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Algal Research 47 (2020) 101841

Contents lists available at ScienceDirect

Algal Research
journal homepage: www.elsevier.com/locate/algal

Review article

A review on microalgal culture to treat anaerobic digestate food waste T


effluent
David Chuka-ogwudea,b, James Ogbonnab, Navid R. Moheimania,c,

a
Algae R & D Centre, Environmental and Conservation Sciences, Murdoch University, College of Science, Health, Engineering and Education School, 90 South Street,
Murdoch, WA 6150, Australia
b
Department of Microbiology, University of Nigeria, 410001 Nsukka, Enugu State, Nigeria
c
Centre for Sustainable Aquatic Ecosystems, Harry Butler Institute, Murdoch University, 6150, Australia

ARTICLE INFO ABSTRACT

Keywords: Food waste constitutes a significant portion of waste in the world. Indeed, it is estimated that about one-third of
Raceway ponds edible human food is wasted globally. Anaerobic digestion has been identified as a promising technology for the
Inclined ponds treatment of food waste as it generates a significant amount of energy and can remove a substantial portion of
Closed photobioreactors the organics. However, this process has not been adequately applied due to technical and economic challenges.
Algae
Most importantly, anaerobic digestion of food waste produces waste in the form of Anaerobic digestate food
Anaerobic digestate effluent
effluent (ADFE), with high amounts of nutrient such as ammonium (up to 3000 mg L−1 NH3-N). It has been
established that this effluent can be used as a substrate for the cultivation of microalgae allowing both a means of
its treatment and its possible valorization. This paper reviews the anaerobic digestion of food waste, the com-
position of its digestate and trends in the treatment of ADFE with emphasis on treatment using microalgae.
Potential microalgal cultivation methods applicable to the treatment of anaerobic digestate, especially ADFE,
and possible optimization of the cultivation methods are also reviewed critically. Further, understanding of the
cultivation of microalgae in ADFE is required to aid in better design of its treatment process and valorization to
improve its economics.

1. Introduction populace of the environment from which it is sourced. Total solid (TS)
and volatile solid (VS) contents are in the ranges of 18.1–30.9 and
The exponential growth of the human population over the years has 17.1–26.35, respectively, indicating that water accounts for 70–80% in
been accompanied by a range of problems, including the significant food waste. Conventionally, food waste, which is a component of mu-
growth of waste emanating from the activities of the population. nicipal solid waste, is incinerated or dumped in open areas or pits,
According to the Food and Agricultural Organization (FAO), roughly which may lead to severe health and environmental problems [4].
one-third (about 1.3 billion tons) of the edible parts of food produced Landfilling and incineration lead to an undesired increase in carbon
for human consumption, gets lost or wasted globally per year [1]. The footprint by the release of significant amounts of methane gas and CO2,
amount of food waste generated has been projected to increase sig- respectively [5]. Leachate from landfills can also lead to ground-water
nificantly in the next 25 years due to economic and population growth, pollution and consequently, pollution of nearby waterways [4]. In ad-
especially in Asian countries [2]. About 1.4 billion hectares of the dition to the undesired carbon footprint of food waste on the environ-
earth's fertile land, (28% of the worlds agricultural area) is used to ment, incineration of food waste consisting of high moisture content is
produce food that is wasted or lost. The carbon footprint of food waste highly energy-intensive and results in the release of dioxins (poly-
is estimated to contribute to greenhouse gas (GHG) emissions up to 3.6 chlorinated dibenzo-p-dioxins (PCDDs), polychlorinated dibenzofurans
GT/year (gigatons) of CO2 equivalent [1–3]. (PCDFs), and coplanar polychlorinated biphenyls (PCBs)) [2,6]. Ex-
It is challenging to know the exact content and composition of food haust gases from food waste incinerators may contain significant
waste because of its heterogeneous nature born from the heterogenicity amounts of dioxins formed from chlorine-containing compounds found
of its sources; which is strongly related to the eating habits of the in food samples [7].


Corresponding author at: Algae R & D Centre, Environmental and Conservation Sciences, Murdoch University, College of Science, Health, Engineering and
Education School, 90 South Street, Murdoch, WA 6150, Australia
E-mail address: n.moheimani@murdoch.edu.au (N.R. Moheimani).

https://doi.org/10.1016/j.algal.2020.101841
Received 15 August 2019; Received in revised form 29 January 2020; Accepted 11 February 2020
Available online 20 February 2020
2211-9264/ © 2020 Elsevier B.V. All rights reserved.
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Here, we review the anaerobic digestion (AD) process as a way of Table 1


treating the organic food wastes. However, anaerobic digestion is an Methane Yield from various waste substrates and some algal biomass.
incomplete process. Anaerobic digestion converts the organics to me- Waste substrate Methane yield (L g−1 VS Reference
thane and CO2, but the AD effluent contains a high content of inorganic feed)
nitrogen and phosphates. Microalgae cultivation as a potential way to
Maize silage 183 ± 10.1 [21]
treat such effluent is reviewed critically.
Swine and cattle manure 205 ± 3.7 [21]
Dairy wastewater 241 ± 5.5 [21]
2. Anaerobic digestion of food waste Wastewater sludge 267 ± 10.9 [21]
Fruit and vegetable waste 160–350 [17]
The high nutrient content of food waste suggests the potential for Municipal solid waste 186–222 [22]
Slaughter house waste + organic fraction 400–500 [23]
energy recovery through biochemical or thermochemical means
of municipal waste
[2,8–11]. Anaerobic digestion, which is widely deployed and reason- Yard waste 134–209 [22]
ably understood, is a biochemical treatment that favors high moisture Food waste 540 [24]
biomass such as food waste and has been proposed as a cost-effective Kitchen food waste 446 [25]
Municipal food waste 472 [26]
technology for the recovery of energy/renewable energy production
Source segregated food waste 402 [9]
from food waste [12]. Chlorella sorokiniana 220–280 [27]
Spirulina maxima 250–340 [28]
2.1. Anaerobic digestion Euglena gracilis 458 [29]
Nannochloropsis oculate 204 [30]
Chroococcus sp 317 [31]
Anaerobic digestion is the natural, biological degradation of organic
matter, in the absence of oxygen, to biogas. Biogas is constituted of
60–70% methane and 30–40% carbon dioxide and traces of other gases alleviate the cost. Also, it has been shown that food waste as a substrate
[13]. The benefits of anaerobic digestion include renewable energy has the potential to provide higher biogas yield (Table 2) in comparison
generation in the form of bio-methane, reduction in greenhouse gas to cow manure, pig manure, corn silage, and so forth [19].
emission, and the potential revenue stream from AD waste such as There are reports on anaerobic digestion of source-segregated do-
fertilizers, bio-oil, syngas, biochar, ethanol, electricity, hydroponics, mestic food waste (Table 1) and interest is growing in this area within
fiber for animal bedding and algal biomass [11]. Europe due to rising energy costs associated with the processing of wet
Anaerobic digestion consists mainly of four phases: enzymatic hy- waste, the requirement to meet the diversion targets of the EU Landfill
drolysis, acidogenesis (acid formation), acetogenesis, and methano- Directive (99/31/EC), and the need to comply with regulations for the
genesis (gas production). Enzymatic hydrolysis involves the breaking disposal of animal by-products (EC 1774/2002) [9]. Currently, the
down of large polymers that otherwise cannot be transported into the economic prospects for food waste collection and anaerobic digestion
cell membranes, by hydrolases secreted by facultative or obligate programs are poor [20], and factors like Feed-in tariffs (FiTs) (subsidies
anaerobic bacteria (Streptococcus and Enterococcus). Polysaccharides are paid to producers of certain energy sources) and further product ex-
broken down into oligosaccharides and monosaccharides. Proteins are traction/valorization of anaerobic digestate effluents are beneficial for
broken down to amino acids and peptides, and lipids are broken down future anaerobic digestion development.
into glycerol and fatty acids [2]. In the acidogenesis phase, products
from the hydrolytic phase are fermented to volatile fatty acids such as
acetate, butyrate, valerate, propionate and isobutyrate along with 2.3. Characteristics of ADFE
carbon dioxide, ammonia and hydrogen by facultative anaerobic bac-
teria (Ruminococcus, Paenibacillus, and Clostridium species). This utilizes Table 2 details various features of food waste digestate, highlighting
oxygen and carbon thereby creating anaerobic conditions for metha- important constituents, obtained from multiple sources, and also other
nogenesis [2]. In acetogenesis phase, the volatile fatty acids from the sources of digestate for comparison. Raw anaerobic digestate food ef-
hydrolysis phase products are converted into acetate and hydrogen by fluent (ADFE), withdrawn from digesters, is a liquid to a thick slurry
acetogenic bacteria of the genera Syntrophomonas and Syntrophobacter that contains a significant quantity of solids. ADFE composition varies
[14]. In methanogenesis phase, methane is produced either by the depending on the composition of the feedstock, source of inoculum,
fermentation of acetic acid or the reduction of carbon dioxide from the digester operating conditions (pH, temperature, organic loading rate,
acetogenesis phase. Acetoclastic methanogens, belonging to Archaea, hydraulic retention time) and anaerobic digester configurations [42].
produce methane from acetic acid and hydrogenotrophic methanogens The characteristic of the digestate also depends on what part of it is
produce methane via the reduction of carbon dioxide by hydrogen. used. Digestate could be used whole or separated into two parts: solid
About 30% of methane in methanogenesis is produced from the re- digestate, containing most of the insoluble portion of the total solids
duction of carbon dioxide, while 70% is from the splitting of acetic acid (TS) and liquid digestate, containing most of the Volatile Solids (VS) of
[15,16]. Examples of methanogens include Methanosaeta, Methanolobus, the TS. ADFE contains similar amounts of total ammonia nitrogen
Methanococcoides, Methanohalophilus, Methanosalsus and Methanohalo- (TAN) with cattle and piggery slurry digestate but higher total am-
bium species. monia nitrogen content than dairy waste and wastewater sludge
anaerobic digestate. The range of total ammonia nitrogen in different
2.2. Application of anaerobic digestion for treatment of food waste sources of ADFE is wide (800–6000 mg L−1), but it could be said that it
is generally higher than found in other digestates. The ratio of nitrogen
Anaerobic digestion is a mature and widely applied technology in to phosphorus (N/P) in ADFE is generally higher than Anaerobic di-
the treatment of high-strength wastewater, sewage sludge, and animal gestate effluents from other sources (see Table 2).
manure. However, adopting it for food waste treatment/management ADFE pH generally ranges from 6.7 to 8.4 [43] due to degradation
still faces technical challenges such as volatile fatty acid accumulation, of volatile fatty acids and the production of ammonia during the process
process instability, high foaming, low buffer capacity and economic of digestion. The increase in pH and NH4+eN content through anae-
challenges such as high cost of transportation and operation [17]. In- robic digestion enhances the polluting potential of the digestate during
deed, < 2% of US food waste is anaerobically digested [18]. Thus, it is storage [44] as well as during land spreading [45]. The pH of the di-
expedient to identify current challenges in the process to improve ef- gestate also affects the solubility of phosphate (PO4−3). Higher pH
ficiency and identify the potential for further product extraction to (> 10) causes phosphate precipitation into calcium or magnesium

