Professional Documents
Culture Documents
Observe precautions in the literature, tags and labels attached to Fig.2 Service Clearance
the unit. Horizontal Installation
Follow all safety codes
Wear safety glasses and gloves. Use quenching cloth and Uncrating
have fire extinguisher available for all brazing operations. Move unit as near as possible to final location before removing
Use care in handling, rigging and setting bulky equipment. shipping skid.
Remove plastic wrap. Examine unit for shipping damage. If
WARNING shipping damage is evident, file claim with transportation agency.
Remove base skid prior to actual installation.
Be sure all power is shut off before performing maintenance or Check nameplate information against available power supply and
service. More than one disconnect may be present. model number description.
1
pressure created by fans, preventing complete drainage.
Conditions will worsen as filters become dirty.
Install clean-out plugs in traps. Pitch drain line downward to an
open floor drain or sump. Provide service clearance around drain
line to permit removal of panels. Observe all local sanitary codes.
Condensate Drain
2
Fan Motor and Drives START UP
Motor and drive packages are factory-installed in all units. The Before starting the unit, check the following and correct as
standard motor and drive packages consist of the following items : necessary:
1 – fan motor Is the unit solidly supported?
1 – adjustable motor pulley Is fan adjusted for speed and pulley alignment?
1 – fan pulley Are pulleys, motors and bearings securely mounted?
1 – fan belt for 008-012 sizes Is condensate drain pan pitched for correct drainage?
For instructions on changing fan rotation, changing the drive Are coil baffles tight against coil to prevent air bypass?
speeds and adjusting drives. Please refer to Fan Rotation Section. Are all panels securely fastened?
Are all electrical connections correct and tight?
Power Supply and Wiring
Check the unit data plate to ensure that available power supply SERVICE
matches electrical characteristics of the unit. Provide a disconnect Inspection and maintenance should be performed at regular
switch of size required to provide adequate fan motor starting intervals and should include the following:
current. See Table 4A for unit electrical data. Complete cleaning of cabinet, fan wheel, cooling coil,
condensate pan and drain and return air grille (if present).
Inspection of panels and sealing unit against air leakage.
Adjustment of fan motor, belt, bearings and wheels.
Cleaning or replacing of filters.
STRAINER
Testing for cooling system leaks.
Checking of all electrical connections.
Panels
Panels are fastened to unit frame with metal screws. Fan coil and
coil compartment must be sealed tightly after service to prevent air
from bypassing the cooling coil.
Fig. 7 - Wiring and Service Access (Side Panel Removed) Fan Motor Lubrication
Fan motor supplied with unit is permanently lubricated and requires
Fan motors are factory installed on all units. Indoor-fan contactors no further lubrication.
are located in the fan contactor box behind the side access panel.
Wire the thermostat according to the label diagram. If the air Fan Shaft Bearings
handler is a part of the split system, complete the wiring from the Bearings used are deep groove ball bearing type sealed at both
condensing unit to the thermostat. sides. The bearings are self-aligning and are mounted in rubber
housing.
3
Centering Fan Wheel
If fan and fan shaft assembly are not properly centered, blades
may scrape against scroll or may create an objectionable whistling
noise. It may be necessary to adjust individual fan wheels or move
the entire fan shaft. See the following sections.
Fan Rotation
Correct fan rotation with respect to fan outlet is shown in Fig. 11.
To reverse the direction of rotation of a 3-phase fan motor,
interchange any 2 of the power leads. Refer to the connection
diagram on the inside of the motor terminal box cover for proper
reversing procedure.
4
Pulley and Drive Adjustments Replacing Filters
To obtain desired fan speed, refer to fan motor and drive data and Filters can be removed and installed from either side of the unit.
adjust pulley as follows: 1. Remove the filter side cover.
1. Remove belt from fan motor pulley after loosening motor from 2. Remove old filters by sliding them out one by one from the
motor base. filter track.
2. Loosen setscrew in moveable flange of pulley. Screw 3. Reverse the procedure to install new filters.
moveable flange toward fixed flange to increase the fan speed
and away from fixed flange to reduce speed. Before tightening CAUTION
setscrew, make certain that setscrew is over nearest flat
surface of pulley hub. Do not operate unit without air filters.
