A LARGE-V - Manual

A-LARGE “V” MODEL
Laundry Presses
A51/A53/A54/A4224/A6024 & A54VLDP
INSTRUCTION HANDBOOK
MADE IN THE USA

NOTICE
This equipment is designed and built to comply

with ANSI Z8.1 Standard and other applicable
standards. Forenta recommends that purchasers
of this equipment review ANSI Z8.1 and any
other applicable standards since some of these
standards place specific requirements and
responsibilities on the owner/user of this
equipment. If assistance is needed in identifying
and/or obtaining standards, contact the Forenta
service department. Phone (423)586-5370.
1
TABLE OF CONTENTS
TABLE OF CONTENTS………………………………………………………………………………….2
WARRANTY……………………………………………………………………………………………… 3
SPECIFICATIONS………………………………………………………………………………….….. ..4-6
SAFETY SUMMARY……………………………………………………………………………………..7
INSTALLATION INSTRUCTIONS………………………………………………………………………8-10
OPERATING CONTROLS……………………………………………………………………………... 11
MAINTENANCE…........................................................................................................................12-20
AIR FLOW DIAGRAM……………………………………………………………………………….…. 21-24
ELECTRICAL WIRING DIAGRAM……………………………………………………………………. 25-27
TROUBLE SHOOTING..……………………………………………………………………………….. 28
PARTS ILLUTRATION…………………………………………………………………………………..29-36
PADDING LIST…………………………………………………………………………………………...36
MODEL: _______________________________
SERIAL No: ____________________________
Booklet Part No. 19896

Booklet Revision No. 8.18
2
WARRANTY
New Finishing Equipment and Conveyors
Effective January 1, 2018
Forenta warrants MAJOR COMPONENTS (Heads, Bucks, and Frames only) to be free from defects in materials or workmanship which
may cause failure under normal usage and intended service for a period of five years from the date of shipment from the factory.
Damages resulting from neglected maintenance, abuse (such as any damage caused by pressing on metal buttons) or improper
adjustments will not be considered defects. This does not include heating elements used in electrically-heated heads and bucks. (See
Electrical Items below.)
Forenta further warrants all other fabricated components and outside supplier purchased components (excluding electrical
items, see below), used in the original manufacture, to be free from defects in materials or workmanship, which may cause failure
under normal usage and intended service, for a period of two years from date of shipment from the factory (ordinary wear, neglect,
abuse, accident, or deterioration due to corrosion, or breakdown of electrical parts due to high or low voltages, not to be considered
defects), subject to the following conditions:
Forenta will not accept nor assume any liability resulting in personal injury or property or equipment damages caused by lack of
maintenance, lack of attention to or improper operation of any piece of equipment. Failure to adhere to maintenance, service and
operational procedures as recommended in the Instruction Manual for the equipment will void any and all warranties.
Forenta does not warranty service labor in the replacement of parts covered under this warranty. In certain applications, Forenta, at its
discretion, recognizing that a defect is present and at an agreed to cost prior to service labor being performed, will reimburse a
distributor or local service company to repair the defect or replace the defective part.
Expendables (such as padding, covers, lubricants, and discs, diaphragms and O-rings of valves and cylinders) and decorative or
protective trim and paints are not guaranteed.
Electrical items, timers, motors, vacuums and all other electrical components from outside suppliers used in the original manufacture
of Forenta Equipment carry the warranty of their manufacturer or 120 days from date of shipment from Forenta. These parts must be
returned to Forenta under our normal return authorization policy or serviced by a repair shop authorized by the motor manufacturer or
Forenta.
Forenta's responsibility is limited to the furnishing of a replacement part FOB point of origin. All replacement parts will be charged for,
and credit under this warranty will be issued only if:
a. The returned part proves upon examination to have actually been defective in workmanship or materials, and
b. The serial number of the machine is supplied along with the returned part, and
c. The returned part has been sent with promptness prepaid to
Forenta, L.P.
185 Cold Creek Drive
Morristown, TN 37814
and received by Forenta within 30 days from shipment of the replacement part.
This warranty does not include freight or handling charges incurred in repairing or replacing defective parts or equipment. Forenta
is not responsible for garments damaged on this equipment or for any consequential damages, loss or expenses arising in connection
with the use of, or the inability to use its equipment for any purposes whatever or for losses sustained by this equipment being out of
operation for any reason. Forenta does not warrant any specific production rates for any of its equipment.
This warranty does not include parts or equipment damaged by accident, abuses, acts of God, acts of third person, operation of
equipment under unusual conditions or for which it was not represented, or for causes beyond the company's control.
Since the age of a machine can only be determined by the serial number, warranty will be voided in event of mutilation or removal of
serial plate from machine. Resale or movement of equipment from original point of installation automatically terminates this warranty.
This warranty is in lieu of all other warranties, expressed or implied, and is Forenta's sole warranty. With respect to the equipment,
Forenta makes no other warranty of any kind whatever expressed or implied, and all implied warranties of merchantability and fitness
for a particular purpose, which exceed the above obligation, are hereby disclaimed by Forenta and excluded. Forenta does not
authorize any person or corporation to increase the warranty as herein specified or to assume for it any other liability.
3
SPECIFICATIONS
Models A~ATA51VL / VLE, A~ATA53VL / VLE
Electrical connections
Voltage: 230V 1PH 50/60Hz
WATTAGE 4800W. 7400W.
Approx. Consumption/Hour 2.4 KWH 3.75 KWH A~ATA51VL Buck Dimensions
Steam Inlet NPT 1/2" 1/2"