2
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

phosphates (Ca3(PO4)2 or Mg3(PO4)2) and struvite (NH4MgPO4.6H2O),


Reference
a complex crystal that contains nitrogen, phosphorus, and magnesium.
[32]
[21]
[21]
[21]
[21]
[33]
[34]
[35]
[36]
[37]
[38]
[39]
[40]
[41]
Lower pH increases the solubility of phosphates [46]. Undiluted ADFE
application as a substrate for microalgae propagation is limited due to
the toxicity of high ammonia concentrations to the algal biomass [47].

615 ± 64.8
1045 ± 55

Furthermore, high pH can result in a significant amount of ammonia


not being assimilated but lost to the atmosphere during its use as a











substrate for algae cultivation [48]. The main concerns regarding the
VS

further application of digestate are emissions of ammonia to the en-


vironment through ammonia (NH3) volatilization, nitrate (NO3−)
1225 ± 125

705 ± 21.2
leaching and greenhouse gas emissions as nitrous oxide (N2O), with
Properties of various Anaerobic Digestate Effluents. Total solids (TS), volatile solids (VS), Chemical Oxygen Demand (COD), total nitrogen (TN). All units (except pH) are in mg L-1.

20,000
1040

associated impacts on air and water quality, ecosystem functioning and










human health [49].
TS

2.4. ADFE treatment processes


8.31 ± 0.1
6.9 ± 0.3

8.3 ± 0.4
6.8 + 0.4
7 ± 0.1

7 ± 0.3

7.9–8.0
7.82

7.5
8.5

8.3

The challenges involved in the treatment and reuse of anaerobic



digestate effluents is a likely cause for the under-utilization of anaerobic


pH

digestion [50]. Table 3 summarizes the emerging trends for the man-
agement of liquid digestate, which include: Anaerobic ammonium
28.14 ± 0.11
11.69 ± 0.1
10.9 ± 2.5
31 ± 3.4
29 ± 4.9
74 ± 5.7
61 ± 7.4

oxidation (ANAMMOX), ammonia stripping, reverse osmosis, struvite


47.8
432
140

44

crystallization, constructed wetlands, hydroponics and algae cultiva-


tion. These processes aim at drastically reducing, to completely re-


TP

moving the nutrients in the digestate, leaving close to ‘clean water.’ The
water obtained at the end of these processes could be used for irrigation
216.3 ± 14.2

in areas of drought, as animal drinking water, and as a form of process


14.0 ± 2.7
12.6 ± 2.5
10.4 ± 1.8
10.8 ± 2.0
4.9 ± 7.4

35 ± 3.8

water in several industries. Table 3 also summarizes some of the pros


227


and cons of the processes mentioned above. The most common method
PO4

for the reuse of anaerobic digestate has been land application for crop
production because large quantities can be spread over large areas of
farmland [51]. However, improper land application may lead to am-
107.0 ± 61.9
0.24 ± 0.02
12.5 ± 6.4

19 ± 3.0

monia volatilization, pathogen contamination, over-fertilization, and









nutrient runoff, causing reasonable concern regarding the environ-


NO3

mental sustainability of the process [51]. Trends employed for the


management of the solid fraction (solid digestate) include: composting
and newer trends like pyrolysis for the production of syngas, bio-oil,
2814.97 ± 53.67
1280.97 ± 20

and biochar [52]. Fibers and insoluble solids from solid digestate can
805.1 ± 18.2

1400 ± 210
1160 ± 90
460 ± 26
596 ± 77

also be effectively reused for the production of particleboard and bed-


1770
1240

2370

1400

ding materials [64,65].


As highlighted in Table 3, algae treatment of digestate including
TN

ADFE, is potentially the most efficient means mainly because of va-


lorization of digestate through the broad scope available for the ap-
plication of microalgal biomass. Microalgae cultivation systems can
2213.54 ± 47.77
5226.0 ± 115.9
1172.38 ± 25
802.1 ± 20.3

1150 ± 180

1300 ± 41

also run as ‘standalone’ systems without the need for complex in-
410 ± 38
470 ± 46

910 ± 77
1510
1200

3700

2120

tegration of other supporting systems. Also, microalgal cultivation can


-`

easily be integrated into the process flow of anaerobic digestion sys-


TAN

tems, creating a closed loop.

3. Microalgae culture to treat ADFE


6096.10 ± 40.66
1856.6 ± 118
3300 ± 270

7800 ± 390
6200 ± 430

6096 ± 34

1600 ± 12
920 ± 62

3.1. Microalgae and AD treatment


2290
1980

1500
5923

3180

Microalgae are sunlight powered cell factories that can fix CO2
COD

converting it into biomass that can produce valuable lipids, carbohy-


drates, proteins, pigments, and vitamins [66]. These products can then
Pig excrement & kitchen garbage ADE

be converted into biofuels, feeds, foods, and high-value bio-compounds.


Maize silage & Swine manure ADE

Microalgae are a very diverse group of organisms, they do not require


Food waste anaerobic Digestate

Food waste anaerobic digestate

Food waste anaerobic digestate

arable land for cultivation and they tolerate and grow on a variety of
nutrient sources and several types of wastewater [67,68]. The nutrients
Food wastewater Digestate
Piggery wastewater ADE
Wastewater Sludge ADE

and water needed for the cultivation of microalgae are readily available
Piggery effluent ADE

in wastewater streams and utilizing wastewater will allow for sig-


Cattle manure ADE

Kitchen waste ADE

Kitchen waste ADE


Dairy waste ADE
Food waste ADE

nificant cost cuts for microalgae cultivation while simultaneously


treating the wastewater to acceptable levels [69].
Anaerobic digestate effluent offers all the same benefits expected
Table 2

Source

from wastewater treatment using microalgae. The drawback of its


usage, as stated earlier, is in its “strength” (toxic concentrations of

3
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Table 3
Trends in the management of Anaerobic Digestate Effluents; Some pros and cons.
Method Pros Cons References