% Voltage Imbalance
= max. voltage deviation from ave. voltage x 100
average voltage
Fig. 12 - Fan Pulley Adjustments Example:
Supply voltage : 230 – 3 – 60
CAUTION
Increasing fan speed produces a greater load on motor. Do not Voltage Measurements:
exceed rated capacity of motor. Phase A-B = 226
Phase B-C = 233
Phase C-A = 228
Condensate Drains
Keep condensate drains free of dirt and foreign matter. Average Voltage = 226 + 233 + 228
3
Return-Air Filters Average Voltage = 229
Refer to Replacing Filters Section for filter accessibility and
removal. Replace with clean filters of the sizes listed in Table 1A. Determine maximum deviation from average voltage.
(AB) 229 – 226 = 3
Coil Cleaning (BC) 233 – 229 = 4
Remove return-air filters. Remove any heavy dirt that may have (CA) 229 – 228 = 1
accumulated on underside of the coil. Coil can be cleaned more Maximum deviation is 4 V.
easily with a stiff brush, vacuum cleaner or compressed air when Determine % Voltage Imbalance.
coil is dry. If coil is wet or if water is to be used for cleaning, guard = 100 x 4 / 229 = 1.75 %
against splashing water on electrical components or damaging
surrounding area. Clean coil baffles as applicable and check for This amount of phase imbalance is satisfactory as it is below the
tight fit to be sure air does not bypass coil. maximum allowable 2%.
5
TABLE 1A – 40 RUA PHYSICAL DATA - ENGLISH
6
TABLE 4A – ELECTRICAL DATA, STANDARD MOTORS
LEGEND:
FLA Full Load Amps
MOCP Maximum Overcurrent Protection, Amps (Circuit Breaker)
Note: For 3-phase motors, use circuit breakers with common trip bar to prevent single phasing defect.
208/230 - 3 - 60
Speed (rpm) 1725
Hp 1.0 2.0
Frame 56 Y (NEMA)
Shaft Dia. 7/8" 7/8"
208/230 - 3 - 60
Speed (rpm) 1725
Hp 2.0 3.0
Frame 56 Y (NEMA)
Shaft Dia. 7/8" 7/8"
7
TABLE – Standard Drive Data, 60 Hz – English
40RUA 40RUA
UNIT
008 012
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4-4.3 3.4-4.3
Pulley Factor Setting
5 5
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 8.8 8.8
Pulley Bore (in) 1 1
Belt No. - Section 1 - A41 1 - A41
FAN SPEEDS (rpm)
Factor Setting 647 764
Range 549 - 745 666 - 863
Max. Allowable Speed (rpm) 1200 1200
Max. Full Turns From
5.5 5.5
Closed Position
40RUA 40RUA
UNIT
008 012
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4-4.3 3.4-4.3
Pulley Factor Setting
5 5
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 8.8 8.8
Pulley Bore (in) 1 1
Belt No. - Section 1 - A41 1 - A41
FAN SPEEDS (rpm)
Factor Setting 841 841
Range 733 - 949 733 - 949
Max. Allowable Speed (rpm) 1200 1200
Max. Full Turns From
5.5 5.5
Closed Position
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TABLE – High Static Drive Data, 60 Hz – English
40RUA 40RUA
UNIT
008 012
MOTOR DRIVE
Motor Pulley Pitch Diameter (in) 3.4-4.3 3.4-4.3
Pulley Factor Setting
5 5
Full Turns Open
FAN DRIVE
Pulley Pitch Diameter (in) 6.0* 6.0
Pulley Bore (in) 1 1
Belt No. - Section 1 - A41 1 - A41
FAN SPEEDS (rpm)
