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Table of Contents

Introduction 2

Frequency of Maintenance 4

Safety 5

Main Structure 7

Building with Cranes and Mezzanines 8

Structural Modifications 9

Snow 10

Accessories, Personnel Doors 13

Windows, Sliding Doors, Roll Up Doors 14

Roof Ventilator 15

Wall Mounted Exhaust Fans and Louvers, Insulation 16

Finishes, Cleaning Finish Paint System 17

Touch Up Painting 18

Project Documents 19

Maintenance Record 20
Introduction Safety Symbol
Use of this symbol in the manual indicates
Scope
a potential safety concern. Please read the
Congratulations, and thank you for choosing accompanying text passages carefully for
a Mammut building for your project. your own safety, for the safety of others and to
This manual is an important reference tool prevent damage to your metal building.
in maintaining your building. It provides
guidance in inspections, adjustments, An effective building maintenance
cleaning and care for your building. program may help reduce the cost of
insurance
Metal buildings have evolved into structures
requiring minimal maintenance because of
For replacement parts and service please
improvements in materials, design applications
contact nearest Mammut Area office or
and fabrication techniques. However, like
many other investments, your building does Mammut Customer Service Department.
require some attention to maintain its value Always provide the Job Number for reference,
and appearance. This manual is provided to this will help us locate the files for your project
help you keep your metal building in good and aid us in providing you with assistance or
condition. parts as needed at the earliest.

The information in this manual is not intended Mammut Customer Service Department
to cover major work that should be done by an
authorized Builder, but only to provide a guide
Direct : +(971-4) 801 2200
for periodic care.
Mobile : +(971-50) 903 0220
The information contained herein is only Main : +(971-4) 801 2222
intended to provide recommendations for Fax : +(971-4) 801 2223
maintaining a typical building; due to special
features and/or the location of your building,
some or all of the recommendations contained Status at time of printing
herein may not apply to your building. Prior
We pursue a policy of continuous, ongoing
to performing any maintenance work on your
development to ensure that our buildings
building, you should consult applicable local
remain latest in technology, combining the
and federal safety requirements and your local
building contractor. Failure to provide regular latest in high quality materials and safety
maintenance, as set forth in this manual, may features. For this reason, it is possible that the
void any warranty, actual or implied, that may features described in this manual may differ
be applicable to a building or its components. from those on your building.

2
Use the spaces below to record your building information for easy
reference when contacting us for assistance.

Building Information

Building Owner

Name :

Address :

Phone :

E-mail :

Other Contact Info.:

Builder Information

Name :

Address :

Phone :

E-mail :

Other Contact Info.:

Project Information

Job Number :

Site Location :

Date of Completion :

3
Frequency of Maintenance
The frequency with which preventive prior to winter. Additional inspections and
maintenance activities should be performed maintenance may be needed following
will depend on several factors including the severe or unusual storms.
specific maintenance task, the environmental
Maintenance activities should be
influences based on the location of your
performed more frequently than twice
building, the age and condition of the
per and areas with high humidity as
building and your commitment to a preventive
a result of the increased exposure to
maintenance program.
corrosive elements in these areas. In
Your maintenance schedule should begin addition, buildings used for activities that
immediately after a building is erected, are potentially detrimental to the building
modified or repaired. such as indoor pools, animal confinement or
activities that generate corrosive chemicals
We recommend most maintenance activities
should have maintenance activities
be performed at least twice annually. For
performed more frequently.
buildings that are located in areas that have
moderate environment (Low pollution), The following table gives recommended
inspections are recommended in the spring periods but can be varied to suit particular
closely following winter and before, early environments based on local or practical
enough to complete any necessary repairs experience.

Sr. No. Building Location Maintenance Period

1 Up to 5 Km from the Sea 3 Months

2 High Pollution Industrial Area 3 Months

3 Medium Pollution Industrial Area 4 Months

4 Areas of High Humidity 4 Months

5 Low Pollution Industrial Area 6 Months

6 Dry Desert Area 6 Months

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Safety
General Safety Recommendations Always comply with governing regulations,
use proper safety equipment, and follow
Always follow and comply with all
appropriate safety procedures for each
federal, state and local rules and
maintenance activity.
regulations including, When performing
routine building maintenance and/or In addition, do not forget to consult your
renovations. insurance carrier and fire hazard inspector
about building maintenance or major
Failure to follow these regulations could renovations. They can be valuable resources
result in personal injury or death to you for the latest information on safety and risk
or bystanders. management.

