Additional Monitoring

Seam Seal / Bonding

· There should not be any seam slippage.
· An appropriate amount of tension to be provided so that it does not deteriorates the
seam’s appearance.
· There should not be any protruding fibers on the sewing thread.
· There should not be any thread breakage in between due to the friction, hence use
appropriate lubrication and select thread accordingly.
· standard seam efficiency test to be performed

Seam strength (N)

Seam efficiency (%) = ----------------------------------------------------- x 100
Fabric breaking force (N)
· Appropriate seams and stitch type w.r.t the location of usage or directed by customer ( if
not provided by the customer than follow the same provided by us).

Measurement Procedures/ Guidelines on how to measure

Shorts bra

T-shirt
Sweatpants

Shorts

Jacket
Hooded jumper

Pre-Final Inspections

Daily quality reports which should be strickly maintained

· Quality meeting to be held every morning, breifing about the standards to be followed
· Fabric inspection
· Only 10 point system for fabric check
· Marker check
· Shrinkage test
· Colour test
· Pattern check
· Quality of the cutting inspection
· No. of cut pannels to be noted
· Spreading quality report
· Relaxation report to be updated
· Fusing record book to be maintained
· No of defect to be recorded with the name of the defects
 · Quality Standards to be checked according to the provided instruction
· Stitch inspection report
· No. of garments made per hour to be recorded
· No. of cutting completed per hour
· No. of rejected fabric roll
· No. of accessories order, used, damaged to be recorded
· No. of needles broken
· No. of mistakes to be recorded
· Use needle detector machine for the finished garments
· Measurement (100% chest, bottom, back/front length, sleeve length, Waist, inseam, leg
opening )
· Reject register
· Package alignment to be checked and recorded
· Weight of the carton
· No. of peices of the carton ordered
· No. of stationaries used during the whole process

Final Inspection
The Final Audit Process
Random Sampling
Sampling Plans
When to Inspect
Single Sampling Plan for Normal Inspection.

Re-Audits

VIII) Qualified Factory Inspector Program

APPENDIXES
I) Broken Needle and Auxiliary Sewing Tool Policy
II) Down Product Compliance Overview
CCS 151 Test Lab Requirements
CCS 152 Down Suppliers
CCS 153 Factory Monitoring and Testing
CCS 154 Finished Goods Factory In-Process and Final Inspection Monitoring
CCS 155 Finished Goods Testing
CCS 156 Fully Vertical Down Supplier Testing
CCS 157 CSC QC Monitoring
(III) Finished Garment Testing
Requirement
Procedure
Testing Evaluation and Reporting
Torque / Skew
(IV) CCS 1800 Seam Tape Commercialization
CCS 1801 Seam Seal Trial Condition
CCS 1802 Seam Seal Machine Calibration Procedures
CCS 1803 Testing Requirements
CCS 1804 In-Process Seam Seal Testing Procedures
CCS 1805 Finished Product Garment Washing Procedures
CCS 1806 Seam Seal Troubleshooting
CCS 1807 Seam Seal Tape Storage Examples
CCS 1808 Seam Seal Exterior Appearance Examples
CCS 1809 Seam Seal Interior Appearance Examples
CCS 1810 Seam Seal Test Report Form
CCS 1811 Seam Seal Machine Calibration Report Form
(V) Heat Transfer/Screen Print Quality Requirements
CCS 1851 Application Equipment Requirements
CCS 1852 Heat Transfer/Screenprint Development Testing
CCS 1854 Heat Transfer Machine Calibration Procedures
CCS 1855 Heat Transfer Pre-Production Testing Requirements
CCS 1856 In-Process Heat Transfer/Screenprint Audit Procedures
CCS 1857 Finished Product Garment Washing Procedures
CCS 1858 Heat Transfer/Screen Print Troubleshooting
CCS 1860 Heat Transfer Exterior Appearance Examples
CCS 1861 Heat Transfer/Screenprint Wash Test Report Form
CCS 1862 Heat Transfer Machine Calibration Report Form
Puckering Standards
Double Needle Puckering Standards
Single Needle Puckering Standards
A & E Technical Bulletin
Sewing Machine Maintenance
Sewing Maintenance Checklists
Preventative Maintenance
Stitch Forming System
Thread Handling System
Other Thread Handling Systems
Stitch & Seam Quality
Factory Apparel Sizing Audits
Packaging Compliance Audits
Inspection Procedures
Lot Integrity and Selection
Packaging Compliance Audits
Auditing the Cartons
Auditing the Contents
Packaging Defects
Audit Results
Audit Failures
Form Examples
Garment Wash Test Reporting Form Example
Fabric Inspection Sample Form
Fabric Inspection Worksheet
Fabric Inspection Tally Sheet 1 Form Example
Fabric Inspection Tally Sheet 2 Form Example
Fabric Inspection Summary Report Form
Cutting Quality Control Inspection Form Example
Sample Sizing Worksheet Form Example
Re-Audit Requirements and Form
Inline Inspection Form Example