4 Panelwork

40A GENERAL INFORMATION

41A FRONT LOWER STRUCTURE

41B CENTRE LOWER STRUCTURE

41C SIDE LOWER STRUCTURE

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41D REAR LOWER STRUCTURE

42A FRONT UPPER STRUCTURE

43A SIDE UPPER STRUCTURE

44A REAR UPPER STRUCTURE

45A TOP OF BODY

47A SIDE OPENING ELEMENTS

48A NON-SIDE OPENING ELEMENTS

X95

MAY 2009 Edition Anglaise

"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the use
of the spare parts reference numbering system, are prohibited without the prior written
consent of Renault.

© Renault s.a.s 2008

MEGANE III - Section 4ContentsPage

MEGANE III - Section 4

Contents

Page

40A GENERAL INFORMATION 41A FRONT LOWER STRUCTURE

Vehicle on repair bench: Front side member:

Description 40A-1 Replacement 41A-5

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Sub-frame: Specifications 40A-6 Front side member closure
panel: Replacement 41A-11
Hollow body parts inserts:
List and location of Battery tray mounting:
components 40A-19 Replacement 41A-17
Earths on the body: List and Front subframe front
location of components 40A-29 mounting: Replacement 41A-19
Vehicle front section Subframe rear mounting:
structure: Description 40A-43 Replacement 41A-20
Vehicle side section Engine mounting:
structure: Description 40A-47 Replacement 41A-21
Vehicle central section Front half-unit: Replacement 41A-22
structure: Description 40A-53
Front impact cross member:
Vehicle structure rear Removal - Refitting 41A-28
section: Description 40A-56

Vehicle removable section

structure: Description 40A-66
41B CENTRE LOWER STRUCTURE
Structure components to be
positioned on body repair Centre floor side section:
bench: Description 40A-71 Replacement 41B-1

Centre side member:

Replacement 41B-6
41A FRONT LOWER STRUCTURE Centre floor front side cross
member: Replacement 41B-8
Front end side cross
member: Replacement 41A-1 Front cross member under
front seat: Replacement 41B-10
Radiator cross member
mounting: Replacement 41A-3 Rear cross member under
front seat: Replacement 41B-12
 Contents

41C SIDE LOWER STRUCTURE 41D REAR LOWER STRUCTURE

Sill panel: Replacement 41C-1 Rear floor rear section:

Removal - Refitting 41D-48
Sill panel closure panel rear
section: Replacement 41C-38 Rear floor front cross
member reinforcement:
Sill panel reinforcement, front Replacement 41D-53
section: Replacement 41C-40
Rear impact lower cross
Sill panel rear reinforcement: member: Removal - Refitting 41D-57
Replacement 41C-63

Sill panel stiffener:

Replacement 41C-73
42A FRONT UPPER STRUCTURE

Front bumper support:

41D REAR LOWER STRUCTURE Removal - Refitting 42A-1

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Front wing: Removal -
Rear floor front section: Refitting 42A-3
Replacement 41D-1
Scuttle side panel:
Rear side member assembly: Replacement 42A-9
Replacement 41D-12
Scuttle side panel upper
Rear side member: reinforcement: Replacement 42A-15
Replacement 41D-20
Front wheel arch:
Rear impact cross member Replacement 42A-17
mounting reinforcement:
Replacement 41D-25 Windscreen aperture lower
cross member: Replacement 42A-20
Rear side member closure
panel: Replacement 41D-27 Bulkhead side reinforcement:
Replacement 42A-25
Middle rear side member:
Replacement 41D-34 Bulkhead lower cross
member: Replacement 42A-26
Rear floor front cross
member: Replacement 41D-35 Front end panel side support:
Replacement 42A-27
Rear floor front cross
member centre section: Front wing upper mounting
Replacement 41D-37 support: Removal - Refitting 42A-28
Rear floor centre cross Front: Removal - Refitting 42A-30
member: Replacement 41D-41
Front end panel side support:
Rear end lower cross Removal - Refitting 42A-33
member: Replacement 41D-43
Dashboard cross member:
Rear end lower cross Removal - Refitting 42A-37
member side section:
Replacement 41D-44

Rear passenger retaining

cross member: Replacement 41D-47
 Contents

43A SIDE UPPER STRUCTURE 44A REAR UPPER STRUCTURE

A-pillar: Replacement 43A-1 Quarter panel upper

reinforcement: Replacement 44A-84
A-pillar reinforcement:
Replacement 43A-9 Rear roof drip moulding
reinforcement: Replacement 44A-88
Windscreen pillar lining:
Replacement 43A-12 Body side rear lining:
Replacement 44A-91
Windscreen pillar lining
reinforcement: Replacement 43A-20 Rear end panel assembly:
Replacement 44A-93
B-pillar: Replacement 43A-23
Rear end panel:
B-pillar reinforcement: Replacement 44A-100
Replacement 43A-33
Rear end panel side lining:
B-pillar upper lining: Replacement 44A-106
Replacement 43A-37

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Rear end panel lining:
Roof drip moulding lining: Replacement 44A-110
Replacement 43A-40

45A TOP OF BODY

44A REAR UPPER STRUCTURE
Roof: Replacement 45A-1
Rear wing panel:
Replacement 44A-1 Front section of roof:
Replacement 45A-8
Rear wing panel extension:
Replacement 44A-26 Rear section of roof:
Replacement 45A-10
Rear wing panel rain
channel: Replacement 44A-32 Roof front cross member:
Replacement 45A-16
Rear light mounting:
Replacement 44A-41 Roof front cross member
closure panel: Replacement 45A-21
Light mounting lining:
Replacement 44A-51 Roof centre cross member:
Replacement 45A-22
Outer rear wheel arch:
Replacement 44A-60 Roof rear cross member:
Replacement 45A-28
Inner rear wheel arch:
Replacement 44A-66 Roof panel arch:
Replacement 45A-33
Rear wheel arch closure
panel: Replacement 44A-70

Rear wheel arch extension:

Replacement 44A-77 47A SIDE OPENING ELEMENTS
Quarter panel lining:
Front side door: Removal -
Replacement 44A-78
Refitting 47A-1
Quarter panel reinforcement:
Front side door: Stripping -
Replacement 44A-83
Restoring 47A-5
 Contents

47A SIDE OPENING ELEMENTS

Front side door: Adjustment 47A-9

Rear side door: Removal -

Refitting 47A-15

Rear side door: Stripping -

Restoring 47A-17

Rear side door: Adjustment 47A-21

Fuel filler flap cover:

Removal - Refitting 47A-26

48A NON-SIDE OPENING ELEMENTS

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Bonnet: Removal - Refitting 48A-1

Bonnet: Stripping -
Rebuilding 48A-4

Bonnet: Adjustment 48A-7

Tailgate: Removal - Refitting 48A-12

Tailgate: Stripping-
Rebuilding 48A-16

Tailgate: Adjusting 48A-20

 GENERAL INFORMATION
Vehicle on repair bench: Description 40A
I - MAIN FRONT TRIM-SETTING REFERENCE The jig covers the front subframe rear bolt (A) .
POINTS
Use this situation for a rear impact or a light frontal im-
pact without removal of the mechanical components.
1 - Front sub-frame in place
2 - Front mechanical components removed
B95 or D95 or K95
B95 or D95 or K95

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136905

136906

J95

141828

40A-1
 GENERAL INFORMATION
Vehicle on repair bench: Description 40A
II - SECONDARY FRONT TRIM-SETTING
REFERENCE POINT
J95

B95 or D95 or K95

cardiagn.com
141829

137227

The bracket rests under the subframe mounting unit

and is centred in the hole (B) .
Use this situation for a frontal impact with removal of
the mechanical components. J95

Note:
If it is suspected that one of these points may be
deformed, use two additional points located in an
area not affected by the impact in order to confirm
trim-setting.

141831

The jig covers the radiator mounting cross member bolt

(C)

40A-2
 GENERAL INFORMATION
Vehicle on repair bench: Description 40A
Use this situation to confirm trim-setting in the event of
a rear impact (for example: to replace a rear side mem-
ber assembly). J95

The secondary reference is used to confirm the vehicle

trim-setting if deformation of a main front reference
point is suspected.