Always use approved Fall Protection It is important to understand that although


System when working in elevated places. Mammut provides a wire mesh below the
skylights, it may or may not be erected properly,
• Do not walk on wet roof panels.
or with time it is loose or corroded. Skylights
• Do not walk, step or sit on skylights are considered as roof opening, and as such,
(translucent roof panels), ridge-caps or it is the building owner’s responsibility to
gutters because of the possibility they make sure the wire mesh is properly fixed and
may collapse. maintained regularly.

DANGER DANGER

DO NOT WALK ON ANY


PART OF TRANSLUCENT PANELS

ROOF PANEL
TRANSLUCENT
PANEL
PURLIN

TRANSLUCENT PANELS CAN COLLAPSE!

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Translucent roof panels, commonly known as locations of rafters and purlins and “as-built”
skylights and/or fiberglass reinforced plastic roof translucent panels. An up to date copy of
(FRP), are not made to support concentrated the roof sheeting plan drawing that accurately
loads such as foot traffic. Translucent panels are shows the locations of roof translucent panels
designed to allow natural light into a building, should be kept readily available and carefully
yet they are capable with proper installation reviewed by everyone who will be on the
and maintenance of resisting wind and snow roof - BEFORE they go on the roof.
loads. Stepping on a translucent panel could
cause the panel to collapse causing the person Although the translucent roof panels have a
to fall and sustain serious injury. “DO NOT WALK ON THIS PANEL” warning label
on each panel these warning labels may be
Accumulations of dirt and/or snow on a roof covered with dirt, debris and/or snow; this
can easily conceal the location of a roof is why it is imperative that people know the
translucent panel. As a result, it is highly location of these panels BEFORE going on
recommended that each person planning the roof. These warning labels must not be
to go on the roof review the roof sheeting removed for any reason. (Note: The actual label
plan drawing which is part of the erection used may vary somewhat from the sample
drawings for your building to identify the shown.)

DO NOT WALK
ON THIS PANEL

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Roof and Wall Translucent Panel water or non-corrosive cleaning compounds.
Maintenance Recommendations Washing the translucent panels will normally
remove any dirt that may be embedded in the
To maintain good appearance and long life, panel’s surface. If an excessive amount of fiber
translucent panels or fiberglass reinforced exposure (blooming) has occurred, trapping
plastic (FRP), especially roof panels, should be large quantities of dirt, use a stiff bristle brush
hosed down or washed periodically. Cleaning or fine steel wool to loosen the dirt, followed
removes the accumulation of dust, dirt and by a thorough rinsing with clear water to
debris which can combine with sunlight prepare the panels. Be sure that the panels
and wind to attack exposed surfaces, both are thoroughly dry before applying the
chemically and abrasively. When cleaning refinisher. The refinisher can be applied by
these panels non-corrosive cleaning either brush or spray; however, brushing is
compounds should be used. Avoid the use of recommended for optimum results. You should
compounds containing ammonia or chlorine always follow the refinisher manufacturer’s
since they may cause panel discoloration. application, handling and safety instructions
when working with the refinisher. It is
Translucent panels should be cleaned
recommended that protective gloves be
periodically to allow for maximum light
worn when refinishing the translucent panels
penetration. Depending on your buildings
to protect your hands from the refinishing
location it may be necessary for these panels
chemicals and/or splinters from exposed fibers.
to be cleaned on a more frequent basis. A good
time to check and see if the panels need to be
Main Structure
cleaned or resurfaced is in the winter, since the
upcoming winter months will provide fewer
The main structure of the building may not
daylight hours and the need for maximum
require frequent maintenance, but in general
light penetration is greatest.
following items should be checked.

Panels may be repaired/refinished when


1. Bracings should be checked for tightness
panels show excessive amounts of dullness,
and their connections.
discoloration and fiber exposure, known
as blooming. All of these contribute to the 2. Check the base plate for any deformation
reduction of light transmission through the and the concrete underneath for any
panel. If the translucent panel is severely cracks.
deteriorated, replacement should be 3. Check the anchor bolts nuts and washers.
considered.
4. Check the main frame connection bolts if
Application of a refinisher typically requires they are tight.
only a minimal amount of effort and panel 5. Check the end plates for any deformation,
preparation. First, wash panels off with twisting, gaps.

