 N1 1 600 50kA 50kA 50kA
MP1 6 H1 1 600 65kA 65kA 50kA
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MP20 H1 2000 75kA 75kA 75kA MC08 H1 800 65kA 65kA 50kA
MP25 H1 2500 75kA 75kA 75kA MC16 H1 1 600 65kA 65kA 50kA
MP30 H1 3000 75kA 75kA 75kA MC20 H1 2000 65kA 65kA 65kA
MP40 H1 4000 1 00kA 1 00kA 1 00kA MC32 H1 3200 65kA 65kA 65kA
MP50 H1 5000 1 00kA 1 00kA 1 00kA MC40 H1 4000 1 00kA 1 00kA 1 00kA
an
MP63 H1 MC50 H1 5000 1 00kA 1 00kA 1 00kA
C2l drawout only
the circuit breaker exceeds, without
1 200 1 00kA 65kA 50kA additional costs, the UL standard 1 ,500
MP16 H2 1 600 1 00kA 65kA 50kA operations required in endurance. The
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heavy duty mechanism and the contact
MP20 H2 2000 1 00kA 75kA 75kA
design provide a mechanical endurance of
MP25 H2 2500 1 00kA 75kA 75kA 1 0,000 operations (approx.) without
MP30 H2 3000 1 00kA 75kA 75kA maintenance (see page 38).
MP40 H2 4000 1 25kA 1 00kA 1 00kA
si ngle design u p to 6300A
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MP50 H2 5000 1 25kA 1 00kA 1 00kA
All frame sizes have been designed with the
MP63 H2 6300 (j) 1 50kA 1 00kA 1 00kA
same technology featuring identical depth
CD not UL listed and door cutouts, and common control units
JEC, JIS and accessories.
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standard performance assure that the The circuit breakers are designed for
circuit breaker has sufficient characteristics continuous operation at 1 00% of their
to be used in normal conditions. However, current rating.
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tropicalization
The standard moisture and fungus protection
ensure normal operation under extreme ambient
conditions. MasterpacfiDcircuit breakers comply
with T2 tropicalization ( I EC standard 68-2-30);
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standard compliance
• UL489: MP08 to MP50 circuit breakers
and their accessories are listed under U L
files E63335, E 1 03955 and E 1 1 3555
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2
Masterpact ® c i rc u it b reaker
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advantages
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drawout circuit breaker true 2-step stored energy designed for no
design mechan ism maintenance ...
• the drawout assembly mechanism allows The closing time is less than 5 cycles. The circuit breaker has fewer parts (by a
the circuit breaker to be racked in 4 positions The circuit breaker is operated via a stored factor of at least 5) than conventional circuit
(connected, test, disconnected and withdrawn). energy mechanism which can be manually breakers while performing the same
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• the closing and opening push buttons, the or motor charged. Closing and opening functions. This leads to greatly enhanced
racking handle and racking mechanism are operations can be initiated either from the reliability and reduction in maintenance.
accessible through the front door cutout. local push buttons on the circuit breaker Under normal operating conditions, given by
front face, or by remote control. standards and controlled by tests, the circuit
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Disconnecting the circuit breaker will be
therefore possible without opening the door 0-C-0 cycle is possible without recharging. breaker does not require maintenance.
and accessing live parts. Safety shutters can
be provided for protection from live parts field-installable accessories . . . but exceeds the standard
when the circuit breaker is removed. • as the installation develops and changes with an easy and reduced
the circuit breaker can develop and change
an
connected position
with it. Most accessories are field-installable, maintenance
without losing the UL Listing mark, without It is easy to remove the arc chutes and
any adjustment and with only the aid of a visually inspect the contacts and wear
screwdriver. indicator. The operation counter (spring
• the uniform design of the circuit breaker charging motor option) can also indicate
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line allows these accessories to be common when inspections and possible maintenance
for the whole line. should be done.
After operating conditions exceeding those
given by standards, it is possible to extend
the circuit breaker life by:
• replacement of arc chutes and spring
ar
charging motor by the user.
• replacement of main contacts by an after
sale service team.
Note: see page 37 for additional information.
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test position
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front connection of
secondary circuits
All accessory terminals are located on a
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3
Masterpact ® ci rcu it b reaker
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advantages
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improved features
• segregated compartment
Once the front cover has been removed,
giving access to the auxiliary compartment,
the main contacts remain fully isolated.
Furthermore, interphase partitioning allows
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full insulation between each pole even if the
front cover has been removed.
• isolation function by positive
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indication of contact status
The mechanical indicator is truly
representative of the status of all three main
contacts.
• reinforced insulation
Two insulation barriers separate the front of
an
the circuit breaker from main circuits.
• disconnecting through door
The racking handle and racking mechanism
are accessible through the front door cutout.
Disconnecting the circuit breaker will
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therefore be possible without opening the
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door and giving access to live parts. ar
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4
Masterpact ® circu it breaker
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description
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description
2 3 1 control terminal covers
2 accessories and control unit front
connecting block
3 position carriage switches
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4 arc chute
5 opening coils
6 spring charging motor
7 front cover
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8 control unit
9 racking crank
1 0 handling handgrip
1 1 retractable rails
12 pull-out handgrip
13 safety shutters
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7 --------�
M P 1 031 P.O
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front view
11 12 1 charging handle
2 manual opening push button
3 manual closing push button
4 stored energy mechanism status
tri
2 (key interlock)
7 disconnected position padlocking
3 8 drawout position indicator showing that
the circuit breaker is in the connected, test
4 or disconnected position
9 racking crank housing
5
1 0 door escutcheon
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6
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10 9 8 7
MP1 009A.O
5
Masterpact ® c i rc u i t b reaker STR 280
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for general appl ication
control u n its
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1 mechanical pop-out type fault indicator
and reset button
• indicates that a fault trip has occurred
• prevents reclosure of the circuit breaker
after fault until reset
2 ammeter (LCD digital display)
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3 ammeter selector used to read:
• phase currents (1 , 2, 3, N)
• or the phase with the highest load
current (max.)
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4 load indication
(bar graph - % of current setting)
5 sensor rating
6 rating plug
7 long-time current setting
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8 instantaneous pickup
9 local and remote pre-trip alarm:
• LED on at 90% of current setting
• LED flashing on overload G)
• remote indication by static contact
1 0 available spaces for setting
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identification
1 1 test receptacle
time
long-time setting
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instantaneous
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400A 400-300-250-200A
current 600A 600-500-400-300A
MP1 008A.O
800A 800-600-500-400A
1 200A 1 200-1 000-800-600A
tri
6
Masterpact ® circ u i t b reaker STR 385
om
for selective appl ication
contro l u n its
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1 mechanical pop-out type fault indicator
and reset button
• indicates that a fault trip has occurred
• prevents reclosure of the circuit
breaker after fault until reset
2 ammeter (LCD digital display)
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3 ammeter selector used to read:
• phase currents (1 , 2, 3, N, ground)
• or the phase with the highest load
current (max.)