Steam Outlet NPT 1/2" 1/2"
Rec. steam pressure PSIG 100-125 100-125
kPa 621-861 621-861 A~ATA51VLE Buck Dimensions
Steam consumption BHP 1 1
kg/hr 15.6 15.6
Compressed air NPT 3/8" 3/8" 3/8" 3/8"
Air consumption
A~ATA53VL Buck Dimensions

Rec. air pressure PSIG 68 68 68 68
kPa 470 470 470 470
Water Inlet NPT 1/4" 1/4" 1/4" 1/4"
Weight (crated)
Shipping lbs 910 910 940 940
kg 413 413 426 426 A~ATA53VLE Buck Dimensions
Dimensions 7
B (table width)
C (overall width) A-Series 3
ATA-Series 4
D A-Series 5
ATA-Series
1 Control bar ~for A-Series only

2 Control Push Buttons ~for ATA-Series only
3 Steam connection ~for steam heated models only
4 Air connection
5 Steam Outlet connection ~for steam heated models only
6 Electrical connection ~for electric heated models only
7 Water connection ~ for machines equipped with water spray attachment
Detail Line Drawing

(millimeters shown in parentheses)
REAR VIEW
2 1
6
7 7
B C
4
SPECIFICATIONS
Models A~ATA54VL / VLE, A~ATA4224VL
A54VL A54VLE A4224VL
Electrical connections ATA54VL ATA54VLE ATA4224VL
Voltage: 230V 1PH 50/60Hz
WATTAGE 5350W.
Approx. Consumption/Hour 2.75 KWH
Steam Inlet NPT 1/2" 1/2"

Steam Outlet NPT 1/2" 1/2"
A~ATA54 Buck Dimensions
Rec. steam pressure PSIG 100-125 100-125
kPa 621-861 621-861
Steam consumption BHP 1 1.5
kg/hr 15.6 23.4
Compressed air NPT 3/8" 3/8" 3/8"
Air consumption
Rec. air pressure PSIG 68 68 68

kPa 470 470 470
Water Inlet NPT 1/4" 1/4" 1/4"
A~ATA4224 Buck Dimensions
Weight (crated)
Shipping lbs 1040 1040 1050 7
kg 471 471 477
Dimensions 3
B (table width) 4
C (overall width) A-Series 5
ATA-Series
D A-Series
ATA-Series
1 Control bar ~for A-Series only

2 Control Push Buttons ~for ATA-Series only
3 Steam connection ~for steam heated models only
4 Air connection
5 Steam Outlet connection ~for steam heated models only
6 Electrical connection ~for electric heated models only
7 Water connection ~ for machines equipped with water spray attachment
Detail Line Drawing

(millimeters shown in parentheses) REAR VIEW
2 1
6
7 7
B C
5
SPECIFICATIONS
ModelS A54VLDP, A6024VLFP/ VLFV
A54VLDP A6024VLFV A6024VLFP
Steam Inlet NPT 1/2" 1/2" 1/2"

Steam Outlet NPT 1/2" 1/2" 1/2"
Rec. steam pressure PSIG 100-125 100-125 100-125
kPa 621-861 621-861 621-861
Steam consumption BHP 1 1.5 1.5
kg/hr 15.6 23.4 23.4 A6024VLFP/ VLFV Buck Dimensions
Compressed air NPT 3/8" 3/8" 3/8"
Air consumption
Rec. air pressure PSIG 68 68 68

kPa 470 470 470
Vacuum connection NPT 1 1/4" 1 1/4" _
Weight (crated) A54VLDP Buck Dimensions

Shipping lbs 1070 1090 1090
kg 485 494 494
Dimensions
5 3 5
A 30 1/2"(775) 34"(864) 34"(864) 6
B 60"(1524) 68"(1727) 68"(1727) 4
C 60"(1524) 64"(1626) 64"(1626)
2
1 Control bar 4 Air connection
2 Steam Outlet connection 5 Vacuum connection
3 Steam connection 6 Water connection
(for optional water spray)
Detail Line Drawing

(millimeters shown in parentheses)
REAR VIEW
1
6
B
C
6
IMPORTANT SAFETY SUMMARY
WARNING
THIS MANUAL SHOULD BE READ THOROUGHLY BY INSTALLATION, SERVICE, OR OPERATING PERSONNEL.
THESE PERSONS SHOULD HAVE A THOROUGH UNDERSTANDING OF ITS OPERATIONAL AND SAFETY
FEATURES BEFORE COMMENCING INSTALLATION, SERVICE OR OPERATION OF THIS PIECE OF
EQUIPMENT. THIS WILL MINIMIZE THE POSSIBILTY OF INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT.
CAUTION
ELECTRICAL LOCKOUT DEVICES SHOULD BE USED AT THE POWER SOURCE WHEN PERFORMING SERVICE
ON THE ELECTRICAL SYSTEM.
When using your appliance, basic precautions should always be followed, including the following:
1. Read all instructions.