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6. Check the members in general the flanges 3. Check the crane bracing system and
and webs for any twisting, buckling or ensure these are tight.
crippling, especially at the framing location
4. Check the bracing connection bolts,
of concentrated loads, such as canopy,
washer, hillside washer, nuts for any
brackets, stub post etc.
damage.
7. Check the purlins and girts for any excessive
deformations. 5. Check that all high strength bolts in the
crane beams and main frame connections
8. Check the sag rods if they are tight and in
are tight.
place.
6. Check the welds at the crane bracket
9. Check the flange brace if all are in place
connections for any cracks.
and secured.
10. Check the strut members for any excessive Building with Mezzanines
deformation.
Mezzanine may not require regular
If any of the above is visible please contact
Mammut Customer Service Department at the maintenance, but it is prudent to check during
earliest. the regular maintenance at least once a year.

1. Check the decking for any cracks or


Building with Cranes
deformation.
Before commencing the maintenance of
2. Check the connection of joist and beams,
overhead crane runways, make sure the
crane has been immobilized and locked in look for any excessive deformation. See
one position. Suitable fall protection system if the mezzanine is subjected to any
should be in place. The maintenance personnel vibrating loads.
should be adequately equipped with Personal 3. Check for any settlement of mezzanine
Protective Equipments. columns. Check if the column plumb.
In general following should be checked in a If handrails are present, check the connections
building with Crane
and see if the handrails are loose or unstable.
1. Check the crane rails for any severe If any of the above is visible please contact
wearing. Mammut Customer Service Department at the
2. Check crane rail connections to crane beam. earliest.

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Structural Modifications
Before making any structural modifications 4. Addition of any load not specifically
you must contact a design professional for included in the certification letter for
assistance. Always make certain you have a the original building design.
copy of the complete instructions and related
5. Adding adjacent building(s), especially
information regarding any modifications from
if new one is taller.
your design professional prior to making any
modification. Placing a new taller building adjacent to an
existing building can result in snow drift loads
Some typical major modifications include but
on the existing building that were not
are not restricted to:
considered in the original design. The new
1. Removal or relocation of X-Bracing or other snow drift load could cause the original
types of bracing. building to collapse. When adding a new
building within 20 feet (6096 mm) of an
2. Cutting into any structural component.
existing building, the existing building
3. Removal or relocation of frame flange brace should be checked for potential additional
angles. loads and reinforced if necessary.

DRIFT SN0W
BASE SN0W

BASE SN0W

NEW BUILDING EXISTING BUILDING


6096 mm
OR LESS

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Snow
Snow and Ice Removal 160 kg/m3 for relatively dry fresh snow to
960 kg/m3 for snow that has partially thawed
Be aware of weather conditions that may
and then frozen.
contribute to snow and/or ice accumulation
on the roof. If you suspect snow and ice One method of determining the density of
accumulation has loaded the roof beyond
snow on a roof is to carefully shovel or carve
its capacity, you should have the snow
out a square block of snow 25 x 25 mm through
and/or ice removed by people experienced
the snow’s full depth. Be very careful not to
in performing such work. An excessive
damage the roof. Place this snow in a plastic
amount of snow and/or ice can cause the
trash bag or other water proof container for
roof to collapse resulting in damage to
transporting the removed snow to a scale to
property and/or personal injury or death.
weigh the contents. Measure the depth (ds) of
FM Global Property Loss Prevention Data Sheet the snow where the sample was removed.
1-54 paragraph 2.1.1.1.19 recommends that
roofs be cleared of snow when half of the safe Measure the weight (W) of the square block
maximum snow depth is reached. (See Snow of snow in kilograms, and then calculate the
Removal Chart.) density of the snow in (kg/mm3).

Although it is difficult to accurately assess


= W / ( 25 x 25 x hs ) kg/mm3
what a safe maximum accumulation of snow/
ice would be, a close approximation can be
The design snow depth can also be estimated
made. The first step is for the building owner
based on the ground snow load (Pg) and the
to obtain the snow load that the building has
estimated density of the snow and/or ice
been designed to carry. The design snow load
buildup. The density (g) of fresh relatively dry
is shown on the design calculations and on
snow in kN/m3 is estimated to be:
the Design and Fabrication Warranty for the
building.
= [ 0.426 Pg + 2.2 ]
Due to the differences in density between
fresh and frozen snow there is no fixed The following is a table of design snow loads
correlation between snow depth and snow and the corresponding one half design snow
density. The density of snow can range from depths obtained by using this method.