III - MAIN REAR TRIM-SETTING REFERENCE

POINTS

1 - Rear mechanical components in place

B95 or D95 or K95

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141832

The jig rests under the rear axle fork and is centred on
the rear axle bolts (D) .
Use this situation for a frontal impact or a light rear im-
pact.

136048

40A-3
 GENERAL INFORMATION
Vehicle on repair bench: Description 40A
2 - Rear mechanical components removed Use this situation for a rear impact with removal of the
mechanical components.

B95 or D95 or K95

Note:
If it is suspected that one of these points may be
deformed, use two additional points located in an
area not affected by the impact in order to confirm
trim-setting.

IV - SECONDARY REAR TRIM-SETTING

REFERENCE POINT

B95 or D95 or K95

cardiagn.com
136047

J95

136912

141823

The jig rests under the rear side member and is cen-
tred in the holes (E) .

40A-4
 GENERAL INFORMATION
Vehicle on repair bench: Description 40A
V - FITTING THE VEHICLE ANCHOR KIT
J95
Front

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141824
136911
Position the anchorage kit in the square holes (1) of the
front side cross member of the centre floor.
The jig rests under the rear side member and is cen-
tred in the square hole (F) .
Rear
Use this situation to confirm the trim-setting following a
frontal impact (e.g.: to replace a front half unit).
It is used to confirm the vehicle trim setting in case of
doubt about the deformation of a main front reference
point.

136910
Position the anchorage kit in the square holes (2) of the
rear side member.

40A-5
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

B95 or D95 or K95

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136004

40A-6
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

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136005

40A-7
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

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136006

B95 or D95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(A) Front subframe rear mounting, 301 -305 77.8 Ø25.5 / M14
without mechanical components

(A) Front subframe rear mounting 301 -305 6.8 M14

with mechanical components

(B) Rear axle leader pin without 2148.2 -650 116 20.5x20.5
mechanical components

(B1) Rear axle mounting without 2040 -635 116 M14

mechanical components

(B1) Rear axle mounting with mecha- 2040 -635 111 M14
nical components

(B2) Rear axle mounting without 2131 -732 116 M14

mechanical components

(B2) Rear axle mounting with mecha- 2131 -732 111 M14
nical components

40A-8
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(B3) Rear axle mounting without 2169 -563 116 M14

mechanical components

(B3) Rear axle mounting with mecha- 2169 -563 111 M14
nical components

(C) Front subframe front mounting 152 -489 258 M12

without mechanical components

(C) Front subframe front mounting 152 -489 199 M12

with mechanical components

(E) Rear shock absorber upper 2435 -398 262.5 Ø10.7 / M10 90˚
mounting

(F) Front shock absorber upper -5.7 -591.3 672.5 Ø47

support

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(F1) Front shock absorber upper -62.6 -537.8 662.1 16.2x6.2
support

(F2) Front shock absorber upper -62.6 -645.4 666.2 16.2x6.2

support

(F3) Front shock absorber upper 70.2 -592.1 650.7 16.2x6.2

support

(G) Front side member rear leader 547 -408.7 -9.8 Ø20.5
pin

(Hg) Front side member front pilot pin -525 -476 84.5 M14
without mechanical components

(Hg) Front side member front pilot pin -525 -476 65 M14
with mechanical components

(Hd) Front side member front pilot pin -525 492 84.5 M14
without mechanical components

(Hd) Front side member front pilot pin -525 492 65 M14
with mechanical components

(Jg) Rear side member rear leader 3005 -563.5 235 20.5x20.5
pin

(Jd) Rear side member rear leader 3005 523.5 235 20.5x20.5
pin

(K1g) Front cross member mounting -552.9 -439.3 410.9 M10 90˚

(K1d) Front cross member mounting -522.3 447.6 409 M10 90˚

(K2g) Front cross member mounting -546.2 -535.1 276 M10 90˚

(K2d) Front cross member mounting -546.3 533.6 276 M10 90˚

(L1g) Rear end cross member moun- 3096.7 -515 315 M8 90˚
ting

40A-9
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(L1d) Rear end cross member moun- 3096.7 572.2 315 M8 90˚
ting

(L2g) Rear end cross member moun- 3096.7 -612.5 217.5 M8 90˚
ting

(L2d) Rear end cross member moun- 3096.7 474.7 217.5 M8 90˚
ting

(P1) Engine mounting -179 512 475.4 M10

(P2) Engine mounting -334 480 475.4 M10

(R) Additional mounting (tie rod) -344 544 475.1 M10

K95

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Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(A) Front subframe rear mounting, 301 -305 77.8 Ø25.5 / M14
without mechanical components

(A) Front subframe rear mounting 301 -305 6.8 M14

with mechanical components

(B) Rear axle leader pin without 2208.2 -650 116 20.5x20.5
mechanical components

(B1) Rear axle mounting without 2100 -635 116 M14

mechanical components

(B1) Rear axle mounting with mecha- 2100 -635 111 M14
nical components

(B2) Rear axle mounting without 2191 -732 116 M14

mechanical components

(B2) Rear axle mounting with mecha- 2191 -732 111 M14
nical components

(B3) Rear axle mounting without 2229 -563 116 M14

mechanical components

(B3) Rear axle mounting with mecha- 2229 -563 111 M14
nical components

(C) Front subframe front mounting 152 -489 258 M12

without mechanical components

(C) Front subframe front mounting 152 -489 199 M12

with mechanical components

(E) Rear shock absorber upper 2495 -398 262.5 Ø10.7 / M10 90˚
mounting

40A-10
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(F) Front shock absorber upper -5.7 -591.3 672.5 Ø47

support

(F1) Front shock absorber upper -62.6 -537.8 662.1 16.2x6.2

support

(F2) Front shock absorber upper -62.6 -645.4 666.2 16.2x6.2

support

(F3) Front shock absorber upper 70.2 -592.1 650.7 16.2x6.2

support

(G) Front side member rear leader 547 -408.7 -9.8 Ø20.5
pin

(Hg) Front side member front pilot pin -525 -476 84.5 M14
without mechanical components

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(Hg) Front side member front pilot pin -525 -476 65 M14
with mechanical components

(Hd) Front side member front pilot pin -525 492 84.5 M14
without mechanical components

(Hd) Front side member front pilot pin -525 492 65 M14
with mechanical components

(Jg) Rear side member rear leader 3065 -563.5 235 20.5x20.5
pin

(Jd) Rear side member rear leader 3065 523.5 235 20.5x20.5
pin

(K1g) Front cross member mounting -552.9 -439.3 410.9 M10 90˚

(K1d) Front cross member mounting -522.3 447.6 409 M10 90˚

(K2g) Front cross member mounting -546.2 -535.1 276 M10 90˚

(K2d) Front cross member mounting -546.3 533.6 276 M10 90˚

(L1g) Rear end cross member moun- 3356.7 -515 295 M8 90˚
ting

(L1d) Rear end cross member moun- 3356.7 572.2 295 M8 90˚
ting

(L2g) Rear end cross member moun- 3356.7 -612.5 197.5 M8 90˚
ting

(L2d) Rear end cross member moun- 3356.7 474.7 197.5 M8 90˚
ting

(P1) Engine mounting -179 512 475.4 M10

(P2) Engine mounting -334 480 475.4 M10

(R) Additional mounting (tie rod) -344 544 475.1 M10

40A-11
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

J95

cardiagn.com
141755

40A-12
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

cardiagn.com
141756

40A-13
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

cardiagn.com
141757

J95, and LONG CHASSIS

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(A) Front subframe rear mounting, 301 -305 77.8 Ø24.5 / M14
without mechanical components

(A) Front subframe rear mounting 301 -305 6.8 M14

with mechanical components

(B) Rear axle leader pin without 2277.2 -650.8 116 Ø20.5 x 28.5
mechanical components

(B1) Rear axle assembly front moun- 2169 -635 116 M12
ting, without mechanical compo-
nents

(B1) Rear axle assembly front moun- 2169 -635 111 M12
ting, with mechanical compo-
nents

(B2) Rear axle assembly front moun- 2260 -732.2 116 M12
ting, without mechanical compo-
nents

40A-14
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(B2) Rear axle assembly front moun- 2260 -732.2 111 M12
ting, with mechanical compo-
nents