2. Use appliance only for its intended use.
3. Burns could occur from touching hot metal parts, hot water, or steam.
4. Before making any electrical connections, disconnect power to the circuits providing power to the machine.
Before doing any electrical service, be sure to protect against grounding. If possible, electrical adjustments
should be made with one hand, with the other free and clear of equipment.
5. The following general safety notices supplement the specific warnings and cautions appearing elsewhere in
the manual. They are recommended precautions that must be understood and applied during operation and
maintenance of the equipment covered herein. Should situations arise that are not covered in this manual, it is
advisable to contact a Forenta Factory Service Technician.
6. Under no circumstance should repair or adjustments of energized equipment be attempted alone. The
immediate presence of someone capable of rendering aid is required
7. This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with appliance.
8. The following caution & warning labels are located on the machine, and should be observed and recognized. If
a label is damaged or removed, it should be replaced at once by the plant owner to further alert persons of
any hazards.
Safety Symbols to be Recognized
This warning symbol indicates the presence of hot surfaces that could cause serious burns.
This warning symbol indicates the presence of possibly dangerous pinch points.
This warning symbol indicates the presence of dangerous voltages.
SAVE THESE INSTRUCTIONS

7
INSTALLATION INSTRUCTIONS
COMPRESSED AIR CONNECTION

Connect this machine to an air system that is free from moisture and foreign material. The incoming air line
should be blown out thoroughly before connecting to the press to prevent dirt and debris from damaging valves
and plugging lines. There is a 3/8”NPT. connection located at the rear of the press that requires a minimum air
supply of 68PSI.
NOTE
THE PIPE SIZE COMING TO THE PRESS SHOULD NOT BE SMALLER THAN 3/8”NPT. USING A
SMALLER SIZE MAY CAUSE THE PRESS TO OPERATE SLOWLY OR ERRATICALLY. AIR LINE
PIPING SHOULD BE GALVANIZED OR COPPER.
MOISTURE REMOVAL
Air compressors should have an aftercooler or heat exchanger to reduce the air temperature. When
compressed air is cooled, condensation is created in the form of water. A moisture separator with an
automatic drain should be added to the main airline after the aftercooler to remove water. The air will
continue to cool(and moisture will be created) as the air travels through the supply manifold. The
supply connections for the presses should come off the top of the manifold and provisions for drainage
should come off the bottom of the manifold.(SEE ILLUSTRATION BELOW)
VENTED LOCK-OUT
A vented lock-out valve and union should be installed by the customer so that the press can be serviced, if
necessary, without shutting down any other press.
CAUTION
PROPER USE OF A VENTED LOCK-OUT VALVE DURING SERVICING AND MAINTENANCE CAN
PREVENT INJURY TO PERSONNEL.
NOTE
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN MACHINE MALFUNCTIONS AND
WILL VOID THE MACHINE WARRANTY. THE AIR SYSTEM MUST BE FREE OF OIL, WATER, AND
FOREIGN MATERIAL. POSITIVELY DO NOT ADD OIL TO ANY CYLINDER, VALVE OR AIR LINE.
ELECTRICAL CONNECTION
Connect power to the machine after reading all electrical notices and warnings. A certified electrician
should be employed to make the electrical connections. Electrical specifications can be found on the
specification page of this manual and on the machine serial plate. ``Electrical Connection Instructions’’ are
attached to the press and an electrical wiring diagram is included in this manual. A disconnect switch
must be located near the operation of the machine per the NATIONAL ELECTRICAL CODE, to
control the electricity to the press,
8
ELECTRICAL CONNECTION con’t.
WARNING
BEFORE MAKING ANY ELECTRICAL CONNECTIONS, DISCONNECT POWER TO THE CIRCUITS PROVIDING
POWER TO THE MACHINE AND VACUUM BLOWER. BEFORE DOING ANY ELECTRICAL SERVICE, BE SURE TO
PROTECT AGAINST GROUNDING. IF POSSIBLE, ELECTRICAL ADJUSTMENTS SHOULD BE MADE WITH ONE
HAND, WITH THE OTHER HAND FREE AND CLEAR OF EQUIPMENT.
CAUTION
ELECTRICAL LOCKOUT DEVICES SHOULD BE USED AT THE POWER SOURCE WHEN PERFORMING SERVICE
ON THE ELECTRICAL SYSTEM.
CAUTION
IT IS THE CUSTOMERS RESPONSIBILITY TO ASSURE THAT ALL ELECTRICAL CONNECTIONS
ARE IN ACCORDANCE WITH ALL LOCAL, STATE, AND NATIONAL ELECTRICAL CODES.
UNCRATEING AND LOCATING THE PRESS

Uncrate the press carefully and check for shipping damage. If any is found it should be reported to the
transportation company transportation company and a claim filed by you. Remove the press from its shipping
base and move it to its installation location before removing any of the holding blocks that are used for shipment.
NOTE
There should be a minimum of 24”clearance around the machine, for maintenance and
servicing.
CAUTION
DO NOT PUSH, PULL, OR ATTACH RIGGING TO THE HEAD OR BUCK WHILE MOVING THE PRESS.
CARE MUST BE TAKEN WHEN MOVING THE MACHINE SO AS NOT TO DROP OR OTHERWISE
CAUSE DAMAGE TO THE MACHINE.
UNBLOCKING THE PRESS

Step #1 Connect the air supply
Step #2 Remove the access panel from rear of the press.
Step #3 Lower the operating/safety bar. Make sure the head then touches the buck.
This will lock the head closed and relieve pressure on the wooden holding block.
Step #4 Remove and discard the wooden block located between the head closing
Cylinder top and the cylinder clevis.
Step #5 Lift the operating/safety bar. This will cause the head to open.
Step #6 Re-attach rear panel to machine.
WARNING
STAY CLEAR OF MOVING MECHANISMS WHEN LIFTING THE OPERATING/SAFETY BAR.
SETTING AND ANCHORING