Anaerobic ammonium oxidation i. Low energy, oxygen and carbon requirements i. Slow growth rate of Anammox organisms leading to prolonged [53]
(Anammox) ii. Consumes atmospheric CO2 reducing start-up times.
greenhouse gases. ii. Water consumption increasing capital cost, for dilution of
digestate toxic concentrations of Nitrogen in digester inhibit
biomass.
iii. Cannot be used as a standalone treatment.
Adsorption i. Efficient on large scale application i. High initial investment costs [54]
ii. Difficulty in the removal of adsorbed nutrients / colloids from the
adsorbents
iii. After use disposal safety concerns
Constructed wetlands i. Relatively low set-up cost i. Requires large surface area [55]
ii. Operational simplicity
Phycoremediation i. Anaerobic digestate effluent can substitute for i. Can consume a significant amount of water if diluted, leading to [35,48,56,57]
fertilizer requirements of algae. high operational cost.
ii. Algal biomass produced may be further ii. Requires large surface area
valorized in feed or bio-fuel production.
iii. Can be used as a standalone treatment.
Ammonia Stripping i. Easy In-situ application. i. Ammonia gas fouling, [58,59]
ii. Highly efficient for ammonia removal. ii. Ammonia gas release (greenhouse gas release)
iii. Requires high temperature and pH
Reverse osmosis Suitable for heat-sensitive substrates, low The process requires a lot of water, which may remove desired [60,61]
operating cost. nutrients.
Struvite Crystallization i. Recovery of high-quality fertilizer in the form i. High costs of chemical compounds [62]
of struvite. ii. Cannot be used as a standalone treatment.
ii. Pellets are easy to handle.
Hydroponics i. Can be used as a standalone treatment i. Requires dilution. [63]
ii. Easy to accomplish ii. Potential concerns regarding plant contamination by digestate
iii. Nutrient valorization bacteria.

nutrients) and high turbidity. Significant work has been carried out on microalgae is improved under mixotrophic conditions.
the use of anaerobic digestate from various sources, for the cultivation Other issues to consider in the treatment of anaerobic digestates
of microalgae with varying degrees of success as depicted in Table 4. using microalgae is the organic content and microbial load of the ef-
Nitrogen and phosphate removal are the most important parameters in fluent and the products that are to be obtained from the microalgal cells
the treatment of any wastewater/effluent and microalgae has proven to after treatment and valorization using microalgae. The dynamics of the
be efficient in the utilization of these nutrients for growth in cultivation. relationship between microalgae and bacteria in anaerobic digestates
Table 4 highlights extensively the nutrient removal rate (COD, phos- can get quite complex because of the diversity of the organisms in di-
phates and Nitrogen) and efficiency from various studies. Microalgae gestates. These relationships range from mutualism to commensalism to
cultivation has been demonstrated to reduce the COD of waste effluents parasitism [79]. Ultimately, microalgae have been shown to out-
and digestates to up to 90% (see Table 4). Degradation of organic compete bacteria, including nitrifying bacteria, for nutrients especially
compounds in anaerobic digestate can be attributed to mixotrophic under phosphate limiting conditions [80]. In general, environmental
growth in microalgae and for the purpose of organic pollutant de- conditions of algal cultivation systems, such as variable pH, high light,
gradation, mixotrophs employing osmotrophy for organic carbon have high dissolved oxygen and shear produced by mixing, has been found to
been alluded as significantly relevant [70]. limit the survival (up to 99%) of many pathogenic bacteria such as
Microalgae capable of mixotrophy are generally able to reach sig- coliforms and Salmonella [81].
nificantly higher cell densities in culture than strict photoautotrophs All the studies on the cultivation of microalgae on anaerobic di-
[71–74] and so would naturally be the preferred choice for treatment gestate highlight nutrient toxicity and turbidity as the major constraints
and valorization of waste effluents with complex compositions and high and various pre-treatment procedures are employed before its usage
COD like ADFE. For some mixotrophic microalgae, oxidative phos- (Table 4). The challenges, common attempts to ameliorate the said
phorylation of organic carbon sources and photosynthesis seem to problems and potential solutions are discussed in the following sec-
function in parallel and additively, with mixotrophic growth rates tions.
equaling or even surpassing the sum of heterotrophic and autotrophic
growth of the microalgae [75]. In other cases, organic carbon utiliza- 3.2. Challenges of using AD effluent for algal growth
tion may reduce affinity for CO2 and CO2 fixation, and suppress pho-
tosynthetic oxygen evolution [76]. The utilization of organic carbon has 3.2.1. Turbidity
also been shown to cause strong inhibition of the Calvin cycle enzyme Turbidity is one of the most prominent challenges experienced in
ribulose bisphosphate carboxylase/oxygenase (RuBPCase) [77], and the the use of microalgae to treat AD effluent [33,57]. Regardless of the
down-regulation of RUBISCO activase and genes responsible for cultivation system, light (quantity and quality) is the main limiting
synthesis of various light harvesting proteins; including reduced factor of any microalgae culture. Photosynthesis correlates with an in-
chlorophyll ‘a’ content per cell [71]. Under mixotrophic conditions net crease in irradiance until maximum algal growth is achieved at the light
maximum photosynthetic O2 evolution rate, saturation irradiance (Ik) saturation point [105,106]. Suspended materials in anaerobic digestate
and variable to maximum chlorophyll fluorescence ratio (Fv/Fm) have effluent interfere with the clarity of the liquid medium and greatly in-
been shown to be depressed indicating reduced photochemical effi- creases light attenuation because the light is scattered and absorbed by
ciency of PS II [72]. In some exceptional cases however, mixotrophic the suspended materials [57]. Impurities responsible for turbidity in-
conditions can increase photosynthetic rate and PSII photochemical clude clay, silt, finely divided organic and inorganic matter, soluble
efficiency [78]. Nevertheless, whichever response is observed, the colored organic compounds, and microorganisms. Turbidity has been
consensus is that for most species, biomass growth and productivity of tackled by researchers by pre-treatment of the anaerobic digestate

4
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Table 4
Microalgae cultivation on Anaerobic Digestates. System of cultivation, productivities and nutrient removal efficiencies.
Algae species Digestate Digestate Pre- Cultivation System Operation Biomass Productivity Nutrient Reference
Origin treatment and Concentration Removal
Efficiency

Chlorella pyrenoidosa Starch Filtration, 2 L flasks Batch (9 d) 0.58 g/L/d TN 91.6% [82]
processing Sterilization, 3.01 g/L TP 90.7%
wastewater Dilution with COD 75.8%
wastewater
C. pyrenoidosa Starch Precipitation, Airlift circulation Outdoor batch 0.37 ± 0.09 g/L/d TN 83.1% [83]
processing Filtration photobioreactor (14 d) sparging 2.05 g/L TP 97.0%
wastewater (890 L) with 5–9% CO2 COD 66.0%
Chlorella PY-ZU1 (Mutated) Swine manure Undiluted, Benchtop column Batch sparging 0.601 g/L/d TAN 73% [84]
and sewage Centrifugation, bioreactor (0.3 L) with 15% CO2 4.81 g/L TP 95%
Autoclave COD 79%
Chlorella PY-ZU1 Food waste Undiluted, 1 L Flasks Batch sparging 0.456 g/L/d,4.3 g/L TAN 99% [40]
Ozonation, with 15% CO2 TP 99%
Autoclave COD 68%
Chlorella sp. Dairy manure Dilution, Filtration 250 mL Flasks Batch (21 d) 1.71 g/L TN 82.5% [57]
TAN 100%
TP 74.5%
COD 38.4%
Chlorella sp. Biogas Fluid Ultraviolet, Photobioreactor bag Batch (6 d) with 0.494 g/L TN 73.1% [85]
(slurry) Filtration (40 L, Effective 8 L) biogas in TP 67.6%
headspace COD 78.9%
Chlorella sp. Wastewater Centrifugation Glass cylinders (0.38 L) Batch (until 0.45 g/L/d TN 83.7% [86]
sludge stationary phase) 2.11 g/L TP 94.2%
COD 86.3%
Chlorella vulgaris Dairy manure Dilution Flask (4 L, effective Semi continuous 1.3 g/L TN 93.6% [87]
1 L) (30 d) with 2% TAN 100%
CO2 TP 89.2%
COD 55.4%
Chlorella minutissima, Poultry litter Centrifugation, 0.25 L Flasks Batch (12 d) 0.076 g/L/d TN 60% [88]
Chlorella sorokiniana Dilution 0.612 g/L TP 80%
and Scenedesmus
bijuga
C. vulgaris, Scenedesmus Livestock waste Ultraviolet, Photobioreactor bag Batch (7 d) with – TN 76.0% [89]
obliquus, and Neochloris (Biogas slurry) Filtration (20 L, Effective 4 L) biogas in TP 63.2%
oleoabundans headspace COD 63.1%
CO2 62%
C. vulgaris and nitrifying – Vinasse Dilution HRAP 180 L Continuous (175 11.8 g/m2/d TN 37% [90]
denitrifying activated sludge d) with synthetic 0.6 g/L TP 71%
biogas sparging COD 51%
TOC 57%
TIC 78%
CO2 80%
C. vulgaris, N. oleoabundans, Cattle slurry Dilution 250 mL Flasks Batch (21 d) in 0.26 g/L/d TAN 99.9% [91]
and S. obliquus and raw cheese CO2 incubator PO4-P 97.3%
whey
Chroococcus sp. Algae cells Dilution / mixed Transparent Plastic Batch (12 d) with 1.42 g/L TAN 85.2% [92]
with wastewater bottles 20 L air sparging NO3-N 77.3%
TP 89.3%
COD 70%
Desmodesmus sp. Pig manure Filtration, Dilution 1 L Flasks Batch (10 d) 0.385 g/L TN 75.6% [93]
TAN 92.7%
PO4-P 100%
Desmodesmus sp. Pig manure Filtration, Dilution 1 L Flasks Fed-batch (40 d) 1.039 g/L TN 94.2% [93]
TAN 91.1%
PO4-P 88.7%
Desmodesmus sp. Pig manure Filtration, Dilution 100 mL Flasks Batch (14 d) 0.029 g/L/d TN 100% [94]
0.412 g/L TP 100%
Nannochloropsis salina Municipal Dilution with Lab-scale bioreactor/ Batch (10 d) with 0.092 g/L/d TN 100% [95]
wastewater artificial seawater glass bottle (2 L) air sparging 0.92 g/L TP 100%
Nannochloropsis salina Municipal Dilution with Lab-scale bioreactor/ Semi-continuous 0.155 g/L/d TN 89% [95]
wastewater artificial seawater glass bottle (2 L) (18 d) with air TP 82.8%
sparging
Synechocystis sp. Municipal Dilution with Lab-scale bioreactor/ Batch (18 d) with 0.151 g/L/d TN 100% [96]
wastewater artificial seawater glass bottle (2 L) air sparging TP 100%
Synechocystis sp. Municipal Dilution with Lab-scale bioreactor/ Semi-continuous 0.212 g/L/d TN 100% [96]
wastewater artificial seawater glass bottle (2 L) (18 d) with air TP 100%
sparging
N. oleoabundans Dairy manure Dilution Indoor photobioreactor Batch (11 d) with 0.088 g/L/d TAN 90–95% [97]
(polyethylene tubing 2–3% CO2
(U-Line)) 50 L sparging
Scenedesmus accuminatus Livestock waste Filtration, cylindrical glass Semi-continuous 0.118 g/L/d, 1.5 g/L TN 89% [34]
Autoclave, Dilution reactor (1 L) (29 d) with air
sparging
(continued on next page)

