P

ARTS MANUAL

This manual contains standard production

Product Identification Numbers.

Special Engineered Options not included.

35D MN
Single Stage Mast

FOR PARTS AND SERVICE:

TELEPHONE: (888) 946-3330

Manual Number:
235897 R2

7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
 About This Manual

Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID number (PID) stamped on the front upper tie bar on the left hand side. This
number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER

XXX-XX-XXX

01
0
MN-
5D-
3

EXAMPLE MA5356.eps

Ordering Parts
Customers -
Parts and service literature is available through authorized lift truck dealers. To
place an order, contact the lift truck dealer of your choice.

Lift Truck Dealers -

To order parts and service literature contact:

LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406

Page 2 05/25/04
 Contents
Cover ................................................................................................................................................................................... 1
Introduction ........................................................................................................................................................................ 2
Safety Decals ...................................................................................................................................................................... 3
Freelift Cylinder .................................................................................................................................................................. 4
Weldments .......................................................................................................................................................................... 6
Hoist Chain Routing ........................................................................................................................................................... 7
Lowering Control Valve ...................................................................................................................................................... 8
Load Backrest ..................................................................................................................................................................... 8
4 Roller Carriage ................................................................................................................................................................. 9
Recommended Spare Parts List ...................................................................................................................................... 10

Safety Decals

05/25/04 Page 3
 Freelift Cylinder

21

5
4
6

8
1

14

15
16
17
18
19 13
9
3
20 11

10
12
22 MA0863.eps

Page 4 05/25/04
 Freelift Cylinder

HPFL-1
HIGH
PRESSURE
OCL (in) FREE LIFT
CYLINDER
QTY 1
87 582740
OCL - Outer channel Length

Common Parts
HPFL-2
Item QTY Part # Description Item QTY Part # Description
1 1 N/A Shell Assembly 12 1 564107 Spring Guide
2 1 N/A Plunger 13 1 3 Washer
3 1 3 Retainer Ring 14 1 1,2 Pull Wire
4 1 1 Rod Wiper 15 1 3 Piston
5 1 559982 Retainer 16 1 1 Backup Ring
6 1 1 Rod Seal 17 1 1 Piston Seal
7 1 1 Backup Ring 18 1 3 Check Valve
8 1 1 O-Ring 19 1 3 O-Ring
9 1 1,2 Wear Ring 20 1 642649 Fitting
10 1 560470 Fuse Piston 21 1 3133 Snap Ring
11 1 564108 Fuse Spring 22 1 769018 Roll Pin
1 - Included in Seal Kit P/N 560349. 3 - Included in check valve kit P/N 563904.
2 - Included in Piston Kit P/N 561242.

05/25/04 Page 5
 Weldments
See Chart W-1

4 16
23 9 5
17
22
1 3
19
10
13 18 2
7
6
B
11
21

12
20 14
15

MA2609.eps
8

Page 6 05/25/04
 Weldment Common Parts
W-1
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
A 1 1 Outer Weldment 12 2 683823 Capscrew M10 X 50
B 2 1 Freelift Cylinder 13 2 768535 Capscrew
1 2 200006 Nut 14 2 786881 Hex Nut
2 4 206321 Capscrew M6 X 16 15 1 200869 Cylinder Band
3 4 206323 Lockwasher M6 16 2 661550 Sheave Assembly
4 1 3133 Snap Ring 29mm 17 4 678964 Pin Chain Anchor
5 2 3140 Snap Ring 40mm 18 2 208680 Chain Guard
6 1 601377 Fitting #8 19 1 207476 Crosshead
7 3 601378 Fitting Plug 20 1 220234 Hose Assembly
8 1 642649 Fitting 900 21 1 684810 Lowering Control Valve
9 8 6508 Cotter Pin 22 2 200007 Jam Nut
10 4 6518 Cotter Pin 23 2 678755 Chain Anchor
11 2 683826 Lockwasher M10
1 - See chart below for part numbers.