(C) Front subframe front mounting -152 -489 258 M12

(E) Rear shock absorber upper 2616.8 -398 262.2 Ø10.7 / M10
mounting

(F) Front shock absorber upper -3.9 -590.6 690 Ø47

mounting

(F1) Front shock absorber upper stop -61.6 -537.6 674 Ø10 x 20

(F2) Front shock absorber upper stop -61.6 -701.3 671.6 Ø10 x 20

(F3) Front shock absorber upper stop 71.6 -591.7 662.6 Ø10 x 20

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(G) Front side member rear leader 547 -408.6 -9.8 Ø20.5
pin

(Hg) Front side member front pilot pin -525 -476 84.5 M14
without mechanical components

(Hg) Front side member front pilot pin -525 -476 65.5 M14
with mechanical components

(Hd) Front side member front pilot pin -525 492 84.5 M14
without mechanical components

(Hd) Front side member front pilot pin -525 492 65.5 M14
with mechanical components

(Jg) Rear side member rear leader 3134 -563.5 235 20x20
pin

(Jd) Rear side member rear leader 3134 523.5 235 20 x 21

pin

(K1g) Front end cross member moun- -552.9 -439.3 410.9 M10
ting

(K2g) Front end cross member moun- -546.2 -535.1 276 M10
ting

(K1d) Front end cross member moun- -552.2 447.6 409 M10
ting

(K2d) Front end cross member moun- -546.3 533.6 276 M10
ting

(Lg) Rear end cross member moun- 3410 -515 315 M8

ting

(L1g) Rear end cross member moun- 3410 -612.5 217.5 M8

ting

40A-15
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(Ld) Rear end cross member moun- 3410 572.2 315 M8

ting

(L1d) Rear end cross member moun- 3410 474.7 217.5 M8

ting

(P1) Engine mounting -334 480 475.4 M10

(P2) Engine mounting -179 512 475.4 M10

(R) Additional mounting (tie rod) -16.8 455.5 587 M12

(M1) Centre rear side member front 2927.25 -20 183.7 Ø10
leader pin

(M2) Centre rear side member rear 3260 -20 189.5 BO 10 x 20

leader pin

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J95, and STANDARD CHASSIS

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(A) Front subframe rear mounting, 301 -305 77.8 Ø24.5 / M14
without mechanical components

(A) Front subframe rear mounting 301 -305 6.8 M14

with mechanical components

(B) Rear axle leader pin without 2208.2 -650.8 116 Ø20.5 x 28.5
mechanical components

(B1) Rear axle assembly front moun- 2100 -635 116 M12
ting, without mechanical compo-
nents

(B1) Rear axle assembly front moun- 2100 -635 111 M12
ting, with mechanical compo-
nents

(B2) Rear axle assembly front moun- 2191 -732.2 116 M12
ting, without mechanical compo-
nents

(B2) Rear axle assembly front moun- 2191 -732.2 111 M12
ting, with mechanical compo-
nents

(C) Front subframe front mounting -152 -489 258 M12

(E) Rear shock absorber upper 2495 -398 262.2 Ø10.7 / M10
mounting

(F) Front shock absorber upper -3.9 -590.6 690 Ø47

mounting

40A-16
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(F1) Front shock absorber upper stop -61.6 -537.6 674 Ø10 x 20

(F2) Front shock absorber upper stop -61.6 -701.3 671.6 Ø10 x 20

(F3) Front shock absorber upper stop 71.6 -591.7 662.6 Ø10 x 20

(G) Front side member rear leader 547 -408.6 -9.8 Ø20.5
pin

(Hg) Front side member front pilot pin -525 -476 84.5 M14
without mechanical components

(Hg) Front side member front pilot pin -525 -476 65.5 M14
with mechanical components

(Hd) Front side member front pilot pin -525 492 84.5 M14
without mechanical components

cardiagn.com
(Hd) Front side member front pilot pin -525 492 65.5 M14
with mechanical components

(Jg) Rear side member rear leader 3065 -563.5 235 20x20
pin

(Jd) Rear side member rear leader 3065 523.5 235 20 x 21

pin

(K1g) Front end cross member moun- -552.9 -439.3 410.9 M10
ting

(K2g) Front end cross member moun- -546.2 -535.1 276 M10
ting

(K1d) Front end cross member moun- -552.3 447.6 409 M10
ting

(K2d) Front end cross member moun- -546.3 533.6 276 M10
ting

(Lg) Rear end cross member moun- 3156 -515 315 M8

ting

(L1g) Rear end cross member moun- 3156 -612.5 217.5 M8

ting

(Ld) Rear end cross member moun- 3156 572.2 315 M8

ting

(L1d) Rear end cross member moun- 3156 474.7 217.5 M8

ting

(P1) Engine mounting -334 480 475.4 M10

(P2) Engine mounting -179 512 475.4 M10

(R) Additional mounting (tie rod) -16.8 455.5 587 M12

40A-17
 GENERAL INFORMATION
Sub-frame: Specifications 40A
B95 or D95 or J95 or K95

Description X (mm) Y (mm) Z (mm) Diameter (mm) Angle

(M1) Centre rear side member front 2927.25 -20 183.7 Ø10
leader pin

(M2) Centre rear side member rear 3260 -20 189.5 BO 10 x 20

leader pin

cardiagn.com

40A-18
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95

B95

cardiagn.com
136025

40A-19
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95

K95

cardiagn.com
142753

B95 or K95

136026

40A-20
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95
A-pillar insert (1) .

B95

cardiagn.com
136030
Windscreen pillar reinforcement insert (2) . 136028
Outer wheel arch insert (4) .

136027
B-pillar insert (3) . 136029
Rear wing panel insert (5) .

40A-21
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95

K95

cardiagn.com
142751
Rear quarter lining insert (6) .
142752
Outer wheel arch insert (4) .

142750
C-pillar insert (5) .

40A-22
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95

D95

cardiagn.com
136053

136055 136030
A-pillar insert (1) . Windscreen pillar reinforcement insert (2) .

40A-23
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
B95 or D95 or K95

cardiagn.com
136056 136058
B-pillar reinforcement insert (3) . Side rain channel insert (5) .

136057
Rear wing panel insert (4) .

40A-24
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
J95, and LONG CHASSIS or STANDARD CHASSIS

LONG CHASSIS

cardiagn.com
141753

40A-25
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
J95, and LONG CHASSIS or STANDARD CHASSIS

STANDARD CHASSIS

cardiagn.com
142757
Windscreen pillar trim exterior insert (1) .

141737

141736 Windscreen pillar trim interior insert (2) .

40A-26
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
J95, and LONG CHASSIS or STANDARD CHASSIS

cardiagn.com
141738 141734
B-pillar insert (3) . C-pillar insert (5) .

LONG CHASSIS

141739
Rear quarter lining insert (6) .
141735
Outer wheel arch insert (4) .

40A-27
 GENERAL INFORMATION
Hollow body parts inserts: List and location of components 40A
J95, and LONG CHASSIS or STANDARD CHASSIS

cardiagn.com
141733 142754
Side rain channel insert (7) . C-pillar insert (5) .

STANDARD CHASSIS

142756
Rear quarter lining insert (6) .

142755
Outer wheel arch insert (4) .

40A-28
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95
For the method of fitting the earth studs (see Earth
screw connection: Description) (MR400, 40H, Bol-
ted connections). B95 or K95

cardiagn.com
136031

40A-29
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

B95

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136033

40A-30
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

K95

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142744

40A-31
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

D95

cardiagn.com
136053

40A-32
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

cardiagn.com
137532
Earth studs on the front left-hand side member (1) .

DETAILED VIEW OF THE EARTH POSITIONS ON

THE VEHICLE

136042
Earth studs on the left-hand front end side cross mem-
ber (2) .

136043

40A-33
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

cardiagn.com
136036 136041
Earth stud on the front right-hand side member (3) . Earth studs on the tunnel and centre floor side section
(5) .

B95 or D95

136035
Earth stud on the bulkhead (4) .

136034

40A-34
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

cardiagn.com
136040 136038
Earth studs on the tailgate (6) . Earth studs on the rear right-hand inner wheel arch (7)
.

K95

136039
Earth studs on the rear right-hand inner wheel arch (7)
.

142743
Earth studs on the tailgate (6) .

40A-35
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
B95 or D95 or K95

cardiagn.com
142742
Earth studs on the rear right-hand inner wheel arch (7)
.