5
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Table 4 (continued)

Algae species Digestate Digestate Pre- Cultivation System Operation Biomass Productivity Nutrient Reference
Origin treatment and Concentration Removal
Efficiency

Scenedesmus sp. Swine manure Autoclave, Mixed Indoor photobioreactor Batch then 0.67 g/L/d TAN > 95% [98]
with municipal (1.8 L) continuous PO4-P > 97%
wastewater chemostats (45 d)
with air sparging
S. obliquus Livestock waste Filtration, Photobioreactor bags Batch (7 d) with 0.311 g/L/d TN 74.6% [99]
Autoclave, Dilution (polyethylene, 48 L) biogas in TP 88.8%
headspace COD 75.3%
CO2 73.8%
Mixed microalgae dominated by Wastewater Dilution 0.5 L flasks Batch (7 d) 2.6 g/L TSS – [100]
Scenedesmus sp.
8
Tetraselmis sp. Tetraselmis Dilution Plastic bag Batch (10 d) with 5*10 cells/L – [101]
culture effluent photobioreactors (5 L) air sparging
Scenedesmus bijuga food Dilution, Autoclave 1 L Flask Batch (28d) 0.0508 g/L/d, 1.49 g/L TN 86.6%, TP [37]
wastewater 90.5%
effluent
Chlorella SDEC-18 Kitchen Waste Dilution, I L Flask Batch 0.53 g/L TN 35.21%, TP [39]
centrifugation 95.27%
Scenedesmus dimorphus Diluted food Dilution Indoor Raceway Pond Batch 0.042 g/L/d 65–72% TAN, [102]
waste & animal (100L) 63–100% TP
manure
Chlorella, Scenedesmus, penate Piggery Effluent Sand filtered but Raceway Pond (150 L) Semi-continuous 0.017–0.02 g/L/d – [48]
diatom consortium undiluted with CO2
sparging
Chlorella, Scenedesmus, penate Piggery Effluent Sand filtered but Raceway Pond (160 L) Semi-continuous 0.024 g/L/d – [103]
diatom consortium undiluted
Chlorella, Scenedesmus, penate Piggery Effluent Sand filtered but Biocoil (40 L) Semi-continuous 0.047 g/L/d – [103]
diatom consortium undiluted
Chlorella, Scenedesmus, penate Piggery Effluent Sand filtered and Inclined Thin layer Semi-continuous 0.06 g/L/d, 0.84 g/L 98.06 ± 1.13 [41])
diatom consortium Dilution pond (350 L)
Chlorella, Scenedesmus, penate Piggery Effluent Sand filtered and Raceway Pond Semi-continuous 0.03 g/L/d, 0.84 g/L 98.06 ± 1.13 [41]
diatom consortium Dilution (1500 L)
2
Rhizoclonium, hieroglyphicum, Dairy manure Dilution Biofilm (Algal turf Continuous 25 g/m /d 70–100%TAN &P [104]
Microsporaconsortium scrubber raceway)
(1500 L)

effluent by centrifugation [84,107], filtration [82], precipitation [83] complex of photosystem II (PSII) and also increasing the sensitivity of
and adsorption [54] (See Table 3) to remove suspended solids and PSII to photodamage [114]. Also, high ammonium concentrations in-
impurities. However, the most popular method employed to reduce hibit microalgae photosynthesis by uncoupling electron transport from
turbidity is dilution. There is ample literature that supports better algae photophosphorylation [115,116]. It is also suggested, at least in higher
performance, in terms of growth and nutrient removal in anaerobic plants, that using ammonium as the sole nitrogen source can lead to the
digestate effluent due to reduced turbidity [32,35,57,80,100,107]. oxidation of excess redox equivalents on the mitochondrial electron
However, most of these methods are not attractive as they can result in transport chain leading to electron ‘leakage’ and the production of re-
a significant increase in the cost of the treatment process [84]. See active oxygen species (ROS) [117].
Table 3 for pros and cons of the aforementioned treatment methods. ADFE, has a concentration of NH3-N in the range of
1000–6000 mg L−1 [35] and high ammonia-N levels above
3.2.2. Ammonia/ammonium toxicity 100 mg L−1has been shown to have inhibitory effects on the growth of
Another major problem with the use of anaerobic digestate effluent microalgae in anaerobic digestate effluent [21,34,47,100]. In anaerobic
for the cultivation of microalgae is the high concentration of nutrients, digestate effluent characteristically with high concentrations of am-
especially Ammonia‑nitrogen [48,103]. It has been established that moniacal nitrogen, ammonia volatilization has also been noted to be a
ammonium is the most preferred source of nitrogen for microalgae problem in its use as a growth medium [48]. To alleviate the inhibitory
[108–112], but high concentrations are toxic to microalgae. In practice, effects of high nutrient concentrations in algal cultures, researchers
as regards to wastewater (including ADFE), ammonium exists alongside again turn to dilution to bring the ammonia-N level to 50–100 mg L-1
the more reactive ammonia species and is collectively referred to as [32,47,100].
ammonia nitrogen. In aqueous solutions, ammonia-N is present in two
forms: the protonated cation NH4+ (ammonium), and the gaseous form 3.2.3. Nutrient ratios
NH3 (ammonia). The equilibrium of the two forms is dictated by pH. At ADFE and other digestate effluents are characterized by low carbon
pH > 9 ammonia dominates and at pH < 8 ammonium dominates. At to nitrogen, ratios due to the enhanced microbial degradation of or-
pH > 9 toxicity is most likely due to ammonia and at pH < 8 toxicity ganic matter and the resultant emission of carbon as methane in the
is most likely due to ammonium. In algae, ammonium does not diffuse process of anaerobic digestion [118]. It has been shown that the C/N
through the cell membrane; hence, its uptake needs to be regulated. On ratio has a significant effect on biomass production in algal cultures
the other hand, ammonia diffuses passively through the cell membrane [119], with higher C/N ratios producing higher biomass. Anaerobic
and hence, cannot be regulated, resulting in high ammonia con- digestate effluent has been found to have C/N ratios as low as 1.53 [21]
centrations in the cell [113]. Ammonia is the more reactive species and whereas the optimal C/N ratio for algal growth is in the range of 4–8
is also more toxic to microalgae. The toxicity of ammonia to algae has [120]. However, the addition of CO2 sourced from flue gas or other
been shown to include: the disruption/inhibition of photosynthesis by sources otherwise considered as waste or pollutants can potentially
damaging the manganese (Mn) cluster of the Oxygen-evolution solve this issue. Having said that, it should be noted that flue gas also

