Eco Governor System “Operation”

January 2006
 Eco Governor System “Operation”
Eco-Governor
Fuel Pump
CSD
Actuator
CAN
Rack
position
Speed OFF
ON

START

Key Switch
ＥＧＲ
Switch

Starting Aid

Display
CW Temp.

Starter
2 | Eco Governor System “Operation” – 02 / 2009
Accelerator
Eco Governor System Operation
CW Temp.
CSD
Actuator Act Spring Act
Accelerator ECU Fuel Fuel
＋ －
Actuator

Amp.
Rack Position

Speed
Rack
Revolution Gear

3 | Eco Governor System “Operation” – 02 / 2009

 Eco Governor Control (Electrical System)
Battery Fuse:10A
Fuse:10A
Fuse:60A B BR R B BR C
C
R Pre ○ ○
Fuse:80A
Off ○
B S Key SW On ○ ○
Start ○ ○ ○
Starter

Starter Relay
(Yanmar genuineness)

Main Relay

Sub Relay
IG
P
Alternator
※（ ） Yanmar
genuineness

Panel

E48
VB
Rack actuator Relay
Air heater(500W)Starting aid Relay

Engine stop 1
E7 IGNSW SHUDNSW E15
E34 MAIN-RLY Pre-heat lamp
E20 APP-OP1 E23
PREHT-LMP
E8 STARTSW
E10 Failure lamp
RENRPM
E12
After heat
E44 AIRHT-RLY FAIL-LMP
Accel. sensor （option）
E38 Load monitor
AVCC E32
LOAD-M
E35 APS Engine speed monitor
NRPM-M E22

Speed selection lamp

E33 RACK-RLY APP-OP2 E2
Fuel Injection Pump
Rack Actuator Droop switch
E42 RACKSOL APP-IP1 E24

E43 AVB Rmax1 switch

APP-IP7 E13
Rack position E36 RPS
Rmax2 switch
APP-IP2 E14
Engine speed E19 NRPM Engine speed1 switch
NRPM-GND APP-IP3 E9
E18
CSD E41 CSD-CL
Engine speed2 switch
APP-IP4 E17

CW Temp
E16 Reverse Droop switch
RET E5
APP-IP5
E28 GND-A
EGR Valve Speed selection switch
APP-IP6 E6
E31
E21
E11 STPM-A～D E40
CANH
E1 E30
RECAN
E39 Service tool
E37 CANL Coupler
REAN
Parts marked with are necessary E26 TAIR
RxD
TxD
E3
E4

for engine control E27

E25
TEGR

TW
N.C.
N.C.
E29
E46

GND GND-P
4 | Eco Governor System “Operation” – 02 / 2009
（Painting parts are necessary.） E45 E47
 Torque Curve Regulation

Selective Governor Mode

②Img. Droop（Const. regulation）

①Iso-chronous

Mech. Governor
Droop
Output

ON = isochronous
Speed

Regulation is 0% on the speed (constant)

5 | Eco Governor System “Operation” – 02 / 2009

 Torque Curve Regulation

Selective Governor Mode

②Img. Droop（Const. regulation）

①Iso-chronous

Mech. Governor
Droop
Output

Speed OFF = droop

Regulation is approx. 7% (=standard)

6 | Eco Governor System “Operation” – 02 / 2009

 Engine Speed Control
Droop details

Below 30% load factor,

engine speed is kept
OPTION: constant.
engine speed
not below “set Ioadling (NON load) condition no
fluctuation on the speed (poss.
low idle speed”
Some power loss)

7 | Eco Governor System “Operation” – 02 / 2009

 Eco Governor System Operation

Transition control
(avoid spill of fuel)

Fuel Increase for Engine Start

at Full - Throttle

Mech.Gov.

ECO Gov.