The machine may be anchored to the floor or installed with the RUBBER PADDED mounting bolts supplied with
the machine. The machine should be installed in a level position, leveling from left to right should be done by
placing a two foot long (min.)level on the buck. Leveling from front to back can be accomplished by placing the
level on the table.
9
Steam Supply
Connect the steam inlet to a steam source with a minimum pressure of 100 p.s.i. and a maximum
pressure of 125 p.s.i. The pipe size of the connection should be ½” NPT. The connection shall include
a cutoff valve and pipe union.
Condensate Return
The condensate connection requires two steam traps. The pipe size of the connection should be ½”
NPT. A swing check valve should be installed after the steam trap and before the return line with a
pipe union in between.
All connections to presses and other feeder lines should come off the top of the steam header.
Steam supply lines should never dead end at presses or at the end of manifolds. For optimum
efficiency, steam pressure lines must have steam traps at the end of the header to remove
condensate and to provide constant steam circulation. The traps should be checked periodically to
assure that they are operating correctly.
NOTICE
FAILURE TO FOLLOW THESE INSTRUCTIONS AND THE RECOMMENDED STEAM PIPING
ILLUSTRATION, MAY RESULT IN LESS THAN OPTIMUM QUALITY AND PRODUCTION AS
WELL AS UNECESSARY STEAM LOSS.
WARNING
PRECAUTIONS MUST BE TAKEN WHEN WORKING WITH STEAM SYSTEMS. THE STEAM SHOULD
BE TURNED OFF, THE SYSTEM DRAINED OF STEAM, HOT WATER AND PRESSURE, AND THE
STEAM PIPING COOL BEFORE MAKING ANY REPAIRS. STEAM IS VERY HOT AND UNDER HIGH
PRESSURE. IF CARE IS NOT TAKEN, IT CAN CAUSE SERIOUS BURNS AND INJURIES TO
PERSONNEL.
CAUTION
ALL STEAM LINES SHOULD BE PROPERLY INSULATED TO PROTECT PERSONNEL AND
TO INCREASE OPERATING EFFICIENCY.
NOTICE
STEAM LINE PIPING SHOULD BE BLACK PIPE.
NOTICE
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN MACHINE
MALFUNCTION AND WILL VOID THE MACHINE WARRANTY. THE STEAM SYSTEM
10
MUST BE FREE OF OIL AND FOREIGN MATERIAL.
OPERATING CONTROLS
NOTE
This machine is designed to press and finish garments. Operators should be thoroughly trained in
its operation as well as the principals and techniques of pressing and finishing of garments.
Operating/Safety Bar
Closing Press Head
Gently pull downward on the Operating/Safety Bar and release. This will cause the head to
close on the buck.
Head Open
Lifting the Operating/Safety Bar will open the head and return it to its fully open position.
Emergency Release Valve Button

Pressing this button will block the head closing air supply and exhaust the air from the head
closing cylinder. This will cause the head to open immediately. The machine will remain
inoperable until the valve is reset by pulling the button. The machine should again be
operable.
CAUTION
MAKE SURE EVERYONE IS CLEAR FROM MACHINE BEFORE RE-SETTING.
NOTE
THIS VALVE SHOULD ONLY BE USED IN EMERGENCY CASES.
Pressure Adjustment Knob