6
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

contain Nitrous and Sulphur oxides (NOx and SOx) [121,122] and these mainly consists of methane (CH4 ~ 65 vol%) and carbon dioxide (CO2
oxides have been demonstrated to be toxic to microalgal growth ~ 35 vol%), an upgrading process is normally needed to remove CO2
[123,124] so care should be taken to reduce their concentrations to and other unwanted impurities before it can be used as vehicle fuel. The
acceptable levels by treatment. N/P ratio of ADFE is also evidently CO2 removed from the raw biogas can be captured and stored, leaving
much higher than ideal (in extreme cases up to 80). The ideal range is clean biomethane. Capturing CO2 from biogas upgrading can be cate-
14–16 [125,126], reflecting nitrogen excess in the form of ammonia. gorized as pre-combustion capture [130]. When raw biogas is directly
However, as stated earlier, the composition of the digestate is entirely used to produce power and heat through combined heat and power
subjective to the feedstock of the digestion process and the source of the (CHP) generators or burning in a combustor, the CO2 is captured from
digestate. This issue can be resolved by either modifying the feedstock the exhaust gas. Capturing CO2 this way is categorized as post-com-
of the anaerobic process to better suit the use of treating and valorizing bustion capture. Pre-combustion capture yields higher CO2 concentra-
its digestate or using mixed sources of digestate or mixtures of diges- tions and purity due to the high CO2 content of raw biogas. On the other
tates and other wastewater (to complement for nutrient insufficiencies hand, using biogas as fuel results in a low CO2 content in the exhaust
[82]) for the cultivation of the microalgae. gas; therefore, post-combustion capture from exhaust yields much
lower CO2. Microalgae cultures can also be used to capture CO2 directly
3.3. Current solutions for treating AD effluents using microalgae from biogas by injecting the biogas into a closed algal cultivation
system e.g. closed glass photobioreactors and photobioreactor bags,
3.3.1. Addition of carbon oxide simultaneously upgrading the biogas and using CO2 as carbon source
Carbon dioxide can play a dual role in the optimization of the [85,89,90] (see Table 4 for CO2 removal efficiencies).
process for the use of anaerobic digestate effluent in the cultivation of
microalgae. Its addition can increase biomass and regulate pH [119]. 3.3.2. Strain selection, acclimation, and diversification
This will also reduce the need for the use of acid, alkaline, or buffer for A potential solution to the problem of nutrient/Ammonia toxicity in
the same purpose. In open-air, when CO2 dissolves in culture medium it the cultivation of microalgae in ADFE is the proper selection, diversi-
forms carbonic acid (H2CO3) and consequently reduces the pH of the fication, and/or acclimation of algal strains. Native species have been
medium, but when microalgae biomass increases and the rate of pho- shown to perform better than other species in the commercial-scale
tosynthesis increases, the CO2 is consumed from the medium which cultivation of microalgae in wastewater [131,132]. Acclimation, in
then returns to alkaline pH [68,127]. This is observed as higher pH accordance with the local environment, can facilitate the growth of
levels in the night and lower pH levels in the daylight in algal cultures. native species and even physiological acclimation of commercial cells
Adequately controlled addition of CO2 could reduce the pH of digestate in wastewater before their utilization has been shown to improve nu-
to levels that allow for significant biomass improvement and ammonia trient removal efficiency [133]. The exact mechanisms through which
solubilization, improving/increasing the amount of nitrogen absorbed microalgae adapt and acclimatize to toxic nutrient conditions in was-
by the microalgae as opposed to that lost to volatilization [48]. tewater are unclear. However, acclimation to wastewater tolerance has
Currently, there is no literature on the influence of CO2 addition in been shown to correlate with higher accumulation of carotenoid pig-
the cultivation of microalgae on ADFE. The impact of the addition of ments and increased ascorbate peroxidase activity [134].
CO2, keeping the pH at 8, in anaerobic digestate of piggery effluent has High-diversity native microalgal systems can also result in more
been shown to significantly increase microalgae growth and pro- robust operation and higher productivity. Compared to monocultures,
ductivity [48]. The CO2 addition abated the decrease in productivity microalgal consortia of higher diversity are considered to be more
observed at extreme concentrations of ammonia. The low mass transfer stable (Lau et al. 1996) and less susceptible to invasion [135]. The di-
efficiency of CO2 from gaseous to liquid phase is one of the major versification of microalgae in cultivation systems can have a positive
limiting factors in microalgae cultivation [128]. The direct injection of effect on the stability of the ecosystem, and the use of consortia with
gases into microalgae culture, which always accompanies the release of species possessing different metabolic abilities or strains with different
CO2 to the atmosphere, may not be as effective if smart designs and light absorption spectrum enhances nutrient retention [136–138] as
methods to either increase the diffusivity, increase retention time and/ well as overall remediation capacity [139]. Also, mixed culture systems
or reduce the gas bubble size, are not employed. are cheaper and easier to operate and maintain [140].
Dissolved inorganic carbon (DIC) exists as either CO2, HCO3− or Recently, Ayre et al. [48] successfully isolated microalgae from
CO32− and the proportions of each species depend on pH and tem- several freshwater and wastewater samples, combined and further ac-
perature. Microalgae preferentially take up CO2 through passive diffu- climatized them resulting in a mixed culture containing at least three
sion, over HCO3− which relies on active transport. However, at high pH microalgae species capable of growing on Anaerobic digestate effluent
most DIC in wastewater is in the form of HCO3− and CO32−, with in- of Piggery Effluent with Ammonia Nitrogen content up to 1600 mg L−1.
significant available CO2 [129]. The addition of CO2 results in de- They were able to achieve biomass productivity of 315 mg m−2 d−1 in
creasing pH and shifts the DIC equilibrium, thereby increasing the outdoor raceway pond with the addition of CO2, keeping pH at 8
availability of CO2. In a study on the effect of the addition of CO2 along without optimizations or significant pre-treatment of the digestate. It is
a pH gradient on wastewater microalgal photo-physiology [119], the to be noted that the study was mostly directed towards the acclimation
decrease of pH from 8 to 6.5, with the addition of CO2 resulted in a of the microalgal consortium in undiluted ADPE, and no real attempt
significant increase in Dissolved Inorganic Carbon and consequently a was made to optimize any other growth parameters. Their results de-
significant increase in biomass. The highest biomass yield was achieved monstrated that microalgae consortium can be cultivated in undiluted
at the highest DIC/lowest pH combination [119]. However, the in- ADPE to avoid using fresh water for dilution but the very high NH3-N
creased microalgal biomass did not have any significant effect on am- content (1600 mg L−1) led to low productivity.
monia volatilization. This was described to likely be an artifact of the
pond design, resulting in very high ammonia volatilization. This 3.3.3. Optimal and innovative pond and bioreactor designs
method, in addition to an adequate bioreactor design, could be used for As previously stated, the most significant limitation to the cultiva-
the treatment of anaerobic digestate effluent lending itself also as a tion and growth of algae is light quality and quantity, and this limita-
means to reduce ammonia volatilization. tion is more pronounced when dealing with turbid substrates like
In anaerobic digestions plants, CO2 for the cultivation of microalgae anaerobic digestates. Pond and bioreactor designs that improve the
can be sourced in-house. However, the additional cost of capture and distribution and utilization of light are a definite ‘yes’ for the cultivation
transportation/transmission must be considered. Depending on how of algae using Anaerobic digestates. In the next sections, we discuss the
biogas is utilized, there are different routes to capture CO2. Biogas available cultivation systems used for mass algal production with an