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Ground Snow Load Density ( ) (1/2) Snow Depth (mm)
(Pg) (kN/m2) (kN/m3) = 1000 x ( pg/ )/2

0.48 2.40 100

0.72 2.51 140

0.96 2.61 180

1.20 2.71 220

1.44 2.81 260

1.68 2.91 290

1.92 3.02 320

2.39 3.22 370

2.87 3.42 420

3.35 3.63 460

3.83 3.83 500

4.31 4.04 530

4.79 4.24 560

Suggested Snow and Ice 1. Post warning signs or place safety


Removal Procedure barricades to keep people from entering
an area below a roof where snow removal
There are many safety concerns related to the is being performed.
removal of snow or ice from a roof. Plan any
2. Perform snow removal if possible when a
effort to remove snow or ice carefully and
building is unoccupied.
remain alert and cautious during the removal
activity. Risks include, but are not limited to, 3. Always comply fully with all safety
slipping/falling from the roof, falling through regulations and provide proper safety
translucent panels and injuring others as large equipment to workers before working on
amounts of ice and/or snow fall from the roof the roof. If possible, remove snow without
striking someone standing or walking below. getting on the roof by using draglines
In order to help prevent accidents and injuries to remove the snow on the roof. Avoid
when removing snow and/or ice you should standing in the path of sliding snow or
always: ice as it is being removed from the roof.

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4. Place ladders at the end of the building 2. Remove snow in a pattern that does not
away from where the snow is being cause an unbalanced loading condition
removed so that the sliding snow will not on the roof. Avoid large differences in snow
knock the ladders over. depth between adjacent areas of the
5. Never send one person alone to remove roof. Do not remove all of the snow from
snow. Always use a safety observer who small areas and then move on to another
can monitor the snow removal process area. Instead, remove the snow in layers
and be prepared to provide or obtain from the entire roof thereby decreasing
immediate assistance if required. the load gradually and evenly across the
entire surface of the roof.
6. Be cautious of snow or ice breaking
away and sliding down the roof, even on 3. Remove snow from drifted areas first,
buildings having a low sloped roof. down to a level with other snow. For
example, if an area has drifts 150 mm deep
7. Use extreme care when working along
and the snow on the main roof is 100 mm
the edge of the roof.
deep, trim off the drifts to 100 mm before
8. Watch for extreme deflections in roofing proceeding.
panels and listen for unusual noises when
4. Remove snow incrementally, removing
snow and ice build-up conditions exist.
snow from the eave towards the ridge,
Extreme deflections and/or noise can
sliding the snow off the roof over the
indicate the structural integrity of the
gutter.
roof has been compromised. If either of
these conditions exists the area should 5. Remove the snow from the middle one-
be evacuated immediately and a trained third of each bay for the full width of the
professional should be called to remove building, beginning with the most snow
the accumulation of snow and/or ice. packed bay. Complete snow removal on
the remainder of the building.
The following are some suggestions 6. On gable buildings, remove snow on both
that generally apply; however, it is sides of the ridge at the same time.
recommended that an Engineer be 7. Never use metal shovels on any type of
consulted before snow removal is roof. Do not use picks, axes or other sharp
initiated. tools to break up ice on the roof. The use
of such tools can easily damage the roof.
1. Remove all hanging icicles from eaves
and gutters before removing snow 8. Do not remove snow to less than a 50 mm
from the roof. Snow may accumulate on depth over the roof panels. Care must be
icicles during snow removal placing an taken to eliminate hitting panel fasteners,
additional load on the edge of the roof. snow guards, etc. If an ice layer above a
Care must be exercised to avoid damage roof panel is not excessively thick it should
to the building and endangering people. be left.