This knob adjusts the position of the pressure arm roller in the cam at the rear top portion of the press.
When the machine is in the pressing position, this roller should be ¾” to 1” from the top of the cam.
Turn clockwise to bring the roller higher in the cam slot. Turn counterclockwise to stop the roller at a
lower point in the cam slot. The padding may need to be replaced if there is a lack of pressure at this
point. Good pressing results are only possible with proper padding and pressure. Note: Adjustment
must be made with the press head in the open position. The knob will have pressure on it when the
head is closed.
A6024VLFP / VLFV
11
MAINTENANCE
CAUTION
THIS IS A RECOMMENDED PREVENTIVE MAINTENANCE SCHEDULE. FOR A SAFE AND EXTENDED
SERVICE LIFE, A MAINTENANCE SCHEDULE MUST BE ESTABLISHED. EXPERIENCE MAY MODIFY
THE FREQUENCY OF INSPECTIONS OR ADD ADDITIONAL INSPECTIONS.
Daily
1. Check air filter in the supply line to the press. (Manually drain if necessary)
Repair or replace if not draining properly.
NOTE
EXCESSIVE AMOUNTS OF OIL AND WATER IS DRAINING FROM THE FILTER COULD INDICATE A
FAULTY AIR SUPPLY SYSTEM. THE AIR SYSTEM MUST BE PROPERLY MAINTANED TO PREVENT
VOIDING THE WARRANTY AND CAUSING MALFUNCTIONS AND DAMAGE TO THE MACHINE.
2. Clean the pressing surface of the heads with EZ-OFF cleaner while the heads are still hot. Do not use
an abrasive cleaner. This will damage the plated surface of the heads. After cleaning, apply a coat of
paraffin wax or HOT-HEAD press lube to the pressing surface of the heads.
Weekly
1. Check condition of the padding. Replace when it becomes worn, shrinks, or lacks resilience.
2. Clean lint, dust and debris from inside and around the machine.
3. Inspect steam traps to insure they are properly dumping water out of the press and that they
are not allowing steam to blow through them. See “CHECKING YOUR STEAM TRAP” in the
Maintenance section in this manual
NOTICE
A COOL TRAP WILL NOT LET THE MACHINE ACHIEVE PROPER TEMPERATURE. A
CONSTANTLY BLOWING TRAP CAN CAUSE INTERNAL DAMAGE TO THE MACHINE.
Monthly
1. Check to ensure that all warning and instructional labels are intact and readable. Replace as
necessary for personnel safety.
2. Check to ensure that the shock absorber oiler is filled with oil.
Every three months
1. Grease all grease fittings with a high temperature grease.
2. Apply a light coat of plastilube grease to the piston rods on all cylinders to prevent rust build-up.
3. Check the main air pressure gauge to ensure that the regulator is set to the recommended pressure
68psi.
4. Check the control system to ensure that the press is functioning properly and that all safety features
are functioning properly, make adjustments or repairs immediately.
5. Check the mechanical action of the press to ensure that it is working smoothly with no erratic
actions. Make adjustments or repairs immediately.
6. Check for steam an air leaks. Any leaks should be repaired.
7. Clean pad.
Pre-Installation/Storage Maintenance
No servicing of this type of press is required during pre-installation, storage, or in service storage as
long as the press is kept dry.
NOTE
THIS IS A RECOMMENDED PREVENTIVE MAINTENACE SCHEDULE. FOR A SAFE AND EXTENDED
SERVICE LIFE, A MAINTENACE SCHEDULE MUST BE ESTABLISHED. EXPERIENCE MAY MODIFY THE
FREQUENCY OF INSPECTIONS OR ADD ADDITIONAL INSPECTION POINTS.
12
MAINTENANCE
GREASE GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
Lubricants
Solenoid Valves: Lubricate with Dow Corning 111™ valve lubricant and sealant. Order
Forenta part number 34913 for 5.3 ounce tube.
Air Cylinders: Lubricate with Plastilube™ No.1 (manufactured by Parr, Inc.) when repairing
or rebuilding the cylinders. Order Forenta part number 16359-1 for 14 ounce cartridge.
Bearings and Pivots: Lube with Plastilube™ No.1 (manufactured by Parr, Inc.). Order
Forenta part number 16359-1 for 14 ounce cartridge.
High Temp Areas (Bearings and Pivots): Use Spec-Lube™ (manufactured by National
Chemsearch). Order Forenta part number 31023-1 for 14 ounce cartridge.
WARNING
Do not add oil to air cylinders or air system. This can damage valves and cylinders as well as
stain shirts.
13
MAINTENANCE
Shock Absorbers (Snubber)
If the head bounces on opening or slams during closing, may indicate the Shock Absorber
needs adjusting. This is accomplished by adjusting screws at each end of the shock
absorber. Loosen the pin locknut slightly before making adjustments and then tighten
securely to prevent leakage. Adjust screw #1 to control closing snubbing; screw #2 to control
opening snubbing action. Turning the screw clockwise increases snubbing action and
counterclockwise decreases snubbing action. Adjust screws only one turn at a time. A
supply of oil should stay in the shock reservoir at all times.
CAUTION
TURN ADJUSTING SCREW NO MORE THAN ONE TURN AT A TIME BEFORE
CHECKING THE ACTION OF THE HEAD. ADJUSTING THE SCREW TOO FAR WILL
SHORTEN THE LIFE OF THE SNUBBER.
A supply of oil should stay in the oil reservoir at all times. If oil has to be added, use SAE #10
non-detergent motor oil or Emblem Palex oil, grade 100 (sus. At 100ºF =110).
SCREW #2 SCREW #1
14
MAINTENANCE
Air Cylinders
The air cylinder on the press has a O-ring inside the cylinder which seals the piston and the
cylinder wall. This O-ring should give years of trouble free service with no maintenance
required. There are two vent holes in the cylinder cap that air will blow through in the O-ring
ever develops a leak. In this case, the O-ring must be replaced. It can be slipped off of the
piston by pressing it toward the center of the piston with the thumb and index finger and
sliding toward one side to create looseness so it can be pulled off with the other hand.
CAUTION
When removing the O-ring from the piston, be careful not to damage or put any burrs on
the piston. This will damage the cylinder wall.
After removing the old O-ring from the piston, clean the piston and the inside of the cylinder
wall. Pack the piston O-ring groove with grease. Then put the new O-ring on the piston and
apply grease on top of the o-ring. Apply a light coat of grease on the inside of the cylinder
wall and on the piston rod. Always replace the base gasket whenever the O-ring is being
replaced. CAUTION: DO NOT PUT OIL IN CYLINDERS.
NOTE: SEE “PARTS ILLUSTRATION” IN THIS MANUAL FOR A SECTIONAL VIEW OF

CYLINDERS.
Air Filter
The filter bowl has an auto drain which should be checked periodically. If there seems to be
excessive accumulation of oily water, the air storage tank may need to be drained or the
compressor may have bad rings that need to be replaced. Dirty air is one of the chief causes
of excessive maintenance. If the air filter cartridge appear to be stopped up, they can be
taken out and cleaned, usually it can be blown clean with an air line hose. If the bowl appears
damaged, it should be replaced. Refer to instructions packed with the air filters for more
information.
Padding
The padding must be maintained properly to assure a quality finish. The padding consists
of a mesh pad placed directly on the bare buck. A piece of 20oz. nylon flannel goes on top
of the mesh. A larger piece of 20oz. nylon flannel is placed on top of this flannel. This
flannel should be large enough to tuck under the buck so as to keep the outer cover from
coming into contact with the bare buck. The outer cover goes on last and is tied with a
drawstring. Springs also are used underneath the buck to help secure the cover and keep
it tight.
The flannel should be checked about every week. If it has become hard and brittle, it
should be replaced. This flannel must stay soft and have some bounce-back to it in order
to get a good press. If it is not replaced when necessary, continuous pressing will cause it
to deteriorate as it is compressed against the mesh pad.
The mesh pad may last for one, two, or three years, more or less, depending on how much
the press is used and depending on how well the flannel described above is maintained.
Note: The mesh pads for electrically heated presses are made of Monel, whereas the
mesh pads for steam heated presses are made of steel.
15
MAINTENANCE
ADJUSTMENT OF OPERATING/SAFETY CONTROL BAR
For the safety control bar to work properly, it is necessary for the valve lever to be adjusted properly. In
the illustration below adjusting bolts #1 and #2 oppose each other. They should never nee adjusting. If
adjustment is necessary, first make sure roller #3 is adjusted against the hump so that the roller will
pass from one side of the hump to the other as the valve lever is moved up and down. The adjusting
screws on all models should be set so that the valve lever bottoms out on the stop bumper just before
the stem on the valve bottoms out.
Note: The stems on the valves should never bottom out.
Note: The safety control bar should always be adjusted so it is at least 2” below the face of the head
when the head is closed.
The Safety Kick-off cylinder #4 is used to mechanically lift the Operating/Safety Bar to its release
position when the Safety Valve is actuated or the air supply is removed from the press. Once air is
restored to the system, the kick-off cylinder returns to a neutral position
HUMP
If Pressure Arm Jumps Just After Head Closes