0
0 Excessive
200
200 400
400 Fuel 800
600
600 800 1000
1000 1200
1200 1400
1400 Engine Speed min-1

8 | Eco Governor System “Operation” – 02 / 2009

Starter Control
Rack Self Test
Complete Rack Self-Test

Key SW
ON
OFF START

Starter
Complete Engine Start
Starter Control
Starter → ON
StarterControl
（maximum 1.0ｓ） min-1

9 | Eco Governor System “Operation” – 02 / 2009

 Starter Control

Starter control
Fuel Injection Pump, Rack self-check
Standard Function
START POSITION
Key

ON POSITION
The relay is required for rack
OFF POSITION
self check.
Rack check（0.5s）
Rack

E8
E7 ON
Speed

Relay OFF START

ECU NO
E20
Key SW
B
S
E45､E47
Battery
Starting
motor
Starter

Starter inhibit

10 | Eco Governor System “Operation” – 02 / 2009

 Starter Safety Control
Starter safety control

Standard Function
Key on
Key switch

Starter on

Self Check ON
Speed

Relay OFF START

ECU NO
Key SW
B
S
Battery
Starting
motor
Starter

Starter inhibit
325 rpm
675 rpm Changeable Option

11 | Eco Governor System “Operation” – 02 / 2009

 Starter Maximum Running Time

Starter Maximum running time

Optional Function

Maximum running time: 30sec.

Changeable Option
Rest time for next cycle: 30sec.

start position
Key Switch

Starter Motor

30sec 30sec

12 | Eco Governor System “Operation” – 02 / 2009

 Eco Governor System Operation
Speed Control / accelerator input

13 | Eco Governor System “Operation” – 02 / 2009

 Speed control / Accelerator Input

14 | Eco Governor System “Operation” – 02 / 2009

 Speed Control / Speed Selection
Engine SHDW Speed Control Function

Vcc Engine
CAN Sig.

Speed
•Ext. SW STOP
NC Accelerator Const. Speed 12
Deceleration
•Immobilizer (ex:1800min -1
ECU ECU )
Contact External SW Deceleration 2

【Fail Safe Action】

•Open : Engine STOP (option) E15 Const. Speed 1
Immobilizer Emergency Turn.Back Auto/One Touch Const. Speed
One Touch
•Short : Engine STOP (STD) E13 (ex:low idle)
STOP Deceleration Deceleration
Accelerator
AccelerationPosition
Position Speed Control

External SW Setting（CAN Sig. Compatible only NO type = terminal E13）

Emg. Stop Speed Enable SW Speed 1 SW Speed 2 SW Speed Control

off － － － Engine STOP

off － － Accelerator
off off Deceleration 1
on on off Deceleration 2
on
off on Const. Speed 1
on on Const. Speed 2

:Option :Generator Standard

15 | Eco Governor System “Operation” – 02 / 2009
 Engine Shut Down

Optional Function
ECU close
Stop1 SW
Engine stop
open
NC
SHUDNSW（E15） break

Stop1 SW（NC） Engine

OFF（close） Normal
ON（open） Stop
Break（open） Stop

Stop2 SW(NO） CAN Engine

OFF（open） 0 Normal
ON（close） 1 Stop
Break（open） - Normal

Stop2 SW
APP-IP7（E13） break

open NO
Engine stop
close

16 | Eco Governor System “Operation” – 02 / 2009

 Speed Control / Speed Selection

Constant Speed Mode

Engine speed constant

Batt.12V

E48

Enable Speed 1 Speed 2 Speed

Lamp
SW SW SW Control
APP-OP2（E2） off － － Normal
1500min-1
ＥＣＵ APP-IP6（E6） off off
APP-IP4（E17） off on Low idle
on
APP-IP3（E9） on off 1800min-1
on on High idle
Speed１ Speed２ Enable

E45,E47

17 | Eco Governor System “Operation” – 02 / 2009

 Speed Control / Speed Selection
Constant Deceleration Mode
Optional Function

High idle
Deceleration １＝85 [%]
Engine Speed [min-1]

Deceleration 2 ＝70 [%]

1500 [min-1]

Low idle

min max

Input from acceleration lever =N i[min-1]

18 | Eco Governor System “Operation” – 02 / 2009
 Speed Control / Speed selection
Auto Deceleration Mode
Engine speed is set to specified value
Optional Function after fixed time period (4s).