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9. Care must be taken in removal of ice will be affecting the building interiors. It is
and snow around ventilator bases, pipe recommended to check the gutters at least
flashing and HVAC units, due to the ease twice a year.
of damaging neoprene boots, pipes, Down spout pipe / drainage pipe should be
conduits, etc. checked for their proper fixation. Blocked
downspouts can produce the same results if
10. Snow or ice should not be allowed to
they are not allowed to drain freely. The weight
accumulate at the base of metal wall
of accumulated debris in a gutter compounded
panels; accumulation of snow in this
with ice and snow could exceed the load
location may permanently damage panels.
carrying capacity of the gutter and gutter
support clips and cause the gutter to fall. Check
Accessories
for and repair any loose connections.
Eave Gutters, Valley Gutters, Downspouts
Personnel Doors
When working on or inspecting gutters, Although one person can perform most minor
downspouts and/or scuppers, be aware of door maintenance, some activities such as
safety issues in doing so including, but not complete removal or re-hanging of a door may
limited to, falling from the roof and injuries require two or more people to prevent injury.
from using a high-pressure hose for cleaning.
Always follow safety guidelines and other Personnel doors must be checked periodically
governing requirements for fall protection for the following:
and tie-off. 1. Check for tightness of locksets, closure
Visually inspect gutters for accumulation hardware and hinges.
of debris that would prevent gutters or 2. Check for and repair any loose fasteners on
downspouts from operating properly. Clean all doors.
out all accumulated debris regularly using a 3. Check for and repair any misalignment of
water hose with sufficient pressure to flush door leaf and its frame, making sure the
sand, dirt and small debris. Larger items such leaf does not rub, bind or have too much of
as rocks, cans, limbs and heavy accumulations a gap between leaf, jambs, headers and/or
of leaves or pine needles should be removed threshold.
by hand. It is recommended that suitable 4. Lightly oil mechanical parts including
gloves be worn. hinges.
Gutter obstructions can cause dirt to build 5. Check for and repair any wind damage and
up which holds moisture that can cause other physical damage.
premature rusting and allow standing water 6. Check for any delamination of door leaf’s
to accumulate on the roof that may result in skin and replace leaf if needed.
a leak through an improperly sealed sidelap 7. Check for and repair any air leaks with
or endlap. Special attention is required for appropriate sealant, adjustments, and
valley gutters, since any leakage or rust replacement parts.

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Windows
Windows usually require very little Ensure the guide rail is always clear from stones,
maintenance. Lubricate the window track, wood or other elements that will obstruct
clear sill drain holes and inspect sealant at top the movement of the door and damage the
and sides of windows. Check for and repair sheeting and other trims.
any air and water leaks at windows and
Usage of the sliding door must be done with
overhead doors. Remove all old sealants and
care so as to avoid slamming of the leaves,
apply new sealant as required.
which may result in damage of the door parts.

ADJUSTMENT NUT FOR


FLOWABLE
MASTIC SLIDING DOOR TROLLEY

WINDOW
SLIDING DOOR
PANEL

Roll Up Doors
Sliding Doors Check and tighten the bolted connections
Lubrication of door trolley wheels is generally of the framing supporting an overhead roll
not required as bearings are packed with up door as needed. For doors supplied by
grease and sealed by the manufacturer. If a Mammut, please contact the door
sliding door becomes difficult to operate, manufacturer if the door becomes difficult to
adjustments to the base guide or trolley operate or is out of alignment. Only a qualified
wheel height may be necessary. Check for and technician should perform torsion spring
remove any dirt or debris in the door guide. adjustments.

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Roof Ventilators
Safety concerns when working on a roof ventilator from the ridge and turning the
ventilator include but are not limited to ventilator over to gain access. If a ventilator is
falling from the roof and possible electrical removed for maintenance be sure to properly
shock hazards if the ventilator includes an mark and cover the opening in the roof where
electrically operated fan. Make sure to use the ventilator was removed to prevent a fall
proper fall protection and tie-off when hazard.
working in an elevated location and that the
electric power to any electrical equipment Vents that do not have moving parts will
is turned off and properly locked-out or require very little maintenance. Ventilators
tagged-out before maintenance is performed. containing moving parts such as pulleys,
The top of the ventilator will usually have rollers or cranks for flue operation will
an insect screen that prevents making require periodic lubrication at pivot points.
adjustments or repairs to the interior Simple operation from time to time will aid in
of the ventilator without removing the breaking corrosion loose. A vibrating fan
ventilator. Maintenance or repair activities indicates that there may be a problem with
to the operational components inside of the the fan. Not only can a vibrating fan cause
ventilator will require accessing the unit from damage to itself, but may cause damage to the
below, inside the building or removing the building as well.