7
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

emphasis on wastewater treatment. most used open cultivation systems but are limited by low productivity
and high risk of contamination by other algae, bacteria, and protozoa
4. Microalgal cultivation systems which can diminish overall biomass productivity and even outcompete
the desired microalgae [141].
Algal cultivation systems can be broadly classified into open, closed, Raceway ponds are frequently used in the treatment of wastewater
hybrid, and biofilm systems. In open ponds, the algal biomass is ex- effluents and have been used in the treatment of anaerobic digestate
posed to the environment. Although open ponds are less expensive to effluent, both diluted [102] and undiluted [48,103], with various levels
build and operate, they are limited by the inability to adequately con- of biomass productivity and nutrient removal rates. This and further
trol growth conditions such as irradiance levels, temperature, and examples are listed in Table 4.
contamination. Open ponds include paddlewheel driven raceway High rate algal ponds are shallow raceway ponds (Fig. 1) that were
ponds, inclined thin layer ponds, circular ponds, and lagoons ponds. developed for wastewater treatment by Oswald and his colleagues in
Closed cultivation systems offer better control over growth conditions the 1950s [143]. The term ‘high- rate pond’ was first used by Oswald to
and consequently allow for higher productivities in comparison to open describe raceway ponds that differ from other pond systems in that they
ponds. However, closed cultivation systems are significantly more ex- aimed to maximize their algal biomass concentration to increase their
pensive than open systems to set up and operate. Closed cultivation wastewater treatment efficiency. The depth of the ponds is dependent
systems include tubular photobioreactors, flat panel photobioreactors, on the turbidity/clarity of the wastewater being treated, typically be-
helical tubular photobioreactors, and plate photobioreactors (vertical tween 0.2 and 0.6 m. Paddlewheel mixing (0.15–0.3 m/s) causes tur-
and horizontal). Other cultivation systems that do not immediately fit bulent eddy currents that provide horizontal and some vertical mixing
into the categorization stated above are biofilm (solid) and hybrid in the pond, required for the intermittent exposure of algae to sunlight
cultivation systems. The following sections discuss applications of some [144]. High rate algal ponds are frequently coupled with Anaerobic
of the cultivation systems mentioned above for the treatments of ponds and the substrate used in high rate algal ponds is the supernatant
anaerobic digestate effluent. from anaerobic or facultative ponds. Though they are not generally
used for the direct treatment of anaerobic digestate effluents, they are
4.1. Open pond cultivation systems used extensively for the treatment of wastewater [144–146] and their
closeness to the subject of anaerobic digestion warrants mention.
Owing to less capital costs and simplicity in construction, open High rate algal ponds are considered low-cost due to less cost of
ponds are the most commonly used cultivation systems for mass algae operation, shorter hydraulic retention time, and cheaper construction
cultivation [141]. Open cultivation systems include paddlewheel driven costs in comparison with other wastewater treatment systems such as
raceway ponds, thin layer ponds, circular ponds, and lagoons. activated sludge systems [147]. High rate algal ponds retain the ad-
vantages of conventional ponds (anaerobic, facultative) owing to sim-
4.1.1. Raceway ponds plicity and economy but overcome many of their disadvantages (poor
General raceway pond configurations consist of a closed circular and inconsistent effluent quality, limited nutrient and pathogen re-
loop typically with depth about 0.25–0.30 m (Fig. 1). Lower depths are moval) and have the added benefit of recovering nutrients into har-
preferred to improve light penetration, but depth cannot be much < vestable algal biomass for beneficial use as fertilizer, feed or biofuel
0.30 m for large scale ponds [141]. Typically, the length of the strait of [147].
the loop should be significantly larger than the width of the raceway.
This is important because if this ratio is too low flow disturbances at the 4.1.2. Inclined thin layer ponds
end of the bends begin to affect the flow in the straight channel leading Inclined thin layer ponds are open ponds inclined at an angle
to increased power consumption and dead zones, ultimately leading to (Fig. 2). In this system, algae culture flows down the inclined surface in
inadequate mixing. A high surface-to-volume ratio of the raceways is a thin layer. The algae culture is collected at the bottom end of the pond
intended to provide a large area for absorption of the sunlight required and recirculated to the top of the incline by a pump to repeat the flow
by microalgae to grow [142]. Flow requirements in the pond should be [141]. Inclined thin layer ponds were first developed in the Czech Re-
such that flow is not laminar but turbulent to prevent algal cells from public [150] where the system was operated at culture depth of
settling at the bottom of the pond. Conditions should be optimized such 4–6 mm, and flow rate of 8 cm.s−1 with continuous circulated down a
that turbulence thresholds are not exceeded, resulting in turbulence 3% inclined glass surface during the day. At night the culture suspen-
stress and death of cells in the medium [142]. Raceway ponds are the sion was kept in an aerated tank. This operation was found to reduce

Fig. 1. Left – Open raceway pond; source: [148]. Right- High rate algal pond; source: [149].

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D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Fig. 2. Left – Open Thin-layer inclined cascade photobioreactor. Source: [154]. Right – Thin-layer inclined pond; source: [41]

the overall cost of pumping and reduce the need for cooling the culture light loss) and maximally utilize all the absorbed light (no light in-
at night. The first thin layer inclined pond systems were fitted with hibition) to achieve maximum productivity. This calls for optimization
baffles, which resulted in intensive mixing, limiting algal sedimenta- of the thin layer open pond depth to achieve higher standing biomass
tion, and increasing the frequency of exposure of the cells to light and concentration yield resulting in higher areal productivity. Further stu-
dark periods [150]. However, the baffles caused the disadvantage of dies on optimizing the inclined pond with various depths were sug-
about two-fold higher investment costs compared with the regular ra- gested and some opinions for such optimizations are discussed in the
ceway ponds, high energy consumption for the operation of the pumps, following sections.
labor-intensive and time-consuming cleaning process for the inclined Optimizations of the depth of inclined thin layer ponds will provide
surface. These disadvantages were reduced in subsequent models by insight on the limits to light diffusivity and attenuation, especially in
reduced surface inclination and removal of the baffles [151]. The regard to turbid substrates like undiluted anaerobic digestate effluents.
system was operated at a 6 mm thick layer and was able to reach a very Though the higher turbulent flow rates of inclined thin layer ponds
high algal density at harvest [152]. provide better mixing capabilities, there might be a need for even more
The advantages of thin layer inclined ponds are as a result of the systematic mixing for better light utilization given the nature of anae-
shorter light path resulting in lower light attenuation, due to the thin robic digestate effluents.
layer of culture, high turbulence resulting in better mixing, and better
utilization of flashing light (light/dark periods) effect [151–153]. The 4.1.3. Other open cultivation systems
advantages associated with thin layer inclined ponds have been ade- Other open cultivation systems used in the treatment of wastewaters
quately substantiated with reports of cell densities and productivities of are Shallow lagoons and ponds, and Mixed ponds [141]. Shallow algae
4.3 g algal DW L−1 d−1, net areal productivities of 38.2 DW L−1 d−1 lagoons, ponds, and ditches are the oldest form of wastewater treatment
with peaks of 50 DW L−1 d−1for the cultivation of Chlorella and Sce- methods and have been used for thousands of years. Mixing in lagoons
nedesmus freshwater strains in the Czech Republic and Greece and ponds is done by wind and convection and by careful management
[152,153]. of the flow of fluids through the ponds. Areal productivity in shallow
The advantages (thin culture layers and higher turbulent flow rates) lagoons and ponds is characteristically low [141]. Mixed ponds are
of inclined thin layer ponds are especially well suited for the case of typically about 50–80 cm deep and the simplest kind of mixing is with
anaerobic digestate effluents which have high turbidity resulting in aeration from the bottom of the pond. However, mixing is mostly un-
higher light attenuation. In view of the importance of light diffusion, even and consequently, productivities are low [141].
Raeisossadati et al. [41] investigated the use of a customized inclined
thin layer pond for treating anaerobic digestate from piggery effluent 4.2. Closed photobioreactors
under the outdoor climatic conditions of Perth, Western Australia. The
inclined pond was operated at a depth of 5 mm which allowed for Closed cultivation systems for cultivating microalge are generally
improved light diffusion and better light distribution. The lipid content made up of transparent plastic or glass [155]. Closed photobioreactors
of the biomass harvested from the inclined ponds was above 33%, in- have lent themselves to several innovative designs but are majorly di-
dicating the possible application of the biomass for biodiesel produc- vided into three types of designs: flat plate, tubular (Fig. 3) and bag
tion. The inclined thin layer pond had better volumetric productivity in photobioreactors [155]. The advantages of the closed photobioreactors
comparison to the raceway pond (Table 4). However, the raceway pond include the ability to control the culture conditions (e.g., temperature,
had better overall areal productivity. The disparity between the volu- pH, irradiance), manage contamination more effectively and reduced
metric and areal productivities was partly because the inclined pond water loss due to evaporation which is prevalent in open systems; de-
had an operational volume of 350 L in comparison with the raceway pendent on climate conditions viz.: solar radiation and wind velocity
pond with an operational volume of 1500 L for the same areal footprint [156]. Mixing in closed photobioreactors is achieved by recirculation
in additional to other optimization issues. In Raeisossadati et al. [41] using airlifts systems or external pumps [155,157]. Closed photo-
study, the advantage offered by the thin layer inclined pond in terms of bioreactor systems have been shown to produce high algal cell densities
improved light absorption per cell was insufficient to account for a of up to 20 gL−1 allowing for a significant reduction in harvesting cost
smaller operational volume per unit area. Volumetric productivity for and capital cost of the photobioreactors [155,158]. In addition to dis-
the thin layer inclined pond will need to be much higher to favorably advantages of high capital and operational cost associated with closed
compete with the open raceway pond in terms of areal productivity. In photobioreactors stated earlier, there is also the problem of biomass
other words, the cells should be able to absorb all the incident light (no inhibition due to high concentrations of dissolved oxygen (DO).

9
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

for processes that can be disjointed into multiple stages as exemplified


above. The disadvantages include high capital and operational costs,
especially if high valued products are not being produced. Currently,
there is no literature on the use of hybrid photobioreactor systems in
the treatment of anaerobic digestate effluent, but the intuition of the
system is straightforward and can be adopted and adapted if the eco-
nomics are right.