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4 load indication
(bar graph - % of current setting)
5 sensor rating
6 local and remote pre-trip alarm:
• LED on at 90% of current setting
• LED flashing on overload CD
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• remote indication by static contact
7 rating plug
8 long-time current setting
9 short-time pick-up
1 0 short-time delay
1 1 instantaneous ON/OFF selector
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1 2 available space for setting
identification
1 3 ground-fault (option T) pick-up
1 4 ground-fault (option T)time delay
15 local (option F) fault indicators:
consisting of built-in light emitting diodes:
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fault indicators differentiate the three causes
of tripping: overload, short circuit and ground
fault, if any
1 6 test receptacle
1 7 fault indicator saving battery
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(option PIL)
18 fault indicator reset or battery test
button
19 fault indicator re-activating button
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(option PIL) �
long-time current setting 0.8 to 1 x rating plug (pick up at 1 . 1 x setting)
delay fixed: 7.5 s at 6 x current setting
thermal memory as standard
short-time pickup 1 .5 to 1 0 x current setting
tri
current
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M P 1 008A.O
7
STR 58U
Masterpact ® c i rc u it b reaker
om
for u niversal appl ication
control u n its
.c
1 mechanical pop-out type fault indicator
and reset button
• indicates that a fault trip has occurred
• prevents reclosure of the circuit breaker
after fault until reset
2 switch selector for the type of fault to
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be remotely indicated and reset flat push
button (option V, p. 1 1 )
3 ammeter (LCD digital display)
4 ammeter selector used to read:
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• phase currents (1 , 2, 3, N, ground)
• or the phase with the highest load
current (max.)
5 load indication
(bar graph - % or current setting)
6 sensor rating
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7 local and remote pre-trip alarm:
• LED on at 90% of current setting
• LED flashing on overload CD
• remote indication by static contact
8 ratin g plug
9 long-time current setting
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10 long-time delay setting
1 1 short-time pick-up
12 short-time delay
13 thermal memory min./max. selector
(see p. 40)
1 4 instantaneous pickup
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15 ground-fault (option T) pickup
16 ground-fault (option T) time delay
17 available space for setting
19 test receptacle
20 fault indicator saving battery
(option PIL)
21 local (option F) fault indicators:
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time
long-time pick-up
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current
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MP1 008A.O
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Masterpact ® c i rc u it b reaker STR 58U
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for universal application
control u n its
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rating plug 4 to 6 rating plugs available per sensor rating: see STR 280 control unit
long-time current setting 0.8 to 1 x rating plug (pick up at 1 . 1 x current setting)
delay bands 0.94 - 1 .88 - 3.75 - 7.50 - 1 5 - 30s at 6 x current setting
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thermal memory as standard with min./max. selector
short-time pickup 1 .5 to 1 0 x current setting
delay bands 0 - 0 . 1 - 0.2 - 0.3 - 0.4 with l2t OFF
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0.1 - 0.2 - 0.3 with l2t ON
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discriminated
bl.lilt�l�--
option I
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transmitted
values circuit breaker status: open, tripped, closed
alarms: overload, type of fault, internal watchdog ®
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C]) see values on pp. 24 to 26 @ control power not required for loads greater than
121 residual scheme. The maximum ground-fault 20% of current sensors. Required for load less than
pickup meets 1 993 National Electrical Code 20% of current sensors if maximum demand memory
paragraph 230-95 (a) (not exceeding 1 200A) requested. (See diagram p. 29)
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Source Ground Return scheme on request ® internal watchdog: control unit internal temperature
@ 0 . 1 minimum pickup only with external power and microprocessor proper operation monitoring
® total accuracy including current sensors: ± 4.5%
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neutral sensor
Masterpact ® ci rcu it b reaker
om
zone-selective i nterlocking
contro l u n its
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neutral sensor main circuit breaker
G round-fault protection may be applied on
304W or 303W circuits. On 304W circuits
an external neutral sensor must be used.
This neutral current sensor must have the
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same ampere rating as the circuit breaker.
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neutral
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feeder
circuit
breaker
Zone-selective Interlocking
M P 1 001A.O
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Note: #1 8 to #1 4 AWG cables - max. length 60 ft./18.3 m MP1 002A.O
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(ZSI)
Option Z on the STR 58U trip unit provides
selective interlocking on short time or ground
fault.
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fault 1
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fault 2
Circuit breaker B will inform upstream
circuit breaker A that it is clearing the fault
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Note:
• circuit breaker terminals are delivered
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cable size
with "in" terminals jumpered. Remove the MP1 003A.O
jumper when interlocking with a downstream
max. length
# 1 8-#1 4 AWG/1 .5mm'
circuit breaker.
wiring
• the Masterpact circuit breaker may also be 60 11./1 8.3 m
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no. of circuit
case circuit breakers with ZSI option. one turn per 4 in./1 0 em
breakers
• do not ground. upstream: 2
downstream: no limit
10
Masterpact ® circ u i t b reaker fau lt and alarm indicators
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control u n its
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fau lt indicator (option F) configuration with configuration with interruptible
II
In addition to the mechanical fault indicator, reliable control voltage control voltage
"" ""
::
this indicator differentiates the three causes
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24 Vdc
.., ..,
of tripping: overload, short circuit or ground
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1--jl· I 111'
1W I
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fault if any.
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Three light-emitting diodes indicate
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separately long-time, short-time/ I AC 1 20V, 60 Hz AC : 1 20V, 60 Hz
instantaneous and ground-fault trip. DC 24·48·1 25 Vdc DC : 24·48·125 Vdc
I I
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II II §)
A flat push button allows resetting of the I
indicator after tripping. I
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A separate power supply is required to I I
maintain the indication after tripping of the I I
circuit breaker. Two different possibilities are I I I I
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offered:
• connecting a reliable 24 Vdc control
voltage on F1 - F2. Auxiliary power module
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(AD) is used for other voltages. When the
control source is considered as unreliable, a
battery pack (BAT) is to be added to an AD
power module.
• from a built-in battery module. When no
external control source is available, a built-in
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battery module may be ordered (option PIL).
This module integrates battery testing and
indicator re-activating buttons.
MP1 004A.O
T
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alarm indicator overcurrent trip switch (SDE) ____ ____
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pre-trip alarm switch Delivered as standard with control unit. I
In addition to the fault trip indicator/reset fault
Delivered as standard with control unit.
The alarm indicator is a fixed, front face button, one SPOT switch provides alarm/
=� t t=� = :
82 1 84
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light-emitting diode which operates as lockout information. This SPOT switch is
follows: operated only when the circuit breaker is
• fixed when the current exceeds 90% of tripped by the control unit.
the current setting When the circuit breaker is reset, the "a"
• flashing on overload: according to time switch (alarm) is open and the "b" switch
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= � = t=� = :
The pre-trip alarm switch is a static contact output char. SPOT 1 OA/240 Vac
which closes when in the overload zone, up power supply not required
to the tripping of the circuit breaker.
----
This contact can be used for ultimate load
tri
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segregated trip switch ____ ____ interlock which prevents the circuit breaker
:t)_
I from being reclosed after the pre-selected
(option V) fault type of faults: for example the circuit breaker
This switch works exactly as the standard will be able to be remotely reclosed after
overcurrent trip switch (SDE) except that a I overload, but not after short circuit.