First, be sure cylinder is properly lubricated and not binding. Next, set pressure adjustment by
turning knob as instructed in the Operating instruction section. If the trouble still persists, this
usually indicates too much down-snubbing action. If the snubber takes hold too soon and
before the the head reaches the buck, it may cause excessive air pressure to build up in the
cylinder, and as soon as the pressure lever goes from low pressure to high pressure position, it
will move very rapidly three or four inches, rather than moving slowly into high pressure position.
Adjust as instructed under ``Double-Acting Shock Absorber’’ in the maintenance section. Head
springs that are set too tight will also cause this.
16
MAINTENANCE
If Pressure Arm Jumps Just After Head Closes
First, be sure cylinder is properly lubricated and not binding. Next, set pressure adjustment
by turning knob as instructed in the Operating Instruction section. If trouble still persists, this
usually indicates too much down-snubbing action. If the snubber takes hold too soon and
before the head reaches the buck, it may cause excessive air pressure to build up in the
cylinder, and as soon as the pressure lever goes from low pressure to high pressure position,
it will move very rapidly three or four inches, rather than moving slowly into high pressure
position. Adjust as instructed under “Shock Absorbers” in the Maintenance section. Head
springs that are set too tight will also cause this.
Head Closing Speed Adjustment

Adjusting valve #9(see ``Air Flow Diagram’’) can be turned clockwise to slow head movement
down and turned counterclockwise to make the head close faster. The valve should be
adjusted so the head comes down rapidly and smooth without slamming on the buck.
Steam Hose
When replacing, be sure to use a new gasket and tighten bolts uniformly. Tighten only
sufficiently to stop steam leak. Too much pressure on bolts will bend flange and cause more
leakage.
If The Head Does Not Open Wide

This usually indicates weak springs. Tighten each of the large vertical springs on the rear of
the press uniformly and of equal lengths. They should only be tight enough to hold the head
in the up position.
Head opening stop may need adjusting. CAUTION: Make sure opening mechanism stops
on bolt and not on other parts of mechanism.
Air Pressure
Regulator #3 should be set at 68 PSI.
Temperature
If the steam system is working properly, the proper temperature for good pressing will be
maintained. Electrically heated presses should have the head thermostat set at 300 ْ◌ F to
325 ْ◌ F and the buck thermostat should be set at 200 ْ◌ F to 225 ْ◌ F. NOTE: Some models
have bi-metallic thermostats on the bottom of the buck. They have no temperature indicator
on them. They are preset at the factory and should not need any adjustment. If adjustment
becomes necessary the temperature should be held as low as possible, but yet keep the
padding dry during pressing operations. Adjust thermostat clockwise to increase heat.
Scorching
Temperature only is not necessarily the cause. Be sure your clothes are properly rinsed,
because soap will cause discolorations under heat.
17
MAINTENANCE
Replacement of Strip Heating Elements
WARNING
Electrical power must be disconnected from the machine before attempting any repair or service.
This type of heating element is installed between two plates as illustrated below. A metal element
spacer is placed on the heating element to fill the space created by the tabs. This will allow the heating
element to be clamped tightly between the plates. If an air gap is present, the element cannot transfer
heat and will fail prematurely. Gaps will cause uneven heating of the pressing surface.
The illustration below is a typical head installation. Buck installation is similar, except the elements are
secured by a series of set screws and cleats.
The disassembly required for element replacement will depend on the particular head or buck. It is
advised to use a high temperature anti-seize on all hold down nuts. These nuts should be tightened
evenly, working from the inner rows (lengthwise) to the outside rows. Do not over-tighten the outside
rows. Over-tightening can cause distortion of the head plates which can cause premature failure.
Replacement of Tubular Heating Elements

WARNING
Tubular heaters are used in the bucks of the VS-series of presses and are designed to work in air.
They are mounted in clips, or holders. These clips are simply bent around the heaters to hold them in
place. Many of these elements are designed for slip-on electrical connectors. Make sure these
connectors are secured to the heating element.
When reassembling the buck, it is advised to use a high-temperature anti-seize on all hardware.
18
MAINTENANCE
Thermostat Replacement & Calibration
WARNING
Bulb and capillary type
This type thermostat controls the temperature of the heads and bucks using a long capillary tube with a
sensing bulb at the end. The sensing bulbs are securely attached to the head and buck surface. The
sensing bulb is a part of the thermostat, the thermostat can be adjusted to set the desired temperature
of the head and buck.
It is very important that the sensing bulbs be securely attached to the head or buck to get accurate
readings. The capillary tube is made of small diameter, soft, flexible tubing. Do not over bend, kink or
pinch this tube. Attach the tube so that it sustains minimal flexing.
The thermostat will need calibration after replacement. A surface temperature sensor is required.
If a surface temperature sensor is not available, a useable setting can be found by pressing a variety of
samples of scrap fabric. After finding a setting that does not scorch or burn the samples, apply the
label as shown above. This method should provide a safe operating condition; however, using a
surface temperature sensor is the preferred method.
When reassembling, it is advised to use high-temperature anti-seize on all threaded fasteners.
Bi-metallic type
This type of thermostat is located inside the buck of the VS-series. Temperature is changed by the
small adjustment knob or stem protruding out the bottom or underside of the buck.
When reassembling, it is advised to use high-temperature anti-seize on all threaded fasteners.
CAUTION
19
Improperly adjusted or calibrated thermostats can damage padding, garments, or the press itself.
MAINTENANCE
Checking Your Steam Trap