40A-36
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS
For the earth stud fitting procedure (see Earth screw
connection: Description) (MR400, 40H, Bolted con-
nections).

cardiagn.com
141731

40A-37
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS

LONG CHASSIS

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141732

40A-38
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS

STANDARD CHASSIS

cardiagn.com
142749
DETAILED VIEW OF THE POSITION OF EARTHS
ON THE VEHICLE

141722
Earth studs on the front left-hand side member (1) .

40A-39
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS
Earth studs on the left-hand front end side cross mem-
ber (2) .

cardiagn.com
141729
Earth stud on the centre floor, side section (6) .
141723
Earth studs on the tunnel (7) .
Earth stud on the front right-hand side member (3) .

141726
141724
Earth stud on the front cross member under the rear
Earth stud on the front left-hand wheel arch (4) .
seat (8) .
Earth stud on the bulkhead upper cross member (5) .

40A-40
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS

LONG CHASSIS

cardiagn.com
141725
Earth stud on the rear left-hand inner wheel arch (11) .
141728 Earth studs on the left-hand rear end panel side lining
Earth studs on the rear right-hand inner wheel arch (9) (12) .
.

141730
141727 Earth studs on the tailgate (13) .
Earth studs on the rear right-hand end panel side lining
(10) .

40A-41
 GENERAL INFORMATION
Earths on the body: List and location of components 40A
LONG CHASSIS or STANDARD CHASSIS

STANDARD CHASSIS

cardiagn.com
142748
Earth stud on the rear left-hand inner wheel arch (16) .
142745 Earth studs on the left-hand rear end panel side lining
Earth studs on the rear right-hand inner wheel arch (17) .
(14) .

142746
142747 Earth studs on the tailgate (18) .
Earths stud on the rear right-hand end panel side lining
(15) .

40A-42
 GENERAL INFORMATION
Vehicle front section structure: Description 40A
B95 or D95 or K95

cardiagn.com
136012

No. Description Classification Type Thickness (mm)

(1) Scuttle side panel upper (see 42A, Front upper structure, Scuttle side panel upper
reinforcement reinforcement: Replacement, page 42A-15)

(2) Scuttle side panel (see 42A, Front upper structure, Scuttle side panel: Replace-
ment, page 42A-9)

(3) front side end cross mem- (see 41A, Front lower structure, Front end side cross mem-
ber ber: Replacement, page 41A-1)

(4) Bulkhead side stiffener (see 42A, Front upper structure, Bulkhead side reinforce-
ment: Replacement, page 42A-25)

(5) Front side member closure (see 41A, Front lower structure, Front side member closure
panel panel: Replacement, page 41A-11)

(6) Front side member (see 41A, Front lower structure, Front side member: Replace-
ment, page 41A-5)

(7) Front left-hand wheel arch (see 42A, Front upper structure, Front wheel arch: Replace-
ment, page 42A-17)

(8) Front support of front sub- (see 41A, Front lower structure, Front subframe front moun-
frame ting: Replacement, page 41A-19)

(9) Connecting bracket THLE 1.8

40A-43
 GENERAL INFORMATION
Vehicle front section structure: Description 40A
B95 or D95 or K95

No. Description Classification Type Thickness (mm)

(10) Front half-unit (see 41A, Front lower structure, Front half-unit: Replacement,
page 41A-22)

(11) Centre floor front side (see 41B, Centre lower structure, Centre floor front side
cross member cross member: Replacement, page 41B-8)

(12) Bulkhead lower cross (see 42A, Front upper structure, Bulkhead lower cross mem-
member ber: Replacement, page 42A-26)

(13) windscreen aperture lower (see 42A, Front upper structure, Windscreen aperture lower
cross member cross member: Replacement, page 42A-20)

(14) Sub-frame rear mounting (see 41A, Front lower structure, Subframe rear mounting:
Replacement, page 41A-20)

(15) Radiator cross member (see 41A, Front lower structure, Radiator cross member
support mounting: Replacement, page 41A-3)

cardiagn.com
(16) Front end panel side sup- (see 42A, Front upper structure, Front end panel side sup-
port port: Replacement, page 42A-27)

(17) Battery tray support (see 41A, Front lower structure, Battery tray mounting:
Replacement, page 41A-17)

(18) Engine stand (see 41A, Front lower structure, Engine mounting: Replace-
ment, page 41A-21)

(19) Front right-hand wheel (see 42A, Front upper structure, Front wheel arch: Replace-
arch ment, page 42A-17)

40A-44
 GENERAL INFORMATION
Vehicle front section structure: Description 40A
J95

cardiagn.com
141336

No. Description Classification Type Thickness (mm)

(1) Scuttle side panel upper (see 42A, Front upper structure, Scuttle side panel upper
reinforcement reinforcement: Replacement, page 42A-15)

(2) Scuttle side panel (see 42A, Front upper structure, Scuttle side panel: Replace-
ment, page 42A-9)

(3) Front wing lower mounting (see Front wing lower mounting support: Replacement)
support

(4) Bulkhead side reinforce- (see 42A, Front upper structure, Bulkhead side reinforce-
ment ment: Replacement, page 42A-25)

(5) Front side member closure (see 41A, Front lower structure, Front side member closure
panel panel: Replacement, page 41A-11)

(6) Front side member (see 41A, Front lower structure, Front side member: Replace-
ment, page 41A-5)

(7) Front left-hand wheel arch (see 42A, Front upper structure, Front wheel arch: Replace-
ment, page 42A-17)

(8) Front support of front sub- (see 41A, Front lower structure, Front subframe front moun-
frame ting: Replacement, page 41A-19)

40A-45
 GENERAL INFORMATION
Vehicle front section structure: Description 40A
J95

No. Description Classification Type Thickness (mm)

(9) Front end side cross mem- (see 41A, Front lower structure, Front end side cross mem-
ber ber: Replacement, page 41A-1)

(10) Connecting bracket THLE 1.8

(11) Radiator cross member (see 41A, Front lower structure, Radiator cross member
support mounting: Replacement, page 41A-3)

(12) Front end panel side sup- (see 42A, Front upper structure, Front end panel side sup-
port port: Replacement, page 42A-27)

(13) Battery tray support (see 41A, Front lower structure, Battery tray mounting:
Replacement, page 41A-17)

(14) Front half-unit (see 41A, Front lower structure, Front half-unit: Replacement,
page 41A-22)

(15) Centre floor front side (see 41B, Centre lower structure, Centre floor front side

cardiagn.com
cross member cross member: Replacement, page 41B-8)

(16) Sub-frame rear mounting (see 41A, Front lower structure, Subframe rear mounting:
Replacement, page 41A-20)

(17) Bulkhead lower cross (see 42A, Front upper structure, Bulkhead lower cross mem-
member ber: Replacement, page 42A-26)

(18) Windscreen aperture lower (see Windscreen aperture lower cross member closure panel:
cross member closure Replacement)
panel

(19) Windscreen aperture lower (see 42A, Front upper structure, Windscreen aperture lower
cross member cross member: Replacement, page 42A-20)

(20) Engine stand (see 41A, Front lower structure, Engine mounting: Replace-
ment, page 41A-21)

(21) Front right-hand wheel (see 42A, Front upper structure, Front wheel arch: Replace-
arch ment, page 42A-17)

40A-46
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
B95 or D95 or K95

B95 or K95

cardiagn.com
142579

No. Description Classification Type Thickness (mm)

(1) Sill panel (see 41C, Side lower structure, Sill panel: Replacement, page
41C-1)

(2) A-pillar (see 43A, Side upper structure, A-pillar: Replacement, page
43A-1)

(3) B-pillar (see 43A, Side upper structure, B-pillar: Replacement, page
43A-23)

(4) B-pillar reinforcement (see 43A, Side upper structure, B-pillar reinforcement: Repla-
cement, page 43A-33)

(5) B-pillar upper lining (see 43A, Side upper structure, B-pillar upper lining: Replace-
ment, page 43A-37)

(6) Sill panel reinforcement, (see 41C, Side lower structure, Sill panel reinforcement, front
front section section: Replacement, page 41C-40)

(7) Sill panel rear reinforce- (see 41C, Side lower structure, Sill panel rear reinforcement:
ment Replacement, page 41C-63)

40A-47
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
B95 or D95 or K95

No. Description Classification Type Thickness (mm)