SOME RIDGE VENTILATOR


MAY REQUIRE ACCESS
FROM BUILDING INTERIOR

LIFT ARM
(APPLY OIL) PULL BAR
(APPLY OIL)
RIDGE VENTILATOR

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Wall Mounted Exhaust Fans and Insulation
Louvers Although we are not aware of any long term
Safety concerns when working on a wall health related concerns with fiberglass blanket
mounted exhaust fan or louvers include, but insulation, you should always wear protective
are not limited to, falling if the fan or louver is clothing such as long sleeves, long pants,
elevated and possible electrical shock hazards gloves, eye protection and/or a respiratory
if the exhaust fan or louver is electrically filter when working with insulation.
operated. Make sure that you have proper fall Information concerning:
protection equipment and that the electric
power to any electrical equipment is turned RECOMMENDED WORK PRACTICES FOR
off and properly locked-out or tagged-out FIBERGLASS, ROCK WOOL AND SLAG
before maintenance is performed. WOOL (SVF) INSULATION PRODUCTS
is available from the North American
Check operation of manual louvers and
Insulation Manufacturers Association
louvers electrically interlocked with exhaust
(NAIMA, www.naima.org).
fans, and repair or replace as needed.
Exhaust fan’s blades and the surface of the Check for wet or damaged insulation
motor must be wiped off all the dust and periodically. Wet or damaged insulation
dirt and the terminal cover checked for transfers heat, whether from the heating
their weather proofing reliability. Terminal system in winter or from the sun in
connections should be tightened up at summer, which is not only costly but also
least twice a year. Bearings of the exhaust uncomfortable for the people in your building
fan should be inspected half yearly and be which may reduce their productivity.
changed if abnormal sound is noticed.
Torn insulation backing, which is usually white
Fixed louvers that do not have moving parts vinyl or foil (called a water vapor retarder),
will require very little maintenance. Operable can allow moist air (water vapor) inside the
louvers containing moving parts such as vanes building to move directly through the
will require periodic lubrication at pivot points. insulation. The moist air can condense in the
Simple operation from time to time will aid in insulation making it less effective and on
breaking corrosion loose. the inside surface of the roof and wall panels
A vibrating ventilation fan indicates that there causing the panels to deteriorate.
may be a problem with the fan. Not only can a Pressure sensitive tapes with an exposed
vibrating fan cause damage to itself, but may side that matches the facing used on the
cause damage to the building as well. A fan insulation are available from most insulation
that is vibrating needs to be checked promptly suppliers for use in repairing a torn vapor
and appropriate corrective measures taken retarder.
before additional damage is caused. Many
times a vibration could mean a bent fan blade Pockets of extremely moist air in the building
or worn belt. can cause condensation problems.

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The following procedures will help or possibly somewhat magnetized because of the screw
eliminate the problem: and drill rotation. Shavings are not always
visible and must be swept off the roof and walls
1. Seal small tears in the water vapor retarder
to prevent corrosion of the particles, which will
with vinyl tape.
stain the panel surface.
2. Replace large areas of damaged insulation.
Under normal conditions, fresh water washing
3. Install fans to disperse pockets of
two or three times per year using a regular
moisture-laden air.
garden hose under pressure will keep the paint
4. Eliminate the source of high moisture finish in good condition.
in the building.
It is important to have a special eye on the
Caution: Condensation problems are easily screws to see how the screws are in place, if the
mistaken for roof leaks. If your building is screws are under or over driven, either these
experiencing excessive condensation have the should be rectified or adequately sealed. The
HVAC contractor or engineer check humidity screws location should be checked periodically
levels to determine if they are within projected to see if there is any elongation of hole due to
values. expansion and contraction of sheeting
material.
Finishes
1. Light Dirt Build-Up
Protective clothing, protective eyewear and/
or a respiratory filter may be appropriate when After longer periods of time, it may occasionally
working with chemicals, paints or cleaners. be desirable to wash a building with a suitable
Use appropriate caution and safety equipment cleaner, using a long handle 100 mm soft bristle
when using a high-pressure hose to clean push broom similar to that used for sweeping
surfaces. floors. The use of a bristle broom will allow
reaching the sides of the wall panel ribs
Cleaning Finish Paint Systems and the scrubbing action of the broom
The high quality paint finishes used on the will work on top of the ribs and flat areas
metal roof and wall panels will maintain of the panels. Wetting down the area to be
their appearance and protective value for a cleaned with fresh water prior to washing will
long time if properly maintained. Improperly greatly ease the cleaning operation. The use of
maintained panels will accumulate dirt and detergents in this case is NOT recommended,
film deposits over time causing the panels to since the residual material left on the surface
lose their original appearance; to prevent this by detergents may have a degrading effect on
it is important to establish a proper the paint film after a period of time.
maintenance program to keep the finishes
After cleaning with a cleaning solution,
in prime condition.
(tri-sodium phosphate, or similar solution
The most important cleaning is done is a good cleaner) hosing down with fresh
immediately after the erection of the building, water will insure against any harmful residual
as metal shavings are present and are material being left on the paint finish.