=:=t::= : =:
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commutator on the front face is used to
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., --,-
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--- ------- -
the contact: overload, short-circuit, ground
fault, or any combination of these types.
I V2 �C2
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remote
This option can be used in addition to the ! auIt
IV
open
SDE switch for remote signalization of I
=� =��= : =�+�=� � -=
particular types of faults.
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tv �
A flat push button allows resetting of the
indicator after tripping.
----
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M P 1 01 5A.O
11
Masterpact ® c i rc u it b reaker load monitoring
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m i n i test kit
contro l u n its portable test kit
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load monitoring (option R) tim e
The option R provides two independent
static contacts which operate when the
current exceeds adjustable pickup limits.
• when the current exceeds the limit lc1
(or lc2) the contact C-R1 (or C-R2) closes,
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following an inverse time characteristic a.
• when the current drops below the limit
lc1 (or lc2) the contact C-R1 (or C-R2)
opens with constant time delay (1 0
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seconds) b.
These contacts can be used for load
shedding, alarms, indications, etc.
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outputs 0 . 1 A triac M P 1 008A.O
test kits
Every control trip unit is equipped with a test
receptacle that can be used with a test kit.
M P 1 032P.O M P 1 033P.O
• prior to testing:
CAUTION
Overcurrent protection test procedure 1 operate in "OFF load" conditions.
2 set control voltage selector located at the Hazard of Equipment Damage
1 operate on "OFF load" conditions.
back of test kit to proper voltage. When circuit breaker trips, release the test
2 record the short-time or instantaneous switch immediately. Under no circumstances
pickup setting and set the control unit to the 3 switch for control power must be OFF. should this switch be in the ON position for
4 connect test leads according to
"
minimum setting. more than 1 20% of the expected maximum
tri
5 press the test kit push button, the circuit check the source, then the test kit fuse
Connect test leads according to the control
breaker will trip. ( 1 A fuse). unit " + - overcurrent" indications.
6 return to initial setting. 7 close circuit breaker.
push lm switch for one second max. to
• long time:
connect test leads according to " +
trip circuit breaker.
Batteries • ground fault (residual scheme):
.A,
The mini test kit requires five 9-volt batteries. overcurrent" indications (on control unit).
Alkaline batteries are recommended. set current selector K of test kit at control CAUTION
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A DANGER
Push lh switch for one second max. to trip
circuit breaker.
HAZARD OF ELECTRICAL SHOCK, BURN
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OR EXPLOSION.
Do not touch test plug pins when power cord STR 280 - STR 388 NA 75 sec.
STR 58U 1 5 sec. 8 sec.
is plugged in and power switch is ON. The
30 sec. 18 sec.
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12
Masterpact ® circ u i t b reaker secondary disconnects
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accessories
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secondary discon nects location
Electrical accessories are UL Listed for field
installation per UL file E1 1 3554.
They are provided with terminals. They are
located on secondary disconnecting blocks
disconnected
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above the circuit breaker.
position
• fixed-mounted: switches terminal
By one or two connecting plugs (provided).
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M P 1 035P.O
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spring
• drawout-mounted:
charging
To a terminal block a located in the front of motor
the stationary assembly making the
connections easy.
lP
13
Masterpact ® c i rcu it b reaker spring charging motor
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closing coil
accessories
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The Masterpact circuit breaker i s equipped
-----r- - --,--- - - - - -
1
with a true two-step stored energy
mechanism which insures fast opening and
closing operations and complete open-close spring
charged
I
:0: I
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open sequence without recharging the
1 262 1 84
I I
- - - � <("-'- - -
mechanism. The Masterpact circuit breaker
- � � -
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has manual actuators: charging handle, - - -
ut
addition, remote operation i s possible with
field-installable accessories:
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• spring charging motor (MCH)
• closing release (XF)
• undeNoltage trip device (MN) or shunt
trip (MX) for opening
------
_ _ _ _ _ _ _ _ _ _
The manual operating mechanism can still
be used in an emergency. The addition of ----
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the electrical operating mechanism does not
------- + - - - - -M P 1 0 1 5A.O
alter circuit breaker dimensions.
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charges the stored energy mechanism
(when the circuit breaker closes) making DC 1 80 W
0-C-0 cycles possible without recharging. inrush current 2 to 3 x In for 0.1 sec.
MP1 037P.O Opening and closing operations are charging time 3 to 4 sec.
instantaneous.
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operation counter (COM)
With gear motor option only. The operation
counter is read from the front and gives the
total number of circuit breaker operating
lP
cycles.
operating voltage
This device releases the circuit breaker
closing mechanism when the spring is
charged.
The closing coil is rated for continuous duty. 60 Hz 1 20-240
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coil (XF) is installed, the circuit breaker -----,----
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{
remains in the open position after it has
been opened, either by manual or electrical remote
close
IM - - -
operation. The circuit breaker can be
- - - y-'-'-
reclosed only if the closing coil is
- - - k- - - -
momentarily de-energized.
Note: this anti-pumping function can be
ft=
disabled by series connecting a
" ready to close" switch (PF).
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---
_ _ _ _ _ _
---
A1
____ __..._ _ _ _ _
M P 1 0 1 5A.O
14
Masterpact ® c i rc u it breaker open ing coils
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accessories
.c
Three types of voltage releases can be used Release combinations
for remote opening of the circuit breakers: Each Masterpact circuit breaker can be
• shunt trip (MX) equipped with:
• instantaneous undervoltage trip device (MN) • 1 shunt trip (MX) + 1 undervoltage trip
• time-delayed undervoltage trip device device (MN or MNR)
(MNR) • or 2 shunt trips (MX)
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-,-
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shunt trip (MX) ---- ----
fT
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This release is rated for continuous duty and
remote
operates with control voltages between 85
open
lc2
and 1 1 0% of its rating.
- - - -y- - - -
However, when series connected with an "a"
k-
auxiliary switch, the shunt trip can be
- - - - - - -
operated with 55% or more of its rated
-- -ft;·C1 -- -
an
voltage and can be used for ground-fault
protection when combined with a Class 1
ground-fault sensing element.
The shunt trip is field-installable.
MP1 038P.O
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_ _ _
- -
____ _...... _ _ _ _
M P 1 0 1 5A.O
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60 Hz 1 20-240-480
DC 24-48-1 25-250
lP
AC 20 VA
DC 15W
-,-
instantaneous undervoltage
1�
---- ----
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-- -f�-01 - -
If the release is not energized, the circuit
breaker cannot be closed (either manually or
electrically). Any attempt to close it will have
no effect on the main contacts.
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____ _...... _ _ _ _
time-delayed u ndervoltage MP101 5A.O
DC 24
48
1 25
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250
20 VA 20 VA
DC 15W 15 W
CD not UL l isted
15
Masterpact ® c i rc u it breaker auxil iary switches
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accessories
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heavy usage auxiliary -��-------��
: M-- --r:CZ
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switches (OF)
tH--
closed
4 SPOT switches with double break
open - -
construction. They are directly operated by
=r=A��P+��Y=
the main contacts and insure a large l 12 l 14 22 24 32 34 I 42 l 44
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insulation distance in open position. They
4� YtY+s Y�
are therefore particularly suitable for
insulation of auxiliary circuits or reliable
interlockings.