You can not get proper heat to your press unless your steam traps are working properly. It
Is a simple check if you have an inexpensive pyrometer. All you do is apply the probe to the
pipes and compare readings.
Pyrometer
Instructions:
1. Read temperatures at “A” and “B” and
“C” in ºF.
2. If “B” is more than 10º lower than “A”
trap is not dumping correctly.
3. If “C” is less than 40º lower than “B” trap
is hanging open. (Actually with a bucket
trap “C” is usually 70º to 100º lower than
“B”; and with an impulse trap “C” is
usually 40º to 70º lower than “B”.)
Example:
1. A=300º; B=295º; C=210º -- Trap OK
2. A= 300º; B=250º -- Trap Not Dumping
3. A=300º; B=295º; C=294º -- Trap Hanging Open
20
AIR FLOW DIAGRAM
Models A51/A53/A54/A4224
Ref. No. Part No. Description

2 31657 Safety Valve
3 15100 Cylinder Supply Valve
4 15100 Cylinder Exhaust Valve
5 19885 Kick-off Cylinder
6 16079-1 Air Pressure Gauge
7 16610 Air Strainer
8 Air Pressure Regulator
9 16371 Head Closing Speed Valve
10 A-892 Head Closing Cylinder
21
AIR FLOW DIAGRAM
Models A51/A53/A54/A4224 w/Timer

11 16371 Timer Shutoff Valve
12 34743 Timer Flow Control
13 A-5313 Timer Air Tank
14 20583 Timer Valve
15 A-5821 Timer Release Cylinder
22
AIR FLOW DIAGRAM
Model A6024VLFP & 6024VLFV
2 31657 Left Safety Valve
11 Buck Steam Valve Regulator
12 16079-1 Buck Steam Valve Gauge
13 28034-3 Buck Steam Pedal Valve
14 31020 Left Steam Valve
15 31020 Right Steam Valve
16 31657 Right Safety Valve
17 28034-3 Buck Vacuum Pedal Valve (6024VLFV)
18 31370 Left Vacuum Valve (6024VLFV)
19 31370 Right Vacuum Valve (6024VLFV)
23
AIR FLOW DIAGRAM
Model A54VLDP
11 Buck Steam Valve Regulator
12 16079-1 Buck Steam Valve Gauge
13 28034-3 Buck Steam Pedal Valve
14 31020 Left Steam Valve
15 31020 Right Steam Valve
17 28034-3 Buck Vacuum Pedal Valve
18 31370 Left Vacuum Valve
19 31370 Right Vacuum Valve
24
ELECTRICAL WIRING DIAGRAM
A51VLE
#22262
#22262
#18251
#16580
25
A53VLE
#15464
#15464
#18251
#18251
#16580
26
A54VLE
#16301
#16301
#16301
#16301
#18258
#18258
#16580 #16580
27
TROUBLESHOOTING GUIDE
CONDITION SOLUTION
Press closing slowly A. Air pressure below 68lbs.
B. Air regulator piston assembly needs replacing.
C. Air metering valve closed too tight.
D. Main air valve not being opened enough.
E. O-ring leaking in head closing cylinder.
F. Snubber out of adjustment.
G. Regulator diaphragm leaking.
Press closing too fast A. Air pressure above 68lbs.

B. Air metering valve open too much.
C. Snubber out of oil.
D. Air regulator piston assembly needs replacing.
E. Snubber out of adjustment or defective.
Press closes with a thump. A. Snubber out of adjustment or defective.

(NOTE) To lessen snubbing action, turn head
closing snubber adjusting screw one turn at a
time counterclockwise until the desired results
are obtained. See ``Maintenance’’ page for
location of adjusting screw.
B. Air metering valve #9 closed too tight.
Head slams when head released. A. Snubber out of oil.

B. Snubber out of adjustment or defective.
(NOTE) To increase snubbing action turn head
opening snubber adjusting screw one turn at a
time clockwise. See ``Maintenance’’ page for
location of adjusting screw.
Air leaks through small hole in A. Replace air regulator diaphragm.