Factor Setting 1121 1121
Range 978-1200** 978-1200*
Max. Allowable Speed (rpm) 1200 1200
Max. Full Turns From
5.5 5.5
Closed Position
** It is possible to adjust drive so that the fan speed exceeds maximum allowable. DO NOT EXCEED 1200rpm.
9
Table – Fan Performance Data – 0.0 – 0.6 in. wg. ESP – English
Static Pressure
AIRFLOW
UNIT 0.0 0.2 0.4 0.6
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP
2,250 359 0.32 472 0.44 560 0.55 634 0.65
2,600 415 0.45 516 0.57 599 0.68 669 0.78
40RUA
3,000 478 0.62 569 0.75 645 0.86 712 0.98
008
3,400 542 0.82 624 0.95 695 1.08 758 1.20
3,750 598 1.03 673 1.17 740 1.29 800 1.42
3,000 444 0.58 541 0.71 621 0.83 691 0.94
3,500 518 0.82 604 0.95 677 1.08 742 1.20
40RUA
4,000 592 1.11 669 1.25 736 1.38 797 1.51
012
4,500 666 1.44 735 1.59 797 1.72 854 1.86
5,000 740 1.83 803 1.98 861 2.12 914 2.26
Table – Fan Performance Data – 0.8 – 1.4 in. wg. ESP – English
Static Pressure
AIRFLOW
UNIT 0.8 1.0 1.2 1.4
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP
2,250 700 0.75 759 0.86 814 0.96 865 1.06
2,600 732 0.90 790 1.01 843 1.11 893 1.22
40RUA
3,000 773 1.09 828 1.20 879 1.32 928 1.43
008
3,400 815 1.31 869 1.43 918 1.55 965 1.66
3,750 855 1.60 906 1.66 954 1.78 1000 1.90
3,000 753 1.05 809 1.17 862 1.28 911 1.39
3,500 801 1.32 855 1.44 906 1.56 953 1.67
40RUA
4,000 853 1.63 904 1.75 953 1.88 999 2.00
012
4,500 907 1.99 956 2.12 1003 2.24 1047 2.37
5,000 964 2.39 1010 2.53 1055 2.66 1097 2.79
Legend
Notes:
1. Maximum allowable fan speed is 1200 rpm.
2. Fan performance is based on deductions for wet coil, clean 2-in
filters, and unit casing. See table for factory-supplied filter
pressure drop.
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Table – Fan Performance Data – 1.6-2.4 in. wg. ESP – English
Static Pressure
AIRFLOW
UNIT 1.6 1.8 2.0 2.2 2.4
(CFM)
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
2,250 913 1.16 958 1.27 1001 1.37 1042 1.47 - -
2,600 940 1.33 984 1.43 1027 1.54 1067 1.65 - -
40RUA
3,000 973 1.54 1017 1.65 1058 1.76 1098 1.87 - -
008
3,400 1010 1.78 1052 1.89 1092 2.00 1131 2.12 - -
3,750 1043 2.02 1084 2.13 1124 2.25 1162 2.37 - -
3,000 958 1.50 1002 1.61 1044 1.72 1084 1.83 1123 1.94
3,500 998 1.79 1041 1.90 1082 2.02 1122 2.13 1159 2.25
40RUA
4,000 1042 2.12 1084 2.24 1124 2.36 1162 2.48 1199 2.60
012
4,500 1089 2.50 1129 2.62 1168 2.74 - - - -
5,000 1138 2.92 1177 3.05 - - - - - -
Legend
Notes:
1. Maximum allowable fan speed is 1200 rpm.
2. Fan performance is based on deductions for wet coil, clean 2-in
filters, and unit casing. See table for factory-supplied filter
pressure drop.
11
40RUA008-012 FLOOR
12
40RUA008-012 CEILING
13
OPTION AND ACCESSORY
14
REPLACEMENT PARTS
WIRING DIAGRAM
15
EXPLODED VIEW (40RUA 008 FLOOR)
16
EXPLODED VIEW (40RUA 012 FLOOR)
17
START-UP CHECKLIST
(SPLIT SYSTEMS WITH 40RUA UNITS)
A. Preliminary Information
ADDITIONAL ACCESSORIES
B. Pre - Start-Up
OUTDOOR UNIT
CONTROLS
Are thermostat(s) and indoor fan control wiring connections made and checked? (Y/N)
Are all wiring terminals (including main power) tight? (Y/N)
Have outdoor unit crankcase heater been energized for 24 hours? (Y/N)
INDOOR UNIT
Has water been placed in drain pan to confirm proper drainage? (Y/N)
Are proper air filters in place? (Y/N)
Have fan motor pulleys been checked for proper alignment? (Y/N)
Do fan belts have proper tension? (Y/N)
PIPING
Are liquid solenoid valves located at the indoor unit coils as required? (Y/N)
Have leak checks been made at compressors, condensers, indoor coils,
thermostatic expansion valves, solenoid valves, filter driers and fusible plugs
with a leak detector? (Y/N)
Locate, repair, and report leaks.
Have all compressor service valves been fully opened (backseated)? (Y/N)
Are the compressor sight glasses showing the correct levels? (Y/N)
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CHECK VOLTAGE IMBALANCE
C. Start-Up
Suction Pressure
Suction Line Temp
Discharge Pressure
Discharge Line Temp
Outdoor Unit Entering Air Temp
Outdoor Unit Leaving Air Temp
Indoor Unit Entering Air DB Temp
Indoor Unit Entering Air WB Temp
Indoor Unit Leaving Air DB Temp
Indoor Unit Leaving Air WB Temp
NOTES:
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