4.4. Biofilm cultivation systems

Microalgal biofilm culture systems are an alternative to suspension-


based cultivation systems found in both open and closed algal culture
systems. Microalgal biofilm systems have the distinct benefit of redu-
cing the cost associated with harvesting algal cells [168–171]. In mi-
croalgal biofilm systems, the algae cells are attached to a material
surface, keeping them in place while nutrients run over the surface.
Cells are harvested after cultivation by scraping them off the surface of
the material [172,173]. The harvested cells have a high solid content
which has been demonstrated to be as high as 10–20% obtained in a
rotating algal biofilm (RAB) cultivation system [174]. This is similar to
what is obtainable in post-centrifuged algal biomass from suspension-
Fig. 3. Biocoil photobioreactor; Source: Algae R&D Center, Murdoch based cultivation systems. Microalgal biofilm systems also have the
University. advantage of minimizing light limitation and enhancing of CO2 mass
transfer. Solid retention time of cells without wash-out is also increased
because of the separation of the cells and the liquid medium [170].
Difficulty in dealing with DO has been shown to cause culture crash and Biofilm cultivation systems can also be selective in regard to the
also has been fingered as a major factor in limiting the scaling up of type and species of cultivated algae. This is because the propensity of
closed systems [159]. The inhibitory effect of dissolved oxygen is ma- the microalgae strain to attach to the surface of the attachment material
jorly due to the competitive inhibition of photosynthesis by dioxygen is a critical factor. The tendency of microalgae cells to attach to the
(O2), as O2 competes with CO2 for the active site of Ribulose-1,5-bi- surface of any material depends on the surface properties of both the
sphosphate carboxylase oxygenase (RuBisCo) [160]. At higher DO microalgae (this varies between and within species) and the substrate
concentrations, the result is reduced biomass productivity due to the [170]. Compatible surface hydrophobicity of the solid supports and the
photosynthetically wasteful process of photorespiration [161]. Also cells is an essential parameter for defining the mechanism of cellular
associated with high DO is the prevalence of reactive oxygen species adhesion to the solid surfaces [175]. Generally, microalgae cells have
(ROS) that may cause severe inhibition and damage the photosynthetic negatively charged surfaces that help repel other negatively charged
apparatus, cellular membranes, DNA, and other cellular components of cells and thus prevent unnecessary flocculation [176]. The strength of
microalgal cells [159]. Although high DO concentrations is also an issue the negative charge also determines the hydrophobicity of the cell
with open pond cultivation systems, it is less prominent and can be membrane, and cells that are more hydrophobic tend to form biofilms
relatively easily ameliorated by deoxygenation systems involving some more easily [177].
form of circulation method [162]. Over time, several microalgal biofilm systems have been developed
Currently closed photobioreactors are only used commercially for depending on the desired application, with different geometry, at-
the production of high valued products due to the high capital and tachment material, and orientation. They can be classified into per-
operational cost [157]. Pilot-scale applications of tubular airlift pho- fused, submerged, horizontal, vertical, and rotating systems [178,179].
tobioreactor systems in the treatment of wastewater have been de- Inclined microalgal biofilm reactors, belonging to the perfused systems,
monstrated but, in addition to the high cost of manufacturing, it is have been established as being the most efficient as limitations owing to
prone to severe biofouling [163]. Work has also been done on the ap- less contact time observed in vertical reactors and inefficient light
plication of closed photobioreactors for the treatment of diluted anae- utilization in horizontal reactors can be minimized by using an inclined
robic digestate of swine slurry [164] and anaerobic digestate of swine support system [170]. Also, submerged systems like Algal Turf Scrubber
slurry [48,103] with various biomass productivities and nutrient re- (ATS™) (Fig. 4), phototrophic biofilm incubator, biofilm flow cell, ro-
moval rates. However, the costs associated with them outweigh any tating microalgal biofilm reactor (RABR) have been successfully de-
apparent advantages. veloped at large scales for wastewater treatment [104,169,172].
There is evidence of high biomass areal productivities using mi-
4.3. Hybrid cultivation systems croalgal biofilm systems [180], and areal productivities have been re-
corded to be as high as 25–31 g m−2d−1 [104,172]. However, the
Hybrid cultivation systems combine two or more bioreactors into a systems face challenges of high evaporation losses and high operating
single process, usually in multi phases presenting a synergistic effect costs. Though biofilm cultivation systems might be uniquely suited for
exploiting the advantages of both cultivation systems while minimizing use with turbid substrates (owing to a very thin fluid layer of the
inherent setbacks of the daughter systems, such as high production cost substrate), the available literature reports on microalgal biofilms sys-
associated with photobioreactors and contamination in raceway ponds tems are limited to municipal wastewater with only few studies on
[165]. Applications of hybrid systems include the use of closed photo- animal manure and anaerobic digestate [104,180] (Table 4).
bioreactor systems in combination with raceway ponds for the multi-
stage cultivation of algae. Examples include combining biomass pro- 4.5. Optimizations in cultivation systems design
duction in air lift-driven closed bioreactors with a separate high-lipid
induction phase in nutrient deplete raceway ponds [165–167]. Since dilution, to reduce turbidity, is deemed inefficient then in-
The advantage of hybrid systems is that each part of the system can novations in bioreactors must focus on smarter ways to deal with light
exploit its advantages to maximal levels and they are especially suited attenuation and light utilization. Optimizations in bioreactor design can

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D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Fig. 4. Biofilm Algal Turf Scrubber raceway (ATS™); Source: [104].

also help to alleviate problems arising from the low mass transfer ef- cells are exposed to regular cycles of light and dark [185]. Vortex
ficiency of CO2 from gaseous to liquid phase, increase residence time, generating devices like airfoils, delta wings, baffles, cylinders, etc. can
retention, and diffusivity of CO2. be installed in photobioreactors. Foils similar to airplane wings to
In regard to light utilization, two polar cases must be considered, create systematic mixing in a raceway pond increased photosynthetic
and a proper balance struck between them. These cases are photo- efficiencies in an experimental culture of P. tricornutum 2.2–2.4 folds
limitation and photoinhibition. As the terms imply, photolimitation [183]. Huang et al. [186] simulated the hydrodynamic characteristics
occurs when the light available is not sufficient (low irradiance) to of wing baffles similar to those used by Laws et al. [183] in a raceway
allow for maximal algal growth while photoinhibition, which can lead pond to achieve biomass increase of 30.1%. The raceway with installed
to photodamage, occurs when the light available is in excess (excessive wing baffles produced 127% increase in velocity in the direction of light
irradiance) of the saturation point for algal growth. As stated pre- attenuation (vertical velocity). However, these wings increased flow
viously, photosynthesis is seen to correlate with an increase in light resistance, thus increasing energy consumption. Similar design with
irradiance until maximum algal growth is achieved at the light sa- wing baffles in raceway ponds resulted in significant increases in bio-
turation point, so light distribution should be such that it is between mass and vertical velocity [187,188]. Addition of baffles in inclined
these limits. In cultivation systems, the effect of zones of photolimita- thin layer ponds have also been investigated [151] indicating increased
tion (dark zones) increases collinearly with cell biomass concentration productivity but at the cost of increased power and labor. Depth opti-
and productivity decreases until zero in those zones [181]. In turbid mization for the channel flow in inclined thin layer ponds potentially
substrates like digestates, high light attenuation and decreased pro- could improve productivity significantly. In a regular raceway pond,
ductivity due to dark zones is even more pronounced leading to more there is sufficient culture depth to absorb all the incident photons into
algae cells being subjected to photolimitation and photoinhibition the system, (the actual usage of the photons by the cells is another
further increasing the need for better light distribution systems in ponds issue) leading to a spatial productivity (condition of possible photo-
and bioreactors. Light distribution systems are mainly divided into two: inhibition at the surface from high irradiance, a region with optimum
temporal and spatial light dilution systems [182]. productivity, and photolimitation at the bottom of the pond where no
Temporal dilution is based on high turbulence, moving the algae light is available). The incident photons received/reaching the surface
cells rapidly between the light and dark zones of the culture vessel. This area of the inclined thin layer pond will not all be absorbed by the
is also termed the ‘flashing light effect.’ This leads to a dilution of the microalgae cells and this is even more obvious in a thin layer pond.
photosynthetic photon flux density (PPFD) over time [182]. It has been Being that the layer of microalgae flow is very thin, a lot of the photons
known for years now that the efficiency of light utilization by micro- reaching the surface of the pond will be lost as heat and by reflectance
algae can be significantly increased by exposing the cells to alternating from the bottom of the pond. Only a proportion will be absorbed by the
periods of light and dark [183]. However, it has also been established algae (this is a function of the light path, the mass absorption coefficient
that random turbulence is insufficient to take full advantage of the of the algae cells and the culture biomass concentration). In climates of
flashing light effect to any significant degree [184] and utilization of high solar irradiance there might be significant photoinhibition on the
the flashing light effect requires a nonrandom mixing pattern in which surface of the incline. Increasing the depth of the flow should allow for