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- "a" contacts are open when the circuit
breaker is open and closed when the circuit
breaker is closed.
- "b" switches are closed when the circuit
breaker is open and open when the circuit
breaker is closed. =� �
11 = � �=
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___ _._ _ _ __ _ _ _ ._ _ _ _._ _ _
See page 1 8 for operating diagrams.
MP1 039P.O M P 1 0 1 5A.O
Auxiliary switches are field-installable.
switches (0 and F)
standard auxiliary
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2a + 2b switches available as standard.
- "a" contacts are open when the circuit
breaker is open and closed when the circuit
breaker is closed.
- "b" switches are closed when the circuit
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breaker is open and open when the circuit
breaker is closed.
See page 18 for operating diagrams.
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24 additional auxiliary
switches (OFSUP)
An external plate holds a set of 24 SPOT
switches. They are operated by the means
24 additional auxiliary switches M P 1 040P.O standard auxiliary switches MP101 5A.O
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'f<
This SPDT switch indicates that the circuit I
to close M
ready
tri
- - - - -k- -� - - -
- ·
• the stored energy mechanism is charged -
- - - - -
yt
• the circuit breaker opening push button is
neither locked nor padlocked
• the circuit breaker is in the fully
connected or test position
The switch is field-installable.
- - - - · · - ·
-
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- - - - ·
- - - -
251
_______ ....._ _ _ _ _
MP101 5A.O
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Masterpact ® c i rcu it brea ker connected and disconnected
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position switches
accessories
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connected position
switches (CE)
A block of four SPOT switches operated
close to the connected position. The switch
block is field-installable.
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disconnected position
switches (CD)
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A block of two SPOT switches operated
close to the fully-disconnected position.
The block is field-installable.
See page 18 for operating diagrams.
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One SPOT switch is operated only in the test
position.
The switch is field-installable.
1
- - - - - �- - - - - - - - - - - - - - - � - - - - - - � - - - -� - - - - � - - - - -
Y-<. I .Y-<
I I I I
�
I I I
connected test
� � II � _ IJJJ_]J
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1
311 1 321 1
321
1
32 1 3
1 51
3 1
1 6 1 37 1
_ _ _ _
1
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- - - - - - - - - -
I
I
I
I
I
I
I
I
I
I
I
I 1
- - - - - · - - - - · - - - - �- - - - � - - - -� - - - - J
---------------------------------- � ----------
M P 1 0 1 6A.O
tri
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DC
17
operating diagrams
Masterpact ® c i rcu it b reaker
om
accessories
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auxiliary switches 0 1 2
Llnl� l l l l / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0 1 2 3 4 5
llll� l llllll11p111 11111p11 1j1111p11111111p111111111�
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tully tully
closed open
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closed
main contact position 13/s in. (35 mm)
o--G:
between contacts
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heavy usage (OF) .1 between contacts
.2 in open position
standard (F)
o--G:
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- closed
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b
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24 additional (OFSUP) .1
r-o .2
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position switches
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tri
t TI *
disconnected test connected
b
.4
connected position switches (CE) . 1
F--0 .2
o-C: b
.2
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o-C:
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b
.4
test position switches (CT) .1
note: position switches are shown with F--0 . 2
the circuit breaker in the connected position MP1 006A.O
18
Masterpact ® circu i t b reaker locking devices
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summary of i nterlockings
accessories
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p ush button locking device
(VBP)
This device prevents local manual operation
of the circuit breaker by covering the
opening and/or closing the push buttons.
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This locking device can be locked by a
padlock or a sealing lead.
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A key interlock that locks the circuit breaker
in the open position by holding the push
button in its depressed position.
The key interlock is provided.
an
door interlock (VPEC) disconnected position
This lock prevents the compartment door locking
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from being opened when the circuit breaker
The circuit breaker can b e locked in the
is in the connected position. If the circuit
disconnected position by means of
breaker is put into the "connected" position
1 to 3 padlocks (padlocks not provided) or 1
with the door open, the door can be closed
key interlock (factory-mounted option
without disconnecting the circuit breaker.
VSKC).
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Note: for greater protection, this interlock
The key interlock is on the stationary
can be used with racking interlock (VPOC)
assembly and accessible with the cubicle
below.
door locked.
Note:
racking interlock (VPOC) • key interlock is of the captive key type,
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open.)
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Opening coils (undervoltage trip devices,
tri
closed
During any disconnecting attempt when the shunt trip) and opening push button have
circuit breaker is closed, an interlocking priority over the closing coils and closing
: :
device ensures the tripping of the circuit push button.
breaker before the actual separation of the • mechanical pop-out type indicator _ _ - - - - - - - -
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i
completely connected indicator is reset. I
I
The interlocking device mentioned above This standard function can be disabled on I
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connecting operation is not completely • anti-pumping function (standard)
i
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achieved. In case of permanent energization of the 1
circuit
• connecting circuit breaker when door closing coil (XF), the circuit breaker remains
I
[ ON
breaker status
opened in the open position G) after it has been I I
�-without
ON
VPEC and VPOC options prevent the opened, either by manual or electrical
compartment door from being opened when operation. The circuit breaker can be closed r - - - - - P- -
I 1 anti-pumping
____.
the circuit breaker is in the connected only if the closing coil is momentarily I
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I 1 function
position and from connecting the circuit de-energized. @ I
breaker when the door is open. Note: this anti-pumping function can be I I J.__ _ _
19
Masterpact ® c i rc u it b reaker interlocking rods
om
accessories
.c
Two or three Masterpact circuit breakers can possible mounting arrangements between
�!.
be mechanically interlocked by means of three stacked circuit breakers
1
rods or cables.
N1 N2
Ty>--------T)--------y�
This accessory is mountable on the right
side of the circuit breaker.
This adaptation can be made on-site without
modifying the circuit breaker.
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mechanical interlock
between two or three
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stacked circuit breakers M P 1 0 1 8A.O
This interlocking is obtained by the
joining of: One use, power supplied by:
• one adaptation block • either two transformers N1 and N2 which
• one or two adjustable and unadjustable are connected in parallel
an
rods • or one standby source G
�------ --)------�
Maximum distance between the two fixing N1 N2
surfaces of the devices: 35 in. (0.89 m) vo..AJV c vo..AJV
mechanical interlocks
tM Lt,,
between two side-by-side
circuit breakers
This interlocking is obtained by the
joining of:
• one adaptation block
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• one set of adjustable cables with a
maximum length of 78 in. (2 m) Two uses, independently powered supply by
two transformers N1 and N2, standby
through a circuit breaker or a connection tie
switch, preventing the connection in parallel
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�------�------�
N1 N2 N3
vo..AJV vo..AJV vo..AJV
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ca
1 �
tri
M"O O
20
Masterpact ® c i rc u it b reaker safety shutters
om
rejection feature
accessories interphase barrier
transparent cover
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safety shutters shutters lock (VVC)
Comprising two independent parts, line and A movable and lockable slide (padlock not
load side, the safety shutters automatically supplied) is used to:
block access to the main disconnects when • lock the line or load shutters in the closed
the circuit breaker is in the disconnected, position
test or fully withdrawn position. • hold the line or load shutters in the open
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position
A support is provided at the back of the
stationary assembly to hold the slide when
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not in use.
