Case D9.

03 Storage Tank Heating System - Heat Tank fro

Coil Inlet Temperature ti degC 15.26 degF
Coil Outlet Temperature to degC 15.05 degF
Vessel Temperature tc degC 12.00 degF
Pipe Outside Diameter 2"x10 SS do mm 60.3 in
Tube hc (Cell M32) W/m2-degK 26.41 ∆t/do
Tube hi (Cell I13) W/m2-degK 3003.076 Manual Result
Tube wall m 0.00277
Thermal Conductivity SS W/m-degK 16
Fouling Ri m2-degK/W 0.000176 Manual Entry
Fouling Ro m2-degK/W 0.000528 Manual Entry
Overall Heat Transfer Coefficient W/m2-degK 25.60 Manual Result

Liquid Volume m3 3842.75

Liquid Level m 16.80

Ambient Temperature degC 12.00 Manual Entry

Heat Loss Heat Transfer Area m2 1442.80 Manual Entry
Heat Loss Heat Transfer Coefficient W/m2-degK 1.13 Manual Entry
Tank T22 Heat Loss duty kW 0.00
Circulation Tank m2 3.5
Heat Loss Heat Transfer Coefficient W/m2-degK 1.2
Heat Loss Duty kW 0.013
Heater Duty kW 0.01
Control Logic
Electric Heater Duty kW 75.00 75.00

Client Heat Loss Calculation Data

T22 & T23 Dimensions
Diameter mm 17068.80
Height mm 18288.00
Heat Loss Estimate ∆T Basis ºC 15.00 Heat Loss kW
Insulated Side U W/m2.ºC 0.50
7.2
Insulated Side Area m2 964.57
Uninsulated Side U W/m2.ºC 22.70
5.5
Uninsulated Side Area m2 16.09
Roof U W/m2.ºC 1.00
3.5
Roof Area m2 233.35
Base U W/m2.ºC 2.37
8.1
Base Area m2 228.82
Mean U W/m2.ºC 1.12
24.3
Total Area m2 1442.83
Total Heat Loss (Check Sum) kW 24.3
System - Heat Tank from 12 deg C to 15 degC - Ambient at 12 deg C - Heater Duty 75 kW max
59.473 Pipe Inside Diameter 2"x10 SS mm 54.8
59.096 Coil velocity m/s 1.18
53.600 Tubeside Density kg/m3 998.69
Inside Film
2.374 Coefficient hi Re Coil Inlet Dimensionless 55532
2.39 Calculation Cp Btu/lb-F 1.002
Reference Viscosity Bulk lb/ft-h 2.797
Perry 10.16 Thermal Conductivity Btu/h-ft-F 0.342
Seider Tate Viscosity Wall 5 degC lb/ft-h 3.65
Equation Pr Coil Inlet Dimensionless 8.20
Nu 278.03
hi Btu/ft2-h-F 528.90

Static Lift m H2O 2.00

Coil Pressure Drop bar 0.117
Return Pressure Drop bar 0.601
Circulating Heater Pressure Drop bar 0.100
Pump Head Pump to Heater Pressure Drop bar 0.416
Calculation Heater to Tank Pressure Drop bar 0.265
Total head due to pressure drop bar 1.500
Pump head m H2O 17.30
Pump Suction bar -0.166
Methyl Ester Density ρ1 at 41degF kg/m3 884.24
Outside Film Methyl Ester Density ρ2 at 131degF kg/m3 848.87
Coefficient Contents Density ρf kg/m3 877.222
hc Thermal Conductivity kf Btu/h-ft-F 0.059
Calculation Viscosity μf lb/ft-h 18.436
Reference
Cf Btu/lb-F 0.476
D.Q.Kern
Chapter 10 Thermal Expansion β l/F 4.54E-04
Equation Gfc 1.73E-05
10.14 Wall Temperature degC 15.05
Film Coefficient hc Btu/ft2-h-degF 9.30

3 2
Δt ≈ ( t t )/ 2− t ρ −1/ ρ k ρc β
0 .25

Δt
[ ]
1/
i+ o c
β= 2 1

Gfc = f f f
h =116 Gfc
d d (t − t )(1/ ρ ) ' c
do
o o 2 1 av
μ f

File Ref Case 11.06 Storage Tank Heating Design

Cell Colour Key

Data to CHEMCAD
Result from CHEMCAD
Spreadsheet Calculation
y 75 kW max
in 2.15748
ft/s 3.87
lb/ft3 62.32
Dimensionless 55762.57

W/m2-K 3003.08

Manual Entry

m H2O 15.30

lb/ft3 55.17658 t1 degF 41

lb/ft3 52.96949 t2 degF 131
lb/ft3 54.73867
1/ρav 0.018494
μf' units cp 7.619504
kJ/kg-K 2.001

degC 15.04 Uncertainty factor

W/m2-degK 52.83 0.5 26.41345

0 .25

Δt h d = 0. 023Re Pr ( μ/ μ )
[ ]
0. 8 0. 33 0 .14

116 Gfc
i i
w
do k
Vessel temperature control with hot water
temperature override. If vessel temperature
below preset value heater power on full provided
water temperature <85 degC. Heater power is
modulated to hold water temperature below 85
degC.