11
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Fig. 5. Microalgal culture to treat ADFE flow chart.

some temporal diffusion of the light allowing for more penetration to done using outdoor, open cultivation systems since low cost and sim-
the deeper depths. Moheimani and Borowitzka [189] have demon- plicity are strongly desired. Therefore, light utilization optimization
strated that pond depth in a regular raceway pond was a significant systems should lean towards systems that are easily and cost-effectively
factor in increasing the productivity of microalgae due to the reduction applicable to open systems.
of dark zones (and photolimitation) at the bottom of the ponds. The An advantage that temporal light diffusion methods have over
same reasoning can be applied to inclined thin layer ponds. Temporal spatial diffusion methods is that it, by virtue of its nature and config-
light diffusion/flashing light systems are effective and more suited to uration, increases mass transfer. There is evidence of the increase in
open pond cultivation systems and invariably, may be more suited for bubble dispersion and volumetric mass transfer in both raceway ponds
application in the optimization of cultivation systems used to treat [200,201] and closed photobioreactors [202] due to vortices and ver-
anaerobic digestates. tical mixing. Cheng et al. [201] investigated the effect of permutated
Spatial diffusion systems collect light/irradiance and distribute it conic baffles generating both vertical and horizontal vortex flow and
over larger surface areas. The idea is to effectively collect irradiance reported that vertical shear produced by vertical vortices decreased
and deliver to microalgal cultures at saturation light intensities and bubble diameter and generation time of CO2 injected into the medium,
thus, effectively reducing effects of photoinhibition [182]. These sys- while horizontal shear increased residence time. There is also report
tems can also be used to direct light to the inside and depths of culture that vertical mixing, and vertical vortices increase CO2 residence time
vessels, thereby helping to alleviate the problem of photolimitation. and increase bubble generation time in optimized flow fields in raceway
Examples of spatial distribution systems include Luminescent Solar pond. The decreased generation time and increased residence time of
Concentrators (LSCs), optical fibers and translucent cones. The earliest the bubbles promoted microalgae biomass yield by 29% [203]. The
application of spatial diffusion was with the use of glass and plastic geometry of the CO2 diffusers used to inject CO2 should also be con-
cones to distribute light over larger surfaces/depths of a small scale sidered carefully.
algal bioreactors cultivating Chlorella sp. and saw an increase of 2 folds Smart application of the above knowledge could allow for a sig-
for biomass yields [190,191]. Translucent Perspex cones have also been nificant increase in productivity in the use of anaerobic digestate ef-
used to spread light into a 1-m deep pond reducing photolimitation and fluent as a growth medium for microalgae given the challenges and
increasing productivity by 28% [192]. Takano et al. [193] used light limitations of said medium.
diffuser optical fiber (LDOF) bundles to spread light to the middle of a
bubble column photobioreactor and were able to increase biomass
5. Economic advantages of microalgal ADFE treatment
productivity 4.2 folds. Using LSCs for microalgae cultivation systems
have been reported with varying levels of improved productivities
The benefits of anaerobic digestion for the treatment of organic
[194–197]. Ogbonna et al. [198] used Fresnel lenses to collect solar
waste cannot be denied but the economics of running anaerobic di-
light (also filtering off most of the ultraviolet and infrared wavelengths)
gestion plants, especially for source segregated food waste, is not ex-
and distributed the solar light using optical fibers into indoor photo-
actly attractive, even if it is to be incentivized [20]. In addition to better
bioreactors. Some of these systems (e.g., optical fibers) may be better
process control for anaerobic digestion processes, there is the need for
suited for closed photobioreactors than they are for open ponds while
the re-use of wastes that come from the process (e.g., digestate) for
some (e.g., translucent cones) may be better suited for open ponds. The
further product extraction. Anaerobic digestates hold a lot of nutrients
cost, however, must be carefully considered. Generally, spatial diffusion
that can be valorized and potentially improve the economics of anae-
systems are considered more expensive than temporal diffusion systems
robic digestion. For every ton (1000 kg) of feedstock entering an
and are not frequently used in open cultivation systems. However, there
anaerobic digestion plant, 900 to 950 kg of digestate is produced [4].
are arguments to the contrary [199].
Fig. 5 shows potential paths for the utilization of biomass gotten from
Cultivation of algae in Anaerobic digestate will almost certainly be
the cultivation of microalgae using ADFE.

12
D. Chuka-ogwude, et al. Algal Research 47 (2020) 101841

Algae biomass gotten from cultivation on ADFE can be converted high concentrations of ADPE [48] has greatly emphasized the potential
into a variety of products. Lipids from the biomass can be converted of that approach, setting the pace for further bioprospecting and ac-
into biodiesel [204,205], biomass can also be used as animal feed, or climation studies and application to other digestates (e.g., ADFE). Also,
biofertilizer [97,206], residues from microalgae cultivation can be used innovative cultivation ponds like the inclined thin layer pond are un-
for bioethanol and biobutanol fermentation [207]. The algal biomass iquely suited for the use of ADFE owing to its ability to support high
from microalgae cultivation can also be used as feedstock for anaerobic concentrations of algal biomass. The advantages of the inclined thin
digestion (Table 2). The water from the treated waste can be used for layer pond, as stated previously, lies in its thin layer of cultivation
other operational and production processes where non-portable water enabling a much shorter light path and consequently reduced light at-
is required [208]. It has also been shown that the water gotten from the tenuation. However, optimizations in terms of temporal light diffusion,
algal cultivation in digestates can be recycled and used for algal culti- operational depth, and operational inclination are to be made and have
vation satisfactorily [38]. These all represent potential additional rev- also been suggested by its innovators [151–153,212]. Thus far no lit-
enue streams and cost cuts for operators of anaerobic digestion plants. erature is available on the use of Inclined Thin Layer ponds in the
Further, the microalgae debris after lipid extraction can be recycled for cultivation of algae using ADFE, or on the optimization of the depth,
digestion or co-digestion in anaerobic digestion, and is a promising way inclination and mixing speed of the thin layer inclined pond.
to enhance methane production [92,205,209,210]. This can potentially
result in a closed loop for the treatment of food waste. For larger in- Statement of informed consent, human/animal rights
dustrial waste plants of raw biogas capacity ranging between 1000 and
2000 m3 h−1, the costs of biogas upgrading range between $0.09 and No conflicts, informed consent, human/animal rights applicable.
$0.18 per m3 of biomethane produced. This means that for a 30,000
ton/year plant, producing a maximum of 7.8 million m3 of biomethane Authors' declaration
per year, upgrading would add between $700,000 and $1,400,000 in
costs [4]. Microalgae cultivation can be utilized for upgrading bio- All authors agree to authorship and submission of the manuscript
methane produced from anaerobic digestion plants while simulta- for peer review.
neously producing algae biomass [85,90,99] resulting in significant
savings in the process. CRediT authorship contribution statement
Various economic assessments have been made for treatment and
valorization of anaerobic digestates using microalgae and have some- David Chuka-ogwude:Conceptualization, Investigation,
what come to similar conclusions. A techno-economic analysis made on Methodology, Writing - original draft, Writing - review &
the cultivation of microalgae on abattoir waste anaerobic digestate ef- editing.James Ogbonna:Funding acquisition, Resources,
fluent shows that the approach can be economically feasible if done Supervision, Validation, Writing - review & editing.Navid R.
right. The significant parameters to consider in the large scale culti- Moheimani:Conceptualization, Funding acquisition, Investigation,
vation of microalgae are daily algae production (productivity), pond Methodology, Resources, Supervision, Writing - review & editing.
area, nutrient-depleted water for recycle, total capital expenses
(CAPEX), total operational expenses (OPEX) and algae production cost Declaration of competing interest
[208]. Sensitivity analysis showed that microalgae productivity (spe-
cifically areal productivity) is the most influential parameter on the The authors report no relationships that could be construed as a
economics as it has a direct impact on cultivation area capital cost, cost conflict of interest.
of water and OPEX [208]. Techno-economic analysis done of the cul-
tivation of microalgae on anaerobic digestate piggery effluent (ADPE) Acknowledgements
also shows that the most critical parameter is areal productivity and
also that open pond systems are more economical when compared to This research was financially supported by Murdoch University.
closed systems like Biocoils [211]. These techno-economic analysis al- This research received no other specific grant from any funding agency
ludes to the fact that selection of tolerant, high-performance strains, in the public, commercial or not-profit-sector.
and cultivation process optimization are integral to making microalgal
cultivation on anaerobic digestate effluent economically feasible. References

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