17
NEVER USE SOLVENTS OR THINNERS FOR 4. Oil, Grease, Tar, Wax, Caulk, Etc., Clean-up
WASHING DOWN ANY PAINTED SURFACE
A clean lint-free cloth soaked with mineral
EXCEPT AS OTHERWISE PROVIDED HEREIN.
spirits should be used to remove oil, grease,
Solvents and thinners may have a tendency tar, wax, caulk, etc. Wipe the mineral spirits
to break down the surface of the paint dry with another clean lint-free cloth
and may cause spotty chalking on the before the solvent has evaporated from
paint finish wherever solvent is applied; the surface. Follow the mineral spirits wipe
solvents have a tendency to convert the with a detergent cleaning and rinsing.
paint back to its original unbaked state.
Touch-up Painting
2. Heavy Dirt Build-Up Field applied touch-up paint used to repair
scratches is not as durable as the original
In areas where heavy dirt deposits dull the
factory applied finish but will provide
surface, a solution of water and a detergent
satisfactory service if properly applied. The
(1/3 cup of Tide detergent per gallon of
touch-up paint may fade at a faster rate than
water, for example) may be used. A soft
the factory applied paint so it is important to
bristle brush/broom with long handle may
use as little touch-up paint as possible; this
be useful. A clear water rinse should follow.
will minimize the color differences as the paint
ages. The smallest practical brush should
3. Mildew
be used in all cases where touch-up spray
Mildew may occur in areas subject to high equipment is not available.
humidity. To remove mildew along with dirt,
Touch-up paint must be thoroughly mixed to
the following solution is recommended:
obtain the correct color and gloss. For best
a) 1/3 cup detergent (Tide, for example) results do not apply touch-up paint when
b) 2/3 cup tri-sodium phosphate (Soilex, for surface to be coated is wet, or when the
example) temperature is below 55° F (12.8° C) or above
90° F (32° C). Touch-up paint will usually dry
c) 1 liter sodium chlorite, 5% solution (Clorox,
in four to five hours after application at 75° F
for example)
(24° C). One coat is sufficient for most
d) 3 liters water applications.

18
Project Documents
For your convenience and use the following 2. Erection Drawings
documents are provided for all buildings when These drawings show the structural, enclosure
applicable. These documents should be kept and trim components of the building. The
in a safe location along with other items related architectural drawing does NOT always
to the building, such as architectural drawings contain all of these details. The job number
and information on building equipment. appears in the lower right corner of all pages.
We recommend making additional copies
of pertinent documents and storing them 3. Parts and Packing List
separately in case one set is lost or damaged. This is several pages long and contains the
Experience has shown that sooner or bill of materials for every piece and part
later these documents will be needed. shipped to you with your building order. It
They are invaluable in making repairs and describes each part in detail, including its
modifications, and should you ever decide to color, finish, length and quantity shipped.
sell the building, the documentation can be an
important selling tool. 4. Warranties (if applicable)

When applicable a written warranty is


1. Design and Fabrication Warranty provided.

The letter of certification will include


5. Product Certifications
information concerning the building code
used in the engineering design of the structure, Underwriters Laboratories Listings Certifications
the design loads, and any special load from insurers, test labs or independent
conditions. certification agencies.

19
Maintenance Record
Maintenance
Date Maintenance Activity Notes
Performed By

20

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