(8) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining rein-
reinforcement forcement: Replacement, page 43A-20)

(9) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining:
Replacement, page 43A-12)

(10) A-pillar reinforcement (see 43A, Side upper structure, A-pillar reinforcement: Repla-
cement, page 43A-9)

(11) Roof rear section (see 45A, Top of body, Rear section of roof: Replacement,
page 45A-10)

(12) Roof rear cross member (see 45A, Top of body, Roof rear cross member: Replace-
ment, page 45A-28)

(13) Roof centre cross member (see 45A, Top of body, Roof centre cross member: Replace-
ment, page 45A-22)

cardiagn.com
(14) Front section of roof (see 45A, Top of body, Front section of roof: Replacement,
page 45A-8)

(15) Roof front cross member (see 45A, Top of body, Roof front cross member: Replace-
ment, page 45A-16)

(16) Roof (see 45A, Top of body, Roof: Replacement, page 45A-1)

40A-48
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
B95 or D95 or K95

D95

cardiagn.com
136052

No. Description Classification Type Thickness (mm)

(1) Sill panel (see 41C, Side lower structure, Sill panel: Replacement, page
41C-1)

(2) Sill panel reinforcement, (see 41C, Side lower structure, Sill panel reinforcement, front
front section section: Replacement, page 41C-40)

(3) B-pillar reinforcement (see 43A, Side upper structure, B-pillar reinforcement: Repla-
cement, page 43A-33)

(4) A-pillar (see 43A, Side upper structure, A-pillar reinforcement: Repla-
cement, page 43A-9)

(5) B-pillar upper lining (see 43A, Side upper structure, B-pillar upper lining: Replace-
ment, page 43A-37)

(6) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining rein-
reinforcement forcement: Replacement, page 43A-20)

(7) A-pillar reinforcement (see 43A, Side upper structure, A-pillar reinforcement: Repla-
cement, page 43A-9)

40A-49
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
B95 or D95 or K95

No. Description Classification Type Thickness (mm)

(8) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining:
Replacement, page 43A-12)

(9) Roof rear section (see 45A, Top of body, Rear section of roof: Replacement,
page 45A-10)

(10) Roof rear cross member (see 45A, Top of body, Roof rear cross member: Replace-
ment, page 45A-28)

(11) Roof centre cross member (see 45A, Top of body, Roof centre cross member: Replace-
ment, page 45A-22)

(12) Roof front cross member (see 45A, Top of body, Roof front cross member: Replace-
ment, page 45A-16)

(13) Roof front cross member (see 45A, Top of body, Roof front cross member closure
closure panel panel: Replacement, page 45A-21)

cardiagn.com
(14) Roof (see 45A, Top of body, Roof: Replacement, page 45A-1)

40A-50
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
J95

cardiagn.com
141337

No. Description Classification Type Thickness (mm)

(1) Sill panel (see 41C, Side lower structure, Sill panel: Replacement, page
41C-1)

(2) A-pillar reinforcement (see 43A, Side upper structure, A-pillar reinforcement: Repla-
cement, page 43A-9)

(3) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining:
Replacement, page 43A-12)

(4) Sill panel reinforcement, (see 41C, Side lower structure, Sill panel reinforcement, front
front section section: Replacement, page 41C-40)

(5) A-pillar (see 43A, Side upper structure, A-pillar: Replacement, page
43A-1)

(6) B-pillar (see 43A, Side upper structure, B-pillar: Replacement, page
43A-23)

(7) B-pillar reinforcement (see 43A, Side upper structure, B-pillar reinforcement: Repla-
cement, page 43A-33)

(8) Roof rear section (see 45A, Top of body, Rear section of roof: Replacement,
page 45A-10)

40A-51
 GENERAL INFORMATION
Vehicle side section structure: Description 40A
J95

No. Description Classification Type Thickness (mm)

(9) Roof rear cross member (see 45A, Top of body, Roof rear cross member: Replace-
ment, page 45A-28)

(10) Roof panel arch (see 45A, Top of body, Roof panel arch: Replacement, page
45A-33)

(11) Roof centre cross member (see 45A, Top of body, Roof centre cross member: Replace-
(sunroof version) ment, page 45A-22)

(12) Roof centre cross member (see 45A, Top of body, Roof centre cross member: Replace-
(standard roof version) ment, page 45A-22)

(13) Windscreen pillar lining (see 43A, Side upper structure, Windscreen pillar lining rein-
reinforcement forcement: Replacement, page 43A-20)

(14) Roof front cross member (see 45A, Top of body, Roof front cross member: Replace-
(standard roof version) ment, page 45A-16)

cardiagn.com
(15) Roof front cross member (see 45A, Top of body, Roof front cross member: Replace-
(sunroof version) ment, page 45A-16)

(16) Front section of roof (see 45A, Top of body, Front section of roof: Replacement,
page 45A-8)

(17) Roof (see 45A, Top of body, Roof: Replacement, page 45A-1)

40A-52
 GENERAL INFORMATION
Vehicle central section structure: Description 40A
B95 or D95 or K95

cardiagn.com
136013

No. Description Classification Type Thickness (mm)

(1) Sill pane stiffener (see 41C, Side lower structure, Sill panel stiffener: Replace-
ment, page 41C-73)

(2) Sill panel closure panel rear (see 41C, Side lower structure, Sill panel closure panel rear
section section: Replacement, page 41C-38)

(3) Central floor, side section (see 41B, Centre lower structure, Centre floor side section:
Replacement, page 41B-1)

(4) Seat mounting side reinforce- (see 41D, Rear lower structure, Rear floor front section:
ment Replacement, page 41D-1)

(5) Rear floor front cross member, (see 41D, Rear lower structure, Rear floor front cross mem-
centre section ber centre section: Replacement, page 41D-37)

(6) Front section of rear floor (see 41D, Rear lower structure, Rear floor front section:
Replacement, page 41D-1)

(7) Sleeve stop support (see 41D, Rear lower structure, Rear floor front section:
Replacement, page 41D-1)

40A-53
 GENERAL INFORMATION
Vehicle central section structure: Description 40A
No. Description Classification Type Thickness (mm)

(8) Rear cross member under front (see 41B, Centre lower structure, Rear cross member under
seat front seat: Replacement, page 41B-12)

(9) Front cross member under front (see 41B, Centre lower structure, Front cross member under
seat front seat: Replacement, page 41B-10)

(10) Centre side member (see 41B, Centre lower structure, Centre side member: Repla-
cement, page 41B-6)

(11) Rear passenger retaining cross (see 41D, Rear lower structure, Rear passenger retaining
member cross member: Replacement, page 41D-47)

(12) Rear floor front cross member (see 41D, Rear lower structure, Rear floor front cross mem-
reinforcement ber reinforcement: Replacement, page 41D-53)

J95

cardiagn.com

141338

No. Description Classification Type Thickness (mm)

(1) Sill panel rear reinforcement (see 41C, Side lower structure, Sill panel rear reinforcement:
Replacement, page 41C-63)

(2) Sill pane stiffener (see 41C, Side lower structure, Sill panel stiffener: Replace-
ment, page 41C-73)

40A-54
 GENERAL INFORMATION
Vehicle central section structure: Description 40A
No. Description Classification Type Thickness (mm)

(3) Central floor, side section (see 41B, Centre lower structure, Centre floor side section:
Replacement, page 41B-1)

(4) Rear floor front cross member, (see 41D, Rear lower structure, Rear floor front cross mem-
centre section ber centre section: Replacement, page 41D-37)

(5) Rear cross member under rear (see Rear cross member under rear seat: Replacement)
seat

(6) Front section of rear floor (see 41D, Rear lower structure, Rear floor front section:
Replacement, page 41D-1)

(7) Seat mounting side reinforce- (see 41D, Rear lower structure, Rear floor front section:
ment Replacement, page 41D-1)

(8) Automatic parking brake sleeve (see MR 400, 40A, General information)
stop unit

cardiagn.com
(9) Rear cross member under front (see 41B, Centre lower structure, Rear cross member under
seat front seat: Replacement, page 41B-12)

(10) Front cross member under front (see 41B, Centre lower structure, Front cross member under
seat front seat: Replacement, page 41B-10)

(11) Centre side member (see 41B, Centre lower structure, Centre side member: Repla-
cement, page 41B-6)