Factory-mounted.
an
rejection feature possible arrangements:
The rejection feature ensures that only the
properly designated circuit breaker is
matched with the selected cradle assembly.
It is made of two parts (one for the frame
and one for the stationary assembly), and
tM
allows 20 different combinations.
ar
lP
stationary frame
assembly
ca
MP1 007A.O
interphase barrier
Mounted between terminals of the stationary
assembly, the interphase barrier prevents
tri
j
event of a line side fault and isolates the
I
circuit breaker connections in insulated bus
. bar installations .
lec
..
.E
transparent cover
Hinged-mounted and locked with a milled
head, this cover is designed to be installed
on the door escutcheon. It provides a higher
degree of protection and is suitable for
drawout or fixed-mounted circuit breakers.
w
ww
MP1 050P.O
21
Masterpact ® switch
om
.c
rati ngs CD
ls
MP12 NA 1 200 50,000 1 200 50,000
MP16 NA 1 600 50,000 1 600 50,000
MP20 NA 2000 50,000 2000 50,000
ua
MP25 NA 2500 50,000 2500 50,000
MP30 NA 3000 50,000 3000 50,000
MP40 NA 4000 85,000 4000 85,000
MP50 NA 5000 85,000 5000 85,000
MP63 NA CV 6300 85,000 6300 85,000
an
M P 1 200A.O
construction
The Masterpact switch is designed
identically to the MP circuit breaker, except
that it is not equipped with a control unit and
current transformers, but with an STR 08
accessories, dimensions
and con nections
tM
Switch accessories, dimensions and
connections are identical to those of the
ar
dummy unit. corresponding circuit breaker. The
overcurrent trip switch is not available with
ffi CAUTION switch version.
Hazard of equipment damage. page
lP
accessories 13
This switch contains no overcurrent
wiring diagrams 28
protection. It is suitable for use at its
ampere rating when protected by a dimensions 30
Masterpact circuit breaker of the same
ca
ampere rating.
22
Masterpact ® circ u i t b reaker
om
t i m e cu rrent cu rves
.c
overcurrent protection STR 280
g 8 § 8 8 88 8 § § § § § §§§
0
0
5 6 7 8 91 1 2 1 5 2 4 5 6 7 8 9 10 20 30 40 50
0
1 0000
eo \2 /6 m
°� N � CD r- co OJ � N � � I.D <D r- co m �
9000 9000
BOO0 8000
7000 7000
6000
ls
6000
5000 5000
4000 4000
3000 3000
ua
current setting
2000 2000
lr 0.8 . . . 1 x plug rating
= '
1000 1 000
900 900
800 800
700 700
an
600 600
500 500
400 400
300 300
\
200 200
100
90
80
70
0
0
,\
l'\
tM 1 00
90
80
70
60
5
ar
0 4
0 3
0
� 2
lP
0 1
9 9
8 8
7 7
6 6
5 5
ca
4 4
3 3
2 2
�
tri
�f-
instantaneous pickup
1 1
.9
1 - 1 .5 . . . 1 0 x lr
9
8 8
.7
6 .6
7
5 5
lec
4 .4
.3 .3
'
.2
2
'
1 1
.E
09 0
.08 0
07 07
06 06
05 05
04 0
.03
..... .0
.02 ( 0
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I
.01 0 .0
§
5 .6 .7 .8 9 1 1.2 1.5 2 4 5 6 7 8 9 10 20 30 40 50 60 ;2 a5 :§:; § 0
ww
M P 1 0 1 0A.O
23
Masterpact ® c i rc u it b reaker
om
t i m e cu rrent cu rves
.c
overcurrent protection STR 38S
'
5 .6 .7 .8 .9 1 1 2 1.5 so so re an�� ; so so R &l g �
''�qqq
2 3 4 5 6 7 8 9 10 20 30 40 2 3 4 5 6 7 8 910 20 30 40
����
9000
8000
ls
7000
6000 6000
5000 5000
4000 4000
0.8 .. .
ua
3000 3000
current setting
lr 1 x plug rating
1
=
2000 2000
1 000 1000
900 900
800 800
an
700 700
600 600
500 500
400 400
300 300
\
200 200
100
90
80
70
60
,\
�\
tM 100
90
80
70
60
ar
50 50
40 40
30 30
20 20
lP
10 10
9 9
8 8
7 1\' 7
6 6
ca
5 5
4 4
�
3 3
� \"
Ins! (*)
\
lm =
tri
12t ON
1 1
.9 9
.8 .8
l 1\
7 7
.6 .6
.4
lec
5 5
.4 .4
I 0.3 J 0.3
0.2
3 3
I 0.2
._
1-
I
�
(
2 2
.1
09 09
.08
0-
.08
.07 07
.06 06
05 .05
.04 .04
.03 .03
02 .02
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'
.01 .01
.5 .6 .7 .8 .9 1 1 .2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 so so ,e g g � 3 4 5 6 7 8 910 20 30 40 so so ,e gg g
-----
ww
x lr X In
28 28 24 20 14 12 10
rating ln (A)
fixed threshold I = In x ...
24
Masterpact ® c i rc u it b reaker
om
t i m e cu rrent c u rves
.c
overcu rrent protection STR 58U
ls
6000 6000
'
5000 5000
--
4000 4000
ua
I
=
2000 2000
! i
i
1000 1000
BOO BOO
900 900
700 700
an
600 600
500 \.\. 500
400 400
�\
'
300 _\\ 300
��
�
\.'
'\ �
200 200
i
''
100
BO
90
70
60
50
_\\
�\. tM 100
BO
90
70
60
50
ar
40 40
_\\
30 1\\ 30
��
\\ I�
�\.
I
20 20
��
I
'
lP
'
10 10
B B
9 9
7 7
�
6 1.\ 6
5 I \.� 5
= short-time pickup
'
\
=
\\�
\
3 3
I
i
2
I
2
f!
\.
,�
12t
��
i
tri
'
1 \ 1
B
��
B
.9 9
I'
�
7 .7
=t
.6 .6
I' .4
5 .5
.4
-·-
\
lec
-
4
.3
....r-M \ 1\
.3
"
I I
2 2
1
OB
09
I 12t OFF � / I' .1
.OB
.09
.E
'
07 .07
)I=
.06 .06
.05 05
1
instantaneous pickup ·
�-
.04 I=2 x ln ... Max (*) .04
'
.03 03
II J
I
I
�
02 02
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4
.01 .01
..
