C PE 4000 &

PE 4500 Series
Planned Maintenance
Inspection Report
Customer Dealer

Date Hr. Meter Reading Make Serial No. Customer P.O. No.

I. VISUAL INSPECTION 5. Lubricate brake linkage VII. CONTACTOR PANEL

1. Oil leaks 6. Lubricate battery rollers (Opt.) 1. Line contactor tip condition
2. Control arm and handle 7. Lubricate door hinges VIII. BRAKES
3. Grab bar 8. Lubricate control handle pivots 1. Linkage
4. Forks 9. Coast selector linkage, yoke roller 2. Adjustment (a)
5. Load backrest bearing and springs 3. Shoes
6. Platform cushion 10. Lubricate steering gears 4. Drums
7. Battery retainers III. HYDRAULIC SYSTEM 5. Split bushing key
8. Tire & wheel conditions 1. Fluid level 6. Disk brake air gap
• Load wheels, left and right 2. Pump and motor mounting secure IX. STEERING
• Caster wheels and adjustment 3. Motor cable connections 1. Drive unit rollers
• Drive tire & lug bolts 4. Blow dust from motor brushes and X. FREEZER CONDITION TRUCKS
9. Bent or damaged parts armature 1. Heater operation
10. Safety labels/decals and serial plate in 5. Blow brush dust from motor 2. Wiring condition
place 6. Pump operation XI. OPERATIONAL CHECK & TEST DRIVE
11. Lift cylinder 7. Hoses and fittings 1. Horn
12. Lift linkage 8. Leaks - cylinder and hydraulic unit 2. Power disconnect
13. Skid adapter (Opt.) 9. Breather cap 3. Brake switch
14. Tape, string, etc. around drive axle IV. DRIVE UNIT 4. Verify brake operation
and load wheels 1. Lubricant level 5. Stopping distance (a)
15. Battery retainer condition 2. Leaks 6. Plugging (b)
16. Battery cable condition (truck side) 3. Motor mounting secure 7. Lift/Lower operation
17. Battery connector condition (truck side) 4. Motor cable connections 8. Travel speeds
18. Battery spacers 5. Blow dust from brush & armature 9. Lift limit switch operation
19. Battery disconnect handle condition (where applicable) 10. Directional switch operation
(Opt.) (truck side) 6. Blow brush dust from motor 11. Reversing button operation
20. Inspect the steer gears 7. Mounting to power unit secure 12. Manual coast operation
II. CLEAN & LUBRICATE 8. Motor shield secure 13. Electronic power steering operation
1. Blow off truck 9. Rollers and roller race (where applicable)
2. Blow low pressure over electrical panel V. POWER CABLES 14. Battery retainer interlock switch
3. Electric brakes - blow dust out 1. Power cable conditions operation (Opt.)
4. Lubricate all zerk fittings 2. Power cable connections 15. Load backrest operation
• Power unit pivot 3. Resistor connections 16. Travel alarm (Opt.)
• Upper lift linkage VI. CONTROL WIRING & SWITCHES 17. Verify parking brake operation
• Upper lift cylinder pivot 1. Wiring conditions 18. QuickPick™ operation
• Drive unit rollers 2. Wiring connections 19. Quick Coast™ audible & visual
• Drive unit pivot 3. Wiring harness connectors indicators
• Drive unit axle 4. Control switches in handle 20. Quick Coast operation
• Casters and mechanism 5. Reversing switch 21. Operator display/indicator lights
• Lower lift linkage 6. Lift limit switch XII. CUSTOMER CARE
• Lower lift cylinder pivot 7. Control switches in grab bar 1. Wipe off truck
• Tension bars 8. Pump solenoid 2. Clean area
• Risers 9. Battery retainer switches
• Load wheel axle and pivot 10. Brake switch
• Exit rollers

IMPORTANT: Refer to Service Manual, Service Bulletins & other pertinent technical publications for details on
inspection, lubrication & adjustment.
(a) See applicable service manual for brake adjustment procedures and recommended stopping distances.
(b) See applicable service manual for proper settings. Repair Status
Opt. = Optional Accessories/Equipment Codes
Approved
 = O.K. W.O.#
Comments: A = Adjust Denied
R = Repair Quote Repairs
U = Urgent Follow-Up

Authorized Signature Service Technician

Crown 2002 PF13415 F Rev. 1/15 Printed in U.S.A.