CBS-955/957 STEM II CHECK

SHEET
DISTRICT / LOCATION INSPECTOR DATE

UNIT # HUBODOMETER PRIMARY HOUR METER RO #

VMRS CODE Repair VMRS CODE Repair

√ x √ x
SYS ASSY CHECKLIST Initials SYS ASSY CHECKLIST Page 1 of 2 Initials
(A) ENGINE /COOLING SYSTEM (D) CENTRIFUGALS
1. OEM engine maintenance 1. Check 5X6 pump
2. Belts 2. Check Closed in pressure while circulating with water
3. Starter (30~50psi)
4. Alternator and charging system 3. Pump mounting and guards
5. Crankcase venting system 4. Pump shaft, bearings, and couplings
6. Air cleaner 5. Packing and seals
7. Engine oil level 6. Lube system, packing
8. Engine mountings 7. Drain valve
9. Exhaust system, hangers, and mounts 8. Grease all moving parts and valve stems
10. Coolant hoses & fluid (H) ELECTRICAL
11. Air inlet and piping 1. Work lights
12. Fan hub, clutch, and mounting 2. Battery condition and connections
13. Fan blades 3. Battery cradle, lid with mat, and hold downs
14. Thermostats 4. Starter motor, cables, and routing through chassis
15. Engine oil leaks 5. Battery disconnect / isolator
16. Check, repair, and clear engine codes 6. Work light functioning and switch operational
17. Belt tensioner 7. Spray corrosion protection on cable
18. Radiator and mounting and connections
19. Charge air cooler, mounting & condition 8. Earth grounding strap and cables
20. Air compressor test, 85-100psi <45 sec (I) ELECTRONICS
21. Fuel
ue system,
syste , filter,
te , hoses
oses water,
ate , ta
tanks
s 1. Murphy
u p y Power
o e view,
e , ECM
C codes
22. Fan and alternator guards 2. General engine warning lights operational
23. Isolator block (12v & 24v check electronic schematic) 3. Electronic cables
24. Function test the Emergency Kill (if installed) 4. Dust caps
25. Cooling system-fluid level and good to -40 F (pre-mix) 5. Control panel, screen condition, and mounting
26. Check the correct operation of Webasto Heater 6. Toggle switches (operational)
7. Emergency shutdown switch
(B) AIR SYSTEM (J) HYDRAULICS
1. Compressor mounting 1. Hydraulic oil level and condition
2. Relief valves on air tank 2. Pumps and motor mounts: loose, missing bolts
3. Air tanks and drain: certification tagged
gg 3. Hydraulic-pressure
y p gauges
g g
4. Filter, lube, regulator 4. Pull back pumps to motors and inspect splines
5. Hosing pipes and connections 5. Hydraulic pumps and motors (paddles)
6. Stack valves operational and leak free 6. Hydraulic pumps and motors (C-pumps)
7. Air dryer assembly and purge valve 7. Hydraulic tank condition, cracks, leaks
8. Wabco valves operational and leak free 8. Hydraulic control valves, leaks, turn rotate easily
9. Noticeable air leaks 9. Hoses, hydraulic piping, connections, fittings
10. Air hose condition: cracked or damaged 10. Inspect hydraulic cooler, guards, mounts
11. Pressure regulator on packing lube tank (30psi) (K) FUNCTIONAL TESTS
(C) TRANSMISSION 1. Engine performance
1. Transmission oil condition ((PTO)) 2. Starter system
y operation
p
2. PTO condition, operation and mounts 3. Air dryer operation
3. External lines, sight glass 4. Warning lights
4. Breathers 5. Inspect operation of all gauges
5. Check for oil leaks 6. Check all components for leaks
6. Guards and shields REMARKS
REMARKS
 CBS-955/957 STEM II CHECK
SHEET
DISTRICT / LOCATION INSPECTOR DATE