5 6 . 7 .8.9 1 1 2 1 5 2 3 4 5 6 7 8 9 10 20 30 40 so so R ii: g § 2 3 5 6 7 8 910 20 30 40 50 60 f2 g g g
�-- x lr X In
ww
rating In (A) 630 800/1 000 1 200/1600 2000 2500 3000/3200 4000/5000/6300
fixed threshold I = In x. . . 28 28 24 20 14 12 10
25
Masterpact ® c i rc u i t breaker
om
t i m e c u rrent c u rves
.c
ground-fault protection STR 38S - STR 58U
o.n. 0
0
1'--
0:0. 0. 0
c:o. 0
0) 1 12 15 2 4 5 6 7 8 9 1 12 15 2 3 4 5 6 7 8 910 20 30 40 50 60 °
1'--
000
0
<:0 ()) .-
g
N
8
M
8
., g g g gg
1.1)
§
(0 1'- <Xl o:> .....
ls
1000 1 000
900 900
800 BOO
700 700
ua
400 400
300 300
200 200
an
1 00 1 00
90 90
80 80
70 70
0 60
50 50
40 40
0 30
10
9
8
tM 20
10
9
8
ar
7 7
6
5
4
I
3
l't�ON\
lP
�
'
1 \
9
8
ca
7
6
0.4
5
L
.4
I.. 0.3
1\.
I 0.2
tri
1 12t OFF
'
I
0.1
.1
.09 09
08 08
lec
07 07
06 06
. 05 05
04 04
.03 03
02 02
.E
01 01
.009 009
.008 008
007 007
.006 006
.005 005
.004 004
.003 003
w
002 002
.00 1 001
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4 .5 .6 .7 .8 .9 1 1.5 2 3 4 5 6 7 8 910 20 30 40 50 6D R g gg
....'---
.. - - -------------- multiple of current seHing (ln) --------1�
MP101 3A.O
26
Masterpact ® c i rc u it b reaker
om
.c
load mon itoring STR 58U
o � � q q q. 1 12 15 2 4 5 6 7 8 9 1 12 15 2 4 5 6 7 8 910 20 30
° 000
40 50 60 r-- co
0
g g 8 g g g gg§
1000 10000
Ill <0 r--, CO Ol
en � N M '<t i() <D f'-. <:0 0) ..-
9000 9000
BOO0 8000
7000 7000
ls
6000 6000
5000 5000
4000 4000
3000 3000
ua
current setting
lr = 0.8 .. . 1 x plug rating
2000 2000
II I I II
1000
.1 ! 1- 1 J I l l 1000
900 900
lc1 0.8 ... 1 x lr
BO0 BOO
/ k1 b.� ! 111
700 700
an
600 600
500 500
..
400
c x lr
400
300 300
200 200
100
90
B0
70
60
0
a'
"'
tM tr1 - tr / 2
100
90
BO
70
60
50
ar
0 40
0 30
I' �I"
tr, tr / 4
0 20
' ��
�
lP
., '
0 � 10
9 9
B B
7 7
6 6
ca
5
4
2
tri
1 1
9
B
7
6
lec
5
4
1
.E
1
.09 09
.0B OB
.07 07
.06 06
.05 05
4 04
.03 03
2 02
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1
.4 .5 .6 .7 8.9 1 1.5 2 4 5 6 7 8 910 20 30 4 0 50 60 [:? g g §
ww
M P 1 0 1 4A.O
27
Masterpact ® c i rc u i t breaker diagram n o . 689 889
om
w i r i n g d i ag rams
.c
ls
connected disconnected test standard heavy undervoltage shunt ready motor
duty trip device or trip to close operator
,--1--, ,----t----, r, ,--1--,
1
, t � t � ,
� t ��
1¢ �
lI
·
lI
r
111
�
I
, t
ua
- ---------- ---- --- -- -- --- ---------- ------ -- -- -- --- - --
--- � .L I
I I I I I I I I I I I
'
� 1
I I I I I I I I
I I I I I I --
- closed - - - -:. sp n ng I
-----.rz l jI
I I I test I I charged l
� :(): n--+-- I
disconnected
1 1 1
open
:0:·1
I I I I I I I I
l1
,
open I
an
I I I I I I I I I I I I
J J J
I I I I
J J
I I I
[ I I •L I J J
I I
J
I I I I
1 J J J
�32� 1 1: +-+Y11
I I I I I I I I I I I , I I
l l l -�-----, , i l l
i� rnl�ft1� 35frl�ft374 1� 21_2 222rl: ,.
remote
� � B4
close
: D4_ "
_
--
-� +���--k
1{� ���+� -
-
f{ - !=!_
-+� -: 361 - +�1-
- �- -
�
tM
I llTIIuil J J J
� , ,. 22
42
44
_
_ _ -
_
i___j___L_l_j__�__j
_ _
ar
· - _ -
J)
lP
ca
tri
-
I
-
I
I
- -1 - 2----51 - 1-
I
_ _ _ _ _ _ _ _ _ _ _ _ _ _l_ _ _ _
_
__
_ _ _
.E
- ·
Dt Ct At Bt
I I I
I
I
I
I
I
I
I
I I I I I
w
- - - - � - -----�-- � - - - - - - - - - - - - � - - - - - - �- - � - � - - - - - - - - - -
I I I I I I
M P 1 0 1 9AO
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note: circuit breaker shown in connected, charged, and open position, undervoltage releases energized
28
Masterpact ® c i rc u it b reaker diagram n o . 689 889
om
w i r i n g d iag rams
.c
ls
-�----�--------------------------------�-------- ----1-1
ua
_ _ _ _ _ _ _ _ _ _ _ _ _ __
I I I I I lc2
I I I 1
fault I I overload selected I I
alarm I I alarm fault I I
5? Y Y Yl
lc1 1
�fr��i�am
I I I I
an
: 1 1
I I I breaker I I communication @
�
network
iI i •I iI iI Ii
I I I
]r ]
•I •I t t
82 81
tM
_______
I I I
e+
-- -----
_
V _
f=!1 __ e-
--1
ar
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
lP
ca
tri
lec
-- ---
=-L:=:�R, T;=l=- =-= = =:=-= = =r4cd= - =:r= = = =-=
.E
I I 1 8 1G I I f'D I I
I I I I I I � I I
f f t f
I I I I I I I I
24 Vdc
I I I I
I I I I
I I I I
I I I downstream I
w
I I I circuit I
� - - - - - � - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - � - - - - - - - - - - - - - - �- - - - - - - - - - - - -
C
I I I breaker I
84
--
MP1 020A.O
CD terminal not available with Z o r option
ww
24
@ zone-selective interlocking with downstream circuit breaker: remove the jumper
® use 24 Vdc supply for F option if not supplied with PIL (battery) option;
® use Vdc supply for loads less less than 20% of current sensor rating
29
door escutcheon
Masterpact ® c i rc u it b reaker
om
door interlock
d i mensions rear cutout
in./mm external neutral sensor
.c
door escutcheon (drawout mounting)
door cutout drilling of the door
ls
- ...
6
153
basi s: to MP30 �
MP08 -�__i
ua
- - -
-�
-
ngf
�
2.72
MP40to MP63
________,
MC40/MC50 �mounti
ol e s
-+l '\
7.1 -J
an
180 0.691 1 8
door escutcheon (fixed mounting)
door cutout drilling of the door
-- r
tM
-
�-��t
15
t -:-
153
149
69
ar
_!_
..,..