(12) Rear floor front cross member (see 41D, Rear lower structure, Rear floor front cross mem-
reinforcement ber reinforcement: Replacement, page 41D-53)

(13) Front cross member under rear (see Front cross member under rear seat: Replacement)
seat

(14) Rear floor front cross member (see 41D, Rear lower structure, Rear floor front cross mem-
ber: Replacement, page 41D-35)

40A-55
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
D95

cardiagn.com
142825

No. Description Classification Type Thickness (mm)

(1) Rear wing panel (see 44A, Rear upper structure, Rear wing panel: Replace-
ment, page 44A-1)

(2) Rear wing panel extension (see 44A, Rear upper structure, Rear wing panel extension:
Replacement, page 44A-26)

(3) Rear wing panel rain chan- (see 44A, Rear upper structure, Rear wing panel rain chan-
nel nel: Replacement, page 44A-32)

(4) Lights support lining (see 44A, Rear upper structure, Light mounting lining: Repla-
cement, page 44A-51)

(5) Body side rear lining (see 44A, Rear upper structure, Body side rear lining: Repla-
cement, page 44A-91)

(6) Outer rear wheel arch (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

(7) Rear roof drip moulding (see 44A, Rear upper structure, Rear roof drip moulding rein-
reinforcement forcement: Replacement, page 44A-88)

(8) Quarter panel upper rein- (see 44A, Rear upper structure, Quarter panel upper reinfor-
forcement cement: Replacement, page 44A-84)

40A-56
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
No. Description Classification Type Thickness (mm)

(9) Inner rear wheel arch (see 44A, Rear upper structure, Inner rear wheel arch: Repla-
cement, page 44A-66)

(10) Rear wheel arch closure (see 44A, Rear upper structure, Rear wheel arch closure
panel panel: Replacement, page 44A-70)

(11) Rear impact cross mem- (see 41D, Rear lower structure, Rear impact cross member
ber mounting reinforce- mounting reinforcement: Replacement, page 41D-25)
ment

(12) Far rear lower cross mem- (see 41D, Rear lower structure, Rear end lower cross member
ber, side part side section: Replacement, page 41D-44)

(13) Rear side member (see 41D, Rear lower structure, Rear side member: Replace-
ment, page 41D-20)

(14) Rear side member assem- (see 41D, Rear lower structure, Rear side member assembly:
bly Replacement, page 41D-12)

cardiagn.com
(15) Rear side member closure (see 41D, Rear lower structure, Rear side member closure
panel panel: Replacement, page 41D-27)

(16) Rear floor centre cross (see 41D, Rear lower structure, Rear floor centre cross mem-
member ber: Replacement, page 41D-41)

(17) Rear end panel assembly (see 44A, Rear upper structure, Rear end panel assembly:
Replacement, page 44A-93)

(18) Rear end panel side lining (see 44A, Rear upper structure, Rear end panel side lining:
Replacement, page 44A-106)

(19) Rear end panel (see 44A, Rear upper structure, Rear end panel: Replace-
ment, page 44A-100)

40A-57
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
B95

cardiagn.com
142824

No. Description Classification Type Thickness (mm)

(1) Rear wing panel (see 44A, Rear upper structure, Rear wing panel: Replace-
ment, page 44A-1)

(2) Rear wing panel extension (see 44A, Rear upper structure, Rear wing panel extension:
Replacement, page 44A-26)

(3) Rear wing panel rain chan- (see 44A, Rear upper structure, Rear wing panel rain chan-
nel nel: Replacement, page 44A-32)

(4) Rear lights support (see 44A, Rear upper structure, Rear light mounting: Repla-
cement, page 44A-41)

(5) Lights support lining (see 44A, Rear upper structure, Light mounting lining: Repla-
cement, page 44A-51)

(6) Side roof rail rear lining (see Rear roof drip moulding lining: Replacement)

(7) Outer rear wheel arch (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

(8) Quarter panel lining (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

40A-58
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
No. Description Classification Type Thickness (mm)

(9) Rear wheel arch closure (see 44A, Rear upper structure, Rear wheel arch closure
panel panel: Replacement, page 44A-70)

(10) Quarter panel upper rein- (see 44A, Rear upper structure, Quarter panel upper reinfor-
forcement cement: Replacement, page 44A-84)

(11) Rear roof drip moulding (see Rear roof drip moulding reinforcement: Replacement)
reinforcement

(12) Rear end panel (see 44A, Rear upper structure, Rear end panel: Replace-
ment, page 44A-100)

(13) Rear end panel side lining (see 44A, Rear upper structure, Rear end panel side lining:
Replacement, page 44A-106)

(14) Rear end panel assembly (see 44A, Rear upper structure, Rear end panel assembly:
Replacement, page 44A-93)

cardiagn.com
(15) Rear impact cross mem- (see 41D, Rear lower structure, Rear impact cross member
ber mounting reinforce- mounting reinforcement: Replacement, page 41D-25)
ment

(16) Far rear lower cross mem- (see 41D, Rear lower structure, Rear end lower cross member
ber, side part side section: Replacement, page 41D-44)

(17) Rear side member closure (see 41D, Rear lower structure, Rear side member closure
panel panel: Replacement, page 41D-27)

(18) Rear side member (see 41D, Rear lower structure, Rear side member: Replace-
ment, page 41D-20)

(19) Inner rear wheel arch (see 44A, Rear upper structure, Inner rear wheel arch: Repla-
cement, page 44A-66)

(20) Rear side member assem- (see 41D, Rear lower structure, Rear side member assembly:
bly Replacement, page 41D-12)

(21) Rear floor centre cross (see 41D, Rear lower structure, Rear floor centre cross mem-
member ber: Replacement, page 41D-41)

40A-59
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
K95

cardiagn.com
142577

No. Description Classification Type Thickness (mm)

(1) Rear wing panel (see 44A, Rear upper structure, Rear wing panel: Replace-
ment, page 44A-1)

(2) Rear wing panel rain chan- (see 44A, Rear upper structure, Rear wing panel rain chan-
nel nel: Replacement, page 44A-32)

(3) Rear lights support (see 44A, Rear upper structure, Rear light mounting: Repla-
cement, page 44A-41)

(4) Lights support lining (see 44A, Rear upper structure, Light mounting lining: Repla-
cement, page 44A-51)

(5) Quarter panel lining (see 44A, Rear upper structure, Quarter panel lining: Repla-
cement, page 44A-78)

(6) Outer rear wheel arch (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

(7) Side roof rail rear lining (see Rear roof drip moulding lining: Replacement)

(8) Quarter panel upper rein- (see 44A, Rear upper structure, Quarter panel upper reinfor-
forcement cement: Replacement, page 44A-84)

40A-60
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
No. Description Classification Type Thickness (mm)

(9) Rear roof drip moulding (see Rear roof drip moulding reinforcement: Replacement)
reinforcement

(10) Rear wheel arch closure (see 44A, Rear upper structure, Rear wheel arch closure
panel panel: Replacement, page 44A-70)

(11) Inner rear wheel arch (see 44A, Rear upper structure, Inner rear wheel arch: Repla-
cement, page 44A-66)

(12) Rear end panel (see 44A, Rear upper structure, Rear end panel: Replace-
ment, page 44A-100)

(13) Rear end panel assembly (see 44A, Rear upper structure, Rear end panel assembly:
Replacement, page 44A-93)

(14) Rear impact cross mem- (see 41D, Rear lower structure, Rear impact cross member
ber mounting reinforce- mounting reinforcement: Replacement, page 41D-25)
ment

cardiagn.com
(15) Far rear lower cross mem- (see 41D, Rear lower structure, Rear end lower cross member
ber, side part side section: Replacement, page 41D-44)

(16) Rear side member closure (see 41D, Rear lower structure, Rear side member closure
panel panel: Replacement, page 41D-27)

(17) Rear side member (see 41D, Rear lower structure, Rear side member: Replace-
ment, page 41D-20)

(18) Rear side member assem- (see 41D, Rear lower structure, Rear side member assembly:
bly Replacement, page 41D-12)

(19) Rear floor centre cross (see 41D, Rear lower structure, Rear floor centre cross mem-
member ber: Replacement, page 41D-41)

40A-61
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
J95, and LONG CHASSIS

cardiagn.com
141339

No. Description Classification Type Thickness (mm)