W-2
OCL OUTER FREELIFT
UPRIGHT CHAIN
(in) QTY 1 QTY 2
87 220191 687010
OCL - Outer Channel Length.

Hoist Chain Routing

MA2610.eps

05/25/04 Page 7
 Lowering Control Valve
1

LCV-1
2
LOWERING CONTROL VALVE
REF QTY PART# DESCRIPTION
1 684810 Lowering Control Valve Assembly, 17 GPM
2 1 684152 Valve Body
3 684210 Valve Cartridge, 17 GPM
* - Item 1 includes items 2 and 3.
3

See Chart LCV-1

Load Backrest
1

See Chart LBR-1

Backrest-2.eps 3
2

LBR-1
Class II Load Backrests
REF QTY PART # DESCRIPTION
1 684772 Backrest, 37" x 36"
1 1 684773 Backrest, 37" x 48"
1 684774 Backrest, 37" x 60"
2 1 200173 Capscrew, M16x2,0x35-8.8
3 1 684586 Lockwasher, M16
* - Item 1 includes item 2 and 3.

Page 8 05/25/04
 4 Roller Carriage

1
6
7
8
4
3 9
2
10

See Chart C-1

5
12 MA0284.eps

13

Carriage drawing is for reference only, specific carriage may look different.
CARR-1
Weldments Common Parts
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
For masts mounted with 3 in. underclerance 2 14 684125 Capscrew, M12 X 50
3 14 684660 Lockwasher, M12
1 1 688171 Carriage , Class II-37in. (940 mm) wide 4 14 683819 Rollers
5 2 6518 Cotter Pins
6 2 678964 Chain Pin
7 4 6508 Cotter Pins
8 2 678755 Chain Anchor
9 1 *24 631881 Shim, .03 in. (0.7mm)
10 14 664206 Rollers
11 2 200007 Jam Nut, .625 NF GR8
12 2 200006 Nut, .625 NF GR8
13 1 219400 Forkstop Kit
* Quantity required
1 - Included in Service Kit 214954. One kit per mast.

Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
05/25/04 Page 9
 Recommended Spare Parts List

35D Single Stage Mast

MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
FREELIFT LIFT CYLINDERS
n FreeLift Cylinder Assembly 0 0 1
n Seal Kit 2 4 8
n Check Valve Kit 2 4 8
UPRIGHTS
6508 Cotter Pin 4 8 16
664206 Chain Anchor 1 2 4
678667 Chain Pin 2 4 8
200007 Jam Nut 2 2 2
200006 Nut 2 2 2
6518 Cotter Pin 2 4 8
CROSSHEAD
661550 Chain Sheave 4 8 16
3133 Retainer Clip 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE AND CHAINS
n Free Lift Chains
683819 Carriage Side Thrust Roller 4 8 16
664206 Roller 2 4 8
678755 Chain Anchor 1 2 4
6518 Cotter Pin 2 4 8
678667 Chain Pin 2 4 8
6508 Cotter Pin 4 8 16
200007 Jam Nut 2 2 2
200006 Nut 2 2 2
n See Specific charts for part numbers

Page 10 05/25/04
05/25/04
PARTS ORDERING LOG
PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #

Page 11
 Manual Change Summary
R2 - Update layout.
 Do you have any questions that need to be answered right now?

Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: +1(864) 647-1119
Fax: +1(864) 647-5406

Customer Service
(North America Toll Free)
1-888-946-3330

Other Lift Technologies Locations

Lift Technologies Inc. Lift -Tek Elecar Srl

Corporate Head Office 29015 Castel. San. Giovanni (PC)
251 Woodlawn Road W., Unit 217 Via G. Galilei
Guelph, ON N1H 8J1 Canada Italy
Tel: +1-519-823-4545

© Lift Technoloies Inc. 11-2003 www.lift-tekelecar.com