UNIT # HUBODOMETER PRIMARY HOUR METER RO #

VMRS CODE Repair VMRS CODE Repair

√ x √ x
SYS ASSY CHECKLIST Initials SYS ASSY CHECKLIST Page 2 of 2 Initials
((L)) SUCTION-DISCHARGE PIPING MANIFOLD ((O)) GENERAL
1. Butterfly valves, handles, lock plates, bolts, washers 1. Fire extinguisher
2. Flange bolts 2. Drain plugs, containment plugs engine compartment
3. Valve-actuator mounting bolts 3. Paint condition and appearance
4. Ultrasonic test for wall thickness 4. "Must Do" Bulletin compliance
5. Internal check with bore scope for corrosion 5. Lifting point inspection, certification
pitting and wear 6. Lifting sling inspection and certification
6. Piping support brackets and bolts
7. Clamps and connections: no wear or leaks (P) MIXING TANKS (1&2)
8. Hammer wings: ensure lugs ground to Standard 23 1. External inspect for cracks, leaks, or damage
2. Tank mounting to base frame
4. Inspect internal hydraulic hoses, piping,
motors, couplings, brackets (Permit required)

(M) CEMENT MIXING HEAD 5. Inspect internal integrity of tanks, level gauge
1. Tank condition, lids, vents, latches, tank mounts 6. Inspect top grating, handrails, and operator
2. Platform, handrails, ladders, placards platform, assy and ladder access
3. Union elbows for connection to bulk hoses 7. Inspect internal air hoses, piping, actuators,
4. Dry-manifold system, victaulic connections, valves 8. Inspect process piping, couplings,
5. Proper operation from operators console flanges, valves, mixer assembly

((N)) LUBRICATION Tank Entry requires Confined Space Entry Permit

1. Grease all fittings (Q) Safety Devices
2. Gear boxes, main PTO oil level 1. Emergency kill control
3. Grease butterfly valves 2. Eye-wash bottle, full to correct level
4. Packing lube tank (30psi) 3. Work platforms slips and trips
5. Packing lube tank relief valve 4. Lids, hatches for pinch points
6. Correct fill cap and control air valve 5. Load securement, hoses, connection
7. Lube is activated when C-pump is engaged 6. Steps and walk ways
8. Lube filter dryer on console full 7. Tag lines for lifting control and placement
REMARKS
REMARKS

Controlled document. Do not modify or change without permission. Ref No.: WS-STEM II-WCS-002-01 V1.0 11-Nov-12_SB
 CBS-955/957 STEM III CHECK
SHEET
DISTRICT / LOCATION INSPECTOR DATE

UNIT # HUBODOMETER PRIMARY HOUR METER RO #

VMRS CODE Repair VMRS CODE Repair

√ x √ x
SYS ASSY CHECKLIST Initials SYS ASSY CHECKLIST Initials
STEM III
PM PM STEM 2 HAS BEEN COMPLETED PM PM
(A) ENGINE /COOLING SYSTEM (D) CENTRIFUGALS
1. Radiator: sample, drain and clean 1.Test C-pump to ensure flow rate and discharge
2. Change cooling-system filter pressure
3. Pressure test 2. Verify tachometer rate and output
4. Remove / replace belts unless been REMARKS
completed in 6 months
5. OEM Engine maintenance
5.1 Check
5 1 Ch kVValve
l ClClearances (OEM)
5.2 Perform In-frame Rebuild (OEM)
5.3 Perform Major Overhaul (OEM)
6. Functional test
7. Clean fuel tanks
8. Remove/replace belt tensioner and idler pulley
unless been completed in 6 months
9. Load test the alternator output
10. Clean and inspect DPF,exchange/replace (road)
11. Clean controls of Emergency Kill
12. Check and clear any ECM codes

(B) AIR SYSTEM

1. Change out air dryer cartridge assy
2. Change out relief valve (popoff on compressor)
3. Rebuild replace purge valve assembly
4. Test air dryer heater
(C) TRANSMISSION / GEAR BOX
g lube oil and ensure vent is clear
1. Change
2. Check mounting bolts
(I) ELECTRONICS
1. Clean and insure electronic box is clean
and sealed
2. Check and clean chassis ground connections
(J) HYDRAULICS
1. Pressure test the relief valves to set/opening psi
2. Drain and steam clean the hydraulic tank
3. Remove & clean hydraulic
y suction tank filter
4. Perform hydraulic flow and case drain test
5. Replace hydraulic filters
6. Filter hydraulic oil with filter cart

REMARKS

Controlled document. Do not modify or change without permission. Ref No.: WS-STEM III-WCS-002-01 V1.0 15-Feb-13_JS