(1) Rear wing panel (see 44A, Rear upper structure, Rear wing panel: Replace-
ment, page 44A-1)

(2) Outer rear wheel arch (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

(3) Quarter panel lining (see 44A, Rear upper structure, Quarter panel lining: Repla-
cement, page 44A-78)

(4) Lights support lining (see 44A, Rear upper structure, Light mounting lining: Repla-
cement, page 44A-51)

(5) Rear lights support (see 44A, Rear upper structure, Rear light mounting: Repla-
cement, page 44A-41)

(6) Rear wing panel rain chan- (see 44A, Rear upper structure, Rear wing panel rain chan-
nel nel: Replacement, page 44A-32)

(7) Rear wing panel extension (see 44A, Rear upper structure, Rear wing panel extension:
Replacement, page 44A-26)

(8) Quarter panel upper rein- (see 44A, Rear upper structure, Quarter panel upper reinfor-
forcement cement: Replacement, page 44A-84)

40A-62
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
No. Description Classification Type Thickness (mm)

(9) Quarter panel reinforce- (see 44A, Rear upper structure, Quarter panel reinforcement:
ment Replacement, page 44A-83)

(10) Roof drip moulding lining (see 43A, Side upper structure, Roof drip moulding lining:
Replacement, page 43A-40)

(11) Rear wheel arch extension (see 44A, Rear upper structure, Rear wheel arch extension:
Replacement, page 44A-77)

(12) Rear impact cross mem- (see 41D, Rear lower structure, Rear impact cross member
ber mounting reinforce- mounting reinforcement: Replacement, page 41D-25)
ment

(13) Far rear lower cross mem- (see 41D, Rear lower structure, Rear end lower cross member
ber, side part side section: Replacement, page 41D-44)

(14) Rear wheel arch closure (see 44A, Rear upper structure, Rear wheel arch closure
panel panel: Replacement, page 44A-70)

cardiagn.com
(15) Inner rear wheel arch (see 44A, Rear upper structure, Inner rear wheel arch: Repla-
cement, page 44A-66)

(16) Rear side member (see 41D, Rear lower structure, Rear side member: Replace-
ment, page 41D-20)

(17) Rear side member assem- (see 41D, Rear lower structure, Rear side member assembly:
bly Replacement, page 41D-12)

(18) Rear floor centre cross (see 41D, Rear lower structure, Rear floor centre cross mem-
member ber: Replacement, page 41D-41)

(19) Rear side member closure (see 41D, Rear lower structure, Rear side member closure
panel panel: Replacement, page 41D-27)

(20) Middle rear side member (see 41D, Rear lower structure, Middle rear side member:
Replacement, page 41D-34)

(21) Rear end panel lining (see 44A, Rear upper structure, Rear end panel lining: Repla-
cement, page 44A-110)

(22) Rear end panel side lining (see 44A, Rear upper structure, Rear end panel side lining:
Replacement, page 44A-106)

(23) Rear end panel (see 44A, Rear upper structure, Rear end panel: Replace-
ment, page 44A-100)

(24) Rear end panel assembly (see 44A, Rear upper structure, Rear end panel assembly:
Replacement, page 44A-93)

40A-63
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
J95, and STANDARD CHASSIS

cardiagn.com
142578

No. Description Classification Type Thickness (mm)

(1) Rear wing panel (see 44A, Rear upper structure, Rear wing panel: Replace-
ment, page 44A-1)

(2) Outer rear wheel arch (see 44A, Rear upper structure, Outer rear wheel arch: Repla-
cement, page 44A-60)

(3) Quarter panel lining (see 44A, Rear upper structure, Quarter panel lining: Repla-
cement, page 44A-78)

(4) Lights support lining (see 44A, Rear upper structure, Light mounting lining: Repla-
cement, page 44A-51)

(5) Rear lights support (see 44A, Rear upper structure, Rear light mounting: Repla-
cement, page 44A-41)

(6) Rear wing panel rain chan- (see 44A, Rear upper structure, Rear wing panel rain chan-
nel nel: Replacement, page 44A-32)

(7) Quarter panel upper rein- (see 44A, Rear upper structure, Quarter panel upper reinfor-
forcement cement: Replacement, page 44A-84)

(8) Quarter panel reinforce- (see 44A, Rear upper structure, Quarter panel reinforcement:
ment Replacement, page 44A-83)

40A-64
 GENERAL INFORMATION
Vehicle structure rear section: Description 40A
No. Description Classification Type Thickness (mm)

(9) Roof drip moulding lining (see 43A, Side upper structure, Roof drip moulding lining:
Replacement, page 43A-40)

(10) Rear wheel arch extension (see 44A, Rear upper structure, Rear wheel arch extension:
Replacement, page 44A-77)

(11) Rear impact cross mem- (see 41D, Rear lower structure, Rear impact cross member
ber mounting reinforce- mounting reinforcement: Replacement, page 41D-25)
ment

(12) Far rear lower cross mem- (see 41D, Rear lower structure, Rear end lower cross member
ber, side part side section: Replacement, page 41D-44)

(13) Rear wheel arch closure (see 44A, Rear upper structure, Rear wheel arch closure
panel panel: Replacement, page 44A-70)

(14) Inner rear wheel arch (see 44A, Rear upper structure, Inner rear wheel arch: Repla-
cement, page 44A-66)

cardiagn.com
(15) Rear side member (see 41D, Rear lower structure, Rear side member: Replace-
ment, page 41D-20)

(16) Rear side member assem- (see 41D, Rear lower structure, Rear side member assembly:
bly Replacement, page 41D-12)

(17) Rear floor centre cross (see 41D, Rear lower structure, Rear floor centre cross mem-
member ber: Replacement, page 41D-41)

(18) Rear side member closure (see 41D, Rear lower structure, Rear side member closure
panel panel: Replacement, page 41D-27)

(19) Rear end panel lining (see 44A, Rear upper structure, Rear end panel lining: Repla-
cement, page 44A-110)

(20) Rear end panel side lining (see 44A, Rear upper structure, Rear end panel side lining:
Replacement, page 44A-106)

(21) Rear end panel (see 44A, Rear upper structure, Rear end panel: Replace-
ment, page 44A-100)

(22) Rear end panel assembly (see 44A, Rear upper structure, Rear end panel assembly:
Replacement, page 44A-93)

40A-65
 GENERAL INFORMATION
Vehicle removable section structure: Description 40A
B95 or K95

cardiagn.com
136014

No. Description Classification Type Thickness (mm)

(1) Tailgate (see 48A, Non-side opening elements, Tailgate: Removal -

Refitting, page 48A-12)

(2) Rear impact lower cross (see 41D, Rear lower structure, Rear impact lower cross
member member: Removal - Refitting, page 41D-57)

(3) Rear side door (see 47A, Side opening elements, Rear side door: Removal -
Refitting, page 47A-15)

(4) Front side door (see 47A, Side opening elements, Front side door: Removal -
Refitting, page 47A-1)

(5) Rear floor rear section (see 41D, Rear lower structure, Rear floor rear section:
Removal - Refitting, page 41D-48)

(6) Fuel filler flap cover (see 47A, Side opening elements, Fuel filler flap cover: Remo-
val - Refitting, page 47A-26)

(7) Dashboard cross member (see 42A, Front upper structure, Dashboard cross member:
Removal - Refitting, page 42A-37)

(8) Front wing (see 42A, Front upper structure, Front wing: Removal - Refit-
ting, page 42A-3)

40A-66
 GENERAL INFORMATION
Vehicle removable section structure: Description 40A
No. Description Classification Type Thickness (mm)

(9) Bonnet (see 48A, Non-side opening elements, Bonnet: Removal -

Refitting, page 48A-1)

(10) Front end panel (see 42A, Front upper structure, Front: Removal - Refitting,
page 42A-30)

(11) Frontal impact cross mem- (see 41A, Front lower structure, Front impact cross member:
ber Removal - Refitting, page 41A-28)

(12) Front bumper mounting (see 42A, Front upper structure, Front bumper support:
Removal - Refitting, page 42A-1)

(13) Front end panel side sup- (see 42A, Front upper structure, Front end panel side sup-
port port: Removal - Refitting, page 42A-33)