Top of regulator.
Continuous air leak through bleed hole A. Cut or worn O-ring.
In cylinder wall or top when cylinder is (NOTE) When an O-ring is replaced, clean
Under pressure. the cylinder and lubricate the cylinder wall.
After O-ring has been installed on the
piston, pack the groove around O-ring with
grease. See ``Maintenance’’.
Air pressure builds up to main line A. Piston assembly in air regulator not seating.
Pressure. Replace.
Air pressure cannot be regulated by A. The spring in top of regulator is broken or rusted,
Adjusting screw in top of air regulator. causing loss of tension; spring needs replacing.
B. Diaphragm leaks and needs replacing.
C. Piston leaking and needs replacing.
Heads do not completely open or drop A. Add enough head spring tension to hold the
Somewhat after opening. head at a full open position.
B. Weak or broken opening spring.
Safety Control Bar bounces. A. Tighten spring tension bolt located under press
table and to the left of the Pressure Adjustment
Knob. Note: Too much tension can make the
28
bar hard to operate resulting in possible injury to
operator
PARTS ILLUSTRATIONS
FRONT OF MACHINE
29
PARTS ILLUSTRATIONS
Models A6024VLFP / VLFV & A54VLDP
FRONT OF MACHINE
30
PARTS ILLUSTRATIONS
LEFT SIDE OF MACHINE
HEAD OPEN SPRING USAGE
31
PARTS ILLUSTRATIONS
LEFT SIDE OF MACHINE
32
PARTS ILLUSTRATIONS
BEARING SECTION DETAILS
DETAIL ''A''
DETAIL ''B'' DETAIL ''C''
DETAIL ''D'' DETAIL ''E''

33
PARTS ILLUSTRATION
VALVE/CYLINDER ASSEMBLY
1/4"REGULATOR
1/4"REGULATOR (PART No. 36798)
(PART No. 16048)
NOTE: This regulators is used on presses built in 2017 and after.
AIR PILOTED VALVE(for timer)

(PART No. 20583)
1/4"AIR WHISTLE VALVE HEAD CLOSING CYLINDER

(PART No. A-892)
(Part No. 15100)
34
PARTS ILLUSTRATION
Buck Steam & Vacuum Valve Assembly
BUCK STEAM VALVE

31020
VACUUM VALVE
31370
35
PARTS ILLUSTRATION
ELECTRICAL PARTS/PADDING LIST
ELECTRICAL PARTS LIST

A51VLE
Part No. Description Quantity
22262 Head Heating Element 2
18251 Buck Heating Element 1
16580 Thermostat 2
A53VLE
16580 Thermostat 2
A54VLE
16580 Thermostat 2
PADDING LIST
MODEL: A51VL(STEAM) & A51VLE(ELECTRIC)

16283 Cover, skirted nylon 1
18132 Flannel, top nylon 1
18131 Flannel, bottom nylon 1
16401 Monel Pad, (steam) 1
17373 Monel Pad, (electric) 1
MODEL: A53VL(STEAM) & A53VLE(ELECTRIC)

16402 Monel Pad, (steam) 1
17386 Monel Pad, (electric) 1
MODEL: A54VL(STEAM) & A54VLE(ELECTRIC) & A54VLDP

17387 Monel pad 1
30078 Catch rack cover (A54VLDP) 2
MODEL: A4224VL
29337 Monel pad 1
29340 Flannel, top 1
29339 Flannel, bottom 1
MODEL: A6024VLFP/VLFV
22614 Flannel, top 1
22615 Flannel, bottom 1
22612 Monel pad 1
36

A LARGE-V - Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

A LARGE-V - Manual

Uploaded by

Copyright:

Available Formats

A-LARGE “V” MODEL

MADE IN THE USA

This equipment is designed and built to comply

AIR FLOW DIAGRAM……………………………………………………………………………….…. 21-24

ELECTRICAL WIRING DIAGRAM……………………………………………………………………. 25-27

Booklet Part No. 19896

Steam Inlet NPT 1/2" 1/2"

A~ATA53VL Buck Dimensions

1 Control bar ~for A-Series only

Detail Line Drawing

Steam Inlet NPT 1/2" 1/2"

Rec. air pressure PSIG 68 68 68

1 Control bar ~for A-Series only

Detail Line Drawing

Steam Inlet NPT 1/2" 1/2" 1/2"

Rec. air pressure PSIG 68 68 68

Weight (crated) A54VLDP Buck Dimensions

Detail Line Drawing

1. Read all instructions.

Safety Symbols to be Recognized

This warning symbol indicates the presence of dangerous voltages.

SAVE THESE INSTRUCTIONS

COMPRESSED AIR CONNECTION

UNCRATEING AND LOCATING THE PRESS

UNBLOCKING THE PRESS

SETTING AND ANCHORING

Emergency Release Valve Button

Pressure Adjustment Knob

NOTE: SEE “PARTS ILLUSTRATION” IN THIS MANUAL FOR A SECTIONAL VIEW OF

Note: The stems on the valves should never bottom out.

If Pressure Arm Jumps Just After Head Closes

Head Closing Speed Adjustment

If The Head Does Not Open Wide

Replacement of Tubular Heating Elements

When reassembling, it is advised to use high-temperature anti-seize on all threaded fasteners.

Checking Your Steam Trap

Ref. No. Part No. Description

Ref. No. Part No. Description

Press closing too fast A. Air pressure above 68lbs.

Press closes with a thump. A. Snubber out of adjustment or defective.

Head slams when head released. A. Snubber out of oil.

Air leaks through small hole in A. Replace air regulator diaphragm.

HEAD OPEN SPRING USAGE

DETAIL ''B'' DETAIL ''C''

DETAIL ''D'' DETAIL ''E''

NOTE: This regulators is used on presses built in 2017 and after.

AIR PILOTED VALVE(for timer)

1/4"AIR WHISTLE VALVE HEAD CLOSING CYLINDER

BUCK STEAM VALVE

ELECTRICAL PARTS LIST

MODEL: A51VL(STEAM) & A51VLE(ELECTRIC)

MODEL: A53VL(STEAM) & A53VLE(ELECTRIC)

MODEL: A54VL(STEAM) & A54VLE(ELECTRIC) & A54VLDP

You might also like