Batt.12V
Enable Speed 1 release Speed
SW SW SW Control
off － － Normal
E48
off off(4s) Low idle
Enable s/w
off on Normal
on
on off(4s) 1800min-1
on on Normal

ＥＣＵ APP-IP6（E6）

APP-IP4（E17）

APP-IP3（E9）

Release Enable
Speed1
relay Lamp
Off：Low idle
E45,E47 On：1800min-1

19 | Eco Governor System “Operation” – 02 / 2009

 Speed Control
Low (up) ／ High (down) idle-Speed Control （option）
Cold State
100 100
Shorten Reduce
50 50 Warm up White Smoke
0 0

-20 -20

WO Temp. WO Temp.

Idle Speed
Hi-idle
Speed

Purpose Hi-idle Speed Down

Speed Manually
Automatically
Low-idle Speed Up
Low-idle

Accelerator Position WO Temp.

20 | Eco Governor System “Operation” – 02 / 2009
 Starting Aid Controls
Starting Aid Control（Standard）

Easy Cold Start

Pre Heat Time

After•ＣＳＤ → ON
Heat (option)
（t=80ｓ CW →
•Air Heater
or ON
Pre Heat Time is
Temp≦10℃）
controlled by CW Temp.

ＣＳＤ
Starting
Reduce WhiteAid
Smoke
CW Temp.
Air Heater（Glow
Heater（Grow Plug） ON Engine
Key SW
Under → Complete
Start ON
Starting
ＯＮ
Lamp ＯＦＦ ＳＴＡＲＴ

Air Heater Key SW

CW Temp.

21 | Eco Governor System “Operation” – 02 / 2009

 Starting Aid Control

Off On
Start

E48 E7 E8
AIRHT-RLY
E44

ECU
E45､E47

Air heater

Battery

22 | Eco Governor System “Operation” – 02 / 2009

 START
Key Switch ON ON
•
Rack self Checking ON

Air heater Pre-Heat Heat on at Starter rotating After-Heat

Heat Lamp ON
ECU controls pre-heat time on air heater,
it depending on the cooling water temperature.
35 35
30 30
Pre Heat Time[sec]

Pre Heat Time[sec]

20 20

10 10

1s 1s
0 0
-30 -20 -10 0 10 20 30 40 50 -30 -20 -10 0 10 20 30 40 50
CW Temp.[℃] CW Temp.[℃]
ａ）Air Heater ｂ）Glow Plag
23 | Eco Governor System “Operation” – 02 / 2009
 Engine Gas Recirculation (EGR)

EGR valve

EGR valve is operated by step

motor.

Valve opens with 54 steps and is controlled

pending on engine speed and
load factor (=determined as percentage
from rack position @ idl, max, min and Ract
(relative to Rmin) .

Load factor is delivered as PWM

signal from the E-ECU.

Below 60 °C EGR valve will not

be opened.

24 | Eco Governor System “Operation” – 02 / 2009

 Engine Gas Recirculation
ECO governor
system operation
EGR valve

ECU
ECU Speed,Load
Speed,Load &
& Temp.
Temp

Intake exhaust
EGR Valve
EGR Valve lift (%)
Recycle Gas
Intermediate Rated EGR
torque output valve lift (%)
200
0-5
190 5 1 5-10
10-15
Inj.Nozzle

180 15-20
20-25

Rack position
170
6 2 25-30

Rack　Position
30-35
160 35-40
40-45
150
140
7 3 45-50
50-55
55-60
60-65
130 65-70
120
8 70-75
75-80
110 4 80-85
85-90
100 90-95

Liner 1000 1500 2000 2500 3000

機関回転　(rpm)
Engine speed (rpm)
Piston Low idle

25 | Eco Governor System “Operation” – 02 / 2009