(14) Front wing upper mounting (see 42A, Front upper structure, Front wing upper mounting
support support: Removal - Refitting, page 42A-28)

cardiagn.com
D95

136051

40A-67
 GENERAL INFORMATION
Vehicle removable section structure: Description 40A
No. Description Classification Type Thickness (mm)

(1) Tailgate (see 48A, Non-side opening elements, Tailgate: Removal -

Refitting, page 48A-12)

(2) Rear impact lower cross (see 41D, Rear lower structure, Rear impact lower cross
member member: Removal - Refitting, page 41D-57)

(3) Rear floor rear section (see 41D, Rear lower structure, Rear floor rear section:
Removal - Refitting, page 41D-48)

(4) Front side door (see 47A, Side opening elements, Front side door: Removal -
Refitting, page 47A-1)

(5) Fuel filler flap cover (see 47A, Side opening elements, Fuel filler flap cover: Remo-
val - Refitting, page 47A-26)

(6) Front wing (see 42A, Front upper structure, Front wing: Removal - Refit-
ting, page 42A-3)

cardiagn.com
(7) Dashboard cross member (see 42A, Front upper structure, Dashboard cross member:
Removal - Refitting, page 42A-37)

(8) Bonnet (see 48A, Non-side opening elements, Bonnet: Removal -

Refitting, page 48A-1)

(9) Front end panel (see 42A, Front upper structure, Front: Removal - Refitting,
page 42A-30)

(10) Frontal impact cross mem- (see 41A, Front lower structure, Front impact cross member:
ber Removal - Refitting, page 41A-28)

(11) Front bumper mounting (see 42A, Front upper structure, Front bumper support:
Removal - Refitting, page 42A-1)

(12) Front end panel side sup- (see 42A, Front upper structure, Front end panel side sup-
port port: Removal - Refitting, page 42A-33)

(13) Front wing upper mounting (see 42A, Front upper structure, Front wing upper mounting
support support: Removal - Refitting, page 42A-28)

40A-68
 GENERAL INFORMATION
Vehicle removable section structure: Description 40A
J95

cardiagn.com
141340

No. Description Classification Type Thickness (mm)

(1) Frontal impact cross mem- (see 41A, Front lower structure, Front impact cross member:
ber Removal - Refitting, page 41A-28)

(2) Front end panel (see 42A, Front upper structure, Front: Removal - Refitting,
page 42A-30)

(3) Front end panel side sup- (see 42A, Front upper structure, Front end panel side sup-
port port: Removal - Refitting, page 42A-33)

(4) Front panel mounting brac- (see 42A, Front upper structure, Front end panel side sup-
ket port: Removal - Refitting, page 42A-33)

(5) Front wing upper mounting (see 42A, Front upper structure, Front wing upper mounting
support suppor t: Removal - Refitting, page 42A-28)

(6) Bonnet (see 48A, Non-side opening elements, Bonnet: Removal -

Refitting, page 48A-1)

(7) Dashboard cross member (see 42A, Front upper structure, Dashboard cross member:
Removal - Refitting, page 42A-37)

(8) Front wing (see 42A, Front upper structure, Front wing: Removal - Refit-
ting, page 42A-3)

40A-69
 GENERAL INFORMATION
Vehicle removable section structure: Description 40A
No. Description Classification Type Thickness (mm)

(9) Front side door (see 47A, Side opening elements, Front side door: Removal -
Refitting, page 47A-1)

(10) Rear side door (see 47A, Side opening elements, Rear side door: Removal -
Refitting, page 47A-15)

(11) Rear floor rear section (see 41D, Rear lower structure, Rear floor rear section:
Removal - Refitting, page 41D-48)

(12) Fuel filler flap cover (see 47A, Side opening elements, Fuel filler flap cover: Remo-
val - Refitting, page 47A-26)

(13) Rear impact lower cross (see 41D, Rear lower structure, Rear impact lower cross
member member: Removal - Refitting, page 41D-57)

(14) Tailgate (see 48A, Non-side opening elements, Tailgate: Removal -

Refitting, page 48A-12)

cardiagn.com

40A-70
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
I - PARTS REQUIRING THE USE OF A BODY JIG
BENCH

B95 or D95

cardiagn.com
136016

- (1) Front wheel arch

- (2) Engine stand

- (3) Front half-unit

- (4) Radiator cross member support

- (5) Front subframe front mounting unit

- (6) Front subframe rear mounting unit

- (7) Front side member

- (8) Rear side member

- (9) Rear side member assembly

40A-71
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
J95

cardiagn.com
141752

- (1) Engine stand

- (2) Radiator cross member support
- (3) Front side member
- (4) Front subframe front mounting unit
- (5) Front subframe rear mounting unit
- (6) Front half-unit
- (7) Front wheel arch
- (8) Rear side member assembly
- (9) Rear side member

40A-72
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
II - REFERENCE POINTS FOR POSITIONING THE The jig rests under the shock absorber cup and is cen-
PARTS REPLACED tred in the hole (F) of the shock absorber cup.
It should be used with the mechanical components re-
1 - Front shock absorber upper mounting moved for replacement of:
- the front wheel arch,
B95 or D95 - the front half-unit.
It is also used when straightening.

IMPORTANT
This/these point(s) help to ensure the correct axle
assembly geometry.

2 - End of front side member

B95 or D95

cardiagn.com
136022

J95

136020

141827

40A-73
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
3 - Front impact cross member mounting

J95
B95 or D95

cardiagn.com
141830
136020

The jig rests under the front side member and is cen-
tred in the threaded hole (H) of the radiator cross mem-
ber support. J95
It should be used with the mechanical components re-
moved for replacement of:
- the front side member,
- the front half-unit,
- the radiator cross member support.

141830

The jig rests vertically against the radiator cross mem-

ber support and is centred in the threaded mounting
holes (K1) and (K2) of the front impact cross member.

40A-74
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
It should be used with the mechanical components re-
moved for replacement of:
J95
- the front side member,
- the front half-unit,
- the radiator cross member support.

4 - Engine mounting

B95 or D95

cardiagn.com
141827

The jig rests against the engine mounting and is cen-

tred on the threaded holes (P1) and (P2) of the engine
mounting.
It should be used with the mechanical components re-
moved for replacement of:
136022
- the engine mounting,
- the front half-unit.

40A-75
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
5 - Front sub-frame front mounting It should be used with the mechanical components re-
moved for replacement of:

B95 or D95 - the front side member,

- the front half-unit.

IMPORTANT
This/these point(s) help to ensure the correct axle
assembly geometry.

6 - Subframe rear mounting

B95 or D95

cardiagn.com
136017

J95

136017

141829

The jig rests under the front mounting unit of the front
subframe and is centred in the threaded hole (C) of the
front subframe mounting.

40A-76
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
7 - Rear shock absorber mounting

J95
B95 or D95

cardiagn.com
141829
136023

The jig rests against the front subframe rear mounting

unit and is centred in the hole (A) .
It should be used with the mechanical components re- J95
moved for replacement of:
- the front subframe rear mounting unit.

IMPORTANT
This/these point(s) help to ensure the correct axle
assembly geometry.

141826

The jig is centred and attached inside the shock absor-

ber shaft (E) .

40A-77
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
It should be used with the mechanical components re-
moved for replacement of:
J95
- the rear side member assembly.

8 - End of rear side member

B95 or D95

cardiagn.com
141824

The jig rests under the rear side member and is cen-
tred in the guide hole (J) .
136024
It should be used with the mechanical components re-
moved for replacement of:
- the rear side member,
- the rear side member assembly
It is also used when straightening.

40A-78
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
9 - Rear impact cross member mountings It is to be used when replacing:
- the rear side member,
B95 or D95 - the rear side member assembly.

10 - Rear axle mountings

B95 or D95

cardiagn.com
136021

J95 136019

141822

The jig rests vertically against the side lining of the rear
end panel and is centred on the rear impact cross
member mounting studs (L) and (L1) .

40A-79
 GENERAL INFORMATION
Structure components to be positioned on body repair bench: Description 40A
J95

cardiagn.com
141823

The jig rests under the rear axle mounting unit and is
centred in the threaded holes (B1) and (B2) of the rear
axle bearing mounting.
It should be used with the mechanical components re-
moved for replacement of:
- the rear side member assembly.

IMPORTANT
This/these point(s) help to ensure the correct axle
assembly geometry.

40A-80