2.72
--
38
1.48 holes ng
mounti 05
0.19 dia.
lP
0.1 5
4
tri
MP30 o
circuit
MP50/MC50
note: breaker
MP63
the door interlock can either be mounted on the right side or the left side of the circuit breaker base
0.MP08
39/10 11:1 .7�._
.E
0.56
014 dia. MC08 toto MP16 dia. 0.MP25/MP30/MC
79/20 3 3M31 •
1 8/30 2fl 0.79
MC16 441 1
0.MP20/MC20
79/20 0.2079 1.MP40/MC40
�0-
2 ..
3.100r
94 I �6 I 6
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'
' ___!_
LU46 I�114:·. J
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30
Masterpact ® c i rc u it b reaker M P08 - MP1 2 - M P1 6
om
MC08 - MC1 6
d i mensions
in./mm
.c
fixed mounting (M P only) Note: suitable for continuous operation at 1 00%
t t �I
I I I
Refer to shop drawings for verification.
Ventilation is not required.
ls
sa
16
ua
an
(4)holemounti
s
0.44 dia./011
ng tM
ar
0.1413
note:
lP
Note:
vertical terminals are optional for MPOB - M P 1 2
t t
h. by 21 in. (533 mm) w. by 16 in. (406 mm) d.
ca
sa
I I I
48
Refer to shop drawings for verification.
Ventilation is not required.
16
tri
r withdrawn position
��g 1Ji
lec
disconnected position
t 14.36121
cell (insulation notI required)
- --
T';:' 17.]32
I
.E
' '
-t r
'
5.98
3.15-l
w
-'- 152
80
3.8223
ww
31
M P20 - MC20
Masterpact ® c i rc u it b reaker
om
d i mensions
in ./mm
(MP only)
.c
fixed mounting Note: suitable for continuous operation at 1 00%
rating in a minimum cubicle space 1 7.5 (445 mm)
0.56 h. by 21 in. (533 mm) w. by 16 in. (406 mm) d.
0 14 Ventilation is not required.
Refer to shop drawings for verification.
ls
ua
( cell (insulation required}
an
- - - - - - - - - - - - - - - 1.i7_ _ _
(4) mounting
tM
ar
holes
0.44 dia./0 1 1
0.43
11
0.1413
lP
' '
' '
' '
'
w
holes
t= I l
0.44 dia./0 1 1
2.17 ' 1 2.8 •I 2.17
55 325 55
.75
--- 17.14 --- ---1
•
4.21 1 7.64
45
435 107 448
32
Masterpact ® c i rc u it breaker M P25 - M P30
om
d i mensions
in./mm
(MP only)
.c
fixed mounting Note: suitable for continuous operation at 1 00%
rating in a minimum cubicle space 26 in. (660 mm)
h. by 21 in. (533 mm) w. by 1 6 in. (406 mm) d. with
a ventilation of 30 sq. in. (0.02 sq. m) both at top and
bottom.
Refer to shop drawings for verification.
ls
ua
( cell (insulation required)
- - - - - - - - 1 2.28 1.75 9.45
an
�
�
58
240 min.
�o-------.; ---trl=t::::;:;;;;;-
45
(04.4) tM 110.2412.24 •
260
I
I
311
ar
mounting
0.43
11 -
---- --.+f.oe- 0.43
holes
dia./0 11
11
lP
(04.4)
mounting
holes
ww
dia./0 11
33
MC32
Masterpact ® c i rc u i t breaker
om
d i mensions
in./mm
.c
drawout mounting Note: suitable for continuous operation at 1 00%
rating in a minimum cubicle space 22 in. (559 mm)
by 25 in. (635 mm) w. by 16 in. (406 mm) d. with a
ventilation of 30 sq. in. (0.02 sq. m) at bottom.
Refer to shop drawings for verification.
ls
ua
rwithdrawn position
�
an
��� 147J
--
14.36121
disconnected position
______ 1
/ cell {lnsulati� n not required)
tM I
r-
2.5828� 1.4575
------�----------�
�4 110.2417.32
ar
;.---....1 440 min.
(4)holesmounting
260
0.44 dia./0 11
lP
-J-_4. 21 , 17.44864
.
ca
___ ---.j
107
tri
lec
.E
w
ww
34
Masterpact ® c i rc u i t b reaker M P40 - M P50
om
MC40 - MC50
d i mensions
in./mm
(MP only)
.c
MP40
1
Note: suitable for continuous operation
fixed mounting
MP40
248 248 m142
at 1 00% rating in a minimum cubicle
1-- _ 9.76 _ -1--9.76_ ---l-- 5.59_ � space 26 in. (660 mm) h. by 34.25 in.
- (870 mm) w. by 16 in. (406 mm) d.
�
1 .1 4
29 I
with a ventilation of 30 sq. in. (0.02
1.14
sq. m) at bottom. Refer to shop
I
drawings for verification.
ls
MP50
ua
an
1 cell (insulation requin>d)
759 -
-
----------
:-
• . --- 2fa8
tM
29.88
ar
0 .44 dia./0 1 1
0
-- - --78- 802 -- -- --
·- - ._ _ 30 .7 1
.
--
-
-
-
- -·
j- I
lP
11
31 .57 0. 43
I
0 14
M P50/MC50
0.56dia.
tri
r
lec
�6
r
withdrawn position
1
disco nected position
�9.5 � 1.77 _j
243 ' 1 45
1 c- 361
-
14.21
0 14
0.56 dia.
.E
.:.T I485min.
!
� r
' '
' '
c-::ro-__J 19.1
(6) mounting I
1
w
±: -
holes
I �f�-�
0.44 dia./0 1 1
6 13.78 - - - -rl- 1 _ L
1 .06 J
ww
2.3 -� - __L - -
'
1 3.78
60 350 350
L -'-I �-�� -"-----1J4�4--i 1Ji LI ,
� -
55 27 - 3.08
2.17 ·/' I
1a
8 15
_ _ __ 32.08
29
1.14
35
M P63
Masterpact ® c i rc u it b reaker
om
d i mensions
in ./mm
.c
Refer to shop drawings for verification.
drawout mounti ng
ls
ua
an
r withdrawn position
1
tM 36 1
14.21 ___.
I
, _ _ _
---- ----�t
/
45
ar
1 .75 '
-t1 I
-
I
1 485 min.
1 9.1
lP
_j
(6) mounting : ' 260
1 0.24 I
-----,
- �
holes
120 3.08
0.44dia./0 1 1 � � 4.72
78
3.98-1-- 6.8759 -+ 3.35
ca
_ 1 7.64 ___�1.75
448
r· ll.
45
. 1206
7
1 .1 4
29
tri
lec
.E
w
ww
36
Masterpact ® c i rc u it breaker routine maintenance
om
g uidelines
appendix
.c
DANGER i nspection of clusters • between line and load terminals of
individual poles with the circuit breaker
HAZARD OF ELECTRICAL SHOCK, Placed in the cradle, and not on the moving contacts open.
BURN OR EXPLOSION portion, the clusters are protected against
• between adjacent poles and from poles to
Turn OFF all power supplying the damage due to handling during servicing.
the metallic supporting structure with the
equipment before installing or removing Totally maintenance-free, they have to be
circuit breaker contacts closed. This test
circuit breaker. replaced only after overheating due to a may be made with the circuit breaker in
ls
Failure to observe these precautions will defective connection or after a major fault. place after the line and load conductors
cause death, personal injury or Inspection is advised when checking the have been removed, or with the circuit
electrical shock. terminal connections.
breaker bolted to a metallic base which
simulates the in-service mounting.
ua
recommended inspection cleaning
intervals Remove the dust and dirt that may have electrical tests
MasterpacfiD circuit breakers are designed to accumulated on the circuit breaker surface These tests require equipment for pole
be maintenance-free (see page 38). and terminals. resistance measurement and for overcurrent
However, all equipment with moving parts and instantaneous tripping in accordance
an
requires periodic inspection to ensure mechan ical checks with NEMA standard publication No. AB4.
optimum performance and reliability. We For long periods circuit breakers may not be They are not within the scope of normal field
recommend that the circuit breakers be required to operate on overload or short operation.
routinely inspected six months after circuit conditions. Therefore it is essential to
installation, followed by an annual operate the circuit breaker periodically to CAUTION
inspection. Intervals can vary depending on avoid mechanical gumming.
tM
your particular use and experience. HAZARD OF EQUIPMENT DAMAGE
insu lation resistance tests Since circuit breakers contain
inspection of terminals When circuit breakers are subjected to factory-sealed and calibrated elements.
Connections o f circuit breaker: severe operating conditions, an insulation Do not break seal. In case of
• inspect terminals. If there is discoloration resistance test may be performed as malfunction, repairs must be made at a
ar
due to overheating, the joint should be indicated in NEMA standard publication Merlin Gerin factory or by an authorized
dissassembled and the surface cleaned No. AB4- 1 991 . representative.
before reinstallation. An insulation resistance test is used to
It is essential that electrical connections are Failure to observe this precaution may
determine the quality of the insulation cause equipment damage.
made carefully in order to prevent between phases and phase-to-ground. The
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The arc chutes are easily removable to allow type instrument. A 1 000-volt instrument will
access to the main contacts and to the wear provide a more reliable test because it is
indicator. The wear indicator consists of a capable of detecting tracking on insulated
groove located within the contacts support surfaces. Resistance values below 1
(see page 3). When the circuit breaker is megohm should be investigated.
closed, this groove is entirely covered up by The insulation test shall be made:
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37
endurances
Masterpact ® c i rc u it b reaker
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Important notice:
all endurances given are based on
normal operating conditions and
conventional tests:
• closing and opening operations at
rated current,
• power factor: 0. 75 - 0.80.
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As actual conditions differ, use these
values only as inspection guidelines and
periodically check contact wear.
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Under normal operating conditions of use,
given by UL 489 or ANSI standards
(see table 3) and controlled by tests,
Masterpact circuit breakers do not require
maintenance. However, these circuit
breakers exceed, without maintenance and
an
additional costs, the endurances required by mechanical : 3,500 2,000 1 2, 000 2 ,000 : 2,000 1 ,500 . 1 ,500 1 ,500 • 1 ,500
standards. electrical . 500 500 ' 500 500 > 5oo 400 1 400 400 , 400
See tables 1 and 3. ANSI
Service maintenance by a Merlin Gerin
mechanical 1 1 2,500 NS 4,000 . 4,000 ; NS 1 ,500 · 1 ,500 NS NS
representative will extend the endurance
electrical 2 ,800 NS 800 800 ' NS 400 ' 400 NS NS
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according to table 2. This service can be
performed on site and consists in changing
contacts, arc chutes and some other parts.
Example:
MP1 6 at 480V: requires no maintenance
before 1 0,000 cycles (mechanical or
ar
electrical).
Endurance may be increased after servicing
at 1 0,000 operations.
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Masterpact ® c i rc u it b reaker international standards
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molded case circuit breaker A 4-pole version complements the product
line. For further information, please contact
In addition to UL 489 and ANSI C37-1 3
a sales representative.
Masterpact circuit breakers comply with IEC
947-2 standard as per the table below:
type ampere interrupting ratings
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3-pole rating (A) UL489 IEC 947-2
------
DC 24 DC 24-30
rms sym. amps
48 48-60
' 480V 600V short 440V 690V
1 25 1 00-1 25
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time leu lcs leu lcs
MP08 H1 800 : 65kA 65kA 50kA 65kA 65kA 65kA 65kA closing coil
MP12 H1 1 200 . 65kA 65kA 50kA 65kA 65kA 65kA 65kA
MP1 6 H1 1 600 65kA 65kA 50kA 65kA 65kA 65kA 65kA
U L 489 Listed IEC 947-2
an
MP20 H1 2000 75kA 75kA 75kA 75kA 75kA 75kA 75kA
60 Hz 1 20 50/60 Hz 1 1 0- 1 27
MP25 H1 2500 75kA 75kA 75kA 75kA 75kA 75kA 75kA
240 220-250
M P30 H1 3000 75kA 75kA 75kA 75kA 75kA 75kA 75kA
DC 24 DC 24
MP40 H1 4000 1 00kA 1 00kA 1 00kA 1 00kA 1 OOkA 85kA 85kA
48 48
MP50 H1 5000 · 1 OOkA 1 OOkA 1 00kA 1 00kA 1 00kA 85kA 85kA
tM
1 25 1 25
MP63 H 1 1 00kA 1 OOkA 85kA 85kA
250 250
480 440-480
M P50 H2 5000 " 1 25kA 1 00kA 1 00kA 1 50kA 1 25kA 85kA 85kA DC _
24
____D_C
__ __ 24
____________
250
auxil iary and position switches 250
undervoltage trip
-�����.,..,....,.
tri
60 Hz 1 20
------
50/60 Hz 1 1 0- 1 27
240 220-250
480 440-480
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DC 48 iS 1. 3 3 3 3 3 DC 24 DC 24
1 2s i3 o.s I o.s o.3 0.3 : 0.5
48 48
' 0.25 1 25 1 25
250 3 0.25 0.25 : 0. 1 5 0. 1 5
' 250 250
500 0.5
OF: heavy duty 0: standard OFSUP: 24 additional CE: connected CD: disconnected
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CT: test
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thermal memory
Masterpact ® c i rc u it b reaker
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MP1 008A.O
purpose MP1 008A.O
The thermal memory function allows an temp.
optimization of cables or bus bar protection
in case of low amplitude repetitive faults.
Such faults can be due to repetitive motor
starlings, fluctuating load or subsequent
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reclosing after a fault.
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effect when facing such repetitive faults
pickup setting because the duration of each overload
above the pickup setting is too short to
achieve effective tripping.
Nevertheless, each overload involves a
temperature rise in the installation, the
an
cumulative effect of which could lead to
overheating of the system .
M P 1 008A.O principle
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The thermal memory function remembers
and integrates the thermal heating caused
by each pickup setting overrun. Before
------------
trip level tripping, the integrated heating value will
reduce the associated time delay and
therefore, the reaction of the trip unit will be
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closer to the real heating of the power
network system. After tripping, the memory
will also reduce the time delay when
reclosing the circuit breaker on fault.
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